CN115410837A - Potassium ion hybrid supercapacitor and preparation method thereof - Google Patents
Potassium ion hybrid supercapacitor and preparation method thereof Download PDFInfo
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- CN115410837A CN115410837A CN202211084780.3A CN202211084780A CN115410837A CN 115410837 A CN115410837 A CN 115410837A CN 202211084780 A CN202211084780 A CN 202211084780A CN 115410837 A CN115410837 A CN 115410837A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/84—Processes for the manufacture of hybrid or EDL capacitors, or components thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/04—Hybrid capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
Abstract
The invention relates to a super capacitor technology, which is used for solving the problems that the deformation of a capacitor shell influences the subsequent assembly operation efficiency and dust impurities in the capacitor shell influence the normal use of a capacitor, in particular to a potassium ion mixed super capacitor and a preparation method thereof, wherein the potassium ion mixed super capacitor comprises a production belt, and the upper surface of the production belt is connected with a plurality of uniformly distributed placing cylinders; according to the invention, the controller controls the power on and off of the clamping spring according to the pressure data detected by the pressure sensor, so that the capacitor shell which has larger deformation and cannot be recovered is pulled out along with the detection rod under the action of the clamping block, defective products cannot move to the position of a workbench of the assembly equipment to influence the working efficiency of the assembly equipment, and the telescopic hose in the cavity in the detection rod stretches and contracts under the action of the reciprocating screw rod to absorb dust and impurities in the capacitor shell and discharge the dust and impurities to the outside through the hose, so that the interior of the capacitor shell is kept clean, and the normal use of the supercapacitor cannot be influenced by the dust and impurities.
Description
Technical Field
The invention relates to a supercapacitor technology, in particular to a potassium ion hybrid supercapacitor and a preparation method thereof.
Background
The super capacitor is between the battery and the capacitor, the great capacity of the super capacitor can be completely used as the battery, and compared with the battery adopting the electrochemical principle, the charge-discharge process of the super capacitor does not involve the change of substances at all, so the super capacitor has the characteristics of short charge time, long service life, good temperature characteristic, energy conservation, environmental protection and the like;
in the prior art, in the process of assembling the capacitor shell, the capacitor shell is easy to screen, so that when the deformed capacitor shell is transmitted to the position of a workbench of assembling equipment, a capacitor top cover cannot be accurately butted with the capacitor shell, and the capacitor top cover is not effectively butted, so that the assembling time is wasted, and the working efficiency is influenced; dust impurities are easy to fall into the interior of the capacitor shell in the transmission process, and the existence of the dust impurities causes adverse effects on the use of the super capacitor after the subsequent liquid injection operation of the capacitor shell;
in view of the above technical problem, the present application proposes a solution.
Disclosure of Invention
The invention aims to provide a potassium ion hybrid supercapacitor and a preparation method thereof, wherein the controller controls the on-off of a clamping spring through pressure data detected by a pressure sensor, so that a capacitor shell which has larger deformation and cannot be recovered is pulled out along with a detection rod under the action of a clamping block, defective goods cannot move to the position of a workbench of assembly equipment to influence the working efficiency of the assembly equipment, dust impurities in the capacitor shell are absorbed through stretching and shrinking of a telescopic hose in a cavity in the detection rod under the action of a reciprocating lead screw and are discharged to the outside through the hose, the interior of the capacitor shell is kept clean, the normal use of the supercapacitor cannot be influenced by the dust impurities, the problem that the subsequent assembly operation efficiency is influenced by the deformation of the capacitor shell, and the normal use of the capacitor is influenced by the dust impurities in the capacitor shell is solved.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a potassium ion hybrid supercapacitor and preparation method thereof, includes the production area, production area upper surface is connected with a plurality of evenly distributed's a section of thick bamboo of placing, it has the capacitor case to place a section of thick bamboo internal connection, it is connected with linking frame to place a section of thick bamboo lateral wall rear, linking frame lateral wall top is connected with two spacing lantern rings, spacing lantern ring inside wall sliding connection has the test bar, the test bar upper end is connected with the connecting rod, the connecting rod upper end is equipped with the detection cover, detection cover upper surface is connected with the transmission connecting band, transmission connecting band lateral wall cover is equipped with the transmission groove, is close to both sides transmission groove intermediate position department is equipped with electric putter, the electric putter lower extreme is connected with extrusion roller.
In a preferred embodiment of the present invention, a fixing plate is linked to the inside of the detection sleeve corresponding to the upper end of the connecting rod, a detection spring is connected to the upper surface of the fixing plate, a detection plate is connected to the upper end of the detection spring, and a pressure sensor is connected to the upper surface of the inside of the detection sleeve.
As a preferred embodiment of the invention, a clamping cavity is formed below the outer side wall of the detection rod, a clamping block is connected inside the clamping cavity in a sliding manner, a limiting plate is integrally formed at one end, close to the inside of the clamping cavity, of the clamping block, the outer side wall of the limiting plate is connected with a plurality of clamping springs which are uniformly distributed, and an inner cavity is formed in the middle position of the lower surface of the detection rod.
As a preferred embodiment of the present invention, the detection rod is divided into three sections, namely a detection rod lower section, a detection rod middle section and a detection rod upper section, a sliding ring block is integrally formed outside the upper surface of the detection rod lower section, a sliding groove is formed in the position of the lower surface of the detection rod middle section corresponding to the sliding ring block, and transmission cavities are respectively formed in the detection rod lower section and the detection rod middle section near the sliding ring block and the inner side of the sliding groove.
As a preferred embodiment of the present invention, the outer side wall of the lower section of the detection rod corresponding to the position of the transmission cavity is connected with a plurality of uniformly distributed engaging convex teeth, the inner side wall of the middle section of the detection rod corresponding to the position of the transmission cavity is connected with a plurality of uniformly distributed engaging convex teeth, and the upper surface of the interior of the middle section of the detection rod corresponding to the position of the transmission cavity is rotatably connected with a rotating gear through a rotating shaft.
As a preferred embodiment of the invention, two connecting plates are connected to the two sides of the inner side wall of the inner cavity inside the lower section of the detection rod, the upper connecting plate and the lower connecting plate on the same side are connected through limiting plates, the outer side wall of each limiting plate is connected with a reciprocating plate in a sliding mode, a reciprocating screw rod is rotatably connected to the middle position of each reciprocating plate, and telescopic hoses are connected to the upper surface and the lower surface of each reciprocating plate.
As a preferred embodiment of the present invention, the outer side wall of the lower section of the detection rod is provided with a plurality of shrinkage cavities which are uniformly distributed, the interior of each shrinkage cavity is slidably connected with a convex tooth block, one end of each convex tooth block, which is close to the interior of each shrinkage cavity, is connected with a shrinkage spring, and a toothed plate is arranged at a position, corresponding to the convex tooth block, on one side of the outer side wall of the connection frame.
As a preferred embodiment of the present invention, a method for preparing a potassium ion hybrid supercapacitor comprises the steps of:
the method comprises the following steps: the processed capacitor shell is placed on the inner side of a placing cylinder and moves along with the transmission of a production belt, a limiting lantern ring and a detection rod synchronously move along with the placing cylinder through the connection of a connecting frame in the moving process, when the capacitor shell moves to the position of an extrusion roller, a transmission connecting belt connected with the detection rod deflects downwards under the extrusion of the extrusion roller, the detection rod on the transmission connecting belt deflects downwards when moving to the position of the extrusion roller, the detection rod with the conical lower end descends under the limitation of an upper limiting lantern ring and a lower limiting lantern ring, and the detection rod descends until the lower end of the detection rod is inserted into the capacitor shell;
step two: in the descending process of the detection rod in the first step, when the pressure sensor corresponding to the upper end of the detection rod and connected with the interior of the detection sleeve can descend the detection rod, the connecting rod detects the acting force of the detection spring and transmits detection data to a controller of the supercapacitor preparation equipment, and the controller compares the detected data with set data; when the detection data is smaller than the set data, the detection rod inserted into the inner side of the capacitor shell is pulled out from the inner side of the capacitor shell under the driving of the transmission connecting band; when the detected data is larger than the set data, the control switch for supplying current to the clamping spring in the clamping cavity is closed after receiving a transmission signal of a controller of the supercapacitor preparation equipment, so that the clamping spring is electrified and contracted, the clamping block slides out of the clamping cavity to extrude the inner wall of the capacitor shell, the capacitor shell moves along with the movement of the detection rod, and the capacitor shell is pulled out of the inner side of the capacitor shell;
step three: the detection rod is inserted into the inner side of the capacitor shell, when the bottom end of the detection rod is contacted with the bottom surface of the capacitor shell, the convex tooth block on the outer side of the lower section of the detection rod is contacted with the toothed plate on the connecting frame, so that the convex tooth block which follows transmission is contacted with the toothed plate at a fixed position, the lower section of the detection rod rotates under the action of the convex tooth block, the reciprocating plate which is limited on the lower section of the detection rod through the limiting plate moves up and down on the reciprocating lead screw in the rotating process, the telescopic hose which is connected to the reciprocating plate is extruded and stretched in a reciprocating mode, the telescopic hose absorbs dust impurities on the bottom surface of the capacitor shell and discharges the dust impurities outwards, the embedded convex teeth which are connected to the lower section of the detection rod are mutually embedded with the rotating gear and drive the rotating gear, the rotating gear is mutually embedded with the embedded convex teeth on the middle section of the detection rod and drives the rotating, the lower section of the detection rod and the middle section of the detection rod reversely rotate, and the upper section of the detection rod is connected to the transmission connecting belt and does not rotate;
step four: after the third operation, the capacitor shell at the position corresponding to the placement barrel on the production belt is driven by the production belt to move to the next assembly operation position, and the assembly operation is completed under the control of the controller.
Compared with the prior art, the invention has the beneficial effects that:
1. in the process that the detection rod is inserted into the capacitor shell, the controller controls the power on and off of the clamping spring according to the pressure data detected by the pressure sensor, so that the capacitor shell which is large in deformation and cannot be recovered is pulled out along with the detection rod under the action of the clamping block and is separated from the placing barrel, the capacitor shell on a production belt can complete screening operation under the action of the detection rod, defective products cannot move to the position of a workbench of assembly equipment, and the working efficiency of the assembly equipment is influenced;
2. through stretch out and draw with the shrink under the effect of reciprocal lead screw in the measuring pole cavity, absorb the dust impurity of reserving on the capacitor case bottom surface, discharge through hose to the external world, the dustless air current that the fan case on the measuring pole upper segment blew off can hinder outside dust and get into capacitor case once more inside, makes the capacitor case inside before the equipment operation keep clean, can not influence ultracapacitor system's normal use because of dust impurity.
Drawings
To facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a main body structure view of the present invention;
FIG. 2 is a rear view of the present invention shown in FIG. 1;
FIG. 3 is a view showing the inner structure of the detecting sleeve according to the present invention;
FIG. 4 is a view of the construction of the test stick of the present invention;
FIG. 5 is a rear view of the present invention shown in FIG. 4;
FIG. 6 is a view of the internal cavity structure of the present invention;
FIG. 7 is a block diagram of the rear view of FIG. 6 in accordance with the present invention;
FIG. 8 is a view showing the structure of the lower section of the inspection shaft according to the present invention;
FIG. 9 is a top view of the test rod of the present invention;
in the figure: 1. producing a tape; 21. a connecting frame; 22. a limiting lantern ring; 23. a connecting rod; 24. a detection lever; 241. a lower section of the detection rod; 242. detecting the middle section of the rod; 25. extruding the roller; 26. an electric push rod; 27. transmitting the connecting band; 28. a transmission slot; 29. a detection sleeve; 210. detecting a spring; 211. detecting a plate; 212. a pressure sensor; 213. an inner cavity; 214. a clamping block; 215. a limiting plate; 216. a clamping spring; 217. a clamping cavity; 31. a toothed plate; 32. a cam block; 33. a retraction spring; 34. contracting the cavity; 35. a reciprocating screw; 36. a connecting plate; 37. a slip ring block; 38. a transmission cavity; 39. rotating the gear; 310. a flexible hose; 311. a sliding groove; 312. embedding convex teeth; 4. placing the cylinder; 5. a capacitor case.
Detailed Description
The technical solutions of the present invention will be described below clearly and completely in conjunction with the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
referring to fig. 1-5, a potassium ion hybrid supercapacitor and a method for manufacturing the same, comprising a production belt 1, wherein the upper surface of the production belt 1 is connected with a plurality of uniformly distributed placing cylinders 4, the placing cylinders 4 are internally connected with a capacitor housing 5, the rear part of the outer side wall of each placing cylinder 4 is connected with a connecting frame 21, two limiting lantern rings 22 are connected above the outer side wall of each connecting frame 21, the inner side walls of the limiting lantern rings 22 are slidably connected with a detection rod 24, the upper ends of the detection rods 24 are connected with a connecting rod 23, the upper end of the connecting rod 23 is provided with a detection sleeve 29, the inner part of the detection sleeve 29 is connected with a fixed plate, elastic blocks are arranged below the inner side walls of the detection sleeve 29 and correspond to the position of the fixed plate, the elastic blocks can block the fixed plate from sliding downwards and do not block the fixed plate from moving downwards after being stressed, so that the detection rods 24 are pulled out from the interior of the capacitor housing 5, because the friction between the detection rod 24 and the capacitor shell 5 is large, when the detection rod 24 is pulled out, the detection rod 24 is under the action of downward tension, the fixing plate at the upper end of the connecting rod 23 moves downward under the action of tension, so that the pressure action detected by the pressure sensor 212 is smaller than a normal value, the upper surface of the fixing plate is connected with the detection spring 210, when the connecting rod 23 is not extruded, the detection spring 210 is in a pressed state, so that the pressure sensor 212 can detect pressure data, the upper end of the detection spring 210 is connected with the detection plate 211, the upper surface inside the detection sleeve 29 is connected with the pressure sensor 212, when the lower end of the detection rod 24 is blocked when being inserted into the placing barrel 4, the connecting rod 23 at the upper end of the detection rod 24 is inserted into the detection sleeve 29 when the detection sleeve 29 is pressed, so that the detection plate 211 is extruded by the detection spring 210 to extrude the pressure sensor 212, the upper surface of the detection sleeve 29 is connected with a transmission connecting belt 27, the outer side wall of the transmission connecting belt 27 is sleeved with a transmission groove 28, an electric push rod 26 is arranged at a position close to the middle position of the transmission grooves 28 at two sides, the electric push rod 26 is controlled by a super capacitor controller to adjust the extension length, when a detection rod 24 on the transmission connecting belt 27 reaches the position of an extrusion roller 25, the downward movement distance can be adjusted, the lower end of the electric push rod 26 is connected with the extrusion roller 25, a clamping cavity 217 is formed below the outer side wall of the detection rod 24, a clamping block 214 is connected inside the clamping cavity 217 in a sliding mode, one end, exposed to the outside, of the clamping block 214 is the same as the outer side wall of the detection rod 24 in shape, one end, close to the inside of the clamping cavity 217, of the clamping block 214 is integrally formed with a limiting plate 215, the outer side wall of the limiting plate 215 is connected with a plurality of clamping springs 216 which are uniformly distributed, the clamping springs 216 are connected to the same circuit with an external power supply and a control switch, so that the super capacitor controller can control the on-off of the clamping springs 216 by controlling the opening and closing of the control switch, and closing of the detection rod 24, and opening-closing the middle position of the detection inner cavity 213 are formed at the middle position of the lower surface of the detection rod 24;
in the prior art, in the assembling process of the capacitor shell 5, the capacitor shell 5 is easy to be screened, so that when the deformed capacitor shell 5 is transmitted to the position of a workbench of assembling equipment, a capacitor top cover cannot be accurately butted with the capacitor shell 5, and the assembling time is wasted due to ineffective butting, so that the working efficiency is influenced;
when the detection rod 24 descends to the inner side of the capacitor shell 5, the pressure sensor 212 connected with the inner part of the detection sleeve 29 corresponding to the upper end of the detection rod 24 can detect the acting force of the detection spring 210 when the detection rod 24 descends, the connecting rod 23 transmits the detection data to the controller of the supercapacitor preparation equipment, and the controller compares the detected data with the set data; when the capacitor shell 5 is not deformed, the detection data is less than or equal to the set data, and the detection rod 24 inserted into the inner side of the capacitor shell 5 is pulled out from the inner side of the capacitor shell 5 under the driving of the transmission connecting belt 27; the capacitor shell 5 deforms, the conical lower end of the detection rod 24 is inserted into the capacitor shell 5 to extrude and deform the capacitor shell 5, so that the capacitor shell 5 restores the original shape, the data detected by the pressure sensor 212 after restoration is less than or equal to the set data, and the detection rod 24 inserted into the inner side of the capacitor shell 5 is pulled out of the inner side of the capacitor shell 5 under the driving of the transmission connecting belt 27; after recovery, the data detected by the pressure sensor 212 is greater than the set data, and when the detection rod 24 is pulled out of the capacitor shell 5, the friction between the capacitor shell 5 and the detection rod 24 hinders the pulling out of the detection rod 24, that is, when the data detected by the pressure sensor 212 is smaller than the normal data, the detection rod 24 inserted into the inner side of the capacitor shell 5 pulls out the capacitor shell 5 from the inner side of the placing cylinder 4 under the driving of the transmission connecting belt 27; capacitor case 5 takes place deformation and detection pole 24 moves down and is obstructed, when leading to that detected data is greater than the settlement data all the time, the control switch who supplies with the inside clamping spring 216 electric current of centre gripping cavity 217 is closed after receiving the transmission signal of the controller of ultracapacitor system preparation equipment, makes clamping spring 216 circular telegram shrink, drives grip block 214 and extrudees capacitor case 5 inner wall from the inside roll-off of centre gripping cavity 217, makes capacitor case 5 follow the removal of detection pole 24 and remove, extracts from placing a section of thick bamboo 4 inboard.
Example 2:
referring to fig. 6-9, the detecting rod 24 is divided into a detecting rod lower section 241, a detecting rod middle section 242 and a detecting rod upper section, a rotating chute is formed on the lower surface of the detecting rod upper section, a rotating slip ring is integrally formed on the upper surface of the detecting rod middle section 242 corresponding to the rotating chute, so that the rotation of the detecting rod middle section 242 does not affect the detecting rod upper section, an outer gear ring is connected on the outer side wall of the detecting rod middle section 242, a fan box is connected on the outer side wall of the detecting rod upper section, a dust filter is arranged at the air inlet of the fan box, a gear on one end of a fan rotating shaft inside the fan box is embedded with the outer gear ring, so that the fan can be driven to work by the rotation of the detecting rod middle section 242, a sliding ring block 37 is integrally formed on the outer side of the upper surface of the detecting rod lower section 241, a sliding groove 311 is formed on the lower surface of the detecting rod middle section 242 corresponding to the sliding ring block 37, the detection rod lower section 241 and the detection rod middle section 242 are respectively provided with a transmission cavity 38 near the inner sides of the sliding ring block 37 and the sliding groove 311, the outer side wall of the detection rod lower section 241 is connected with a plurality of uniformly distributed embedded convex teeth 312 corresponding to the position of the transmission cavity 38, the inner side wall of the detection rod middle section 242 is connected with a plurality of uniformly distributed embedded convex teeth 312 corresponding to the position of the transmission cavity 38, the upper surface inside the detection rod middle section 242 is rotatably connected with a rotating gear 39 corresponding to the position of the transmission cavity 38 through a rotating shaft, so that the embedded convex teeth 312 on the detection rod middle section 242, the embedded convex teeth 312 on the detection rod lower section 241 and the rotating gear 39 form a planetary gear structure, the detection rod middle section 242 and the detection rod lower section 241 reversely rotate, two connecting plates 36 are respectively connected at two sides of the inner side wall of the inner cavity 213 inside the detection rod lower section 241, the upper and the lower connecting plates 36 at the same side are connected through a limit baffle, the outer side wall of the limit baffle is slidably connected with a reciprocating plate, a reciprocating screw 35 is rotatably connected to the middle of the reciprocating plate, telescopic hoses 310 are connected to the upper and lower surfaces of the reciprocating plate, one-way valves are arranged at two ends of each telescopic hose 310, the telescopic hoses 310 can only suck materials through the hoses from the upper part and discharge the materials through the hoses from the lower part, a plurality of shrinkage cavities 34 which are uniformly distributed are formed in the outer side wall of the lower section 241 of the detection rod, convex tooth blocks 32 are slidably connected to the interior of the shrinkage cavities 34, the upper and lower surfaces of the convex tooth blocks 32 are designed to be inclined angles, when the upper and lower surfaces of the convex tooth blocks 32 are extruded, the convex tooth blocks 32 can be shrunk to the interior of the shrinkage cavities 34 under the action of shrinkage springs 33, one ends, close to the interiors of the shrinkage cavities 34, of the convex tooth blocks 32 are connected with shrinkage springs 33, and toothed plates 31 are arranged on one side of the outer side wall of the connection frame 21 corresponding to the positions of the convex tooth blocks 32;
in the prior art, dust impurities are easy to fall into the interior of the capacitor shell 5 in the transmission process, and the existence of the dust impurities causes adverse effects on the use of the super capacitor after the capacitor shell 5 is subjected to subsequent liquid injection operation;
after the lower detection rod segment 241 is inserted into the capacitor shell 5, the convex tooth block 32 and the tooth plate 31 on the lower detection rod segment 241 are mutually embedded, when the detection rod 24 moves along with the production belt 1, the fixed tooth plate 31 enables the detection rod 24 to rotate, the rotating lower detection rod segment 241 drives the middle detection rod segment 242 to rotate reversely through the rotating gear 39, the flexible hose 310 connected to the lower detection rod segment 241 is extruded and stretched under the action of the reciprocating plate in the rotating process, the flexible hose 310 is enabled to absorb dust and impurities at the bottom of the capacitor shell 5 through the hose connected to the upper end in the stretching process, the flexible hose at the lower end is enabled to absorb the dust and impurities to be discharged when the flexible hose 310 is extruded, the upper surface and the lower surface of the reciprocating plate are respectively provided with the flexible hose 310, the dust and impurities on the bottom surface of the capacitor shell 5 can be absorbed continuously, the fan connected to the upper detection rod segment of the fan box is enabled to rotate in the rotating process of the middle detection rod segment 242, airflow entering the interior of the fan box is filtered by the dust and impurities are prevented from entering the capacitor shell after the capacitor shell 5 is cleaned, and the dust and impurities are difficult to enter the super capacitor due to be used in an accelerating operation.
When the super capacitor manufacturing device is used, the processed capacitor shell 5 is placed on the inner side of a placing barrel 4 and moves along with the transmission of a production belt 1, a limiting lantern ring 22 and a detection rod 24 synchronously move along with the placing barrel 4 through the connection of a connecting frame 21 in the moving process, when the super capacitor manufacturing device moves to the position of an extrusion roller 25, a transmission connecting belt 27 connected with the detection rod 24 is extruded by the extrusion roller 25 to deflect downwards, the detection rod 24 on the transmission connecting belt 27 is enabled to deflect downwards when moving to the position of the extrusion roller 25, the detection rod 24 with the conical lower end is enabled to descend under the limitation of upper and lower limiting lantern rings 22 and descend until the lower end of the detection rod 24 is inserted into the capacitor shell 5, in the process that the detection rod 24 descends to the inner side of the capacitor shell 5, a pressure sensor 212 connected with the detection sleeve 29 corresponding to the upper end of the detection rod 24 can descend the detection rod 24, the connecting rod 23 detects the acting force of a detection spring 210 and transmits the detection data to a controller of the super capacitor manufacturing device, and the controller compares the detected data with the set data; when the capacitor shell 5 is not deformed, the detection data is less than or equal to the set data, and the detection rod 24 inserted into the inner side of the capacitor shell 5 is pulled out from the inner side of the capacitor shell 5 under the driving of the transmission connecting belt 27; when the capacitor case 5 is deformed, the conical lower end of the detection rod 24 is inserted into the capacitor case 5 to extrude and deform the capacitor case 5, so that the capacitor case 5 is restored to the original shape, the data detected by the pressure sensor 212 after restoration is less than or equal to the set data, and the detection rod 24 inserted into the inner side of the capacitor case 5 is pulled out from the inner side of the capacitor case 5 under the driving of the transmission connecting band 27; after recovery, the data detected by the pressure sensor 212 is greater than the set data, and when the detection rod 24 is pulled out of the capacitor shell 5, the friction between the capacitor shell 5 and the detection rod 24 hinders the pulling out of the detection rod 24, that is, when the data detected by the pressure sensor 212 is smaller than the normal data, the detection rod 24 inserted into the inner side of the capacitor shell 5 pulls out the capacitor shell 5 from the inner side of the placing cylinder 4 under the driving of the transmission connecting belt 27; when the capacitor shell 5 deforms and the detection rod 24 is blocked from moving downwards, so that detection data are always larger than set data, the control switch for supplying current to the clamping spring 216 in the clamping cavity 217 is closed after receiving a transmission signal of a controller of the supercapacitor preparation equipment, so that the clamping spring 216 is electrified and contracted, the clamping block 214 is driven to slide out from the clamping cavity 217 to extrude the inner wall of the capacitor shell 5, the capacitor shell 5 moves along with the movement of the detection rod 24, and is pulled out from the inner side of the placing cylinder 4;
after the lower detection rod segment 241 is inserted into the capacitor shell 5, the convex tooth block 32 and the tooth plate 31 on the lower detection rod segment 241 are mutually embedded, when the detection rod 24 moves along with the production belt 1, the fixed tooth plate 31 enables the detection rod 24 to rotate, the rotating lower detection rod segment 241 drives the middle detection rod segment 242 to rotate reversely through the rotating gear 39, the flexible hose 310 connected to the lower detection rod segment 241 is extruded and stretched under the action of the reciprocating plate in the rotating process, the flexible hose 310 is enabled to absorb dust and impurities at the bottom of the capacitor shell 5 through the hose connected to the upper end in the stretching process, the flexible hose at the lower end is enabled to absorb the dust and impurities to be discharged when the flexible hose 310 is extruded, the upper surface and the lower surface of the reciprocating plate are respectively provided with the flexible hose 310, the dust and impurities on the bottom surface of the capacitor shell 5 can be absorbed continuously, the fan connected to the upper detection rod segment of the fan box is enabled to rotate in the rotating process of the middle detection rod segment 242, airflow entering the interior of the fan box is filtered by the dust and impurities are prevented from entering the capacitor shell after the capacitor shell 5 is cleaned, and the dust and impurities are difficult to enter the super capacitor due to be used in an accelerating operation.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The utility model provides a potassium ion mixes ultracapacitor system preparation equipment, includes production area (1), production area (1) upper surface is connected with a plurality of evenly distributed's a section of thick bamboo (4) of placing, place a section of thick bamboo (4) internal connection has capacitor case (5), its characterized in that, it is connected with linking frame (21) to place a section of thick bamboo (4) lateral wall rear, linking frame (21) lateral wall top is connected with two stop collar (22), stop collar (22) inside wall sliding connection has detection pole (24), detection pole (24) upper end is connected with connecting rod (23), connecting rod (23) upper end is equipped with detects cover (29), it has transmission connecting band (27) to detect cover (29) upper surface, transmission connecting band (27) lateral wall cover is equipped with transmission groove (28), is close to both sides transmission groove (28) intermediate position department is equipped with electric putter (26), electric putter (26) lower extreme is connected with extrusion gyro wheel (25).
2. The potassium ion hybrid supercapacitor manufacturing device according to claim 1, wherein a fixing plate is linked inside the detection sleeve (29) corresponding to the upper end of the connecting rod (23), a detection spring (210) is connected to the upper surface of the fixing plate, a detection plate (211) is connected to the upper end of the detection spring (210), and a pressure sensor (212) is connected to the upper surface inside the detection sleeve (29).
3. The potassium ion hybrid supercapacitor preparation device according to claim 2, wherein a clamping cavity (217) is formed below the outer side wall of the detection rod (24), a clamping block (214) is slidably connected inside the clamping cavity (217), a limiting plate (215) is integrally formed at one end of the clamping block (214) close to the inside of the clamping cavity (217), the outer side wall of the limiting plate (215) is connected with a plurality of clamping springs (216) which are uniformly distributed, and an inner cavity (213) is formed in the middle position of the lower surface of the detection rod (24).
4. The potassium ion hybrid supercapacitor manufacturing device according to claim 3, wherein the detection rod (24) is divided into three sections, namely a detection rod lower section (241), a detection rod middle section (242) and a detection rod upper section, a sliding ring block (37) is integrally formed on the outer side of the upper surface of the detection rod lower section (241), a sliding groove (311) is formed in the position, corresponding to the sliding ring block (37), of the lower surface of the detection rod middle section (242), and transmission cavities (38) are respectively formed in the detection rod lower section (241) and the detection rod middle section (242) close to the sliding ring block (37) and the inner side of the sliding groove (311).
5. The potassium ion hybrid supercapacitor according to claim 4, wherein a plurality of uniformly distributed embedded teeth (312) are connected to the outer side wall of the lower section (241) of the detection rod at positions corresponding to the transmission cavity (38), a plurality of uniformly distributed embedded teeth (312) are connected to the inner side wall of the middle section (242) of the detection rod at positions corresponding to the transmission cavity (38), and a rotating gear (39) is rotatably connected to the inner upper surface of the middle section (242) of the detection rod at positions corresponding to the transmission cavity (38).
6. The potassium ion hybrid supercapacitor preparation device according to claim 4, wherein two connecting plates (36) are connected to the inside of the lower section (241) of the detection rod corresponding to the two sides of the inner side wall of the inner cavity (213), the upper and lower connecting plates (36) on the same side are connected through limiting plates, the outer side wall of each limiting plate is connected with a reciprocating plate in a sliding manner, a reciprocating lead screw (35) is rotatably connected to the middle position of each reciprocating plate, and telescopic hoses (310) are connected to the upper and lower surfaces of each reciprocating plate.
7. The potassium ion hybrid supercapacitor preparation device according to claim 4, wherein the outer side wall of the lower section (241) of the detection rod is provided with a plurality of shrinkage cavities (34) which are uniformly distributed, the inside of each shrinkage cavity (34) is slidably connected with a convex tooth block (32), one end, close to the inside of each shrinkage cavity (34), of each convex tooth block (32) is connected with a shrinkage spring (33), and a toothed plate (31) is arranged on one side of the outer side wall of the connection frame (21) corresponding to the position of each convex tooth block (32).
8. A method of making a potassium ion hybrid supercapacitor according to claims 1 to 6, wherein the method of making a potassium ion hybrid supercapacitor comprises the steps of:
the method comprises the following steps: the processed capacitor shell (5) is placed on the inner side of the placing barrel (4) and moves along with the transmission of the production belt (1), a limiting sleeve ring (22) and a detection rod (24) synchronously move along with the placing barrel (4) through the connection of a connecting frame (21) in the moving process, when the capacitor shell moves to the position of an extrusion roller (25), a transmission connecting belt (27) connected with the detection rod (24) deflects downwards under the extrusion of the extrusion roller (25), the detection rod (24) on the transmission connecting belt (27) deflects downwards when moving to the position of the extrusion roller (25), the detection rod (24) with the lower end being conical is made to descend under the limitation of an upper limiting sleeve ring (22) and a lower limiting sleeve ring (22), and the detection rod (24) descends until the lower end of the detection rod (24) is inserted into the capacitor shell (5);
step two: in the descending process of the detection rod (24) in the first step, when the pressure sensor (212) which is connected with the upper end of the detection rod (24) and is arranged in the detection sleeve (29) correspondingly can descend the detection rod (24), the connecting rod (23) detects the acting force of the detection spring (210), the detection data are transmitted to a controller of the super capacitor preparation equipment, and the controller compares the detected data with the set data; when the detection data is smaller than the set data, the detection rod (24) inserted into the inner side of the capacitor shell (5) is pulled out from the inner side of the capacitor shell (5) under the driving of the transmission connecting belt (27); when the detection data are larger than the set data, a control switch for supplying current to a clamping spring (216) in a clamping cavity (217) is closed after receiving a transmission signal of a controller of the supercapacitor preparation equipment, so that the clamping spring (216) is electrified and contracted, a clamping block (214) slides out of the clamping cavity (217) to extrude the inner wall of a capacitor shell (5), and the capacitor shell (5) moves along with the movement of a detection rod (24) and is pulled out of the inner side of a placing cylinder (4);
step three: the detection rod (24) is inserted into the inner side of the capacitor shell (5), when the bottom end of the detection rod (24) is contacted with the bottom surface of the capacitor shell (5), a convex tooth block (32) on the outer side of a lower section (241) of the detection rod is contacted with a toothed plate (31) on a connecting frame (21), after the convex tooth block (32) which is transmitted along with the detection rod is contacted with the toothed plate (31) at a fixed position, the lower section (241) of the detection rod rotates under the action of the convex tooth block (32), a reciprocating plate which is limited on the lower section (241) of the detection rod is moved up and down on a reciprocating lead screw (35) in the rotating process through a limiting plate, so that a telescopic hose (310) connected to the reciprocating plate is extruded and stretched in a reciprocating mode, the telescopic hose (310) absorbs dust impurities on the bottom surface of the capacitor shell (5) and discharges the dust outwards, a jogged convex tooth (312) connected to the lower section (241) of the detection rod and a rotating gear (39) are mutually driven to rotate, the middle section (312) of the jogged convex tooth (242) on the detection rod and the middle section (242) of the detection rod is mutually driven to rotate, and the upper section (242) of the detection rod (242) and the detection rod does not rotate;
step four: after the third step of operation is completed, the capacitor shell (5) at the position corresponding to the placement barrel (4) on the production belt (1) is driven by the production belt (1) to move to the next step of assembly operation position, and the assembly operation is completed under the control of the controller.
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| CN202211084780.3A CN115410837B (en) | 2022-09-06 | 2022-09-06 | Potassium ion mixed super capacitor and preparation method thereof |
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| CN202211084780.3A CN115410837B (en) | 2022-09-06 | 2022-09-06 | Potassium ion mixed super capacitor and preparation method thereof |
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| CN114235594A (en) * | 2021-12-18 | 2022-03-25 | 深圳市北科检测科技有限公司 | Liquid crystal display shell structural strength detection device |
| CN114267548A (en) * | 2021-12-22 | 2022-04-01 | 湖南华冉科技有限公司 | Intelligent automatic production method for niobium capacitor shell of tantalum capacitor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204788456U (en) * | 2015-07-16 | 2015-11-18 | 南通瑞泰电子有限公司 | Electricity vessel shell detection device |
| CN106862099A (en) * | 2016-12-29 | 2017-06-20 | 铜陵龙嘉机电有限公司 | A kind of Automated inspection for the detection of capacitor casing compressive property screens line |
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| CN115410837B (en) | 2023-05-16 |
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