Disclosure of Invention
The invention aims to provide full-automatic processing equipment based on pig feed production, and through ingenious arrangement of an extrusion mechanism, when the number of baffles is six, the unfolded shape of a channel is hexagonal, and when the number of the baffles gradually increases, the unfolded shape of the channel tends to be round, so that the number design of the baffles can be determined according to the shape of processed pig feed, and the unfolded degree of the baffles, namely the different sizes of the corresponding channels and the cross-sectional area of a molding material, can be controlled through different deflection amounts of a rotating disc; the time of raw material extrusion can be controlled by controlling the time interval of the back and forth deflection of the rotating disc, namely the length of the corresponding molding material.
In order to achieve the above purpose, the present invention provides the following technical solutions: full-automatic processing equipment based on pig feed production includes: a support frame; the fixing frame is arranged at the top of the supporting frame, a mounting frame is arranged on the fixing frame, and a stirring and feeding mechanism is arranged on the mounting frame and used for stirring raw materials and finishing feeding; the extrusion mechanism is arranged at the end part of the mounting frame and used for extruding pig feeds with different shapes; the extrusion mechanism comprises a mounting plate fixed at the end part of the mounting frame, annular distributed limit grooves are formed in the mounting plate, a rotatable rotating plate is arranged on the lower surface of the mounting plate, a sliding groove is formed in the rotating plate, a plurality of baffles are arranged in the sliding groove in a limiting sliding manner through sliding blocks, the baffles are in annular arrangement, and limit columns are fixed on the upper surface of each baffle and slide in the limit grooves in a limiting manner; and the adjusting component is arranged at the upper part of the fixed frame and used for changing the deflection angle of the rotating disc.
Preferably, the adjusting part comprises a placement frame fixed at the top of the fixing frame, a rotatable rotating shaft is arranged at the top of the placement frame through a mounting hole, a spline shaft is fixedly connected to the bottom of the rotating shaft, a mounting column is arranged on the spline shaft through spline connection, a plurality of tooth blocks are annularly distributed on the mounting column, the lengths of the tooth blocks gradually decrease from bottom to top, annular distributed teeth are arranged on the outer wall of the rotating disc, the teeth and the tooth blocks are in meshed transmission, two first power telescopic rods are fixed on the outer wall of the rotating shaft through mounting plates and used for driving the mounting column to slide up and down on the outer wall of the spline shaft, and a meshed driving mechanism is arranged at the top of the placement frame and used for driving the rotating shaft to rotate for one circle.
Preferably, the meshing driving mechanism comprises a second power telescopic rod fixed at the top of the placement frame, the output end of the second power telescopic rod is fixedly connected with a rack, the top of the rotating shaft is fixedly provided with a gear, and the gear and the rack are in meshing transmission.
Preferably, the stirring feeding mechanism comprises two installation sleeves which are oppositely arranged, the upper parts of the two installation sleeves are fixedly provided with fixed frames, movable columns capable of sliding up and down are respectively arranged in the two installation sleeves, the tops of the two movable columns are fixedly provided with movable frames, a cavity part is connected between the fixed frames and the movable frames, the top of the movable frame is connected with an upper cavity part, a feeding hole for feeding is formed in the top of the upper cavity part, and the bottom of the fixed frames is provided with a lower cavity part.
Preferably, the cavity is internally provided with an eccentric stirring mechanism for mixing and stirring raw materials, the eccentric stirring mechanism comprises two mounting shafts, the two mounting shafts are respectively rotatably mounted on the fixed frame and the movable frame, transmission teeth eccentrically arranged are respectively fixed in the middle of the two mounting shafts, the two transmission teeth are in meshed transmission, a plurality of stirring rods are arranged on the mounting shafts, and a motor is fixed on the fixed frame and used for driving the mounting shafts arranged on the fixed frame to rotate.
Preferably, the bottom of the installation sleeve close to the installation disc is communicated with a feeding sleeve, the feeding sleeve is fixed at the top of the installation disc and is communicated with a feeding channel formed in the middle of the installation disc, a feeding pipe is communicated between the middle of the lower cavity part and the installation sleeve, and when the movable column moves up and down in the installation sleeve, the feeding pipe is used for intermittent feeding of raw materials.
Preferably, the discharging mechanism is further arranged on the fixing frame, the discharging mechanism comprises a discharging pipe penetrating through the fixing frame, the discharging pipe is arranged under the rotating disc, a hot air drying mechanism is further arranged on the discharging pipe, the hot air drying mechanism comprises a plurality of air inlet ring pipes, each air inlet ring pipe is communicated with an air inlet channel distributed in an annular mode between the corresponding air inlet ring pipe and the corresponding discharging pipe, a mounting pipe is fixedly arranged at the top of the supporting frame, a vertical section where the mounting pipe is communicated with the corresponding air inlet ring pipe through a guide pipe, a fan is further fixed on the outer wall of the supporting frame and used for blowing the mounting pipe, and a heating pipe is annularly arranged on the inner wall of the discharging pipe.
Preferably, the bottom of support frame still is provided with the mount pad, the blown down tank has been seted up on the inclined plane that the mount pad was located.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, through ingenious arrangement of the extrusion mechanism, when the number of the baffles is six, the expansion shape of the channel is hexagonal, and when the number of the baffles gradually increases, the expansion shape of the channel tends to be circular, so that the number design of the baffles can be determined according to the shape of processed pig feed, and the expansion degree of the baffles, namely the size of the corresponding channels and the cross section area of the corresponding molding materials, can be controlled through different deflection amounts of the rotating disc; the time interval of the back and forth deflection of the rotating disc is controlled, so that the time of raw material extrusion can be controlled, namely the length of the corresponding forming material is greatly improved, the application range of the forming material is greatly enlarged, and feed products with different shapes can be conveniently formed.
2. According to the invention, through the arrangement of the structure and the cooperation of the adjusting component, when the position of the mounting column descends relative to the teeth, the corresponding meshing tooth number is increased, and when the mounting column drives the tooth block to rotate for one circle, the meshing transmission time of the tooth block and the teeth is prolonged, the deflection degree of the corresponding rotating disc is increased, namely the unfolding degree of the corresponding baffle is increased, the size of the corresponding channel is increased, and the cross section area of the corresponding molding material is correspondingly increased; the corresponding rotating disc stops intermittently reducing, namely the time of the rotating disc deflecting back and forth intermittently reducing, and the corresponding raw material extruding time is reduced, namely the length of the corresponding forming material is shortened, and a thick and short feed product can be formed at the moment; similarly, when the position of the mounting column rises relative to the teeth, the cross-sectional area of the corresponding molding material is correspondingly reduced; the corresponding rotating disc stops intermittently increasing, namely the length of the corresponding forming material becomes longer, and at the moment, the thin and long feed product can be formed.
3. According to the invention, through the eccentric stirring mechanism, on one hand, through eccentric rotation of the two transmission teeth, the stirring rod on the transmission teeth can be driven to mix and stir at different positions to realize uniform mixing of raw materials, and on the other hand, when the movable column moves upwards in the installation sleeve, the communication port between the feeding pipe and the installation sleeve is opened, the raw materials enter the installation sleeve, and when the movable column moves downwards in the installation sleeve, the communication port is closed at the moment, and the downward movement of the movable column can squeeze the raw materials in the feeding sleeve, so that the raw materials are extruded and molded in a channel formed by the baffle plate.
4. According to the invention, through the arranged discharging mechanism and the action of the hot air drying mechanism, as shown in the figure and the like, due to the plurality of air inlet ring pipes, and the annular distributed air inlet channels are communicated between each air inlet ring pipe and the discharging pipe, when the heating pipe annularly arranged on the inner wall of the discharging pipe works, the fan is started to work, the mounting pipe can be blown, the air can enter the discharging pipe in an annular distribution through the action of the plurality of air inlet ring pipes and the annular distributed air inlet channels, and when the heating pipe works, the forming material can be subjected to annular hot air blowing, so that the forming material can be dried and formed rapidly.
Detailed Description
In the description of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention. Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 11, the present invention provides the following technical solutions: full-automatic processing equipment based on pig feed production includes: a support frame 1; the fixed frame 7 is arranged at the top of the support frame 1, the fixed frame 7 is provided with a mounting frame 9, and the mounting frame 9 is provided with a stirring and feeding mechanism for stirring raw materials and finishing feeding; the extrusion mechanism is arranged at the end part of the mounting frame 9 and is used for extruding pig feeds with different shapes; the extruding mechanism comprises a mounting plate 12 fixed at the end part of the mounting frame 9, a limiting groove 33 which is distributed in an annular mode is formed in the mounting plate 12, a rotatable rotating plate 11 is arranged on the lower surface of the mounting plate 12, a sliding groove 38 is formed in the rotating plate 11, a plurality of baffles 35 are arranged in the sliding groove 38 in a limiting sliding mode through sliding blocks 37, the baffles 35 are arranged in an annular mode, limiting columns 36 are fixed on the upper surface of each baffle 35, and the limiting columns 36 are in limiting sliding mode in the limiting groove 33; and an adjusting assembly provided at an upper portion of the fixing frame 7 for changing a deflection angle of the rotating disc 11.
According to the size and shape of a finished product to be processed, as shown in fig. 1, 10 and 11, the extrusion mechanism comprises a mounting plate 12 fixed at the end part of the mounting frame 9, and the mounting plate 12 is provided with a limit groove 33 distributed in a ring shape, a chute 38 is arranged on the matching rotating plate 11, a plurality of baffles 35 are limited and slid in the chute 38 through sliding blocks 37, a limit column 36 is fixed on the upper surface of each baffle 35, the limit column 36 is limited and slid in the limit groove 33, when the rotating plate 11 rotates back and forth in different degrees, under the limit sliding action of the limit groove 33, the limit column 36 and the sliding blocks 37 and the chute 38, a plurality of baffles 35 can move, so that channels corresponding to the feeding channels 34 are opened, when the number of the baffles 35 is six, the expansion shape of the channels tends to be round gradually increasing, therefore, the number design of the baffles 35 can be determined according to the shape of processed pig feed, and the matched adjusting components can be used for controlling the expansion of the baffles 35 to different cross-sectional areas corresponding to the large and small channels when the deflection of the rotating plate 11 is different; by controlling the time interval of the back and forth deflection of the rotating disc 11, the extrusion time of the raw materials, namely the length of the corresponding molding materials, can be controlled.
Further, the adjusting component comprises a placement frame 10 fixed at the top of the fixed frame 7, a rotatable rotating shaft 25 is arranged at the top of the placement frame 10 through a mounting hole, a spline shaft 23 is fixedly connected to the bottom of the rotating shaft 25, a mounting column 21 is arranged on the spline shaft 23 through spline connection, a plurality of tooth blocks 22 are annularly distributed on the mounting column 21, the lengths of the tooth blocks 22 decrease step by step from bottom to top, teeth 29 which are annularly distributed are arranged on the outer wall of the rotating disc 11, the teeth 29 are meshed with the tooth blocks 22 for transmission, two first power telescopic rods 24 are fixed on the outer wall of the rotating shaft 25 through mounting plates and used for driving the mounting column 21 to slide up and down on the outer wall of the spline shaft 23, and a meshed driving mechanism is arranged at the top of the placement frame 10 and used for driving the rotating shaft 25 to rotate for one circle.
As shown in fig. 1 and 9, through the adjusting component, because the rotatable rotating shaft 25 is arranged at the top of the mounting frame 10, the spline shaft 23 is fixedly connected to the bottom of the rotating shaft 25, the spline shaft 23 is provided with the mounting columns 21 through spline connection, a plurality of tooth blocks 22 are annularly distributed on the mounting columns 21, and the lengths of the tooth blocks 22 are gradually decreased from bottom to top, when the first power telescopic rod 24 is driven to work, the mounting columns 21 at the bottom of the first power telescopic rod 24 can be driven to move up and down, so that the height position of the tooth blocks 22 where the mounting columns 21 are positioned is changed, namely, the meshing tooth numbers of the tooth blocks 22 and the tooth 29 are changed, when the tooth blocks 22 where the mounting columns 21 are positioned rotate for one circle, the corresponding tooth blocks 22 are in different positions, namely, the corresponding different meshing tooth numbers are further changed, when the position of the mounting columns 21 is decreased relative to the tooth 29, the corresponding meshing tooth numbers are increased, when the mounting columns 21 drive the tooth blocks 22 to rotate for one circle, the meshing transmission time of the tooth blocks 22 and the tooth blocks 29 are driven to rotate, the corresponding meshing transmission time of the tooth blocks 22 and the corresponding rolling degree of the tooth blocks 29 is increased, namely, the corresponding degree of the corresponding expansion of the expansion channel is increased, and the corresponding degree of expansion of the expansion is increased, and the corresponding degree of the expansion of the cross section is increased; correspondingly, the intermittent reduction of the rotating disc 11 is stopped, namely the intermittent reduction of the time for the rotating disc 11 to deflect back and forth is performed, the corresponding time for extruding the raw materials is reduced, namely the length of the corresponding forming materials is shortened, and the thick and short feed products can be formed at the moment; similarly, when the position of the mounting column 21 rises relative to the teeth 29, the corresponding meshing number of teeth is reduced, and when the mounting column 21 drives the tooth block 22 to rotate for one circle, the meshing transmission time of the tooth block 22 and the teeth 29 is shortened, the deflection degree of the corresponding rotating disc 11 is reduced, and the cross section area of the corresponding molding material is correspondingly reduced; the corresponding rotating disc 11 stops intermittently increasing, namely the length of the corresponding forming material is increased, so that the thin and long feed product can be formed, the application range of the feed product is greatly improved, and the feed product with different shapes can be formed conveniently.
Further, the meshing driving mechanism comprises a second power telescopic rod 26 fixed at the top of the placement frame 10, the output end of the second power telescopic rod 26 is fixedly connected with a rack 27, a gear 28 is fixedly arranged at the top of the rotating shaft 25, and the gear 28 is meshed with the rack 27 for transmission.
Through the meshing driving mechanism arranged at the top of the placement frame 10, when the second power telescopic rod 26 is controlled to work, the second power telescopic rod 26 drives the rack 27 to move back and forth, and further the gear 28 is further enabled to rotate back and forth for one circle, so that the gear block 22 where the mounting column 21 is located is enabled to rotate for one circle.
Further, the stirring feeding mechanism comprises two oppositely arranged mounting sleeves 20, the upper parts of the two mounting sleeves 20 are fixedly provided with fixed frames 13, movable columns 17 capable of sliding up and down are respectively arranged in the two mounting sleeves 20, movable frames 16 are fixedly arranged at the tops of the two movable columns 17, a cavity body 15 is connected between the fixed frames 13 and the movable frames 16, an upper cavity 18 is connected at the top of the movable frames 16, a feeding hole 19 for feeding is formed in the top of the upper cavity 18, and a lower cavity 41 is formed in the bottom of the fixed frames 13.
The cavity 15 is made of flexible material, and the fixed frames 13 fixed on the upper parts of the mounting sleeves 20, the movable columns 17 capable of sliding up and down are respectively arranged in the two mounting sleeves 20, the movable frames 16 are fixed on the tops of the movable columns 17, the tops of the movable frames 16 are matched with each other to be connected with the upper cavity 18, the top of the upper cavity 18 is provided with a feeding hole 19 for feeding, and the lower cavity 41 arranged on the bottom of the fixed frames 13 is added to form a movable flexible cavity for containing pig feed.
Further, an eccentric stirring mechanism is arranged inside the cavity 15 and used for stirring raw materials, the eccentric stirring mechanism comprises two mounting shafts 30, the two mounting shafts 30 are respectively and rotatably mounted on the fixed frame 13 and the movable frame 16, transmission teeth 31 which are eccentrically arranged are respectively fixed in the middle of the two mounting shafts 30, the two transmission teeth 31 are in meshed transmission, a plurality of stirring rods 32 are arranged on the two mounting shafts 30, a motor 14 is fixed on the fixed frame 13 and used for driving the mounting shafts 30 which are arranged on the fixed frame 13 to rotate.
Through the eccentric rabbling mechanism that sets up, as shown in fig. 1 and 6, because fixed frame 13 is fixed at the top of installation cover 20, and movable post 17 can reciprocate inside installation cover 20, be fixed with the transmission tooth 31 of eccentric setting respectively on two installation axles 30 of cooperation, and the meshing transmission between two transmission teeth 31, when the motor 14 at place on fixed frame 13 works, can drive the eccentric rotation of transmission tooth 31 on it, owing to the meshing effect of two transmission teeth 31, can further realize that the transmission tooth 31 at movable frame 16 place takes place to rotate, realize simultaneously that movable post 17 is at the inside up-and-down motion of installation cover 20, through the eccentric rotation of two transmission teeth 31, can drive the mixing stirring of the puddler 32 different positions on the transmission tooth 31, realize the even mixing of raw materials.
Further, a feeding sleeve 39 is communicated with the bottom of the mounting sleeve 20 near the mounting plate 12, the feeding sleeve 39 is fixed at the top of the mounting plate 12 and is communicated with a feeding channel 34 formed in the middle of the mounting plate 12, a feeding pipe 40 is communicated between the middle of the lower cavity 41 and the mounting sleeve 20, and when the movable column 17 moves up and down in the mounting sleeve 20, the feeding pipe 40 is used for intermittent feeding of raw materials.
Because the movable column 17 moves up and down in the installation sleeve 20, as shown in fig. 4, due to the communication function of the feeding pipe 40, when the movable column 17 moves up in the installation sleeve 20, the communication port between the feeding pipe 40 and the installation sleeve 20 is opened, raw materials enter the installation sleeve 20, and when the movable column 17 moves down in the installation sleeve 20, the communication port is closed, and the downward movement of the movable column 17 can squeeze the raw materials in the feeding sleeve 39, so that the raw materials are extruded and molded in a channel formed by the baffle 35, and the intermittent extrusion process is realized.
Further, still be provided with discharge mechanism on the mount 7, discharge mechanism is including running through the discharging pipe 4 on the mount 7, discharging pipe 4 sets up under rolling disc 11, still be provided with hot-blast stoving mechanism on the discharging pipe 4, hot-blast stoving mechanism includes a plurality of air inlet ring pipes 5, the intercommunication has the air inlet channel of annular distribution between every air inlet ring pipe 5 and the discharging pipe 4, the top fixed mounting of support frame 1 has installation tube 6, the vertical section at installation tube 6 place passes through the pipe intercommunication with the air inlet ring pipe 5 that corresponds, the outer wall of support frame 1 still is fixed with fan 8 for blast air installation tube 6, the annular heating pipe that is provided with of discharging pipe 4 inner wall.
Through the discharge mechanism that sets up, cooperation hot-blast stoving mechanism's effect, like fig. 1 and 4, owing to a plurality of air inlet ring canal 5 of setting, and the intercommunication has the air inlet channel that annular distributes between every air inlet ring canal 5 and the discharging pipe 4, when the heating pipe that the inner wall annular of discharging pipe 4 set up works, and open fan 8 work, can blast air to installation pipe 6, through the effect of a plurality of air inlet ring canal 5 and the air inlet channel that annular distributes, can realize that wind gets into discharging pipe 4 inside with annular distribution, and at the heating pipe during operation, can carry out the annular to blow hot-blast to the shaping material, further make shaping material quick drying shaping.
Further, the bottom of support frame 1 still is provided with mount pad 2, and blown down tank 3 has been seted up to the inclined plane at mount pad 2 place, has seted up blown down tank 3 through the inclined plane at mount pad 2 place, is convenient for accept and carry the pig fodder after processing.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The detachable mounting mode is various, for example, the detachable mounting mode can be matched with the buckle through plugging, for example, the detachable mounting mode can be realized through a bolt connection mode, and the like.
The conception, specific structure, and technical effects produced by the present invention are clearly and completely described above in connection with the embodiments and the drawings so as to fully understand the objects, features, and effects of the present invention. It is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present invention based on the embodiments of the present invention. In addition, all coupling/connection relationships mentioned herein do not refer to direct connection of the components, but rather, refer to the fact that a more optimal coupling structure may be formed by adding or subtracting coupling aids depending on the particular implementation.
The foregoing embodiments are provided for further explanation of the present invention and are not to be construed as limiting the scope of the present invention, and some insubstantial modifications and variations of the present invention, which are within the scope of the invention, will be suggested to those skilled in the art in light of the foregoing teachings.