CN115402600B - Packaging method for safe transportation of precise instrument - Google Patents
Packaging method for safe transportation of precise instrument Download PDFInfo
- Publication number
- CN115402600B CN115402600B CN202211202874.6A CN202211202874A CN115402600B CN 115402600 B CN115402600 B CN 115402600B CN 202211202874 A CN202211202874 A CN 202211202874A CN 115402600 B CN115402600 B CN 115402600B
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- Prior art keywords
- stage
- buffer
- protection area
- spring
- level
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000004806 packaging method and process Methods 0.000 title claims description 6
- 238000012856 packing Methods 0.000 claims abstract description 17
- 229920000742 Cotton Polymers 0.000 claims description 39
- 238000005192 partition Methods 0.000 claims description 31
- 238000009434 installation Methods 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/22—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for placing protecting sheets, plugs, or wads over contents, e.g. cotton-wool in bottles of pills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/005—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for marking or coding articles prior to packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/12—Large containers rigid specially adapted for transport
- B65D88/121—ISO containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/004—Contents retaining means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/52—Anti-slosh devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Buffer Packaging (AREA)
Abstract
The invention discloses a packing method for safe transportation of a precision instrument, which comprises the following steps: determining the protection grades of different areas of the precise instrument to be transported, wherein the protection grades are at least three-level, namely a first-level protection area, a second-level protection area and a third-level protection area; adopting handheld 3D scanning equipment to perform omnibearing scanning on a precise instrument, and automatically generating a 3D image of the precise instrument through 3D scanning software; calibrating the delimited primary protection area, secondary protection area and tertiary protection area in a 3D image; the first-stage protection area adopts a first-stage buffer component, the second-stage protection area adopts a second-stage buffer component, and the third-stage protection area adopts a third-stage buffer component. The invention provides guidance for the subsequent packing operation, and avoids the situation that the packing operation cannot accurately judge the area to be protected by manpower, so as to improve the packing and protecting quality.
Description
Technical Field
The invention belongs to the technical field of equipment transportation and protection, and particularly relates to a packaging method for safe transportation of a precision instrument.
Background
With the progress of globalization and the development of economy, long-distance transportation of precision instruments, pressure vessels, chemical vessels, etc., and transnational transportation have become more frequent, and international transportation and domestic long-distance transportation of precision instruments are mainly by air transportation, sea transportation and land transportation. The precise instrument is usually packaged before transportation, the packaging mode is to manually wrap buffer cotton, anti-collision foam materials and the like around the precise instrument to protect the precise instrument, then the packaged precise instrument is placed in a wooden box, the wooden box is positioned in a container through a binding belt, and the precise instrument, the precise container and the like are in fact different in protection force required by different parts due to shaking of a transportation tool in the transportation process, particularly in the transportation process, the parts which are easy to damage and the like are required to be protected in a reinforcing way, and when a worker wraps the parts, the common worker cannot fully grasp the weak parts of different precise equipment, so that the weak parts cannot be protected fully, and the protection cannot be customized according to the self conditions of the equipment; if the whole precision equipment is reinforced and protected uniformly, the packaging volume is overlarge, and the occupied space during transportation is increased; meanwhile, the conventional foam and buffer parts are used once and then are treated with waste, and if the waste is recycled, a large amount of manpower and material resources are required.
Disclosure of Invention
The invention provides a packing method for safe transportation of a precise instrument, which aims to solve the problems that the manual packing workload is large and precise packing cannot be performed when the precise instrument is used in the prior art described in the background art.
Therefore, the invention adopts the following technical scheme:
a packing method for safe transportation of precise instruments comprises the following steps:
1) Determining the protection grades of different areas of the precise instrument to be transported, wherein the protection grades are at least three-level, namely a first-level protection area, a second-level protection area and a third-level protection area; the first-stage protection area is a moving part, a fragile part or other key parts of the precise instrument, the second-stage protection area is a fragile part when the precise instrument is bumped with medium amplitude, and the third-stage protection area is a fragile part when the precise instrument is bumped with large amplitude.
2) Adopting handheld 3D scanning equipment to perform omnibearing scanning on a precise instrument, and automatically generating a 3D image of the precise instrument through 3D scanning software; marking the length, width, height and other important dimensions of the precision instrument in the 3D image; and calibrating the primary protection area, the secondary protection area and the tertiary protection area defined in the step 1) in the 3D image.
3) Selecting a container with partition boards, wherein the container is matched with the size of precision equipment to be packed, and the adjacent partition boards are used for placing precision instruments to be transported;
the buffer component is arranged around the precision instrument from bottom to top, the buffer component comprises strip-shaped buffer cotton and a spring piece, the cross section of the buffer cotton is rectangular, the spring piece comprises a spring and rectangular bottom plates connected to two ends of the spring, the size of the rectangular bottom plates is not larger than the size of the cross section of the buffer cotton, and the rectangular bottom plates at one end of the spring are fixedly connected with one end of the buffer cotton;
the buffer component comprises three stages, namely a first-stage buffer component, a second-stage buffer component and a third-stage buffer component, wherein the first-stage buffer component adopts a first-stage spring and first-stage buffer cotton, the second-stage buffer component adopts a second-stage spring and second-stage buffer cotton, and the third-stage buffer component adopts a third-stage spring and third-stage buffer cotton; the spring stiffness coefficient is three-level spring, two-level spring and one-level spring from big to small, the buffer cotton hardness is three-level buffer cotton, two-level buffer cotton and one-level buffer cotton from big to small, when the buffer piece is installed, one end of the spring is propped against the inner wall of the container, and one end of the buffer cotton is propped against the precision instrument; and the first-stage buffer part is arranged in the first-stage protection area, the second-stage buffer part is arranged in the second-stage protection area, and the third-stage buffer part is arranged in the third-stage protection area.
4) Firstly, installing buffer components in the area below the maximum size of the precision instrument, after the installation of the part below the maximum size is completed, placing the precision instrument into the buffer components which are already configured, and then installing the buffer components of the rest parts.
Further, the partition plates are arranged on the bottom plate of the inner cavity of the container and the left and right inner walls, the partition plates at the bottom of the container are vertically arranged along the length direction, and the distance between the adjacent partition plates is matched with the size of the rectangular bottom plate; the partition boards on the left side and the right side of the container are horizontally distributed along the length direction, the distance between the adjacent partition boards is also matched with the size of the rectangular bottom plate, and the partition boards on the left side and the right side of the container are in one-to-one correspondence.
Further, a plurality of vertical partition boards are further arranged in the container, precise instruments are placed between the adjacent partition boards, partition boards are also fixed on the front side and the rear side of the partition boards, and the partition boards on the partition boards are in one-to-one correspondence with the partition boards on the left side and the right side of the container and are identical in height.
The invention has the beneficial effects that:
1. carrying out three-dimensional scanning on a precise instrument to be packaged through 3D scanning equipment, precisely acquiring the three-dimensional size of the precise instrument, and determining a primary protection area, a secondary protection area and a tertiary protection area; the method provides guidance for the subsequent packing operation, avoids the situation that the packing operation cannot accurately judge the area to be protected by manpower, and improves packing and protection quality;
2. setting different protection grades for different protection areas, and setting buffer cotton blocks with different hardness and springs with different stiffness coefficients to customize protection strength with different strength according to requirements so as to realize protection with different strength in any area of the equipment;
3. the installation precision of the buffer part can be improved and the labor intensity of workers can be reduced by matching the mechanical arms;
4. the buffer cotton is a modularized component, and can be directly recycled after transportation, so that the buffer cotton can be used for next packing operation of different containers or devices; and the resource utilization rate is improved.
Drawings
FIG. 1 is a schematic cross-sectional view of a container of the present invention having a bulkhead;
FIG. 2 is a schematic diagram showing the connection of the damping cotton and the spring according to the present invention;
FIG. 3 is a schematic view of the precision instrument of the present invention after being loaded into a bagging apparatus.
Detailed Description
The invention is further described with reference to the drawings and detailed description which follow:
a packing method for safe transportation of precise instruments comprises the following steps:
1) Determining the protection grades of different areas of the precise instrument to be transported, wherein the protection grades are at least three-level, namely a first-level protection area, a second-level protection area and a third-level protection area; the first-stage protection area is a moving part, a fragile part or other key parts of the precise instrument, the second-stage protection area is a fragile part when the precise instrument is bumped with medium amplitude, and the third-stage protection area is a fragile part when the precise instrument is bumped with large amplitude.
2) Adopting handheld 3D scanning equipment to perform omnibearing scanning on a precise instrument, and automatically generating a 3D image of the precise instrument through 3D scanning software; marking the length, width, height and other important dimensions of the precision instrument in the 3D image; and calibrating the primary protection area, the secondary protection area and the tertiary protection area defined in the step 1) in the 3D image.
3) Selecting a container with partition boards, which is matched with the size of precision equipment or a container to be packed, fixing vertical partition boards with equidistant intervals in the container, and placing precision instruments to be transported between adjacent partition boards;
the method comprises the steps that a buffer part is installed around a precision instrument from bottom to top, the buffer part comprises strip-shaped buffer cotton and a spring piece, the cross section of the buffer cotton is rectangular, the spring piece comprises a spring and rectangular bottom plates connected to two ends of the spring, the size of each rectangular bottom plate is not larger than the cross section of the buffer cotton, and the rectangular bottom plates at one end of the spring are fixedly connected with one end of the buffer cotton;
the buffer parts comprise three stages, namely a first stage buffer part, a second stage buffer part and a third stage buffer part, wherein the spring stiffness coefficient of the first stage buffer part is minimum, and the hardness of the buffer cotton is minimum; the spring stiffness coefficient in the secondary buffer component is medium, and the buffer cotton hardness is medium; the spring stiffness coefficient in the three-stage buffer component is the largest, and the buffer cotton hardness is the highest; when the buffer piece is installed, one end of the spring is propped against the inner wall of the container, and one end of the buffer cotton is propped against the precision instrument; and the first-stage buffer part is arranged in the first-stage protection area, the second-stage buffer part is arranged in the second-stage protection area, and the third-stage buffer part is arranged in the third-stage protection area.
4) Firstly, installing buffer components in a space below the maximum size of the precision instrument, after the installation of the position below the maximum size is completed, placing the precision instrument into the buffer components which are already configured, and then installing the buffer components of the rest parts.
The rectangular bottom plate card of spring is located between the baffle for spring and buffering cotton location, in order to improve support and buffering intensity, prevent that spring and buffering cotton from receiving to rock and leading to the dislocation.
The precise instrument or container to be protected can be any precise equipment or container which needs long-distance transportation in the prior art, wherein a sensor can be damaged by a precise unit, a fragile unit or an electronic unit such as a screen can be arranged; in the present invention, the above-mentioned portion where the precision part exists is called a first-level protection area; the protection required for the above-mentioned primary protection area, which is actually different from the device, is still different. Except for precision parts, etc., only conventional buffer protection is required; the buffer protection in the prior art cannot achieve the differential protection of the precise part and the demarcation area of other parts.
To increase the automation level, a manipulator may be used to mount the buffer member to increase the automation level and to increase the packing quality and packing efficiency.
The primary protection area, the secondary protection area and the tertiary protection area of the precise instrument are divided according to whether precise components, particularly measuring components, particularly sensors exist in the equipment or the container or not, and are divided according to the wall thickness and the material quality of the precise instrument.
It should be noted that the present invention is not limited to the above-described embodiments, and the above-described preferred embodiments are only for explaining and explaining the present invention, and are not limited to the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.
Claims (3)
1. The packing method for the safe transportation of the precise instrument is characterized by comprising the following steps of:
1) Determining the protection grades of different areas of the precise instrument to be transported, wherein the protection grades are at least three-level, namely a first-level protection area, a second-level protection area and a third-level protection area; the first-stage protection area is a moving part, a fragile part or other key parts of the precise instrument, the second-stage protection area is a fragile part when the precise instrument is bumped with medium amplitude, and the third-stage protection area is a fragile part when the precise instrument is bumped with large amplitude;
2) Adopting handheld 3D scanning equipment to perform omnibearing scanning on a precise instrument, and automatically generating a 3D image of the precise instrument through 3D scanning software; marking the length, width, height and other important dimensions of the precision instrument in the 3D image; calibrating the primary protection area, the secondary protection area and the tertiary protection area defined in the step 1) in a 3D image;
3) Selecting a container with a baffle plate, which is matched with the size of precision equipment to be packed;
the buffer component is arranged around the precision instrument from bottom to top, the buffer component comprises strip-shaped buffer cotton and a spring piece, the cross section of the buffer cotton is rectangular, the spring piece comprises a spring and rectangular bottom plates connected to two ends of the spring, the size of the rectangular bottom plates is not larger than the size of the cross section of the buffer cotton, and the rectangular bottom plates at one end of the spring are fixedly connected with one end of the buffer cotton;
the buffer component comprises three stages, namely a first-stage buffer component, a second-stage buffer component and a third-stage buffer component, wherein the first-stage buffer component adopts a first-stage spring and first-stage buffer cotton, the second-stage buffer component adopts a second-stage spring and second-stage buffer cotton, and the third-stage buffer component adopts a third-stage spring and third-stage buffer cotton; the spring stiffness coefficient is three-level spring, two-level spring and one-level spring from big to small, the buffer cotton hardness is three-level buffer cotton, two-level buffer cotton and one-level buffer cotton from big to small, when the buffer piece is installed, one end of the spring is propped against the inner wall of the container, and one end of the buffer cotton is propped against the precision instrument; the first-stage protection area is provided with a first-stage buffer component, the second-stage protection area is provided with a second-stage buffer component, and the third-stage protection area is provided with a third-stage buffer component;
4) Firstly, installing buffer components in the area below the maximum size of the precision instrument, after the installation of the part below the maximum size is completed, placing the precision instrument into the buffer components which are already configured, and then installing the buffer components of the rest parts.
2. The packing method for safe transportation of the precision instrument according to claim 1, wherein the partition plates are arranged on the bottom plate of the inner cavity of the container and the left and right inner walls, the partition plates at the bottom of the container are vertically arranged along the length direction, and the distance between the adjacent partition plates is matched with the size of the rectangular bottom plate; the partition boards on the left side and the right side of the container are horizontally distributed along the length direction, the distance between the adjacent partition boards is also matched with the size of the rectangular bottom plate, and the partition boards on the left side and the right side of the container are in one-to-one correspondence.
3. The packaging method for safe transportation of the precise instrument according to claim 2, wherein a plurality of vertical partition boards are further arranged in the container, the precise instrument is placed between the adjacent partition boards, the partition boards are also fixed on the front side and the rear side of the partition boards, and the partition boards on the partition boards are in one-to-one correspondence with the partition boards on the left side and the right side of the container and have the same height.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202211202874.6A CN115402600B (en) | 2022-09-29 | 2022-09-29 | Packaging method for safe transportation of precise instrument |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211202874.6A CN115402600B (en) | 2022-09-29 | 2022-09-29 | Packaging method for safe transportation of precise instrument |
Publications (2)
Publication Number | Publication Date |
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CN115402600A CN115402600A (en) | 2022-11-29 |
CN115402600B true CN115402600B (en) | 2024-03-08 |
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CN202211202874.6A Active CN115402600B (en) | 2022-09-29 | 2022-09-29 | Packaging method for safe transportation of precise instrument |
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CN104088960A (en) * | 2014-07-09 | 2014-10-08 | 中国航空规划建设发展有限公司 | Opening damping type indoor flotation object vibration/shock isolation device |
CN104995093A (en) * | 2013-01-04 | 2015-10-21 | Tama塑料工业 | Method and apparatus for securing baled items |
CN206857246U (en) * | 2017-06-30 | 2018-01-09 | 南昌恒欧实业有限公司 | A kind of vertical assembly package case of new work engine |
CN107934213A (en) * | 2017-12-26 | 2018-04-20 | 上海建工四建集团有限公司 | A kind of protective device and guard method for figure of buddha displacement |
CN209921891U (en) * | 2019-01-31 | 2020-01-10 | 江苏悦兴通用设备有限公司 | Engine packing box with shock-absorbing function |
CN211055696U (en) * | 2019-11-11 | 2020-07-21 | 成建东 | Computer information security equipment conveyer |
CN212220971U (en) * | 2020-03-31 | 2020-12-25 | 李玉兰 | Protection device for precision instrument |
CN213503904U (en) * | 2020-08-24 | 2021-06-22 | 无锡微视传感科技有限公司 | Protection device of MEMS micro-mirror |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20150210457A1 (en) * | 2014-01-24 | 2015-07-30 | Paul DiMauro | Bottle shipping system |
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2022
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104995093A (en) * | 2013-01-04 | 2015-10-21 | Tama塑料工业 | Method and apparatus for securing baled items |
CN104088960A (en) * | 2014-07-09 | 2014-10-08 | 中国航空规划建设发展有限公司 | Opening damping type indoor flotation object vibration/shock isolation device |
CN206857246U (en) * | 2017-06-30 | 2018-01-09 | 南昌恒欧实业有限公司 | A kind of vertical assembly package case of new work engine |
CN107934213A (en) * | 2017-12-26 | 2018-04-20 | 上海建工四建集团有限公司 | A kind of protective device and guard method for figure of buddha displacement |
CN209921891U (en) * | 2019-01-31 | 2020-01-10 | 江苏悦兴通用设备有限公司 | Engine packing box with shock-absorbing function |
CN211055696U (en) * | 2019-11-11 | 2020-07-21 | 成建东 | Computer information security equipment conveyer |
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CN213503904U (en) * | 2020-08-24 | 2021-06-22 | 无锡微视传感科技有限公司 | Protection device of MEMS micro-mirror |
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CN115402600A (en) | 2022-11-29 |
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