CN103405087B - The processing technology of a kind of Lin's grass and the dual-purpose seat of ice silk compound and product - Google Patents
The processing technology of a kind of Lin's grass and the dual-purpose seat of ice silk compound and product Download PDFInfo
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- CN103405087B CN103405087B CN201310349052.5A CN201310349052A CN103405087B CN 103405087 B CN103405087 B CN 103405087B CN 201310349052 A CN201310349052 A CN 201310349052A CN 103405087 B CN103405087 B CN 103405087B
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Abstract
The invention provides a kind of Lin grass and the processing technology of the dual-purpose seat of ice silk compound, after this processing technology comprises the steps: a, the harvesting of Lin's grass, successively carry out drying, black bag protects look, selected, sofening treatment, then be woven into tatami rush main body; B, whole seat, disinfection, press polish, cutting, computer embroidery are carried out to tatami rush main body; C, by broken for natural rattan wood powder, slurrying after drying, makes semi-finished product paper through paper converting processes, then carries out mildew-resistant, waterproof, sterilization processing, section, is woven into ice silk seat main body after cored; D, by the bottom surface of tatami rush main body environment-friendlyadhesive adhesive glue glue spraying equably, tiling last layer gauze liner, the upper ice silk seat main body of tiling, obtain Lin's grass and the dual-purpose seat semi-finished product of ice silk compound; E, the two rule collocation of employing, mat corner is that flange process is carried out in corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of ice silk compound.Processing technology of the present invention is simple, environmental protection, obtained mat good permeability, good hygroscopicity.
Description
Technical field
The present invention relates to a kind of processing method of household articles, particularly relate to processing technology and the product of a kind of Lin grass and the dual-purpose seat of ice silk compound, belong to technical field of textile processing.
Background technology
Summer temp is high, and mat naturally becomes people and to relieve summer heat summer indispensable daily necessities of enjoying the cool, and all will use mat during a lot of people's rest.At present, on market, the kind of mat gets more and more, and comprises straw mat, ice silk, cow leather mat, linolenic summer sleeping mat, rattan seat etc.Bamboo mat in the market and bamboo fibre seat are the mats of feeling nice and cool the most, but easily catch cold and cause GI disease, are not suitable for old man, child and weak people and use; On market, pattern is the most attractive in appearance beautiful, quality softness be the mat of sub-grass, flax class, but this kind of mat selection is natural not, is through reprocessing process, the techniques such as sterilizing requires very high, be not suitable for allergic person and use; Rattan seat on market is tough and tensile fine and smooth, and weaving is tight, durable in use, but needs to expend the resources such as rattan material, not only can welding, and manufacturing procedure is more complicated, and cost is higher.
And the grass blade of Lin's grass is round and smooth elongated, even thickness, the thin core of wall is dredged, soft or hard appropriateness, and fiber is long, high resilience, and pull resistance is good, lovely luster, and delicate fragrance is strong, is one of splendid natural green string.Tatami rush selection is natural, do not use dye soil, dyestuff, integrate the advantages such as the softness of nice and cool, the sub-grass of bamboo mat is light, cool warm in nature and, be well suited for infant, old man and physique difference person to use, infant's nervous system is not yet reached maturity, and body heat regulation function is weak, poor to cold and hot adaptive faculty, tatami rush just can play good regulating action.
Summary of the invention
The object of the invention is to provide the processing technology of a kind of simple Lin's grass with the dual-purpose seat of ice silk compound, and obtained Lin's grass and the dual-purpose seat good permeability of ice silk compound, good hygroscopicity, described processing technology comprises the steps:
After a, the harvesting of Lin's grass, first dry in an oven, then carry out black bag guarantor look, Lin's grass after selected guarantor's look, then squirts softening with water by Lin's grass, and Lin's straw plaited after softening is made into tatami rush main body;
B, by after whole for tatami rush main body seat, first carry out disinfection, press polish process, then according to the length of mat and widely carry out cutting to tatami rush main body, after cutting, carry out computer embroidery;
C, by broken for natural rattan wood powder, slurrying after drying, semi-finished product paper is made through paper converting processes, double finished paper carries out mildew-resistant, waterproof, sterilization processing again, semi-finished product paper is cut into sheet by the specification according to mat, with the paper of sheet, cotton yarn cored is made rattan with machine, by rattan weaving Cheng Bingsi seat main body, to cutting after ice silk seat main body press polish process;
D, by the bottom surface of tatami rush main body environment-friendlyadhesive adhesive glue glue spraying equably, tiling last layer gauze liner, ice silk seat main body in tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of ice silk compound;
E, the mat cutting even width is arranged in Lin's grass and the half-finished surrounding of the dual-purpose seat of ice silk compound, with mat cloth, Lin's grass is wrapped with the half-finished section of the dual-purpose seat of ice silk compound, make mat cloth symmetrical in the above and below of mat, compacting, then two rule collocation is adopted, mat corner is that flange process is carried out in corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of ice silk compound.
The present invention selects strong but pliable in texture Lin's straw plaited to be made into mat main body, tatami rush not only has ventilation, wet, refrigerant effect is done in moisture absorption, adjustment, have the effect regulating humidity: absorb water in air part during humidity height simultaneously, discharge moisture content when humidity is low, its wettability power is cotton three times; Lin's grass also has the function purified air: natural Lin's grass can purify harmful nitrogen dioxide, makes air more pure and fresh, also has the function of antibacterial and deodouring, is highly resistant to bacterium, removes peculiar smell.The soft good luster of ice silk, its pliability is as cotton fiber, and smooth feeling and silk fiber match in excellence or beauty, and basic chemical analysis is identical with cotton fiber, therefore, its some performances and cotton fiber close, the hygroscopicity unlike it is better than cotton fiber with gas permeability, and ice silk is more easily painted, pure color.So the present invention adopts is processed into Double-sided mat by Lin's grass with ice silk, further increases the smoothness of mat, gas permeability, flexibility, practicality and attractive in appearance.Processing technology of the present invention is simple and convenient, the reagent used in process is all environment-friendly type reagent, as the disinfectant in disinfection process, the mould inhibitor of mildew-resistant process, the glue etc. of bonding mat main body and gauze, these are different from conventional chemical Prof. Du Yucang disinfectant, mould inhibitor and glue, and can not volatilize toxic and harmful, are applicable to very much family and use.Harvested Lin's grass is first dried by the present invention, carry out black bag again and protect look, to ensure that light is shown in by tatami rush, chance wind can not fade, then Lin's grass choosing high-quality weaves, press polish after disinfection, obtains Lin of the present invention grass and the dual-purpose seat of ice silk compound with the ice silk seat compound obtained through slurrying, mildew-resistant, waterproof, sterilization processing, sheet processing.Obtained compound mat one side is soft, fluffy ventilative, as snug as a bug in a rug, can keep the drying of appropriateness summer, and make the skin of people feel abnormal comfortable, Winter protection is functional, and has adjustment air, the effect enhanced metabolism; The ice silk seat of another side is soft, silk is sliding, gas permeability and hygroscopicity fabulous.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of ice silk compound, as preferably, the bake out temperature of the drying baker described in step a is for being 65 DEG C ~ 70 DEG C.
At above-mentioned Lin's grass with the processing technology of the dual-purpose seat of ice silk compound, as preferably, with the one that disinfectant used during disinfection process described in step c is in chlorine-containing disinfectant, ozone, methyl hydantoin compounds, double-chain quaternary ammonium salt, iodine-containing disinfectant, alcohol disinfectant, disinfectant phenolic in step b.Selected disinfectant containing toxicity, does not affect human body.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of ice silk compound, as preferably, the pressure of the press polish process described in step b and step c is 100 ~ 200kgf/cm
2, calendering temperature is 120 DEG C ~ 180 DEG C, and the press polish time is 0.2min ~ 1min.Mat after press polish process can form the light top layer of one deck densification, not only increases the glossiness of mat, aesthetic feeling and class sense, also add the toughness of mat.Calendering temperature is higher, mat water content can be made too low, fiber brittle, reduce its service life; And pressure is excessive, extensibility, the pliability of mat then can be deteriorated.Consolidate invention through experimental study, by Lin grass with the dual-purpose seat processing technology of ice silk compound in press polish process time Stress control at 110 ~ 190kgf/cm
2between, calendering temperature is controlled between 120 DEG C ~ 180 DEG C, and by press polish time controling between 0.2min ~ 1min.
Further preferably, the pressure of described press polish process is 120 ~ 180kgf/cm
2, calendering temperature is 120 DEG C ~ 160 DEG C, and the press polish time is 0.2min ~ 0.8min.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of ice silk compound, as preferably, the slurrying described in step c is the one in mechanical pulping method, chemical pulping method and semichemical pulping method.Further preferably, described chemical pulping method is sulphate chemical pulp-making method.Its medium-height grass class sulphate chemical pulp adopts and adds CMC slurrying, substitution value is 0.4 ~ 0.6, viscosity is at 600 ~ 1000cp, temperature 20 ~ 30 DEG C, concentration 1 ~ 3%, CMC consumption is 0.1 ~ 2kg/t slurry, slurry pH value 6 ~ 8, CMC and 15 ~ 25 minutes slurry reaction time, CMC adds point and is selected in not to kowtow stock tank or kowtow the good slurry of front thickener and exports, slurrying concentration: in, low consistency pulping; Sulphate chemical wood pulp adds the slurrying of modified cellulose enzyme: modified cellulose enzyme dosage 0.2 ~ 1kg/t starches, reaction time is 30 ~ 45 minutes, enzyme serviceability temperature 40 ~ 65, pH value 5 ~ 8, add point be selected in hydrabrusher or not kowtowing wood pulp pond, slurrying concentration: in, low consistency pulping.
Sodium carboxymethylcellulose CMC is adopted to assist careless class chemical pulping, effective lubricity improved between fiber, reduce heteroproteose cell to break and fibre cutting, simultaneously, promote the fibrillating of reed pulp fiber in slurrying, thus be conducive to the slurry obtaining higher tear index and fracture length, effectively can reduce energy consumption simultaneously.And for the shortcoming of wood pulp slurrying difficulty, modified cellulose enzyme is adopted to carry out pretreatment to paper pulp, modified cellulose enzyme enters intracellular lumen easily through cell membrane, and can suitably cellulose or hemicellulose in degradation of cell wall, promotes that cell wall structure relaxes, moisturize sub-permeability, promote filament expansion, fall low-fiber cohesive force, make fiber become soft plastic, be conducive to fibrous fracture and wire-dividing broom purification, in less mechanical energy situation, make fibre morphology and structure occur well to change.And, owing to accelerating cell wall damage and wire-dividing broom purification, make between fiber, there is more binding site, effectively can improve paper strength.Meanwhile, also effectively energy consumption can be saved.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of ice silk compound, as preferably, the mould inhibitor used of the mildew-resistant process described in step c is SCJ-950.The main component of SCJ-950 is OIT compounds, do not fire, not quick-fried, to human-body safety, can mix with softening agent, finish, coating, thickener, waterproofing agent, resin, adhesive, antistatic additive and fire retardant etc., harmful effect is not had to the coloured light of mat, brute force, feel and gas permeability, and nontoxic, without teratogenesis shape, without mutagenicity, without potential carcinogenicity, not containing the harmful substance such as formaldehyde and heavy metal ion, meet environmental requirement.
At above-mentioned Lin's grass with the processing technology of the dual-purpose seat of ice silk compound, as preferably, the waterproofing agent used of the water-proofing treatment described in step c is one or more in the compound emulsion of polyethylene emulsion, polyvinylidene emulsions, acrylate copolymer and paraffin, amino resins, Polyamide-Polyamsne-Epichlorohydrin, organosilicon, high hydrophobic type acrylic resin.Described waterproofing agent is directly evenly applied to the surface of semi-finished product paper with spraying or the mode of roller coating, then is dried by drying machine.Described waterproofing agent good film-forming property, can be fixed on fiber surface or be impregnated into inner set, thus playing hydrophobic effect, keeps the performances such as the gas permeability of mat, flexibility, intensity, color and luster unchanged simultaneously.General employing plasm-glue-blending, the process of the method such as top sizing and coating makes paper reach height waterproof.The present invention adopts the method for top sizing, and technique is more simple.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of ice silk compound, as preferably, the Environment-friendlyglue glue described in steps d is the one in natural rubber glue, silica sol, alumina sol, zinc oxide colloidal sol, titanium oxide sol.Described natural rubber glue adopts the common method preparing rubber cement to obtain after the white latex paint that rubber tree secretes is added one or more of single hydrocarbyl sulfonic, (gathering) oxygen ethene alkyl ether sulfonic acid or alkyl benzene sulphonic again after supersolidification, drying.After white latex adds one or more of single hydrocarbyl sulfonic, (gathering) oxygen ethene alkyl ether sulfonic acid or alkyl benzene sulphonic, its mobility improves, and bonds more even when being used as binding agent.And the stable system of silica, aluminium oxide, zinc oxide, titanium oxide sol, half a year more than can be deposited, and viscosity is little, permeance property is strong, is applied in fabric, can generates gel at fabric face, form the three-dimensional network of loose structure, thus give fabric specific performance, and bond firmly with fiber surface, there is good durability.
Further preferably, described Environment-friendlyglue glue is natural rubber glue.
At above-mentioned Lin grass with the processing technology of the dual-purpose seat of ice silk compound, as preferably, the mat cloth described in steps d is the one in nylon, fiber cloth, cotton, and the width of mat cloth is 8 ~ 12cm.Together with Lin of the present invention grass adopts with the dual-purpose seat of ice silk compound inward, two rules are outward arranged in pairs or groups together, and according to the suitable two rules of the color selecting of mat and bound edge, make mat more attractive in appearance, firm.Mat corner subangle is corner, 45 degree of oblique angles, and mat longitude and latitude in pullling not easily is deviate from, and mat is more firm.Mat cloth can select the mat cloth of different colours to carry out bound edge according to the demand of collocation, mat not only can be made more firm, also can increase the overall aesthetic of mat, thus meet the Aesthetic of consumer.
Another object of the present invention is to provide a kind of Lin grass and the dual-purpose seat of ice silk compound, and described Lin's grass and the dual-purpose seat of ice silk compound are woven into the processing technology step of the dual-purpose seat of ice silk compound by above-mentioned Lin's grass.
The present invention has the following advantages:
1, Lin's grass of the present invention is simple with the processing technology of the dual-purpose seat of ice silk compound, and the glue of employing is Environment-friendlyglue glue, does not only pollute the environment, does not also have harmful effect to human body.
2, Lin's grass of the present invention adopts the technique such as sterilizing, press polish process with the processing technology of the dual-purpose seat of ice silk compound, the mat that processing is obtained not only has the good performance such as ventilative, wear-resisting, antistatic, is also rich in good feel, glossiness, aesthetic feeling and class sense.
3, the present invention processes the mat obtained and not only can two-sidedly be used alternatingly throughout the year, and firmly, long service life.
Accompanying drawing explanation
Fig. 1 is the cross-sectional schematic of Lin of the present invention grass and the dual-purpose seat of ice silk compound.
Fig. 2 is the structural representation in tatami rush face of the present invention.
Fig. 3 is the structural representation of the ice silk dishes served at a feast of the present invention.
In figure, 1, tatami rush main body; 2, ice silk seat main body; 3, environmental protection glue-line; 4, gauze layer; 5, bound edge.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
Please refer to Fig. 1, Fig. 1 is the cross-sectional schematic of Lin of the present invention grass and the dual-purpose seat of ice silk compound.Fig. 2 is the structural representation in tatami rush face of the present invention.Fig. 3 is the structural representation of the ice silk dishes served at a feast of the present invention.In Fig. 1, Lin's grass of the present invention draws together tatami rush main body 1, ice silk seat main body 2, environmental protection glue-line 3, gauze layer 4, bound edge 5 with the dual-purpose mats of ice silk compound.
Tatami rush main body 1, is formed by Lin's straw plaited.Lin's grass is strong but pliable in texture, make after mat soft, fluffy ventilative through flattening, as snug as a bug in a rug, Lin's grass has adjustment humidity simultaneously: absorb water in air part during humidity height, and discharge moisture content when humidity is low, its wettability power is cotton three times; Lin's grass also has the function purified air: natural Lin's grass can purify harmful nitrogen dioxide, makes air more pure and fresh, also has the function of antibacterial and deodouring, is highly resistant to bacterium, removes peculiar smell.
Ice silk seat main body 2, broken by natural rattan wood powder, dry, through the ice silk seat main body 2 that slurrying, mildew-resistant, waterproof, sterilization processing, sheet processing are made; The soft good luster of ice silk, its pliability is as cotton fiber, and smooth feeling and silk fiber match in excellence or beauty, and basic chemical analysis is identical with cotton fiber, therefore, its some performances and cotton fiber close, the hygroscopicity unlike it is better than cotton fiber with gas permeability.And ice silk is more easily painted, pure color.
Environmental protection glue-line 3 is by cemented together to ice silk seat main body 1 and bamboo mat main body 2.Environment-friendlyadhesive adhesive used is the one in natural rubber glue, silica sol, alumina sol, zinc oxide colloidal sol, titanium oxide sol.
Gauze layer 4 is bondd by environment-friendlyadhesive adhesive glue with Lin's grass main body 1, ice silk main body 2, mainly makes Lin's grass and the dual-purpose seat of ice silk compound bond more tight, more firmly.
Bound edge 5 to make Lin's grass more attractive in appearance, firm with the dual-purpose seat of ice silk compound.Bound edge 5 adopts together inward, together two rules collocation outward, and corner is corner, 45 degree of oblique angles.Mat cloth is preferably the one in nylon, fiber cloth, cotton, and the width of mat cloth is 8 ~ 12cm.
Paper converting processes of the present invention and paper are cut into slices as common technique, and what exceed at this repeats.
Embodiment 1
After the harvesting of Lin's grass, be dry under the condition of 65 DEG C in an oven at bake out temperature, and carry out black bag guarantor look; Lin's grass after selected guarantor's look, removes sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, squirts softening, Lin's straw plaited after softening is made into tatami rush main body with water by Lin's grass;
After whole for tatami rush main body seat, carrying out disinfection sterilization with ozone, is 150kgf/cm at pressure
2, temperature is with carrying out press polish process 0.5min in special calender at 150 DEG C, then carries out cutting according to mat 150cm*200cm specification to tatami rush main body, carries out computer embroidery after cutting;
Select the broken post-drying of natural rattan wood powder, add CMC making beating, substitution value is 0.5, and viscosity is at 800cp, temperature 25 DEG C, concentration 2%, CMC consumption is 0.48kg/t slurry, slurry pH value 7, CMC and 20 minutes slurry reaction time, CMC interpolation point is selected in kowtows the good slurry outlet of front thickener, low consistency pulping; Semi-finished product paper is made by paper converting processes; On semi-finished product paper surface, direct spraying SCJ-950 carries out mildew-resistant process, and water-proofing treatment is carried out in the agent of spraying polyethylene emulsion water-proof, to carry out disinfection sterilization, more thoroughly dried by drying machine with ozone; According to mat specification, the semi-finished product paper after oven dry is cut into sheet, leaves remaining limit; With the paper of sheet cotton yarn cored become the paper of rope form and break into volume, the paper of rope form being woven into ice silk seat main body; Be 150kgf/cm by ice silk seat main body at pressure
2, temperature is carry out press polish 0.5min in the special calender at 150 DEG C, carries out cutting according to mat 150cm*200cm specification to ice silk seat main body;
By the bottom surface of tatami rush main body natural rubber glue glue spraying equably, tiling last layer gauze liner, ice silk seat main body on tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of ice silk compound;
The cotton cutting even width and be about 12cm is placed in Lin's grass and the half-finished surrounding of the dual-purpose seat of ice silk compound, with cotton, Lin's grass is wrapped with the half-finished section of the dual-purpose seat of ice silk compound, cotton is made all to be about 6cm in the above and below symmetry of mat, compacting, then flange process is carried out, adopt two rule collocation, corner is corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of ice silk compound.
Embodiment 2
After the harvesting of Lin's grass, be dry under the condition of 70 DEG C in an oven at bake out temperature, and carry out black bag guarantor look; Lin's grass after selected guarantor's look, removes sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, is squirted by Lin's grass, Lin's straw plaited after softening is made into tatami rush main body with water;
After whole for tatami rush main body seat, carrying out disinfection sterilization with double-chain quaternary ammonium salt, is 120kgf/cm at pressure
2, temperature is with carrying out press polish process 0.2min in special calender at 120 DEG C, then carries out cutting according to mat 180cm*200cm specification to tatami rush main body, carries out computer embroidery after cutting;
Select the broken post-drying of natural rattan wood powder, add CMC making beating, substitution value is 0.5, and viscosity is at 800cp, temperature 25 DEG C, concentration 2%, CMC consumption is 0.48kg/t slurry, slurry pH value 7, CMC and 20 minutes slurry reaction time, CMC interpolation point is selected in kowtows the good slurry outlet of front thickener, low consistency pulping; Semi-finished product paper is made by paper converting processes; On semi-finished product paper surface, direct spraying SCJ-950 carries out mildew-resistant process, and spraying polyvinylidene emulsions waterproofing agent carries out water-proofing treatment, to carry out disinfection sterilization, more thoroughly dried by drying machine with double-chain quaternary ammonium salt; According to mat specification, the semi-finished product paper after oven dry is cut into sheet, leaves remaining limit; With the paper of sheet cotton yarn cored become the paper of rope form and break into volume, the paper of rope form being woven into ice silk seat main body; Be 120kgf/cm by ice silk seat main body at pressure
2, temperature is carry out press polish 0.2min in the special calender at 120 DEG C, carries out cutting according to mat 180cm*200cm specification to ice silk seat main body;
By the bottom surface of tatami rush main body zinc oxide colloidal sol glue spraying equably, tiling last layer gauze liner, ice silk seat main body on tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of ice silk seat compound;
Be that the nylon of 8cm is placed in Lin's grass and the half-finished surrounding of the dual-purpose seat of ice silk seat compound by cutting even width, with nylon, Lin's grass is wrapped with the half-finished section of the dual-purpose seat of ice silk seat compound, nylon is made all to be about 4cm in the above and below symmetry of mat, compacting, then flange process is carried out, adopt two rule collocation, corner is corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of ice silk seat compound.
Embodiment 3
After the harvesting of Lin's grass, be dry under the condition of 68 DEG C in an oven at bake out temperature, and carry out black bag guarantor look; Lin's grass after selected guarantor's look, removes sick grass, Chinese caterpillar fungus, wound grass, dead yellow grass and short grass, is squirted by Lin's grass, Lin's straw plaited after softening is made into tatami rush main body with water;
After whole for tatami rush main body seat, carrying out disinfection sterilization with iodine-containing disinfectant, is 180kgf/cm at pressure
2, temperature is with carrying out press polish process 0.8min in special calender at 160 DEG C, then carries out cutting according to mat 200cm*200cm specification to tatami rush main body, carries out computer embroidery after cutting;
Select the broken post-drying of natural rattan wood powder, add CMC making beating, substitution value is 0.5, and viscosity is at 800cp, temperature 25 DEG C, concentration 2%, CMC consumption is 0.48kg/t slurry, slurry pH value 7, CMC and 20 minutes slurry reaction time, CMC interpolation point is selected in kowtows the good slurry outlet of front thickener, low consistency pulping; Semi-finished product paper is made by paper converting processes; On semi-finished product paper surface, direct spraying SCJ-950 carries out mildew-resistant process, and spraying acrylate copolymer carries out water-proofing treatment, to carry out disinfection sterilization, more thoroughly dried by drying machine with iodine-containing disinfectant; According to mat specification, the semi-finished product paper after oven dry is cut into sheet, leaves remaining limit; With the paper of sheet cotton yarn cored become the paper of rope form and break into volume, the paper of rope form being woven into ice silk seat main body; Be 180kgf/cm by ice silk seat main body at pressure
2, temperature is carry out press polish 0.8min in the special calender at 160 DEG C, carries out cutting according to mat 200cm*200cm specification to ice silk seat main body;
By the bottom surface of tatami rush main body silica sol glue spraying equably, tiling last layer gauze liner, ice silk seat main body on tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of ice silk compound;
Fibre placement Lin Yu grass and the half-finished surrounding of the dual-purpose seat of ice silk compound that even width is 10cm will be cut, by fiber cloth, Lin's grass is wrapped with the half-finished section of the dual-purpose seat of ice silk compound, fiber cloth is made all to be about 5cm in the above and below symmetry of mat, compacting, then flange process is carried out, adopt two rule collocation, corner is corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of ice silk compound.
Lin's grass of table 1: embodiment of the present invention 1-3 and the Performance comparision of the dual-purpose seat of ice silk compound and common mat
As can be seen from Table 1, Lin's grass obtained by processing technology of the present invention and the gas permeability of the dual-purpose seat of ice silk compound, hygroscopicity, the feature of environmental protection, wearability, comfortableness are all better, also be rich in good aesthetic feeling, feel, class sense, there is the higher market competitiveness.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (8)
1. a processing technology for Lin's grass and the dual-purpose seat of ice silk compound, it is characterized in that, described processing technology comprises the steps:
After a, the harvesting of Lin's grass, first dry in an oven, then carry out black bag guarantor look, Lin's grass after selected guarantor's look, then squirts softening with water by Lin's grass, and Lin's straw plaited after softening is made into tatami rush main body;
B, by after whole for tatami rush main body seat, first carry out disinfection, press polish process, then according to the length of mat and widely carry out cutting to tatami rush main body, after cutting, carry out computer embroidery; Wherein, the pressure of described press polish process is 100-200kgf/cm
2, calendering temperature is 120 DEG C ~ 180 DEG C, and the press polish time is 0.2min ~ 1min;
C, by broken for natural rattan wood powder, slurrying after drying, semi-finished product paper is made through paper converting processes, double finished paper carries out mildew-resistant, waterproof, sterilization processing again, semi-finished product paper is cut into sheet by the specification according to mat, with the paper of sheet, cotton yarn cored is made rattan with machine, by rattan weaving Cheng Bingsi seat main body, to cutting after ice silk seat main body press polish process; Wherein, slurrying adopts the slurrying of wooden class sulphate chemical pulp, add the slurrying of modified cellulose enzyme: modified cellulose enzyme dosage 0.2-1kg/t starches, reaction time is 30-45 minute, enzyme serviceability temperature 40-65 DEG C, pH value 5-8, add point being selected in hydrabrusher or not kowtowing wood pulp pond, slurrying concentration: in, low dense slurrying;
D, by the bottom surface of tatami rush main body environment-friendlyadhesive adhesive glue glue spraying equably, tiling last layer gauze liner, ice silk seat main body in tiling again after the bottom surface glue spraying of gauze liner, compacting obtains Lin's grass and the dual-purpose seat semi-finished product of ice silk compound;
E, the mat cutting even width is arranged in half-finished surrounding, with mat cloth, half-finished section is wrapped, make mat cloth symmetrical in the above and below of mat, compacting, then two rule collocation is adopted, mat corner is that flange process is carried out in corner, 45 degree of oblique angles, makes Lin's grass and the dual-purpose seat finished product of ice silk compound.
2. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of ice silk compound, it is characterized in that, the bake out temperature of the baking oven described in step a is 65 DEG C ~ 70 DEG C.
3. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of ice silk compound, it is characterized in that, disinfectant used during sterilization processing described in the disinfection process described in step b and step c is the one in chlorine-containing disinfectant, ozone, methyl hydantoin compounds, double-chain quaternary ammonium salt, iodine-containing disinfectant, alcohol disinfectant, disinfectant phenolic.
4. Lin according to claim 1 grass and the processing technology of the dual-purpose seat of ice silk compound, is characterized in that, the mould inhibitor used of the mildew-resistant process described in step c is SCJ-950.
5. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of ice silk compound, it is characterized in that, the waterproofing agent used of the water-proofing treatment described in step c is one or more in the compound emulsion of polyethylene emulsion, polyvinylidene emulsions, acrylate copolymer and paraffin, amino resins, Polyamide-Polyamsne-Epichlorohydrin, organosilicon, high hydrophobic type acrylic resin.
6. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of ice silk compound, it is characterized in that, the environment-friendlyadhesive adhesive glue described in steps d is the one in natural rubber glue, silica sol, alumina sol, zinc oxide colloidal sol, titanium oxide sol.
7. the processing technology of Lin's grass according to claim 1 and the dual-purpose seat of ice silk compound, it is characterized in that, the mat cloth described in step e is the one in nylon, fiber cloth, cotton, and the width of mat cloth is 8 ~ 12cm.
8. Lin's grass and the dual-purpose seat of ice silk compound, is characterized in that, described Lin's grass and the dual-purpose seat of ice silk compound are woven into the processing technology step of the dual-purpose seat of ice silk compound by Lin's grass described in claim 1 ~ 7 any one.
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| CN108634733A (en) * | 2018-05-16 | 2018-10-12 | 安徽省寿县板桥草制工艺品有限公司 | A kind of ox-hide Lin grass Two bors d's oeuveres summer sleeping mat |
| CN113249533A (en) * | 2021-05-21 | 2021-08-13 | 重庆隆发皮革制品有限责任公司 | Preparation process of nano silver cow leather mat |
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| CN2584051Y (en) * | 2002-11-26 | 2003-11-05 | 王明荣 | Health-care straw weaved mat |
| CN2810391Y (en) * | 2005-06-17 | 2006-08-30 | 朱华伦 | Straw mat |
| KR100725480B1 (en) * | 2006-01-25 | 2007-06-08 | 전도희 | yellow earth, hardwood charcoal, wormwood bed cover |
| CN201150388Y (en) * | 2008-01-16 | 2008-11-19 | 姚会木 | Rattan mat |
| CN201337212Y (en) * | 2009-01-12 | 2009-11-04 | 张明耀 | Bamboo filament Chinese-iris double-purpose mat |
| CN201510001U (en) * | 2009-09-30 | 2010-06-23 | 朱豪轲 | Double-sided mat |
| CN202234320U (en) * | 2011-08-24 | 2012-05-30 | 上海水星家用纺织品股份有限公司 | Dual-purpose double-sided mat |
| CN202800953U (en) * | 2012-10-15 | 2013-03-20 | 朱云富 | Summer sleeping mat |
| CN202959759U (en) * | 2012-12-12 | 2013-06-05 | 章敏辉 | Bamboo fiber ice silk mat |
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