CN115416934A - Heat sealing device, packaging mechanism and bearing roller film winding packaging method - Google Patents

Heat sealing device, packaging mechanism and bearing roller film winding packaging method Download PDF

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Publication number
CN115416934A
CN115416934A CN202211129339.2A CN202211129339A CN115416934A CN 115416934 A CN115416934 A CN 115416934A CN 202211129339 A CN202211129339 A CN 202211129339A CN 115416934 A CN115416934 A CN 115416934A
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CN
China
Prior art keywords
heating tube
roll
film
heat
temperature
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Pending
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CN202211129339.2A
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Chinese (zh)
Inventor
郭闯
查亚明
蒋庆松
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Suzhou Sileike Electromechanical Technology Co ltd
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Suzhou Sileike Electromechanical Technology Co ltd
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Priority to CN202211129339.2A priority Critical patent/CN115416934A/en
Publication of CN115416934A publication Critical patent/CN115416934A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B2051/105Heat seal temperature control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Package Closures (AREA)

Abstract

The invention discloses a heat sealing device, a packaging mechanism and a bearing roller film winding packaging method, belonging to the technical field of bearing packaging, wherein the heat sealing device comprises a heating tube, the heating tube is provided with an installation part, a voltage loading part and a heat sealing part, and the heat sealing part is communicated with the installation part through the voltage loading part; the free end of the mounting part is provided with an air inlet, the heat sealing part is provided with a through hole, and air introduced from the air inlet escapes from the through hole after passing through the voltage loading part; the voltage loading part is used for loading a specific voltage so that the air escaping from the through hole is at a set temperature.

Description

Heat sealing device, packaging mechanism and bearing roller film winding packaging method
Technical Field
The invention relates to the technical field of bearing packaging, in particular to a heat sealing device, a packaging mechanism and a bearing roller film rolling packaging method.
Background
The bearing roller generally refers to a roller bearing, which belongs to one of rolling bearings and is one of the components widely used in modern machinery. It relies on rolling contact between the primary elements to support the rotating parts. Different roller bearings can bear different radial and axial forces, and when selecting a roller bearing, the choice is made according to the specific operating conditions. Roller bearings are mostly standardized, and have the advantages of small moment required by starting, high rotation precision, convenience in selection and the like.
The packing of bearing product refers to the interior, extranal packing that wash, the rust-resistant processing back is carried out to the bearing, in order reaching waterproof, dampproofing, dustproof and protecting against shock, maintains the quality and the precision of bearing, facilitates the use and adopts. In recent years, rapid development of packaging materials, packaging containers, packaging methods, packaging printing and packaging machines effectively promotes the packaging technology transformation of bearing products.
For example, the patent document with the application number of 2019210094893 discloses a bearing roller packing device, including supporting baseplate and supporting roof, supporting baseplate's upper surface one end is provided with first conveyer belt, supporting baseplate's the upper surface other end is provided with the second conveyer belt, the upper surface of second conveyer belt is provided with the packing box, one side of first conveyer belt is provided with the flow guide box corresponding with the packing box, the junction of flow guide box and supporting baseplate is provided with first support piece, the top of first conveyer belt is provided with the supporting roof, the junction of supporting baseplate and supporting roof is provided with second support piece, supporting roof's lower surface one end is provided with drying mechanism, drying mechanism includes the heating cabinet, the upper surface both ends of heating cabinet are provided with the third support piece corresponding with the supporting roof, the upper surface middle part of heating cabinet is provided with the fan.
However, in the application process, the method is simple, the temperature fluctuation of hot air blown out by a fan of the heating box is too large, the packaging effect is not ideal, and the requirement for rapidly packaging bearing rollers with different diameters cannot be met.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to overcome the defects that the packaging effect of bearing rollers is poor and the packaging requirements of bearing rollers with different diameters are difficult to meet in the prior art, and provides a heat sealing device, a packaging mechanism and a bearing roller film winding packaging method.
2. Technical scheme
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the heat sealing device comprises a heating tube, wherein the heating tube is provided with an installation part, a voltage loading part and a heat sealing part, and the heat sealing part is communicated with the installation part through the voltage loading part;
the free end of the mounting part is provided with an air inlet, the heat-sealing part is provided with a through hole, and air introduced by the air inlet escapes from the through hole after passing through the voltage loading part;
the voltage loading part is used for loading a specific voltage so as to enable the air escaping from the through hole to be at a set temperature.
The heating tube further comprises a pressure regulating valve, wherein the pressure regulating valve is used for controlling the air pressure value of the air in the heating tube, and the value range of the air pressure value is 0.2-0.5MPa.
Further, the heating tube comprises a flow meter, wherein the flow meter is used for controlling the flow of air in the heating tube, and the flow value range is 3L-5L/min.
In another aspect, the present invention provides a packaging mechanism for packaging a bearing roller, comprising a body, a roll film, and a heat-sealing device according to any one of claims 1 to 3; the heat-sealing device is arranged on the body, and a heating tube of the heat-sealing device is close to or far away from the roll film under the driving of a driving piece of the body.
Further, it includes the cladding district to roll up the membrane, can hold the bearing roller of different diameters in the cladding district, the membrane body in cladding district extends to the homonymy and forms the seal area, the seal area includes that outer layer rolls up membrane and inlayer and rolls up the membrane, the heating tube is close to outer layer roll up the membrane with when the membrane is rolled up to the inlayer, outer layer roll up the membrane with the inlayer is rolled up the membrane and is taken place to fuse and form encapsulated situation.
Further, be provided with on the body and separate the fender unit, it is right to separate to keep off the unit and be used for the heating tube separates to keep off spacingly to avoid the heating tube is right roll up the membrane overheat.
Furthermore, the blocking unit is provided with a limiting baffle which is positioned on one side of the outer layer rolled film, and the free end of the limiting baffle is attached to the outer layer rolled film at the corresponding position, so that the outer layer rolled film at the position is close to the heating tube.
Further, it includes first separation part and second separation part to separate the fender unit, first separation part with second separation part all is located membrane one side is rolled up to the inlayer, just first separation part is located the heating tube top, second separation part is located the heating tube below, in order to avoid the heating tube is close to the membrane body outside the seal area.
In a third aspect, the invention provides a method for packaging a bearing roller by using any one of the packaging mechanisms, wherein different heating temperatures are set according to the thickness of the rolled film in the working process of the heating tube, and the voltage and the current of the heating tube are detected in real time.
Further, when the thickness of the roll film is 0.1mm, the heating temperature is 240-260 ℃.
Further, collecting the current and voltage values of the heating tube at 0-300 ℃ to form a temperature coefficient value; forming a characteristic coefficient according to the heating speed of the heating tube material; forming a temperature compensation coefficient according to the influence of the ambient temperature on the temperature of the heating tube; and the control system compares the detected voltage and current values according to the set heating temperature and the temperature coefficient value, quickly adjusts the voltage and the current of the heating tube, and adds a certain compensation coefficient according to the characteristic coefficient and the temperature compensation coefficient so as to enable the temperature fluctuation range of the heating tube to be within 1 degree.
3. Advantageous effects
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
1) The heat sealing device comprises a heating tube, wherein the heating tube is provided with an installation part, a voltage loading part and a heat sealing part, and the heat sealing part is communicated with the installation part through the voltage loading part; the free end of the installation part is provided with an air inlet, the heat sealing part is provided with a through hole, and air introduced from the air inlet escapes from the through hole after passing through the voltage loading part. In addition, the heat sealing device also comprises a pressure regulating valve and a flowmeter, wherein the pressure regulating valve is used for controlling the air pressure value of the air in the heating pipe, and the value range of the air pressure value is 0.2-0.5MPa. The flowmeter is used for controlling the flow of air in the heating pipe, and the flow has the value range of 3L-5L/min. By applying a specific voltage to the voltage application portion, the air escaping from the through hole in the heat seal portion can be at a set temperature.
2) The invention provides a packaging mechanism for packaging a bearing roller, which comprises a body, a rolled film and a heat sealing device, wherein the rolled film is used for coating the bearing roller, the heat sealing device is arranged on the body, and a heating tube of the heat sealing device is close to or far away from the rolled film under the driving of a driving piece of the body. Be provided with on the body and separate the fender unit, separate and keep off the unit and be used for separating to keep off spacing to the heating tube to avoid the heating tube to roll up membrane overheat.
3) Because the optimal hot-melting temperature of the rolled film is a fixed value, the rolled film cannot be melted together or is broken due to excessive temperature fluctuation. Therefore, the invention provides a method for packaging a bearing roller by rolling films, which comprises the steps of setting different heating temperatures according to the thickness of the rolled films in the working process of a heating tube, and detecting the voltage and the current of the heating tube in real time. Further, collecting the current and voltage values of the heating tube at 0-300 ℃ to form a temperature coefficient value; forming a characteristic coefficient according to the heating speed of the heating tube material; forming a temperature compensation coefficient according to the influence of the environment temperature on the temperature of the heating tube; the control system compares the detected voltage and current values according to the set heating temperature and the temperature coefficient value, rapidly adjusts the voltage and the current of the heating tube, adds a certain compensation coefficient according to the characteristic coefficient and the temperature compensation coefficient, enables the temperature fluctuation range of the heating tube to be within 1 degree, and effectively improves the hot-melt effect of the coiled film.
Drawings
FIG. 1 is a perspective view of a packaging mechanism;
FIG. 2 is a side view of the packaging mechanism;
FIG. 3 is a view showing a state in which the heat-sealing apparatus is in use I;
FIG. 4 is a view showing a state in which the heat-sealing apparatus is in use II.
The reference numbers in the figures illustrate:
100. a heat-generating tube; 110. an installation part; 111. an air inlet; 120. a voltage loading section; 130. a heat-seal part;
200. a body; 210. a blocking unit; 211. a limit baffle; 212. a first barrier; 213. a second barrier;
300. rolling the film; 310. a cladding region; 320. a seal area; 321. rolling the outer layer of the film; 322. the inner layer is rolled up.
Detailed Description
For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples.
The structures, proportions, and dimensions shown in the drawings and described in the specification are only for the purpose of understanding and reading the present disclosure, and are not intended to limit the scope of the present disclosure, which is defined in the claims, and therefore, the present disclosure is not limited to the essential meanings of the technology, and any modifications of the structures, changes of the proportions, or adjustments of the dimensions, should be within the scope of the disclosure without affecting the efficacy and attainment of the same. In addition, the terms such as "upper", "lower", "left", "right" and "middle" used in the present specification are used for clarity of description, and are not used to limit the implementable scope, and the changes or adjustments of the relative relationship thereof can be considered as the implementable scope of the present invention without substantial technical changes.
As shown in fig. 1 and fig. 2, a packaging mechanism of the present embodiment is used for packaging a bearing roller, and includes a main body 200, a roll film 300, and a heat sealing device, wherein the roll film 300 is used for wrapping the bearing roller, the heat sealing device is installed on the main body 200, and a heat-generating tube 100 of the heat sealing device is close to or away from the roll film 300 under the driving of a driving member of the main body 200.
Wherein, the roll film 300 comprises a wrapping area 310, and the size of the wrapping area 310 can be adjusted by using roll films 300 with different sizes. Therefore, the roll film 300 in the present embodiment can be suitably used for packaging bearing rollers of different diameters. The film body of the wrapping area 310 extends towards the same side to form a sealing area 320, the sealing area 320 comprises an outer layer rolling film 321 and an inner layer rolling film 322, and when the heating tube 100 is close to the outer layer rolling film 321 and the inner layer rolling film 322, the outer layer rolling film 321 and the inner layer rolling film 322 are fused to form a sealing state.
Further, the body 200 is provided with a blocking unit 210, and the blocking unit 210 is used for blocking and limiting the heating tube 100 so as to prevent the heating tube 100 from overheating the roll film 300. The blocking unit 210 has a limiting baffle 211, the limiting baffle 211 is located on one side of the outer layer rolling film 321, and the free end of the limiting baffle 211 is attached to the outer layer rolling film 321 at the corresponding position, so that the outer layer rolling film 321 at the corresponding position is close to the heating tube 100.
The blocking unit 210 further includes a first blocking member 212 and a second blocking member 213, the first blocking member 212 and the second blocking member 213 are both located on one side of the inner film 322, the first blocking member 212 is located above the heat generating tube 100, and the second blocking member 213 is located below the heat generating tube 100, so as to prevent the heat generating tube 100 from approaching the film body outside the sealing area 320.
As shown in fig. 3 and 4, the heat sealing device of the present embodiment includes a heating tube 100, and the heating tube 100 is made of a hollow tube made of a specific material. The heat generating tube 100 is provided with a mounting portion 110, a voltage applying portion 120, and a heat sealing portion 130, and the heat sealing portion 130 and the mounting portion 110 are communicated through the voltage applying portion 120. The mounting part 110 has two free ends, and the heat generating tube 100 is mounted to the packing mechanism through the free ends of the mounting part 110. An air inlet 111 is provided at a free end of the mounting portion 110, and the packaging mechanism blows hot air into the heat pipe 100 through the air inlet 111. The heat sealing portion 130 is provided with a through hole through which air introduced from the air inlet 111 passes through the voltage applying portion 120 and then escapes.
Preferably, the through holes of the heat-sealing part 130 are opened at the same interval, and by applying a specific voltage to the voltage applying part 120, the air escaping from the through holes is at a set temperature and is uniformly blown onto the roll film 300.
In order to ensure that the pressure and the flow rate of the air blown into the heating tube 100 are fixed, the heat sealing device of the embodiment includes a pressure regulating valve and a flow meter, wherein the pressure regulating valve is used for controlling the air pressure value of the air in the heating tube 100, and the value range of the air pressure value is 0.2-0.5MPa. The flow meter is used for controlling the flow of air in the heating tube 100, and the flow rate ranges from 3L/min to 5L/min.
When the film fusing device works, the heating tube 100 is driven by the driving part cylinder of the packaging mechanism to extend forwards and is close to the outer layer rolled film 321 and the inner layer rolled film 322 to be fused. When air with a certain pressure and flow is blown into the heat-generating tube 100, the through-holes of the heat-sealing portion 130 blow out hot air with a set constant temperature, and the hot air blown out from the heat-generating tube 100 fuses the two layers of the roll films together to form a sealed state. Thereby achieving the packaging effect. When the heating tube 100 is not in operation, the blowing of air into the heating tube 100 is stopped, the heating tube is driven by the air cylinder to return, and the heating tube is separated from the roll film 300 by a certain distance, so that the roll film 300 is prevented from being melted due to overheating of residual heat of the heating tube 100.
In addition, the optimal hot-melting temperature of the roll film is a fixed value, and the roll film can not be melted together or can be broken due to excessive temperature fluctuation. Because the heat sealing part 130 is provided with a plurality of through holes, a lot of heat can be taken away by blowing air into the heating tube 100, so that the temperature in the heating tube 100 is rapidly reduced, at the moment, the temperature control system can increase the temperature, and the temperature can be rapidly increased as a result, so that the temperature fluctuation range is overlarge.
In contrast, in the method of roll-film wrapping the bearing roller by using any of the wrapping mechanisms of the present embodiment, the pressure and the flow rate of the air blown into the heat-generating tube 100 are first ensured to be fixed values, and as described above, the pressure and the flow rate of the air blown into the heat-generating tube 100 can be accurately controlled by using the high-precision pressure regulating valve and the flow meter. The air pressure value is generally set to be between 0.2 and 0.5MPa, and the flow is set to be between 3L and 5L/min. Under the premise, collecting the current and voltage values of the heating tube 100 at 0-300 ℃ to form a temperature coefficient value; forming a characteristic coefficient according to the heating speed of the heating tube material; and then according to the influence of the environment temperature on the temperature of the heating tube, a temperature compensation coefficient is formed.
In the operation of the heat generating tube, different heating temperatures are set according to the thickness of the roll film 300, and the heat sealing temperature of the roll film 300 of 0.1mm is usually between 240 and 260 degrees. Through the real-time detection to the heating tube 100 temperature, including the detection of voltage and electric current, control system compares the magnitude of voltage current that detects according to the temperature value and the parameter that set for, and the voltage electric current of quick adjustment heating tube 100 to according to the characteristic and the ambient temperature of heating tube 100 material, add certain compensation coefficient, can make the temperature fluctuation scope no longer than 1 degree, effectively promote the hot melt effect to rolling up the membrane.
The above embodiment is only one embodiment of the present invention, and the description is specific and detailed, but not construed as limiting the scope of the invention. The specific structure and the size of the device can be adjusted correspondingly according to actual needs. It should be noted that various changes and modifications can be made by those skilled in the art without departing from the spirit of the invention, and these changes and modifications are all within the scope of the invention.

Claims (11)

1. A heat-seal apparatus, characterized in that: the heating tube (100) is provided with an installation part (110), a voltage loading part (120) and a heat sealing part (130), and the heat sealing part (130) is communicated with the installation part (110) through the voltage loading part (120);
the free end of the mounting part (110) is provided with an air inlet (111), a through hole is formed in the heat sealing part (130), and air introduced from the air inlet (111) escapes from the through hole after passing through the voltage loading part (120);
the voltage loading part (120) is used for loading a specific voltage so that the air escaping from the through hole is at a set temperature.
2. A heat-sealing apparatus according to claim 1, wherein: the heating tube comprises a pressure regulating valve, wherein the pressure regulating valve is used for controlling the air pressure value of air in the heating tube (100), and the value range of the air pressure value is 0.2-0.5MPa.
3. A heat-sealing apparatus according to claim 1, wherein: the heating tube comprises a flowmeter, wherein the flowmeter is used for controlling the flow of air in the heating tube (100), and the flow is taken within the range of 3L-5L/min.
4. A packaging mechanism for packaging bearing rollers, comprising: comprising a body (200), a roll film (300) and a heat-sealing device according to any one of claims 1 to 3; the roll film (300) is used for wrapping a bearing roller, the heat sealing device is installed on the body (200), and a heating tube (100) of the heat sealing device is close to or far away from the roll film (300) under the driving of a driving piece of the body (200).
5. A packaging machine according to claim 4 wherein: roll up membrane (300) and include cladding area (310), can hold the bearing roller of different diameters in cladding area (310), the membrane body of cladding area (310) extends to the homonymy and forms sealing area (320), sealing area (320) are including outer roll membrane (321) and inlayer roll up membrane (322), heating tube (100) are close to outer roll membrane (321) with during inlayer roll up membrane (322), outer roll membrane (321) with the inlayer takes place to fuse and forms encapsulated situation.
6. A packaging machine according to claim 5 wherein: the heating film winding device is characterized in that a blocking unit (210) is arranged on the body (200), and the blocking unit (210) is used for blocking and limiting the heating tube (100) so as to prevent the heating tube (100) from overheating the winding film (300).
7. A packaging mechanism according to claim 6, wherein: keep off unit (210) and have limit baffle (211), limit baffle (211) are located outer roll of membrane (321) one side, just the free end laminating of limit baffle (211) corresponds the position outer roll of membrane (321), so that this position outer roll of membrane (321) is close to heating tube (100).
8. A packaging machine according to claim 6 wherein: the blocking unit (210) comprises a first blocking part (212) and a second blocking part (213), the first blocking part (212) and the second blocking part (213) are located on one side of the inner-layer roll film (322), the first blocking part (212) is located above the heat generating pipe (100), and the second blocking part (213) is located below the heat generating pipe (100) so as to prevent the heat generating pipe (100) from being close to a film body outside the sealing area (320).
9. A method of roll film wrapping a bearing roller using the wrapping mechanism of any one of claims 4-8, wherein: in the working process of the heating tube (100), different heating temperatures are set according to the thickness of the coiled film (300), and the voltage and the current of the heating tube (100) are detected in real time.
10. The method of claim 9, wherein: when the thickness of the roll film (300) is 0.1mm, the heating temperature is 240-260 ℃.
11. The method of claim 9, wherein:
collecting a current voltage value of the heating tube (100) at 0-300 ℃ to form a temperature coefficient value;
forming a characteristic coefficient according to the heating speed of the material of the heating tube (100);
forming a temperature compensation coefficient according to the influence of the ambient temperature on the temperature of the heating tube (100);
the control system compares the detected voltage current value according to the set heating temperature and the temperature coefficient value, rapidly adjusts the voltage current of the heating tube (100), and adds a certain compensation coefficient according to the characteristic coefficient and the temperature compensation coefficient so as to enable the temperature fluctuation range of the heating tube (100) to be within 1 degree.
CN202211129339.2A 2022-09-16 2022-09-16 Heat sealing device, packaging mechanism and bearing roller film winding packaging method Pending CN115416934A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211129339.2A CN115416934A (en) 2022-09-16 2022-09-16 Heat sealing device, packaging mechanism and bearing roller film winding packaging method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211129339.2A CN115416934A (en) 2022-09-16 2022-09-16 Heat sealing device, packaging mechanism and bearing roller film winding packaging method

Publications (1)

Publication Number Publication Date
CN115416934A true CN115416934A (en) 2022-12-02

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Application Number Title Priority Date Filing Date
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB713662A (en) * 1951-08-01 1954-08-18 Charles E Douglas & Company Lt Improvements in or relating to the sealing of packages wrapped in heat-sealable material
GB1071040A (en) * 1964-11-27 1967-06-07 Metal Box Co Ltd Improvements in or relating to the sealing of cartons
US4052154A (en) * 1976-05-28 1977-10-04 Container Corporation Of America Apparatus for heat sealing of container bodies
JPH0999919A (en) * 1995-10-05 1997-04-15 Nippon Tetra Pack Kk Device for generating and feeding hot air
US20020174626A1 (en) * 2001-05-23 2002-11-28 Lancaster Patrick R. Heat sealer for stretch wrapping apparatus
CN210192031U (en) * 2019-07-01 2020-03-27 常州市德标轴承有限公司 Bearing roller packing device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB713662A (en) * 1951-08-01 1954-08-18 Charles E Douglas & Company Lt Improvements in or relating to the sealing of packages wrapped in heat-sealable material
GB1071040A (en) * 1964-11-27 1967-06-07 Metal Box Co Ltd Improvements in or relating to the sealing of cartons
US4052154A (en) * 1976-05-28 1977-10-04 Container Corporation Of America Apparatus for heat sealing of container bodies
JPH0999919A (en) * 1995-10-05 1997-04-15 Nippon Tetra Pack Kk Device for generating and feeding hot air
US20020174626A1 (en) * 2001-05-23 2002-11-28 Lancaster Patrick R. Heat sealer for stretch wrapping apparatus
CN210192031U (en) * 2019-07-01 2020-03-27 常州市德标轴承有限公司 Bearing roller packing device

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