CN115402600A - Packaging method for safe transportation of precision instruments - Google Patents
Packaging method for safe transportation of precision instruments Download PDFInfo
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- CN115402600A CN115402600A CN202211202874.6A CN202211202874A CN115402600A CN 115402600 A CN115402600 A CN 115402600A CN 202211202874 A CN202211202874 A CN 202211202874A CN 115402600 A CN115402600 A CN 115402600A
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- level
- buffer
- protection area
- precision instrument
- precision
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Links
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 12
- 229920000742 Cotton Polymers 0.000 claims description 39
- 238000005192 partition Methods 0.000 claims description 29
- 230000003139 buffering effect Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 4
- 238000012856 packing Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/22—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for placing protecting sheets, plugs, or wads over contents, e.g. cotton-wool in bottles of pills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/005—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for marking or coding articles prior to packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/12—Large containers rigid specially adapted for transport
- B65D88/121—ISO containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/004—Contents retaining means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/52—Anti-slosh devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Buffer Packaging (AREA)
Abstract
The invention discloses a packaging method for safe transportation of precision instruments, which comprises the following steps: determining the protection grades of different areas of the precision instrument to be transported, wherein the protection grades are divided into at least three grades, namely a first-grade protection area, a second-grade protection area and a third-grade protection area; adopting handheld 3D scanning equipment to carry out omnibearing scanning on the precision instrument, and automatically generating a 3D image of the precision instrument through 3D scanning software; calibrating the first-stage protection area, the second-stage protection area and the third-stage protection area which are defined in the 3D image; the first-level protection zone adopts a first-level buffer component, the second-level protection zone adopts a second-level buffer component, and the third-level protection zone adopts a third-level buffer component. The invention provides guidance for subsequent packing operation, and avoids the condition that the packing operation manual work cannot accurately judge the area needing protection, thereby improving the packing and protection quality.
Description
Technical Field
The invention belongs to the technical field of equipment transportation and protection, and particularly relates to a packaging method for safe transportation of precision instruments.
Background
With the progress of globalization and the development of economy, the long-distance transportation and transnational transportation of precision instruments, pressure vessels, chemical vessels and the like become more frequent, and the international transportation and domestic long-distance transportation of the precision instruments are mainly carried out by air, sea and land. The method comprises the steps that the precision instruments are usually packed before transportation, the packing mode is that buffering cotton, anti-collision foam materials and the like are manually and integrally wrapped around the precision instruments to protect the precision instruments, then the packed precision instruments are placed in a wooden box, and then the wooden box is positioned in a container through a binding band, and as the transportation process can cause shaking of vehicles, the required protection strength of the precision instruments, the precision containers and the like at different parts is different actually, the parts which are easy to damage and the like need to be protected in a reinforced mode particularly in the transportation process, when workers wrap, common workers cannot fully grasp weak parts of different precision equipment when the precision instruments and the precision containers are not packed through the equipment, so that the protection of the weak parts is insufficient, and the customized protection according to the self conditions of the equipment cannot be realized; if the whole precision equipment is uniformly reinforced and protected, the packaging volume is overlarge, and the occupied space during transportation is increased; meanwhile, the traditional foam and buffer component can be used for treating wastes after being used once, and a large amount of manpower and material resources are needed if the waste is recycled.
Disclosure of Invention
The invention provides a packaging method for safe transportation of a precision instrument, which aims to solve the problems that the manual packaging workload is large and the precision instrument cannot be packaged precisely in the prior art described in the background technology.
Therefore, the invention adopts the following technical scheme:
a packaging method for safe transportation of precision instruments comprises the following steps:
1) Determining the protection grades of different areas of the precision instrument to be transported, wherein the protection grades are divided into at least three grades, namely a first-grade protection area, a second-grade protection area and a third-grade protection area; the first-level protection area is a moving part, a fragile part or other key parts of the precision instrument, the second-level protection area is a fragile part when the precision instrument is jolted in a medium amplitude, and the third-level protection area is a fragile part when the precision instrument is jolted in a large amplitude.
2) The method comprises the steps that a handheld 3D scanning device is adopted to carry out all-dimensional scanning on a precision instrument, and a 3D image of the precision instrument is automatically generated through 3D scanning software; marking the length, width, height and other important dimensions of the precision instrument in the 3D image; and calibrating the primary protection area, the secondary protection area and the tertiary protection area defined in the step 1) in the 3D image.
3) Selecting a container with partition plates matched with the size of the precision equipment to be packed, wherein the adjacent partition plates are used for placing the precision instrument to be transported;
the buffering component is arranged around the precision instrument from bottom to top and comprises strip-shaped buffering cotton and spring parts, the cross section of the buffering cotton is rectangular, the spring parts comprise springs and rectangular bottom plates connected to two ends of the springs, the size of each rectangular bottom plate is not larger than that of the cross section of the buffering cotton, and the rectangular bottom plate at one end of each spring is fixedly connected with one end of the buffering cotton;
the buffer component comprises three stages, namely a primary buffer component, a secondary buffer component and a tertiary buffer component, wherein the primary buffer component adopts a primary spring and primary buffer cotton, the secondary buffer component adopts a secondary spring and secondary buffer cotton, and the tertiary buffer component adopts a tertiary spring and tertiary buffer cotton; the stiffness coefficient of the spring is sequentially a third-level spring, a second-level spring and a first-level spring from large to small, the hardness of the buffer cotton is sequentially a third-level buffer cotton, a second-level buffer cotton and a first-level buffer cotton from large to small, when the buffer piece is installed, one end of the spring abuts against the inner wall of the container, and one end of the buffer cotton abuts against a precision instrument; and the first-level protection area is provided with a first-level buffer component, the second-level protection area is provided with a second-level buffer component, and the third-level protection area is provided with a third-level buffer component.
4) Firstly, installing a buffer part in the area below the maximum size of the precision instrument, placing the precision instrument into the configured buffer part after the installation of the part below the maximum size is completed, and then installing the rest buffer part.
Furthermore, the partition plates are arranged on the bottom plate of the inner cavity of the container and the left inner wall and the right inner wall, the partition plates at the bottom of the container are vertically arranged along the length direction, and the space between every two adjacent partition plates is matched with the size of the rectangular bottom plate; the partition plates on the left side and the right side of the container are horizontally arranged along the length direction, the space between every two adjacent partition plates is matched with the size of the rectangular bottom plate, and the partition plates on the left side and the right side of the container are in one-to-one correspondence with each other in position.
Furthermore, still be equipped with a plurality of vertical partition plates in the container, be used for placing precision instrument between the adjacent partition plate, both sides are also fixed with the baffle around the partition plate, and the baffle on the partition plate is the same with the baffle one-to-one of the container left and right sides and highly.
The invention has the beneficial effects that:
1. three-dimensional scanning is carried out on the precision instrument needing to be packaged through 3D scanning equipment, the three-dimensional size of the precision instrument is accurately obtained, and a first-stage protection area, a second-stage protection area and a third-stage protection area are determined; providing guidance for subsequent packing operation, and avoiding that the packing operation manual work cannot accurately judge the area needing protection so as to improve the packing and protection quality;
2. different levels of protection levels are set for different levels of protection areas, and the protection strengths with different strengths can be customized according to requirements by setting buffer cotton blocks with different hardness and springs with different stiffness coefficients, so that protection with different strengths can be carried out in any area of equipment;
3. the installation precision of the buffer part can be improved and the labor intensity of workers can be reduced through the cooperation of the mechanical arms;
4. the buffer cotton is a modular component, and can be directly recycled after transportation, so that the buffer cotton can be used for next packing operation of different containers or equipment; and the resource utilization rate is improved.
Drawings
FIG. 1 is a schematic cross-sectional view of a container having a bulkhead according to the present invention;
FIG. 2 is a schematic view of the connection between the cushion cotton and the spring according to the present invention;
FIG. 3 is a schematic view of the precision apparatus of the present invention after it has been packaged in an open package.
Detailed Description
The invention is further described with reference to the following figures and embodiments:
a packaging method for safe transportation of precision instruments comprises the following steps:
1) Determining the protection grades of different areas of the precision instrument to be transported, wherein the protection grades are divided into at least three grades, namely a first-grade protection area, a second-grade protection area and a third-grade protection area; the first-level protection area is a moving part, a fragile part or other key parts of the precision instrument, the second-level protection area is a fragile part when the precision instrument is bumped by a medium amplitude, and the third-level protection area is a fragile part when the precision instrument is bumped by a large amplitude.
2) The method comprises the steps that a handheld 3D scanning device is adopted to carry out all-dimensional scanning on a precision instrument, and a 3D image of the precision instrument is automatically generated through 3D scanning software; marking length, width, height and other important dimensions of the precision instrument in the 3D image; and calibrating the primary protection area, the secondary protection area and the tertiary protection area defined in the step 1) in the 3D image.
3) Selecting a container with partition plates matched with the size of precision equipment or a container to be packaged, fixing vertical partition plates at equal intervals in the container, and placing precision instruments to be transported between the adjacent partition plates;
the buffer component is installed around the precision instrument from bottom to top and comprises strip-shaped buffer cotton and spring parts, the cross section of the buffer cotton is rectangular, the spring parts comprise springs and rectangular bottom plates connected to the two ends of the springs, the size of each rectangular bottom plate is not larger than that of the cross section of the buffer cotton, and the rectangular bottom plate at one end of each spring is fixedly connected with one end of the buffer cotton;
the buffer component comprises three stages, namely a primary buffer component, a secondary buffer component and a tertiary buffer component, wherein the spring stiffness coefficient on the primary buffer component is minimum, and the hardness of buffer cotton is minimum; the spring stiffness coefficient in the secondary buffer component is medium, and the hardness of the buffer cotton is medium; the spring stiffness coefficient in the third-level buffer component is the largest, and the hardness of the buffer cotton is the highest; when the buffer piece is installed, one end of the spring abuts against the inner wall of the container, and one end of the buffer cotton abuts against the precision instrument; and the first-level protection area is provided with a first-level buffer component, the second-level protection area is provided with a second-level buffer component, and the third-level protection area is provided with a third-level buffer component.
4) Firstly, a buffer component is installed in a space below the maximum size of the precision instrument, after the installation of the part below the maximum size is completed, the precision instrument is placed in the configured buffer component, and then the rest part of the buffer component is installed.
The rectangle bottom plate card of spring is located between the baffle for spring and the cotton location of buffering, in order to improve and support and cushion intensity, prevent that spring and buffering cotton from receiving to rock and leading to the dislocation.
The precision instrument or container to be protected can be any precision equipment or container needing long-distance transportation in the prior art, wherein a sensor is easy to damage a precision unit, a fragile unit is also possible, or an electronic unit such as a screen is also possible; in the invention, the part with the precision part is called a primary protection area; the protection strength required by different devices in the primary protection area is still different. In areas other than precision parts, only conventional buffer protection is required; the buffer protection in the prior art cannot perform differentiated protection on a precise part and a region defined by other parts.
In order to improve the automation level, a buffer member may be installed using a robot arm to improve the automation level and to improve the packing quality and efficiency.
The primary protection area, the secondary protection area and the tertiary protection area of the precision instrument are divided according to whether precision components, particularly measurement components, particularly sensors exist in the equipment or the container or not, and are divided according to the wall thickness and the material of the precision instrument.
It should be noted that the present invention is not limited to the above-mentioned embodiments, and the above-mentioned preferred embodiments are only for explaining and explaining the present invention, and are not limited to the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (3)
1. A packaging method for safe transportation of precision instruments is characterized by comprising the following steps:
1) Determining the protection grades of different areas of the precision instrument to be transported, wherein the protection grades are divided into at least three grades, namely a first-grade protection area, a second-grade protection area and a third-grade protection area; the first-level protection area is a moving part, a fragile part or other key parts of the precision instrument, the second-level protection area is a fragile part of the precision instrument when the precision instrument is bumped by a medium amplitude, and the third-level protection area is a fragile part of the precision instrument when the precision instrument is bumped by a large amplitude;
2) The method comprises the steps that a handheld 3D scanning device is adopted to carry out all-dimensional scanning on a precision instrument, and a 3D image of the precision instrument is automatically generated through 3D scanning software; marking the length, width, height and other important dimensions of the precision instrument in the 3D image; calibrating the primary protection area, the secondary protection area and the tertiary protection area defined in the step 1) in the 3D image;
3) Selecting a container which is matched with the precision equipment to be packed in size and is provided with a partition plate;
the buffering component is arranged around the precision instrument from bottom to top and comprises strip-shaped buffering cotton and spring parts, the cross section of the buffering cotton is rectangular, the spring parts comprise springs and rectangular bottom plates connected to the two ends of the springs, the size of each rectangular bottom plate is not larger than that of the cross section of the buffering cotton, and the rectangular bottom plate at one end of each spring is fixedly connected with one end of the buffering cotton;
the buffer component comprises three stages, namely a primary buffer component, a secondary buffer component and a tertiary buffer component, wherein the primary buffer component adopts a primary spring and primary buffer cotton, the secondary buffer component adopts a secondary spring and secondary buffer cotton, and the tertiary buffer component adopts a tertiary spring and tertiary buffer cotton; the stiffness coefficient of the spring is sequentially a third-level spring, a second-level spring and a first-level spring from large to small, the hardness of the buffer cotton is sequentially a third-level buffer cotton, a second-level buffer cotton and a first-level buffer cotton from large to small, when the buffer piece is installed, one end of the spring abuts against the inner wall of the container, and one end of the buffer cotton abuts against a precision instrument; a first-level buffer component is installed in the first-level protection area, a second-level buffer component is installed in the second-level protection area, and a third-level buffer component is installed in the third-level protection area;
4) Firstly, installing a buffer part in the area below the maximum size of the precision instrument, placing the precision instrument into the configured buffer part after the installation of the part below the maximum size is completed, and then installing the rest buffer part.
2. The packaging method for the safe transportation of the precision instruments according to claim 1, wherein the partition plates are arranged on the bottom plate of the inner cavity of the container and the left and right inner walls, the partition plates at the bottom of the container are vertically arranged along the length direction, and the space between the adjacent partition plates is matched with the size of the rectangular bottom plate; the partition plates on the left side and the right side of the container are horizontally arranged along the length direction, the space between every two adjacent partition plates is matched with the size of the rectangular bottom plate, and the partition plates on the left side and the right side of the container are in one-to-one correspondence with each other in position.
3. The packaging method for the safe transportation of the precision instruments according to claim 2, wherein a plurality of vertical partition plates are further arranged in the container, the precision instruments are placed between the adjacent partition plates, partition plates are fixed on the front side and the rear side of each partition plate, and the partition plates on the partition plates correspond to the partition plates on the left side and the right side of the container one by one and have the same height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211202874.6A CN115402600B (en) | 2022-09-29 | 2022-09-29 | Packaging method for safe transportation of precise instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211202874.6A CN115402600B (en) | 2022-09-29 | 2022-09-29 | Packaging method for safe transportation of precise instrument |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115402600A true CN115402600A (en) | 2022-11-29 |
| CN115402600B CN115402600B (en) | 2024-03-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211202874.6A Active CN115402600B (en) | 2022-09-29 | 2022-09-29 | Packaging method for safe transportation of precise instrument |
Country Status (1)
| Country | Link |
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| CN (1) | CN115402600B (en) |
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| US20150210457A1 (en) * | 2014-01-24 | 2015-07-30 | Paul DiMauro | Bottle shipping system |
| CN104995093A (en) * | 2013-01-04 | 2015-10-21 | Tama塑料工业 | Method and device for securing a packed article |
| CN206857246U (en) * | 2017-06-30 | 2018-01-09 | 南昌恒欧实业有限公司 | A kind of vertical assembly package case of new work engine |
| CN107934213A (en) * | 2017-12-26 | 2018-04-20 | 上海建工四建集团有限公司 | A kind of protective device and guard method for figure of buddha displacement |
| CN209921891U (en) * | 2019-01-31 | 2020-01-10 | 江苏悦兴通用设备有限公司 | Engine packing box with shock-absorbing function |
| CN211055696U (en) * | 2019-11-11 | 2020-07-21 | 成建东 | Computer information security equipment conveyer |
| CN212220971U (en) * | 2020-03-31 | 2020-12-25 | 李玉兰 | Protection device for precision instrument |
| CN213503904U (en) * | 2020-08-24 | 2021-06-22 | 无锡微视传感科技有限公司 | Protection device of MEMS micro-mirror |
-
2022
- 2022-09-29 CN CN202211202874.6A patent/CN115402600B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104995093A (en) * | 2013-01-04 | 2015-10-21 | Tama塑料工业 | Method and device for securing a packed article |
| US20150210457A1 (en) * | 2014-01-24 | 2015-07-30 | Paul DiMauro | Bottle shipping system |
| CN104088960A (en) * | 2014-07-09 | 2014-10-08 | 中国航空规划建设发展有限公司 | Opening damping type indoor flotation object vibration/shock isolation device |
| CN206857246U (en) * | 2017-06-30 | 2018-01-09 | 南昌恒欧实业有限公司 | A kind of vertical assembly package case of new work engine |
| CN107934213A (en) * | 2017-12-26 | 2018-04-20 | 上海建工四建集团有限公司 | A kind of protective device and guard method for figure of buddha displacement |
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| CN213503904U (en) * | 2020-08-24 | 2021-06-22 | 无锡微视传感科技有限公司 | Protection device of MEMS micro-mirror |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115402600B (en) | 2024-03-08 |
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