JPH01314143A - Method and device for continuously laminating foamed synthetic resin sheet and dense synthetic resin sheet - Google Patents

Method and device for continuously laminating foamed synthetic resin sheet and dense synthetic resin sheet

Info

Publication number
JPH01314143A
JPH01314143A JP1100338A JP10033889A JPH01314143A JP H01314143 A JPH01314143 A JP H01314143A JP 1100338 A JP1100338 A JP 1100338A JP 10033889 A JP10033889 A JP 10033889A JP H01314143 A JPH01314143 A JP H01314143A
Authority
JP
Japan
Prior art keywords
web
roll
sheet
dense
synthetic resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1100338A
Other languages
Japanese (ja)
Inventor
Klaus-Dieter Kolossow
クラウス・デイーテル・コロソウ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KraussMaffei Extrusion GmbH
Original Assignee
Hermann Berstorff Maschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hermann Berstorff Maschinenbau GmbH filed Critical Hermann Berstorff Maschinenbau GmbH
Publication of JPH01314143A publication Critical patent/JPH01314143A/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/024—Thermal pre-treatments
    • B29C66/0242—Heating, or preheating, e.g. drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/727—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being porous, e.g. foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411—Roller, cylinder or drum types
    • B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91441—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time
    • B29C66/91443—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile
    • B29C66/91445—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile by steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • B29C66/91931—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined
    • B29C66/91935—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined lower than said fusion temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/93—Measuring or controlling the joining process by measuring or controlling the speed
    • B29C66/934—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed
    • B29C66/93431—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed the speed being kept constant over time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/94—Measuring or controlling the joining process by measuring or controlling the time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91421—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91431—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being kept constant over time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2025/00—Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0221—Vinyl resin
    • B32B2266/0228—Aromatic vinyl resin, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/14—Velocity, e.g. feed speeds

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Plasma & Fusion (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE: To accurately regulate the temp. of a dense sheet regardless of the thickness or thermal conduction coefficient of the sheet by adjusting the stagnation time of the dense sheet in heated laminating rolls. CONSTITUTION: A laminating gap 3 is formed between heated laminating rolls 1, 2 and a foamed polystyrol web 4 runs into this laminating rolls. Dense (not foamed) polystyrol webs 5, 6 are laminated on both surfaces of the web 4 within the gap 3. Therefore, the preliminarily extruded polystyrol web 6 is guided to the laminating roll 1 through an upper guide roll 7. The web 6 strikes against the roll 1 at a place 8 to be taken up by the laminating roll by about 40 deg.. Therefore, the predetermined stagnation time of the web on this roll is generated. This stagnation time depends on the peripheral velocity of the laminating rolls. For example, when the stagnation time of the sheet 6 on the roll 1 must be extended, the guide roll 7 is regulated upwardly in both directions shown by a double arrow 9 up to the position 10 shown by a dotted line.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、緻密質のシートウェッブを溶触部　　。[Detailed description of the invention] [Industrial application field] The present invention uses a dense sheet web as a welding part.

度直前まで連続的に加熱し、発泡ウェッブを気泡の崩壊
温度のすぐ手前まで連続的に加熱し、続いて調温された
貼合わせロールの間の隙間で貼合わせることにより、粘
着剤なしに、発泡合成樹脂ウェッブに緻密質の発泡して
いない合成樹脂ウェッブを連続的に貼合わせるための方
法と、この方法を実施するための、間に貼合わせ隙間を
形成する、加熱される２個のロールを備えた装置に関す
る。By continuously heating the foam web to just below the bubble collapse temperature, and then laminating it in the gap between temperature-controlled laminating rolls, the foam web can be heated without adhesive. A method for continuously laminating a dense unfoamed synthetic resin web to a foamed synthetic resin web, and two heated rolls forming a lamination gap therebetween for carrying out the method. The present invention relates to a device equipped with the following.

〔従来の技術〕[Conventional technology]

米国特許第３２２０９０２号明細書によって、貼合わせ
方法が知られている。この方法の場合には、幅広スリッ
トノズルから押出され発泡したシートに、同様に幅広ス
リットノズルから押出された緻密質のシートが、ロール
隙間内で貼合わせられる。続いて、シート連結部は更に
加熱され、コツプ製造のための自動深絞り機に供給され
る。A lamination method is known from US Pat. No. 3,220,902. In this method, a dense sheet also extruded from a wide slit nozzle is bonded to a foamed sheet extruded from a wide slit nozzle within the roll gap. Subsequently, the sheet joint is further heated and fed to an automatic deep drawing machine for the production of cots.

２個のロールの間の貼合わせ隙間のすぐ手前において、
貼合わせ工程を良好に行うよう押し出されたシートに多
くの熱を供給するために、互いに貼合わせられる両シー
トが加熱装置によって加熱される。Just before the bonding gap between the two rolls,
Both sheets to be laminated together are heated by a heating device in order to supply more heat to the extruded sheets to perform the lamination process well.

粘着剤または溶剤の助けなしに永久的な貼合わせ工程を
行うためには、ロール隙間で発泡合成樹脂と貼合わせる
ときに、傷つけずに強く加熱処理する緻密質シートを、
非常に正確にかつ狭い温度範囲に保持することが重要で
ある。発泡シートは貼合わせ側だけを非常に慎重に加熱
すべきである。なぜなら、そうしないと、小さな気泡の
ガス状内容物が、膨張工程で気泡の破裂につながり、シ
ートの発泡構造体が崩壊することになるからである。In order to perform a permanent bonding process without the aid of adhesives or solvents, a dense sheet that is strongly heat-treated without damaging it when bonded to the foamed synthetic resin between the rolls is used.
It is important to hold the temperature very precisely and within a narrow temperature range. The foam sheet should be heated very carefully only on the laminated side. This is because otherwise the gaseous contents of the small bubbles will lead to the bursting of the bubbles during the expansion process and the collapse of the foam structure of the sheet.

この理由から発泡ウェッブをその温度に非常に正確に調
温しなければならない。For this reason, the foam web must be very accurately controlled to its temperature.

従って、高い温度の緻密質シートが傷つかない所定の温
度範囲を越え、そして発泡シートと接触すると、貼合わ
せ時にシート表面の気泡が破裂し、貼合わせ工程は気泡
の部分的な破壊を生じることになる。Therefore, if the high-temperature dense sheet exceeds a predetermined temperature range in which it will not be damaged and then comes into contact with the foam sheet, the air bubbles on the sheet surface will burst during lamination, and the lamination process will result in partial destruction of the air bubbles. Become.

〔発明の課題〕[Problem of invention]

本発明の課題は、発泡ウェッブを損傷させずに、発泡シ
ートウェッブに対して緻密質シートウェッブを非常に正
確に連続貼合わせする方法と、この方法の実施に適した
装置を提供することである。The object of the invention is to provide a method for very precisely and continuously laminating a dense sheet web to a foam sheet web without damaging the foam web, and to provide a device suitable for carrying out this method. .

特に方法は、異なる厚さの緻密質シートおよび熱伝導係
数が異なるシートとの貼合わせを可能にすべきである。In particular, the method should allow lamination of dense sheets of different thicknesses and sheets with different thermal conductivity coefficients.

− 〔課題を解決するための手段〕 この課題は、方法にあっては、貼合わせ速度を変えずに
、加熱された貼合わせロール上での緻密質シートの滞留
時間を調節することによって解決される。- [Means for solving the problem] This problem is solved in the method by adjusting the residence time of the dense sheet on the heated lamination roll without changing the lamination speed. Ru.

更に、この方法の実施に非常に適した装置にあっては、
垂直方向および／または水平方向にかつ貼合わせ隙間と
平行に調節可能に形成された緻密質の合成樹脂シートを
貼合わせ隙間に導く少なくとも１個の案内ロールが、貼
り合わせ隙間の手前にほぼ水平に、かつ貼合わせ隙間に
直接走入する発泡合成樹脂ウェッブの上方および／また
は下方に設けられていることによって解決される。Furthermore, in an apparatus that is highly suitable for carrying out this method,
At least one guide roll that guides the dense synthetic resin sheet to the lamination gap, which is adjustable in the vertical and/or horizontal direction and parallel to the lamination gap, is positioned approximately horizontally in front of the lamination gap. , and above and/or below the foamed synthetic resin web which runs directly into the lamination gap.

〔発明の作用効果〕[Function and effect of the invention]

加熱された貼合わせ口・−ルにおける緻密質シートの滞
留時間を調整することにより、緻密質シートの温度が正
確にかつシートの厚さやシートの熱伝導係数と無関係に
調節される。シートの厚さと熱伝導係数は正確に考慮さ
れる。例えば、熱伝導係数が小さくて厚いシートの場合
には、薄いシートよりも、加熱された貼合わせロール上
でのシートの長い滞留時間が維持される。By adjusting the residence time of the dense sheet in the heated laminating port, the temperature of the dense sheet can be adjusted accurately and independently of the sheet thickness and the thermal conductivity coefficient of the sheet. The thickness of the sheet and the thermal conductivity coefficient are taken into account precisely. For example, a thick sheet with a low thermal conductivity coefficient will maintain a longer residence time of the sheet on a heated lamination roll than a thin sheet.

しかも、発泡合成樹脂ウェッブの貼合わせ温度に依存し
て滞留時間が維持される。Moreover, the residence time is maintained depending on the lamination temperature of the foamed synthetic resin web.

加熱された貼合わせロール上での緻密質シートの滞留時
間の調整は、案内ロールまたは偏向ロールを垂直方向に
調節することによって行われる。それによって緻密質シ
ートは早（または遅く加熱貼合わせロールに当たり、そ
して両貼合わせロールの間の隙間で発泡シートと貼合わ
せられる前に、長い時間または短い時間貼合わせロール
上に滞留する。The residence time of the dense sheet on the heated lamination roll is adjusted by adjusting the guide roll or deflection roll in the vertical direction. The dense sheet thereby hits the heated laminating roll early (or late) and remains on the laminating roll for a longer or shorter time before being laminated with the foam sheet in the gap between the laminating rolls.

貼合わせ隙間に対して軸方向に設けられた案内ロールは
公知の手段によって高さ方向に調節され、その際案内ロ
ールの軸と貼合わせロールは、緻密質シートのひた形成
を避けるために、互いに平行に設けられている。A guide roll arranged axially with respect to the lamination gap is adjusted in the height direction by known means, the axis of the guide roll and the lamination roll being adjusted in such a way as to avoid the formation of folds in the dense sheet. are placed parallel to each other.

案内ロールの調整は、ロールの両軸受に作用する公知の
空気圧シリンダまたは液圧シリンダもしくは両軸受を上
方へまたは下方へ移動される簡単なラックピニオン装置
によって達成される。Adjustment of the guide rolls is achieved by means of known pneumatic or hydraulic cylinders acting on both bearings of the rolls or a simple rack and pinion device moved upwards or downwards.

〔実施例〕〔Example〕

以下、特に本発明による方法を実施するために適した装
置の実施例を、図面に基づいて更に説明する。In the following, embodiments of an apparatus particularly suitable for carrying out the method according to the invention will be explained further on the basis of the drawings.

加熱される貼合わせロール１と２の間には、貼合わせ隙
間３が形成される。この貼合わせ隙間には、発泡された
ポリスチロールウェッブ４が走入する。A bonding gap 3 is formed between the heated bonding rolls 1 and 2. A foamed polystyrene web 4 runs into this bonding gap.

ウェッブ４は隙間３内において、その両側に緻密質の（
発泡していない）ポリスチロールウェッブ５．６が貼合
わせられる。そのために、予め押出されたポリスチロー
ルウェッブ６が、上側の案内ロール７を介して貼合わせ
ロール１へ案内される。ウェッブ６は個所８で貼合わせ
ロール１に当たり、貼合わせロールに約４０゜巻き付け
られる。従って、このロール上でのウェッブの所定の滞
留時間が生じる。この滞留時間は貼合わせロールの周速
に依存する。The web 4 has dense (
A non-foamed) polystyrene web 5.6 is laminated. To this end, a preextruded polystyrene web 6 is guided via an upper guide roll 7 to the laminating roll 1 . The web 6 hits the laminating roll 1 at a point 8 and is wrapped around the laminating roll by approximately 40°. This results in a certain residence time of the web on this roll. This residence time depends on the circumferential speed of the laminating roll.

例えば、ロール１におけるシート６の滞留時間を延長す
べきときには、案内ロール７が両方向矢印９の方向に上
方へ、点線で示した位置１０まで調節される。For example, if the residence time of the sheet 6 on the roll 1 is to be increased, the guide roll 7 is adjusted upwards in the direction of the double arrow 9 to the position 10 shown in dotted lines.

そのとき、シート６は非常に早く個所１１で貼合わせロ
ール１に当たり、そしてこのロールの周速が同じである
場合には９．加熱された貼合わせロール上にほぼ２倍の
時間留まる。The sheet 6 then hits the laminating roll 1 very quickly at point 11, and if the circumferential speed of this roll is the same, 9. Remains on heated laminating rolls approximately twice as long.

貼り合わせロールは約１４５°Ｃの温度であり一方、約
０．１　ｖａｎの厚さの緻密質のシート６は隙間内で最
高約１３５°Ｃの温度に達する。The laminating roll is at a temperature of about 145°C, while the dense sheet 6 of about 0.1 van thickness reaches a temperature of up to about 135°C in the gap.

発泡したウェッブ４が加熱装置１２によって４０”に加
熱されて貼合わせロール隙間３内に導入されると、良好
な連結が達成される。このウェッブに貼合わせられる緻
密質のシート５゜６は、個所１１またはｌｌａで当たる
までに、約２０°Ｃの温度を有する。Good bonding is achieved when the foamed web 4 is heated to 40" by the heating device 12 and introduced into the laminating roll gap 3. The dense sheet 5.6 laminated to this web is By the time it hits point 11 or lla it has a temperature of about 20°C.

シート５．６の温度は貼合わせロール１．２の周りに約
９０°巻き付けることによって、約１００°Ｃに高めら
れる。従って、隙間３内での貼合わせロール行程は約１
３０°Ｃで行われる。The temperature of the sheet 5.6 is increased to approximately 100° C. by wrapping it approximately 90° around the laminating roll 1.2. Therefore, the laminating roll stroke within gap 3 is approximately 1
Performed at 30°C.

緻密質のシート５．６と発泡されたウェッブ４の間の連
結の検査により、この連結がシート５．６を破壊せずに
解除不可能であることが判明した。Inspection of the connection between the dense sheet 5.6 and the foamed web 4 revealed that this connection could not be released without destroying the sheet 5.6.

案内ロール７を加熱することにより、貼合わせロールに
おけるシートの滞留時間の調整が付加的に補助されるか
または加熱が促進される。By heating the guide roll 7, the adjustment of the residence time of the sheet in the laminating roll is additionally assisted or the heating is accelerated.

貼合わせロール１．２における緻密質シート５．６の滞
留時間の調整は、緻密質シートの種類、シートの厚さお
よびそれぞれの熱伝導係数に依存して行われる。The residence time of the dense sheet 5.6 in the lamination roll 1.2 is adjusted depending on the type of dense sheet, its thickness and the respective thermal conductivity coefficient.

良好な連結のために維持しなければならない、発泡され
たウェッブの崩壊（つぶれ）温度が指標となる。The collapse (collapse) temperature of the foamed web, which must be maintained for good interlocking, is an indicator.

【図面の簡単な説明】 図は、本発明による方法を実施するために適した装置の
実施例を示す図である。 １．２・・・貼合わせロール、　３・・・貼合わせ隙間
、　４・・・合成樹脂ウェッブ、５．６・・・合成樹脂
シート、　７，７ａ・・・案内ロール、　９．９ａ・・
・案内ロールの調節方向を示す矢印 代理人　　弁理士　江　崎　光　好 代理人　　弁理士　江　崎　光　史BRIEF DESCRIPTION OF THE DRAWINGS The figure shows an example of an apparatus suitable for carrying out the method according to the invention. 1.2... Lamination roll, 3... Lamination gap, 4... Synthetic resin web, 5.6... Synthetic resin sheet, 7,7a... Guide roll, 9.9a...
・An arrow indicating the direction of adjustment of the guide roll Agent: Patent Attorney Hikaru Esaki Yoshihiro Patent Attorney Hikaru Esaki

Claims (1)

【特許請求の範囲】 １、緻密質のシートウェッブを溶融温度直前まで連続的
に加熱し、発泡ウェッブを気泡の崩壊温度のすぐ手前ま
で連続的に加熱し、続いて調温された貼合わせロールの
間の隙間で貼合わせることにより、粘着剤なしに、発泡
合成樹脂ウェッブに緻密質の発泡していない合成樹脂ウ
ェッブを連続的に貼合わせるための方法において、貼合
わせ速度を変えずに、加熱された貼合わせロール上での
緻密質シートの滞留時間を調節することを特徴とする発
泡合成樹脂シートと緻密質合成樹脂シートを連続的に貼
合わせる方法。 ２、間に貼合わせ隙間を形成する、加熱される２個のロ
ールを備えた、請求項１記載の方法を実施するための装
置において、垂直方向（９、９ａ）および／または水平
方向にかつ貼合わせ隙間（３）と平行に調節可能に形成
された、緻密質の合成樹脂シート（５、６）を貼合わせ
隙間（３）に導く少なくとも１個の案内ロール（７、７
ａ）が、貼り合わせ隙間（３）の手前にほぼ水平に、か
つ貼合わせ隙間に直接走入する発泡合成樹脂ウェッブ（
４）の上方および／または下方に設けられていることを
特徴とする装置。 ３、案内ロール（７、７ａ）が調温可能に形成されてい
ることを特徴とする、請求項２記載の装置。[Claims] 1. A dense sheet web is continuously heated to just below the melting temperature, a foamed web is continuously heated to just below the bubble collapse temperature, and then a temperature-controlled lamination roll is produced. A method for continuously laminating a dense unfoamed synthetic resin web to a foamed synthetic resin web without an adhesive by laminating in the gaps between A method for continuously laminating a foamed synthetic resin sheet and a dense synthetic resin sheet, the method comprising adjusting the residence time of the dense sheet on a laminating roll. 2. An apparatus for carrying out the method according to claim 1, comprising two heated rolls forming a lamination gap between them, in the vertical direction (9, 9a) and/or in the horizontal direction and At least one guide roll (7, 7) that is adjustable and parallel to the lamination gap (3) and guides the dense synthetic resin sheet (5, 6) to the lamination gap (3).
a) is a foamed synthetic resin web (3) running almost horizontally in front of the bonding gap (3) and directly into the bonding gap
4) A device characterized in that it is provided above and/or below. 3. The device according to claim 2, characterized in that the guide rolls (7, 7a) are designed to be temperature controllable.
JP1100338A 1988-04-21 1989-04-21 Method and device for continuously laminating foamed synthetic resin sheet and dense synthetic resin sheet Pending JPH01314143A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19883813373 DE3813373A1 (en) 1988-04-21 1988-04-21 METHOD AND DEVICE FOR CONTINUOUSLY LAMINATING A FOAMED AND COMPACT PLASTIC FILM
DE3813373.3 1988-04-21

Publications (1)

Publication Number Publication Date
JPH01314143A true JPH01314143A (en) 1989-12-19

Family

ID=6352523

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1100338A Pending JPH01314143A (en) 1988-04-21 1989-04-21 Method and device for continuously laminating foamed synthetic resin sheet and dense synthetic resin sheet

Country Status (4)

Country Link
JP (1) JPH01314143A (en)
DE (1) DE3813373A1 (en)
GB (1) GB2218040A (en)
IT (1) IT1228354B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014083732A (en) * 2012-10-22 2014-05-12 Sakai Kagaku Kogyo Kk Method for manufacturing a laminated sheet

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0569846A2 (en) * 1992-05-13 1993-11-18 R + S STANZTECHNIK GmbH Apparatus for producing trim panels and method for securing such trim panels to a support
NL1010620C2 (en) * 1998-11-20 2000-05-23 Klieverik Heli Bv Laminator.

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3220902A (en) * 1962-07-20 1965-11-30 Illinois Tool Works Laminated container forming method and apparatus
GB1385716A (en) * 1971-08-10 1975-02-26 Lavorazione Mat Plast Method of manufacturing laminates of expanded thermoplastic resins
DE3023540A1 (en) * 1980-06-24 1982-01-21 Continental Gummi-Werke Ag, 3000 Hannover Continuous vulcanising appts. for belts has adjustable guide rollers - giving increased variable angle of wrap-around vulcanising drum
IT1157266B (en) * 1982-02-12 1987-02-11 Tecnasfalti Spa SHEET MATERIAL OF EXPANDED PLASTIC MATERIAL, PARTICULARLY CLOSED CELL EXPANDED POLYETHYLENE IRRADIATED, WITH SURFACES SUITABLE FOR THE APPLICATION OF NORMAL UPHOLSTERY PAINTS, PAINTS AND PLASTERS; AND PROCEDURE TO OBTAIN IT
IE55863B1 (en) * 1984-12-17 1991-01-30 Paul Burke A process and apparatus for producing a plastics laminate material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014083732A (en) * 2012-10-22 2014-05-12 Sakai Kagaku Kogyo Kk Method for manufacturing a laminated sheet

Also Published As

Publication number Publication date
GB8905825D0 (en) 1989-04-26
IT1228354B (en) 1991-06-14
GB2218040A (en) 1989-11-08
DE3813373A1 (en) 1989-11-09
IT8919731A0 (en) 1989-03-10

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