CN115404720B - Production process of full-paper rattan-like straw mat - Google Patents
Production process of full-paper rattan-like straw mat Download PDFInfo
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- CN115404720B CN115404720B CN202110508836.2A CN202110508836A CN115404720B CN 115404720 B CN115404720 B CN 115404720B CN 202110508836 A CN202110508836 A CN 202110508836A CN 115404720 B CN115404720 B CN 115404720B
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D1/00—Multiple-step processes for making flat articles ; Making flat articles
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/12—Pulp from non-woody plants or crops, e.g. cotton, flax, straw, bagasse
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/36—Polyalkenyalcohols; Polyalkenylethers; Polyalkenylesters
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/66—Salts, e.g. alums
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
- D21H17/69—Water-insoluble compounds, e.g. fillers, pigments modified, e.g. by association with other compositions prior to incorporation in the pulp or paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/71—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes
- D21H17/74—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes of organic and inorganic material
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/36—Biocidal agents, e.g. fungicidal, bactericidal, insecticidal agents
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
The invention belongs to the technical field of straw mat production, in particular to a production process of an all-paper imitation straw mat, which comprises the following steps: the following raw materials in parts by weight are prepared: 20-55 parts of vegetation waste, 40-98 parts of conifer wood pulp, 2-7 parts of silicon oil surface modified silicon dioxide particles, 2-5 parts of polyvinyl alcohol, 1-4 parts of a silane coupling agent, 3-9 parts of perhydro polysilazane, 4-8 parts of chitosan, 2-5 parts of sodium polyphosphate, 3-11 parts of a mildew-proof antibacterial agent and 130-220 parts of water; pulping: mixing the waste plants, the softwood pulp and the water, and pulping; the rattan-like mat is manufactured by combining the grass and wood waste and the conifer wood pulp as main raw materials, so that the ventilation performance of the rattan-like mat is greatly improved, meanwhile, the rattan-like mat has good mildew-proof and antibacterial performances, the surface of the rattan-like mat is ensured to be clean, the preparation process is simple, the cost performance of the product is high, and the product has good hand feeling and glossiness.
Description
Technical Field
The invention relates to the technical field of straw mat production, in particular to a production process of an all-paper imitation straw mat.
Background
The rattan mat is prepared from natural Indonesia rattan, is green and environment-friendly, is finely woven by pure hands, and is exquisite and not elegance. The rattan mat integrates the advantages of coolness, softness, portability and the like of the bamboo mat, is tough, thin and smooth, is tightly woven and is durable. Rattan mats can be classified into three grades, i.e., tertile rattan, rattan and Chinese rattan according to rattan.
The existing product produced by the imitation rattan mat has poor dirt resistance, is easy to be polluted, reduces the use quality, ensures that the surface cleanliness is low, has common air permeability, and leads the air permeability of the manufactured imitation rattan mat to be common in the manufactured raw materials, so that the use comfort of the imitation rattan mat is reduced.
Disclosure of Invention
The invention aims to provide a production process of an all-paper rattan-like mat, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: a production process of an all-paper rattan-like mat comprises the following steps:
s1, preparing the following raw materials in parts by weight: 20-55 parts of vegetation waste, 40-98 parts of conifer wood pulp, 2-7 parts of silicon oil surface modified silicon dioxide particles, 2-5 parts of polyvinyl alcohol, 1-4 parts of a silane coupling agent, 3-9 parts of perhydro polysilazane, 4-8 parts of chitosan, 2-5 parts of sodium polyphosphate, 3-11 parts of a mildew-proof antibacterial agent and 130-220 parts of water;
s2, pulping: mixing the waste plants, the softwood pulp and the water, and pulping;
s3, pulp; adding silicon dioxide particles with the silicon oil surface modified, polyvinyl alcohol, a silane coupling agent, perhydro polysilazane, chitosan, sodium polyphosphate and a mildew-proof antibacterial agent in parts by weight into pulped slurry, and uniformly stirring to obtain paper pulp;
s4, papermaking: forming said pulp into a tissue paper using a paper machine;
s5, spinning the thin woven paper into hollow mat grass through a short-process worsted yarn assembly line;
s6, weaving the hollow mat grass into a rattan-like mat main body;
s7, calendaring, namely calendaring the rattan-simulated mat main body;
s8, cutting the rattan-like mat semi-finished product according to the size specification, wrapping the cross section of the rattan-like mat semi-finished product by using the lining cloth, enabling the lining cloth to be symmetrical on the upper surface and the lower surface of the mat, compacting, and then carrying out flanging treatment to obtain the full-paper rattan-like mat.
Preferably, in the step S2, the beating machine is used for stirring and beating, the rotating speed of the beating machine is 600-900 rpm, and the beating time is 30-60 minutes.
Preferably, in the step S1, the following raw materials in parts by weight are prepared: 30-55 parts of vegetation waste, 50-98 parts of conifer wood pulp, 4-7 parts of silicon oil surface modified silicon dioxide particles, 3-5 parts of polyvinyl alcohol, 2-4 parts of a silane coupling agent, 4-9 parts of perhydro polysilazane, 5-8 parts of chitosan, 3-5 parts of sodium polyphosphate, 4-11 parts of a zinc series mildew-proof antibacterial agent and 150-220 parts of water.
Preferably, in the step S1, the following raw materials in parts by weight are prepared: 20-50 parts of vegetation waste, 40-90 parts of conifer wood pulp, 2-6 parts of silicon oil surface modified silicon dioxide particles, 2-4 parts of polyvinyl alcohol, 1-3 parts of a silane coupling agent, 3-8 parts of perhydro polysilazane, 4-7 parts of chitosan, 2-4 parts of sodium polyphosphate, 3-9 parts of a zinc series mildew-proof antibacterial agent and 130-190 parts of water.
Preferably, in the step S5, the waterproofing agent in the waterproofing treatment is one or more of polyamide polyamine epichlorohydrin, propionic acid, amino resin, and polyamide polyamine epichlorohydrin.
Preferably, the calendering treatment adopts a special calender, the calendering pressure is 145-236kgf/cm < 2 >, the calendering temperature is 115-166 ℃, and the calendering time is 20-40 seconds.
Preferably, the functional auxiliary agent is a softening agent, and the softening agent is amino polysiloxane emulsion.
Preferably, the mildew-proof antibacterial agent is at least one of 4, 5-dichloro-2-n-octyl-4-isothiazolin-3-one, 2-n-octyl-4-isothiazolin-3-one and n-butyl benzisothiazolinone.
The invention has the beneficial effects that:
the rattan-like mat is manufactured by combining the grass and wood waste and the conifer wood pulp as main raw materials, so that the ventilation performance of the rattan-like mat is greatly improved, the softness of the rattan-like mat is improved, and the softness of the rattan-like mat is greatly improved and the use comfort is improved through softening treatment in production and manufacture.
Through adding silicon dioxide particles with modified silicon oil surfaces, polyvinyl alcohol, a silane coupling agent, perhydro polysilazane, chitosan, sodium polyphosphate and a mildew-proof antibacterial agent in the manufacturing process, the dirt resistance of the rattan-simulated mat is improved, meanwhile, the rattan-simulated mat has good mildew-proof antibacterial performance, the surface of the rattan-simulated mat is ensured to be clean, the rattan-simulated mat is healthier to use, and the use quality is improved.
The invention has simple preparation process, easily obtained materials and lower manufacturing cost, and compared with the product produced by the existing process, the invention has high cost performance and better hand feeling and glossiness.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example 1
A production process of an all-paper rattan-like mat comprises the following steps:
s1, preparing the following raw materials in parts by weight: 20 parts of vegetation waste, 40 parts of conifer wood pulp, 2 parts of silicon oil surface modified silicon dioxide particles, 2 parts of polyvinyl alcohol, 1 part of silane coupling agent, 3 parts of perhydro polysilazane, 4 parts of chitosan, 2 parts of sodium polyphosphate, 3 parts of mildew-proof antibacterial agent and 130 parts of water;
s2, pulping: mixing the waste plants, the softwood pulp and the water, and pulping;
s3, pulp; adding silicon dioxide particles with the silicon oil surface modified, polyvinyl alcohol, a silane coupling agent, perhydro polysilazane, chitosan, sodium polyphosphate and a mildew-proof antibacterial agent in parts by weight into pulped slurry, and uniformly stirring to obtain paper pulp;
s4, papermaking: making the pulp into thin woven paper by a paper machine;
s5, spinning the thin woven paper into hollow mat grass through a short-process worsted yarn assembly line;
s6, weaving the hollow mat grass into a rattan-like mat main body;
s7, calendaring, namely calendaring the rattan-simulated mat main body;
s8, cutting the rattan-like mat semi-finished product according to the size specification, wrapping the cross section of the rattan-like mat semi-finished product by using the lining cloth, enabling the lining cloth to be symmetrical on the upper surface and the lower surface of the mat, compacting, and then carrying out flanging treatment to obtain the full-paper rattan-like mat.
In this example, the beating was performed in S2 with a beater at 600 rpm for 30 minutes. The calendering treatment adopts a special calender, the calendering pressure is 145kgf/cm < 2 >, the calendering temperature is 115 ℃, and the calendering time is 20 seconds.
In this embodiment, the functional auxiliary agent is a softener, and the softener is an aminopolysiloxane emulsion. The waterproof agent in the waterproof treatment is one or more of polyamide polyamine epichlorohydrin, propionic acid, amino resin and polyamide polyamine epichlorohydrin, and the mildew-proof antibacterial agent is at least one of 4, 5-dichloro-2-n-octyl-4-isothiazolin-3-ketone, 2-n-octyl-4-isothiazolin-3-ketone and n-butyl benzisothiazolinone.
Example two
A production process of an all-paper rattan-like mat comprises the following steps:
s1, preparing the following raw materials in parts by weight: 35 parts of vegetation waste, 70 parts of conifer wood pulp, 5 parts of silicon oil surface modified silicon dioxide particles, 4 parts of polyvinyl alcohol, 3 parts of silane coupling agent, 6 parts of perhydro polysilazane, 6 parts of chitosan, 4 parts of sodium polyphosphate, 7 parts of mildew-proof antibacterial agent and 170 parts of water;
s2, pulping: mixing the waste plants, the softwood pulp and the water, and pulping;
s3, pulp; adding silicon dioxide particles with the silicon oil surface modified, polyvinyl alcohol, a silane coupling agent, perhydro polysilazane, chitosan, sodium polyphosphate and a mildew-proof antibacterial agent in parts by weight into pulped slurry, and uniformly stirring to obtain paper pulp;
s4, papermaking: making the pulp into thin woven paper by a paper machine;
s5, spinning the thin woven paper into hollow mat grass through a short-process worsted yarn assembly line;
s6, weaving the hollow mat grass into a rattan-like mat main body;
s7, calendaring, namely calendaring the rattan-simulated mat main body;
s8, cutting the rattan-like mat semi-finished product according to the size specification, wrapping the cross section of the rattan-like mat semi-finished product by using the lining cloth, enabling the lining cloth to be symmetrical on the upper surface and the lower surface of the mat, compacting, and then carrying out flanging treatment to obtain the full-paper rattan-like mat.
In this example, the beating was performed in S2 with a beater at 750 rpm for 45 minutes. The calendering treatment adopts a special calender, the calendering pressure is 190kgf/cm < 2 >, the calendering temperature is 140 ℃, and the calendering time is 30 seconds.
In this embodiment, the functional auxiliary agent is a softener, and the softener is an aminopolysiloxane emulsion. The waterproof agent in the waterproof treatment is one or more of polyamide polyamine epichlorohydrin, propionic acid, amino resin and polyamide polyamine epichlorohydrin, and the mildew-proof antibacterial agent is at least one of 4, 5-dichloro-2-n-octyl-4-isothiazolin-3-ketone, 2-n-octyl-4-isothiazolin-3-ketone and n-butyl benzisothiazolinone.
Example III
A production process of an all-paper rattan-like mat comprises the following steps:
s1, preparing the following raw materials in parts by weight: 55 parts of vegetation waste, 98 parts of conifer wood pulp, 7 parts of silicon oil surface modified silicon dioxide particles, 5 parts of polyvinyl alcohol, 4 parts of silane coupling agent, 9 parts of perhydro polysilazane, 8 parts of chitosan, 5 parts of sodium polyphosphate, 11 parts of mildew-proof antibacterial agent and 220 parts of water;
s2, pulping: mixing the waste plants, the softwood pulp and the water, and pulping;
s3, pulp; adding silicon dioxide particles with the silicon oil surface modified, polyvinyl alcohol, a silane coupling agent, perhydro polysilazane, chitosan, sodium polyphosphate and a mildew-proof antibacterial agent in parts by weight into pulped slurry, and uniformly stirring to obtain paper pulp;
s4, papermaking: making the pulp into thin woven paper by a paper machine;
s5, spinning the thin woven paper into hollow mat grass through a short-process worsted yarn assembly line;
s6, weaving the hollow mat grass into a rattan-like mat main body;
s7, calendaring, namely calendaring the rattan-simulated mat main body;
s8, cutting the rattan-like mat semi-finished product according to the size specification, wrapping the cross section of the rattan-like mat semi-finished product by using the lining cloth, enabling the lining cloth to be symmetrical on the upper surface and the lower surface of the mat, compacting, and then carrying out flanging treatment to obtain the full-paper rattan-like mat.
In this example, the beating was performed in S2 with a beater at 900 rpm for 60 minutes. The calendering treatment adopts a special calender, the calendering pressure is 236kgf/cm < 2 >, the calendering temperature is 166 ℃, and the calendering time is 40 seconds.
In this embodiment, the functional auxiliary agent is a softener, and the softener is an aminopolysiloxane emulsion. The waterproof agent in the waterproof treatment is one or more of polyamide polyamine epichlorohydrin, propionic acid, amino resin and polyamide polyamine epichlorohydrin, and the mildew-proof antibacterial agent is at least one of 4, 5-dichloro-2-n-octyl-4-isothiazolin-3-ketone, 2-n-octyl-4-isothiazolin-3-ketone and n-butyl benzisothiazolinone.
The rattan-like mat is manufactured by combining the grass and wood waste and the conifer wood pulp as main raw materials, so that the ventilation performance of the rattan-like mat is greatly improved, the softness of the rattan-like mat is improved, and the softness of the rattan-like mat is greatly improved and the use comfort is improved through softening treatment in the production and manufacture; through adding silicon dioxide particles with modified silicon oil surfaces, polyvinyl alcohol, a silane coupling agent, perhydro polysilazane, chitosan, sodium polyphosphate and a mildew-proof antibacterial agent in the manufacturing process, the dirt resistance of the rattan-simulated mat is improved, meanwhile, the rattan-simulated mat has good mildew-proof antibacterial performance, the surface of the rattan-simulated mat is ensured to be clean, the rattan-simulated mat is healthier to use, and the use quality is improved. The invention has simple preparation process, easily obtained materials and lower manufacturing cost, and compared with the product produced by the existing process, the invention has high cost performance and better hand feeling and glossiness.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (8)
1. The production process of the full-paper rattan-like mat is characterized by comprising the following steps of:
s1, preparing the following raw materials in parts by weight: 20-55 parts of vegetation waste, 40-98 parts of conifer wood pulp, 2-7 parts of silicon oil surface modified silicon dioxide particles, 2-5 parts of polyvinyl alcohol, 1-4 parts of a silane coupling agent, 3-9 parts of perhydro polysilazane, 4-8 parts of chitosan, 2-5 parts of sodium polyphosphate, 3-11 parts of a mildew-proof antibacterial agent and 130-220 parts of water;
s2, pulping: mixing the waste plants, the softwood pulp and the water, and pulping;
s3, pulp; adding silicon dioxide particles with the silicon oil surface modified, polyvinyl alcohol, a silane coupling agent, perhydro polysilazane, chitosan, sodium polyphosphate and a mildew-proof antibacterial agent in parts by weight into pulped slurry, and uniformly stirring to obtain paper pulp;
s4, papermaking: forming said pulp into a tissue paper using a paper machine;
s5, spinning the thin woven paper into hollow mat grass through a short-process worsted yarn assembly line; and waterproof treatment is carried out;
s6, weaving the hollow mat grass into a rattan-like mat main body;
s7, calendaring, namely calendaring the rattan-simulated mat main body;
s8, cutting the rattan-like mat semi-finished product according to the size specification, wrapping the cross section of the rattan-like mat semi-finished product by using the lining cloth, enabling the lining cloth to be symmetrical on the upper surface and the lower surface of the mat, compacting, and then carrying out flanging treatment to obtain the full-paper rattan-like mat.
2. The process for producing the full-paper rattan-like mat according to claim 1, wherein in the step S2, stirring and beating are carried out by using a beater, the rotation speed of the beater is 600-900 rpm, and the beating time is 30-60 minutes.
3. The production process of the full-paper rattan-like mat according to claim 1, wherein in the step S1, the following raw materials in parts by weight are prepared: 30-55 parts of vegetation waste, 50-98 parts of conifer wood pulp, 4-7 parts of silicon oil surface modified silicon dioxide particles, 3-5 parts of polyvinyl alcohol, 2-4 parts of a silane coupling agent, 4-9 parts of perhydro polysilazane, 5-8 parts of chitosan, 3-5 parts of sodium polyphosphate, 4-11 parts of a zinc series mildew-proof antibacterial agent and 150-220 parts of water.
4. The production process of the full-paper rattan-like mat according to claim 1, wherein in the step S1, the following raw materials in parts by weight are prepared: 20-50 parts of vegetation waste, 40-90 parts of conifer wood pulp, 2-6 parts of silicon oil surface modified silicon dioxide particles, 2-4 parts of polyvinyl alcohol, 1-3 parts of a silane coupling agent, 3-8 parts of perhydro polysilazane, 4-7 parts of chitosan, 2-4 parts of sodium polyphosphate, 3-9 parts of a zinc series mildew-proof antibacterial agent and 130-190 parts of water.
5. The process for producing the full-paper rattan-like mat according to claim 1, wherein in the step S5, a short-flow worsted yarn assembly line is adopted to produce the woven paper into the hollow mat with round and smooth hand feeling and 130 twists of twist completely according to the product requirement: the waterproof agent in the waterproof treatment is one or more of polyamide polyamine epichlorohydrin, propionic acid, amino resin and polyamide polyamine epichlorohydrin.
6. A process for producing a full paper artificial mat as claimed in claim 1, characterized in that the calendering treatment is carried out with a special calender at a calendering pressure of 145-236kgf/cm2, a calendering temperature of 115-166 ℃ and a calendering time of 20-40 seconds.
7. A process for producing a full paper artificial mat as claimed in claim 1, characterized in that the functional auxiliary agent is a softener, and the softener is an amino polysiloxane emulsion.
8. A process for producing a full paper artificial mat as claimed in claim 1, characterized in that the mildew-proof antibacterial agent is at least one of 4, 5-dichloro-2-n-octyl-4-isothiazolin-3-one, n-butylbenzisothiazolinone.
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| CN202110508836.2A CN115404720B (en) | 2021-05-11 | 2021-05-11 | Production process of full-paper rattan-like straw mat |
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| CN202110508836.2A CN115404720B (en) | 2021-05-11 | 2021-05-11 | Production process of full-paper rattan-like straw mat |
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| CN115404720B true CN115404720B (en) | 2023-09-19 |
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2021
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