CN115407171A - PCB (printed circuit board), and diode characteristic testing system and method - Google Patents
PCB (printed circuit board), and diode characteristic testing system and method Download PDFInfo
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Abstract
本发明提供一种PCB电路板、二极管特性测试系统及方法,包括:功率开关管,可调的回路电阻,可调的主回路电感,可调的电源模块,驱动信号产生模块,待测二极管及可调的二极管结电容;功率开关管的一端依次经由回路电阻及主回路电感连接电源模块的正极,另一端连接电源模块的负极;驱动信号产生模块连接于功率开关管的驱动端,为功率开关管提供驱动信号;待测二极管的阴极连接电源模块的正极,阳极所述回路电阻与主回路电感的连接节点;二极管结电容并联于待测二极管的两端,用于调整二极管结电容的大小。本发明节省测试时间成本、操作过程简单易行、测试结果准确性高、适用范围更广、实用性强。
The present invention provides a PCB circuit board and a diode characteristic testing system and method, including: a power switch tube, an adjustable loop resistance, an adjustable main loop inductance, an adjustable power supply module, a drive signal generation module, a diode to be tested and Adjustable diode junction capacitance; one end of the power switch tube is connected to the positive pole of the power module through the loop resistance and the main loop inductance in turn, and the other end is connected to the negative pole of the power module; the driving signal generation module is connected to the driving end of the power switch tube, which is a power switch The tube provides the driving signal; the cathode of the diode to be tested is connected to the anode of the power module, and the connection node of the loop resistance of the anode and the main loop inductance; the diode junction capacitance is connected in parallel to both ends of the diode to be tested to adjust the size of the diode junction capacitance. The invention saves test time and cost, has simple and easy operation process, high test result accuracy, wider application range and strong practicability.
Description
技术领域technical field
本发明涉及电源应用领域,特别是涉及一种PCB电路板、二极管特性测试系统及方法。The invention relates to the field of power supply applications, in particular to a PCB circuit board and a diode characteristic testing system and method.
背景技术Background technique
在电源应用领域,包括适配器、PC电源、充电器等功率等级在十几瓦到几百瓦不等的应用中,次级整流通常会使用二极管(多为肖特基二极管)作为输出整流使用,因此,需要对二极管的性能进行测试。In the field of power supply applications, including adapters, PC power supplies, chargers and other applications with power levels ranging from tens of watts to hundreds of watts, secondary rectification usually uses diodes (mostly Schottky diodes) for output rectification. Therefore, it is necessary to test the performance of the diode.
对于应用中的测试,通常利用测试平台或者在已成型的产品上更换对应的肖特基二极管,以此来测试此二极管在应用中的工作情况,判断某种规格的二极管是否可以进行相应的替换。而对于研发新的二极管产品,单纯的看器件的静态参数,比如正向压降、反向漏电流等,不能清晰的反映出器件在具体应用中的动态表现,还需要借助具体的应用环境。For the test in the application, usually use the test platform or replace the corresponding Schottky diode on the formed product to test the working condition of the diode in the application and judge whether the diode of a certain specification can be replaced accordingly . For the research and development of new diode products, simply looking at the static parameters of the device, such as forward voltage drop, reverse leakage current, etc., cannot clearly reflect the dynamic performance of the device in a specific application, and also needs to rely on the specific application environment.
现有测试平台对针对功率开关管设计,对二极管参数并未有过多调整,并且面对不同种类的应用情况,对应的电感、寄生参数也不尽相同,无法对不同种应用进行调节,若更换应用环境,势必要将现有测试平台重新调整,用时相对较长;且电流测试时需要引入线材,增加线路中的寄生电感、电阻等,反复接线也会令PCB测试板加速老化。而直接在应用上替换的方式在操作上需要将原有应用分解拆卸,此过程大多不可逆,拆卸测试后的应用往往无法再次复原使用;且不同的应用在PCB设计上也不尽相同,在测试上也会有不同程度的困难,而且容易引入线路,引入的寄生参数也会在不同程度上影响实验结果。The existing test platform is designed for the power switch tube, and the diode parameters have not been adjusted too much, and in the face of different types of applications, the corresponding inductance and parasitic parameters are also different, and it is impossible to adjust for different applications. To change the application environment, it is necessary to readjust the existing test platform, which takes a relatively long time; and the current test needs to introduce wires, which will increase the parasitic inductance and resistance in the circuit, and repeated wiring will also accelerate the aging of the PCB test board. However, the method of directly replacing the application needs to disassemble the original application in operation. There will be different degrees of difficulty in the circuit, and it is easy to introduce lines, and the parasitic parameters introduced will also affect the experimental results to varying degrees.
因此,如何在不同应用环境下实现对二极管动态特性的高效、准确测试,已成为本领域技术人员亟待解决的问题之一。Therefore, how to efficiently and accurately test the dynamic characteristics of diodes under different application environments has become one of the problems to be solved urgently by those skilled in the art.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种PCB电路板、二极管特性测试系统及方法,用于解决现有技术中二极管特性测试效率低、准确性差等问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a PCB circuit board, a diode characteristic testing system and method, which are used to solve the problems of low efficiency and poor accuracy of diode characteristic testing in the prior art.
为实现上述目的及其他相关目的,本发明提供一种二极管特性测试系统,所述二极管特性测试系统至少包括:In order to achieve the above purpose and other related purposes, the present invention provides a diode characteristic test system, the diode characteristic test system at least includes:
功率开关管,可调的回路电阻,可调的主回路电感,可调的电源模块,驱动信号产生模块,待测二极管及可调的二极管结电容;Power switching tube, adjustable loop resistance, adjustable main loop inductance, adjustable power supply module, drive signal generation module, diode to be tested and adjustable diode junction capacitance;
所述功率开关管的一端依次经由所述回路电阻及所述主回路电感连接所述电源模块的正极,另一端连接所述电源模块的负极;One end of the power switch tube is sequentially connected to the positive pole of the power module via the loop resistance and the main loop inductance, and the other end is connected to the negative pole of the power module;
所述驱动信号产生模块连接于所述功率开关管的驱动端,为所述功率开关管提供驱动信号;The driving signal generation module is connected to the driving end of the power switch tube to provide a drive signal for the power switch tube;
所述待测二极管的阴极连接所述电源模块的正极,阳极连接所述回路电阻与所述主回路电感的连接节点;The cathode of the diode to be tested is connected to the anode of the power module, and the anode is connected to the connection node between the loop resistance and the main loop inductance;
所述二极管结电容并联于所述待测二极管的两端,用于调整二极管结电容的大小。The diode junction capacitance is connected in parallel with both ends of the diode to be tested, and is used to adjust the size of the diode junction capacitance.
可选地,所述电源模块包括储能电容,开关及第一直流电源;所述开关及所述第一直流电源串联,所述储能电容并联于所述开关与所述第一直流电源的串联结构两端,所述储能电容为所述二极管特性测试系统提供电源电压。Optionally, the power supply module includes an energy storage capacitor, a switch, and a first DC power supply; the switch and the first DC power supply are connected in series, and the energy storage capacitor is connected in parallel between the switch and the first DC power supply. The two ends of the series structure of the current power supply, the energy storage capacitor provides the power supply voltage for the diode characteristic testing system.
更可选地,所述电源模块还包括限流电阻,所述限流电阻串联于所述开关与所述第一直流电源的串联结构中。More optionally, the power module further includes a current limiting resistor, and the current limiting resistor is connected in series in the series structure of the switch and the first DC power supply.
可选地,所述驱动信号产生模块为分立器件驱动或集成IC驱动,产生驱动速度可调的驱动信号。Optionally, the driving signal generating module is a discrete device driver or an integrated IC driver, and generates a driving signal with an adjustable driving speed.
更可选地,所述驱动信号产生单元包括信号发生器、第一电阻、NPN三极管、第二电阻、第三电阻、第四电阻、第五电阻、第一PNP三极管、第二PNP三极管、二极管及第二直流电源;More optionally, the drive signal generating unit includes a signal generator, a first resistor, an NPN transistor, a second resistor, a third resistor, a fourth resistor, a fifth resistor, a first PNP transistor, a second PNP transistor, a diode and a second DC power source;
所述NPN三极管的集电极经由所述第一电阻连接所述第二直流电源,发射极经由所述第二电阻接地,基极经由所述第三电阻连接所述信号发生器的输出端;The collector of the NPN transistor is connected to the second DC power supply through the first resistor, the emitter is grounded through the second resistor, and the base is connected to the output terminal of the signal generator through the third resistor;
所述第一PNP三极管的发射极连接所述第二直流电源,集电极经由所述第四电阻接地,基极连接所述NPN三极管的集电极;The emitter of the first PNP transistor is connected to the second DC power supply, the collector is grounded through the fourth resistor, and the base is connected to the collector of the NPN transistor;
所述二极管的阳极经由所述第五电阻连接所述第一PNP三极管的集电极,阴极连接所述第二PNP三极管的发射极并输出驱动信号;The anode of the diode is connected to the collector of the first PNP transistor through the fifth resistor, and the cathode is connected to the emitter of the second PNP transistor to output a driving signal;
所述第二PNP三极管的集电极接地,基极连接所述第一PNP三极管的集电极。The collector of the second PNP transistor is grounded, and the base is connected to the collector of the first PNP transistor.
可选地,所述驱动信号产生单元为推挽拓扑驱动、光耦驱动或变压器驱动。Optionally, the drive signal generating unit is a push-pull topology drive, an optocoupler drive or a transformer drive.
为实现上述目的及其他相关目的,本发明还提供一种PCB电路板,所述PCB电路板至少包括:In order to achieve the above purpose and other related purposes, the present invention also provides a PCB circuit board, and the PCB circuit board at least includes:
基板,以及设置于所述基板上的上述二极管特性测试系统。A substrate, and the above-mentioned diode characteristic testing system arranged on the substrate.
可选地,所述PCB电路板上设置有镂空区域,所述镂空区域用于设置电流夹以实现电流检测。Optionally, a hollow area is provided on the PCB, and the hollow area is used for setting a current clip to realize current detection.
为实现上述目的及其他相关目的,本发明还提供一种二极管特性测试方法,基于上述二极管特性测试系统实现,所述二极管特性测试方法至少包括:In order to achieve the above purpose and other related purposes, the present invention also provides a diode characteristic test method, which is realized based on the above diode characteristic test system, and the diode characteristic test method at least includes:
根据实际应用情况设置所述二极管特性测试系统中的电源电压及各寄生参数;Setting the power supply voltage and various parasitic parameters in the diode characteristic testing system according to actual application conditions;
提供第一驱动脉冲,所述功率开关管导通,所述电源电压为主回路电感充电,所述第一驱动脉冲结束,所述功率开关管关断,所述主回路电感上的电流通过所述待测二极管续流,所述待测二极管的开启时刻产生第一电流尖峰,基于所述第一电流尖峰及所述待测二极管的压降得到所述待测二极管的开启损耗;The first drive pulse is provided, the power switch is turned on, the power supply voltage is charged to the main loop inductance, the first drive pulse ends, the power switch is turned off, and the current on the main loop inductance passes through the The freewheeling of the diode to be tested, the first current peak is generated at the turn-on moment of the diode to be tested, and the turn-on loss of the diode to be tested is obtained based on the first current peak and the voltage drop of the diode to be tested;
提供第二驱动脉冲,所述功率开关管导通,所述待测二极管的反向恢复电流与所述主回路电感的电流叠加产生第二电流尖峰,基于所述第二电流尖峰及所述待测二极管的压降得到所述待测二极管的关断损耗。A second drive pulse is provided, the power switch is turned on, the reverse recovery current of the diode to be tested is superimposed on the current of the main loop inductance to generate a second current peak, based on the second current peak and the to-be-tested The voltage drop of the diode under test is used to obtain the turn-off loss of the diode under test.
为实现上述目的及其他相关目的,本发明还提供一种二极管特性测试方法,基于上述二极管特性测试系统实现,所述二极管特性测试方法至少包括:In order to achieve the above purpose and other related purposes, the present invention also provides a diode characteristic test method, which is realized based on the above diode characteristic test system, and the diode characteristic test method at least includes:
根据实际应用情况设置所述二极管特性测试系统中的电源电压及各寄生参数;Setting the power supply voltage and various parasitic parameters in the diode characteristic testing system according to actual application conditions;
提供第一驱动脉冲,所述功率开关管导通,所述电源电压为主回路电感充电,所述第一驱动脉冲结束,所述功率开关管关断,所述主回路电感上的电流通过所述待测二极管续流,获取浪涌电流最大值。The first drive pulse is provided, the power switch is turned on, the power supply voltage is charged to the main loop inductance, the first drive pulse ends, the power switch is turned off, and the current on the main loop inductance passes through the The freewheeling current of the diode to be tested is obtained to obtain the maximum value of the surge current.
更可选地,设置所述二极管特性测试系统中电源电压的方法包括:将第一直流电源设定为所需的测试电压,导通开关,所述第一直流电源为储能电容充电,直至所述储能电容达到所需电压,关断所述开关,所述储能电容提供所述电源电压。More optionally, the method for setting the power supply voltage in the diode characteristic testing system includes: setting the first DC power supply to the required test voltage, turning on the switch, and the first DC power supply charges the energy storage capacitor , until the energy storage capacitor reaches the required voltage, the switch is turned off, and the energy storage capacitor provides the power supply voltage.
更可选地,通过调整所述第一驱动脉冲的开启时间使所述主回路电感上的电流达到预设电流。More optionally, the current on the main loop inductor reaches a preset current by adjusting the turn-on time of the first driving pulse.
更可选地,调节结电容或寄生电感的大小以得到结电容或寄生电感与所述待测二极管极限的关系。More optionally, the size of the junction capacitance or parasitic inductance is adjusted to obtain a relationship between the junction capacitance or parasitic inductance and the limit of the diode to be tested.
如上所述,本发明的PCB电路板、二极管特性测试系统及方法,具有以下有益效果:As mentioned above, the PCB circuit board and diode characteristic testing system and method of the present invention have the following beneficial effects:
1、本发明的PCB电路板、二极管特性测试系统及方法通过将应用中的寄生参数测量之后在测试板上调节,从而直接对二极管性能进行测试,能极大的节省测试时间成本;且操作过程简单易行。1. The PCB circuit board and diode characteristic testing system and method of the present invention adjust the parasitic parameters on the test board after measuring the parasitic parameters in the application, so as to directly test the diode performance, which can greatly save the test time and cost; and the operation process Simple and easy.
2、本发明的PCB电路板、二极管特性测试系统及方法通过PCB镂空设计可以在不引入导线的情况下直接测量出线路电流,防止引入寄生电感、附加阻抗等影响实验测试结果。2. The PCB circuit board and diode characteristic testing system and method of the present invention can directly measure the line current without introducing wires through the PCB hollow design, preventing the introduction of parasitic inductance, additional impedance, etc. from affecting the experimental test results.
3、本发明的PCB电路板、二极管特性测试系统及方法用储能电容来代替直流电源,在脉冲测试时间很短的情况下,电容能够有效维持测试时的电压在所需水平,并且电流可以突破直流电源的电流限制,达到更高的电流水平。3. The PCB circuit board and diode characteristic testing system and method of the present invention replace the DC power supply with energy storage capacitors. When the pulse test time is very short, the capacitor can effectively maintain the voltage during the test at the required level, and the current can be Break through the current limit of the DC power supply and reach higher current levels.
4、本发明的PCB电路板、二极管特性测试系统及方法通过控制MOSFET的开关速度,以适应不同应用中的恶劣情况进行调节,适用范围更广。4. The PCB circuit board and diode characteristic testing system and method of the present invention control the switching speed of the MOSFET to adapt to harsh conditions in different applications, and have a wider scope of application.
5、本发明的PCB电路板、二极管特性测试系统及方法可实现二极管浪涌电流测试、开启损耗测试、关断损耗测试、研究结电容大小与二极管极限的关系、研究寄生电感对二极管极限参数的影响,实用性强。5. The PCB circuit board and diode characteristic testing system and method of the present invention can realize diode surge current test, turn-on loss test, turn-off loss test, study the relationship between junction capacitance and diode limit, and study the effect of parasitic inductance on diode limit parameters Influence, strong practicability.
附图说明Description of drawings
图1显示为本发明的二极管特性测试系统的结构示意图。FIG. 1 is a schematic structural diagram of a diode characteristic testing system of the present invention.
图2显示为本发明的二极管开关损耗测试的波形示意图。FIG. 2 is a schematic waveform diagram of the diode switching loss test of the present invention.
元件标号说明Component designation description
1 二极管特性测试系统1 Diode characteristic test system
11 可调的电源模块11 adjustable power modules
111 第一直流电源111 The first DC power supply
12 驱动信号产生单元12 drive signal generation unit
121 信号发生器121 signal generator
122 第二直流电源122 Second DC power supply
S11~S13 步骤S11~S13 steps
S21~S22 步骤S21~S22 steps
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
请参阅图1~图2。需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。Please refer to Figures 1 to 2. It should be noted that the diagrams provided in this embodiment are only schematically illustrating the basic idea of the present invention, and only the components related to the present invention are shown in the diagrams rather than the number, shape and shape of the components in actual implementation. Dimensional drawing, the type, quantity and proportion of each component can be changed arbitrarily during actual implementation, and the component layout type may also be more complicated.
实施例一Embodiment one
如图1所示,本实施例提供一种二极管特性测试系统1,所述二极管特性测试系统1包括:As shown in FIG. 1 , the present embodiment provides a diode
功率开关管Q1,可调的回路电阻Radj,可调的主回路电感Ladj,可调的电源模块11,驱动信号产生模块12,待测二极管Dtest及可调的二极管结电容Cadj。Power switch tube Q1, adjustable loop resistance Radj, adjustable main loop inductance Ladj, adjustable power supply module 11, drive
如图1所示,所述电源模块11为所述二极管特性测试系统1提供电源电压。As shown in FIG. 1 , the power supply module 11 provides a power supply voltage for the diode
具体地,所述电源模块11提供的电源电压的值可根据实际应用需要进行调节,在本实施例中,测试开始后所述电源模块11通过储能电容为所述二极管特性测试系统1供电。在本实施例中,所述电源模块11包括储能电容Cpower,开关SW及第一直流电源111,作为示例,所述第一直流电源111的电压设置为5V~300V。所述开关SW及所述第一直流电源111串联;作为示例,所述开关SW连接于所述第一直流电源111的正极。所述储能电容Cpower并联于所述开关SW与所述第一直流电源111的串联结构两端,即所述储能电容Cpower的一端连接所述开关SW,另一端连接所述第一直流电源111;作为示例,所述储能电容Cpower的上极板连接所述开关SW,下极板连接所述第一直流电源111的负极。为了防止所述储能电容Cpower充电电流的尖峰过高,所述电源模块11还包括限流电阻Rcl,所述限流电阻Rcl串联于所述开关SW与所述第一直流电源111的串联结构中,作为示例,所述限流电阻Rcl的一端连接所述第一直流电源111的负极,另一端连接所述储能电容Cpower的下电极。Specifically, the value of the power supply voltage provided by the power supply module 11 can be adjusted according to actual application requirements. In this embodiment, the power supply module 11 supplies power to the diode
需要说明的是,任意可提供所需电源电压的电路均适用于本发明,本实施例的电源模块中各器件的连接关系可根据实际需要调整,不以本实施例为限。It should be noted that any circuit that can provide the required power supply voltage is applicable to the present invention, and the connection relationship of each device in the power module of this embodiment can be adjusted according to actual needs, and is not limited to this embodiment.
如图1所示,所述功率开关管Q1的一端依次经由所述回路电阻Radj及所述主回路电感Ladj连接所述电源模块11的正极,另一端连接所述电源模块11的负极(接地)。As shown in Figure 1, one end of the power switch tube Q1 is connected to the positive pole of the power module 11 via the loop resistance Radj and the main loop inductance Ladj in sequence, and the other end is connected to the negative pole (ground) of the power module 11 .
具体地,在本实施例中,所述功率开关管Q1为NMOS管,所述功率开关管Q1的源极接地,漏极连接所述回路电阻Radj。在实际使用中,可根据需要选择所述功率开关管的类型,包括但不限于绝缘栅双极型晶体管及金属-氧化物半导体场效应晶体管。Specifically, in this embodiment, the power switch transistor Q1 is an NMOS transistor, the source of the power switch transistor Q1 is grounded, and the drain is connected to the loop resistor Radj. In actual use, the type of the power switch tube can be selected according to needs, including but not limited to insulated gate bipolar transistor and metal-oxide semiconductor field effect transistor.
具体地,所述回路电阻Radj的阻值可调,用于模拟实际应用线路中的阻抗,可根据实际应用场景调整所述回路电阻Radj的阻值,在此不一一赘述。Specifically, the resistance value of the loop resistance Radj is adjustable, which is used to simulate the impedance in the actual application circuit, and the resistance value of the loop resistance Radj can be adjusted according to the actual application scene, and details will not be repeated here.
具体地,所述主回路电感Ladj的电感值可调,可根据实际应用场景调整所述主回路电感Ladj的电感值,在此不一一赘述。Specifically, the inductance value of the main loop inductance Ladj is adjustable, and the inductance value of the main loop inductance Ladj can be adjusted according to actual application scenarios, which will not be repeated here.
如图1所示,所述驱动信号产生模块12连接于所述功率开关管Q1的驱动端,为所述功率开关管Q1提供驱动信号。As shown in FIG. 1 , the driving
具体地,在本实施例中,所述驱动信号产生模块12输出的驱动信号的驱动速度可调;在实际使用中,对驱动速度无要求的情况下,所述驱动信号的驱动速度可固定。作为示例,所述驱动信号产生单元12包括信号发生器121、第一电阻R1、NPN三极管Q2、第二电阻R2、第三电阻R3、第四电阻R4、第五电阻R5、第一PNP三极管Q3、第二PNP三极管Q4、二极管D及第二直流电源122。所述NPN三极管Q2的集电极经由所述第一电阻R1连接所述第二直流电源122,发射极经由所述第二电阻R2接地,基极经由所述第三电阻R3连接所述信号发生器121的输出端。所述第一PNP三极管Q3的发射极连接所述第二直流电源122,集电极经由所述第四电阻R4接地,基极连接所述NPN三极管Q2的集电极。所述二极管D的阳极经由所述第五电阻R5连接所述第一PNP三极管Q3的集电极,阴极连接所述第二PNP三极管Q4的发射极并输出驱动信号。所述第二PNP三极管Q4的集电极接地,基极连接所述第一PNP三极管Q3的集电极。其中,所述第四电阻R4及所述第五电阻R5的阻值可调,所述第四电阻R4用于控制关断速度,所述第五电阻R5用于控制开启速度。Specifically, in this embodiment, the driving speed of the driving signal output by the driving
需要说明的是,所述驱动信号产生模块12的电路结构包括但不限于推挽拓扑驱动、光耦驱动或变压器驱动,不以本实施例为限。所述驱动信号产生模块12包括但不限于分立器件驱动或集成IC驱动,任意可提供测试所需驱动信号的电路结构均适用于本发明。It should be noted that the circuit structure of the driving
如图1所示,所述待测二极管Dtest的阴极连接所述电源模块11的正极,阳极连接所述回路电阻Radj与所述主回路电感Ladj的连接节点。As shown in FIG. 1 , the cathode of the diode to be tested Dtest is connected to the anode of the power module 11 , and the anode is connected to the connection node of the loop resistance Radj and the main loop inductance Ladj.
如图1所示,所述二极管结电容Cadj并联于所述待测二极管Dtest的两端,用于调整二极管结电容的大小。As shown in FIG. 1 , the diode junction capacitance Cadj is connected in parallel with both ends of the diode to be tested Dtest for adjusting the size of the diode junction capacitance.
具体地,所述二极管结电容Cadj的电容值可调,可根据实验需要选择添加/减少模拟结电容值,以此来选择可以有效减小应用电流尖峰和/或开关过程损耗的结电容值,为后期开发新产品做数据支撑。Specifically, the capacitance value of the diode junction capacitance Cadj is adjustable, and the analog junction capacitance value can be added/reduced according to experimental needs, so as to select a junction capacitance value that can effectively reduce the application current peak and/or the switching process loss, Provide data support for later development of new products.
实施例二Embodiment two
本实施例提供一种PCB电路板,所述PCB电路板包括:基板,以及设置于所述基板上的二极管特性测试系统;其中,所述二极管特性测试系统采用实施例一的二极管特性测试系统,所述基板表面设置有连接线路,各器件通过设置于对应插槽中实现完整测试系统,具体结构在此不一一赘述。This embodiment provides a PCB circuit board, the PCB circuit board includes: a substrate, and a diode characteristic testing system arranged on the substrate; wherein, the diode characteristic testing system adopts the diode characteristic testing system of
具体地,所述PCB电路板上设置有镂空区域,所述镂空区域用于设置电流夹以实现电流检测。由此在不引入新的连接线的情况下测试流经器件的电流,有效的避免了因为引入新的连接线而造成的寄生参数增加等问题,方便操作简单易行。在实际使用中,镂空区域的具体位置可根据需要测量的电流进行设置,在此不一一赘述。Specifically, a hollow area is provided on the PCB circuit board, and the hollow area is used for setting a current clamp to realize current detection. Therefore, the current flowing through the device can be tested without introducing new connecting wires, which effectively avoids problems such as the increase of parasitic parameters caused by introducing new connecting wires, and is convenient and easy to operate. In actual use, the specific position of the hollowed out area can be set according to the current to be measured, and will not be described here.
具体地,所述PCB电路板上设置有预留位置孔,可通过调节线路中的预留位置孔来调节电路中的寄生参数。Specifically, the PCB circuit board is provided with reserved position holes, and the parasitic parameters in the circuit can be adjusted by adjusting the reserved position holes in the circuit.
实施例三Embodiment three
如图1及图2所示,本实施例提供一种二极管特性测试方法,基于实施例一的二极管特性测试系统1实现,所述二极管特性测试方法用于获取二极管开关损耗,包括:As shown in Figures 1 and 2, this embodiment provides a diode characteristic testing method, which is implemented based on the diode
S11)根据实际应用情况设置所述二极管特性测试系统1中的电源电压及各寄生参数。S11) Setting the power supply voltage and various parasitic parameters in the diode
具体地,测试前,将所述第一直流电源111设定为所需测试电压,接通所述开关SW,所述第一直流电源111为所述储能电容Cpower充电,经过预设时间后,所述储能电容Cpower达到所需电压并且积累了适当数量的电荷,关断所述开关SW。为防止所述储能电容Cpower充电时的尖峰过高,通过所述限流电阻Rcl进行限流。测试开始后,所述储能电容Cpower提供所述电源电压。Specifically, before the test, the first DC power supply 111 is set to the required test voltage, the switch SW is turned on, and the first DC power supply 111 charges the energy storage capacitor Cpower. After a period of time, the energy storage capacitor Cpower reaches the required voltage and accumulates an appropriate amount of charge, and the switch SW is turned off. In order to prevent the peak of the energy storage capacitor Cpower from being too high when charging, the current is limited by the current limiting resistor Rcl. After the test starts, the energy storage capacitor Cpower provides the power supply voltage.
具体地,根据实际应用情况调节所述回路电阻Radj、所述主回路电感Ladj、所述二极管结电容Cadj、所述第四电阻R4及所述第五电阻R5的大小;并根据实际应用中的寄生参数通过预留位置孔调节所述二极管特性测试系统1的寄生参数。以此,模拟实际应用场景。Specifically, adjust the size of the loop resistance Radj, the main loop inductance Ladj, the diode junction capacitance Cadj, the fourth resistor R4, and the fifth resistor R5 according to the actual application; and according to the actual application The parasitic parameter adjusts the parasitic parameter of the diode
需要说明的是,设置电源电压及各寄生参数的步骤不存在必然的逻辑关系,可以先设置电源电压,也可以先设置寄生参数,在此不一一限定。It should be noted that there is no necessary logical relationship between the steps of setting the power supply voltage and various parasitic parameters. The power supply voltage or the parasitic parameters can be set first, which are not limited here.
S12)提供第一驱动脉冲,所述功率开关管导通,所述电源电压为主回路电感充电,所述第一驱动脉冲结束,所述功率开关管关断,所述主回路电感上的电流通过所述待测二极管续流,所述待测二极管的开启时刻产生第一电流尖峰,基于所述第一电流尖峰及所述待测二极管的压降得到所述待测二极管的开启损耗。S12) The first drive pulse is provided, the power switch is turned on, the power supply voltage is charged to the main loop inductance, the first drive pulse ends, the power switch is turned off, and the current on the main loop inductance Through the freewheeling of the diode under test, a first current peak is generated at the turn-on moment of the diode under test, and the turn-on loss of the diode under test is obtained based on the first current peak and the voltage drop of the diode under test.
具体地,所述驱动信号产生模块12输出第一驱动脉冲,所述第一驱动脉冲开启时,所述功率开关管Q1通过驱动的作用开启线路,所述储能电容Cpower为所述主回路电感Ladj充电,电流流经所述储能电容Cpower、所述主回路电感Ladj及所述功率开关管Q1。作为示例,通过调整所述第一驱动脉冲的开启时间使所述主回路电感Ladj上的电流达到所需的预设电流。Specifically, the driving
具体地,当所述主回路电感Ladj上的电流达到预设电流时,所述第一驱动脉冲结束,所述功率开关管Q1关断,所述主回路电感Ladj中的电流通过所述待测二极管Dtest进行续流,所述待测二极管Dtest的开启时刻会产生第一电流尖峰,所述第一电流尖峰与所述二极管结电容Cadj产生震荡,并与所述待测二极管Dtest的压降构成所述待测二极管Dtest的开启损耗,如图2所示。作为示例,所述第一电流尖峰与所述待测二极管Dtest压降的乘积的积分即为开启损耗。Specifically, when the current on the main loop inductance Ladj reaches a preset current, the first driving pulse ends, the power switch tube Q1 is turned off, and the current in the main loop inductance Ladj passes through the The diode Dtest performs freewheeling, and a first current peak will be generated at the turn-on moment of the diode Dtest to be tested, and the first current peak will oscillate with the diode junction capacitance Cadj, and form a voltage drop with the diode Dtest to be tested. The turn-on loss of the diode under test Dtest is shown in FIG. 2 . As an example, the integral of the product of the first current peak and the voltage drop of the diode under test Dtest is the turn-on loss.
S13)提供第二驱动脉冲,所述功率开关管导通,所述待测二极管的反向恢复电流与所述主回路电感的电流叠加产生第二电流尖峰,基于所述第二电流尖峰及所述待测二极管的压降得到所述待测二极管的关断损耗。S13) providing a second drive pulse, the power switch tube is turned on, the reverse recovery current of the diode under test and the current of the main loop inductance are superimposed to generate a second current peak, based on the second current peak and the The voltage drop of the diode under test is used to obtain the turn-off loss of the diode under test.
具体地,所述功率开关管Q1的关断过程持续至震荡消失电流平稳(大概需要数个微秒),而后所述驱动信号产生模块12输出第二驱动脉冲,所述第二驱动脉冲开启时,所述待测二极管Dtest的反向恢复电流与电感电流叠加,产生第二电流尖峰,所述第二尖峰电流与所述二极管结电容Cadj及所述功率开关管Q1的结电容产生震荡,并且与所述待测二极管Dtest的压降起构成所述待测二极管Dtest的关断损耗,如图2所示。作为示例,所述第二电流尖峰与所述待测二极管Dtest压降的乘积的积分即为关断损耗。Specifically, the turn-off process of the power switch tube Q1 lasts until the oscillation disappears and the current stabilizes (it may take several microseconds), and then the driving
需要说明的是,还可通过调节结电容的大小获取结电容对开关损耗的影响,研究结电容与所述待测二极管极限开关损耗的关系。也可通过调节寄生电感的大小获取寄生电感对开关损耗的影响,研究寄生电感与所述待测二极管极限开关损耗的关系。It should be noted that the influence of the junction capacitance on the switching loss can also be obtained by adjusting the size of the junction capacitance, and the relationship between the junction capacitance and the limit switching loss of the diode under test can be studied. The influence of the parasitic inductance on the switching loss can also be obtained by adjusting the size of the parasitic inductance, and the relationship between the parasitic inductance and the limit switching loss of the diode under test can be studied.
实施例四Embodiment four
如图1所示,本实施例提供一种二极管特性测试方法,基于实施例一的二极管特性测试系统1实现,所述二极管特性测试方法用于获取二极管的浪涌电流最大值,包括:As shown in FIG. 1 , this embodiment provides a diode characteristic test method, which is implemented based on the diode
S21)根据实际应用情况设置所述二极管特性测试系统中的电源电压及各寄生参数。S21) Setting the power supply voltage and various parasitic parameters in the diode characteristic testing system according to actual application conditions.
具体地,该步骤的具体方法可参见实施例三的步骤S11),在此不一一赘述。Specifically, for the specific method of this step, refer to step S11) of Embodiment 3, which will not be repeated here.
S22)提供第一驱动脉冲,所述功率开关管导通,所述电源电压为主回路电感充电,所述第一驱动脉冲结束,所述功率开关管关断,所述主回路电感上的电流通过所述待测二极管续流,获取浪涌电流最大值。S22) A first drive pulse is provided, the power switch is turned on, the power supply voltage is charged to the main loop inductance, the first drive pulse ends, the power switch is turned off, and the current on the main loop inductance By freewheeling the diode under test, the maximum value of the surge current is obtained.
具体地,所述驱动信号产生模块12输出第一驱动脉冲,通过所述第一驱动脉冲的开启时间控制所述主回路电感Ladj上的电流大小,当所述主回路电感Ladj上的电流达到预设电流时,所述第一驱动脉冲结束,所述主回路电感Ladj中的电流通过所述待测二极管Dtest进行续流,通过测量获得浪涌电流最大值。Specifically, the drive
需要说明的是,还可通过调节结电容的大小获取结电容对浪涌电流的影响,研究结电容与所述待测二极管极限浪涌电流的关系。也可通过调节寄生电感的大小获取寄生电感对浪涌电流的影响,研究寄生电感与所述待测二极管极限浪涌电流的关系。It should be noted that the influence of the junction capacitance on the surge current can also be obtained by adjusting the size of the junction capacitance, and the relationship between the junction capacitance and the limit surge current of the diode under test can be studied. The influence of the parasitic inductance on the surge current can also be obtained by adjusting the size of the parasitic inductance, and the relationship between the parasitic inductance and the limit surge current of the diode under test can be studied.
本发明过将应用中的寄生参数测量之后在测试板上调节,从而可以直接对二极管性能进行测试,无需重新搭建测试平台,能极大的节省测试时间成本;且操作过程简单易行。本发明能精确还原实际应用场景,测试准确性高。本发明通过PCB镂空设计采用电流夹进行电流测量,可以在不引入导线的情况下直接测量出线路电流,防止引入寄生电感、附加阻抗等影响实验测试结果。本发明用储能电容来代替直流电源,在脉冲测试时间很短的情况下,电容能够有效维持测试时的电压在所需水平,并且电流可以突破直流电源的电流限制,达到更高的电流水平。本发明通过控制MOSFET的开关速度,以适应不同应用中的恶劣情况进行调节,适用范围更广。本发明可实现二极管浪涌电流测试、开启损耗测试、关断损耗测试、研究结电容大小与二极管极限的关系、研究寄生电感对二极管极限参数的影响,实用性强。The invention measures the parasitic parameters in the application and adjusts them on the test board, so that the performance of the diode can be directly tested without rebuilding the test platform, which can greatly save the test time and cost; and the operation process is simple and easy. The invention can accurately restore the actual application scene, and the test accuracy is high. The present invention adopts the current clamp to measure the current through the hollow design of the PCB, and can directly measure the line current without introducing wires, preventing the introduction of parasitic inductance, additional impedance, etc. from affecting the experimental test results. The present invention replaces the DC power supply with an energy storage capacitor. When the pulse test time is very short, the capacitor can effectively maintain the voltage during the test at the required level, and the current can break through the current limit of the DC power supply and reach a higher current level. . The invention controls the switching speed of the MOSFET to adapt to harsh conditions in different applications for adjustment, and has a wider application range. The invention can realize diode surge current test, turn-on loss test, turn-off loss test, study the relationship between junction capacitance and diode limit, study the influence of parasitic inductance on diode limit parameters, and has strong practicability.
综上所述,本发明提供一种PCB电路板、二极管特性测试系统及方法,包括:功率开关管,可调的回路电阻,可调的主回路电感,可调的电源模块,驱动信号产生模块,待测二极管及可调的二极管结电容;所述功率开关管的一端依次经由所述回路电阻及所述主回路电感连接所述电源模块的正极,另一端连接所述电源模块的负极;所述驱动信号产生模块连接于所述功率开关管的驱动端,为所述功率开关管提供驱动信号;所述待测二极管的阴极连接所述电源模块的正极,阳极连接所述回路电阻与所述主回路电感的连接节点;所述二极管结电容并联于所述待测二极管的两端,用于调整二极管结电容的大小。本发明的PCB电路板、二极管特性测试系统及方法能极大的节省测试时间成本,且操作过程简单易行;防止引入寄生电感、附加阻抗等影响实验测试结果,准确性高;可以突破直流电源的电流限制,达到更高的电流水平;可适应不同应用中的恶劣情况进行调节,适用范围更广;可实现二极管浪涌电流测试、开启损耗测试、关断损耗测试、研究结电容大小与二极管极限的关系、研究寄生电感对二极管极限参数的影响,实用性强。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。In summary, the present invention provides a PCB circuit board, a diode characteristic testing system and method, including: a power switch tube, an adjustable loop resistance, an adjustable main loop inductance, an adjustable power supply module, and a drive signal generation module , the diode to be tested and the adjustable diode junction capacitance; one end of the power switch tube is connected to the positive pole of the power module via the loop resistance and the main loop inductance in turn, and the other end is connected to the negative pole of the power module; The driving signal generation module is connected to the driving end of the power switch tube to provide a drive signal for the power switch tube; the cathode of the diode to be tested is connected to the positive pole of the power module, and the anode is connected to the loop resistance and the A connection node of the main loop inductance; the diode junction capacitance is connected in parallel with both ends of the diode to be tested, and is used to adjust the size of the diode junction capacitance. The PCB circuit board and diode characteristic test system and method of the present invention can greatly save test time and cost, and the operation process is simple and easy; it prevents the introduction of parasitic inductance, additional impedance, etc. from affecting the experimental test results, and has high accuracy; it can break through the DC power supply The current limit can reach a higher current level; it can be adjusted to adapt to the harsh conditions in different applications, and the application range is wider; it can realize diode surge current test, turn-on loss test, turn-off loss test, and research on junction capacitance and diode It is practical to study the relationship between the limit and the influence of parasitic inductance on the limit parameters of the diode. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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