CN115399214A - Wire cutting type rubber tapping machine and method - Google Patents
Wire cutting type rubber tapping machine and method Download PDFInfo
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- CN115399214A CN115399214A CN202210913796.4A CN202210913796A CN115399214A CN 115399214 A CN115399214 A CN 115399214A CN 202210913796 A CN202210913796 A CN 202210913796A CN 115399214 A CN115399214 A CN 115399214A
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- 238000010079 rubber tapping Methods 0.000 title claims abstract description 99
- 238000005520 cutting process Methods 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 19
- 229920001971 elastomer Polymers 0.000 claims abstract description 81
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 54
- 230000000638 stimulation Effects 0.000 claims abstract description 28
- 230000001737 promoting effect Effects 0.000 claims abstract description 12
- 230000004936 stimulating effect Effects 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000010092 rubber production Methods 0.000 claims abstract description 4
- 230000001681 protective effect Effects 0.000 claims description 25
- 239000003292 glue Substances 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 abstract description 21
- 230000003028 elevating effect Effects 0.000 description 6
- 230000004044 response Effects 0.000 description 6
- 230000006698 induction Effects 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G23/00—Forestry
- A01G23/10—Tapping of tree-juices, e.g. caoutchouc, gum
- A01G23/12—Knives or axes for tapping
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- Life Sciences & Earth Sciences (AREA)
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- Portable Nailing Machines And Staplers (AREA)
Abstract
The invention discloses a wire cutting type rubber cutting machine and a method, wherein the wire cutting type rubber cutting machine comprises a rubber cutting knife, a linear driving mechanism and an air-jet device, the linear driving mechanism is arranged at the rubber cutting part of a rubber tree, the linear driving mechanism drives the rubber cutting knife to move along the linear direction inclined to the horizontal plane, the rubber cutting knife cuts rubber barks in the moving process, and the air-jet device is used for releasing stimulating gas for promoting the production of rubber to the rubber tree. The invention provides a tangent type rubber tapping machine and a method, wherein a linear driving mechanism is utilized to drive a rubber tapping knife to move rubber tapping along a linear direction inclined to a horizontal plane, simultaneously an air-needling device is combined to release stimulation gas for promoting rubber production to a rubber tree, the motion track of the rubber tapping knife is superposed with the stress direction of the rubber tapping knife, the bark of the rubber tree is easy to cut, and the stability is strong.
Description
Technical Field
The invention relates to the technical field of rubber tapping machines, in particular to a wire cutting type rubber tapping machine and a method.
Background
Tapping is to cut the outer skin and the phloem of the rubber tree, so that the latex (glue) flows out and is collected in a rubber bowl. The tapping machine in the prior art generally adopts the following steps: utilize actuating mechanism to drive rubber cutter and make spiral motion along the rubber trunk, the rubber tapping cuts out the spiral incision on the rubber tree at the in-process of motion, and latex is flowed out from the incision. For example, chinese patent publication No. CN 114402947A: an intelligent binding type natural rubber tree-sticking copying automatic rubber cutting machine and a using method thereof adopt two driving mechanisms to respectively drive rubber cutters to do circular motion and linear motion, so that the combined motion of the rubber cutters is spiral motion. For example, chinese utility model patent publication No. CN 209283910U: an automatic tapping machine adopts a driving mechanism to drive a tapping knife to move along a spiral guide rail. However, in the above tapping method, when the rubber bark is cut, the movement track of the tapping knife does not coincide with the force direction of the tapping knife, so that the bark of the rubber tree is not easily cut, and the stability is poor.
Disclosure of Invention
Aiming at the prior art, the invention provides a wire cutting type rubber cutting machine and a method, a linear driving mechanism is utilized to drive a rubber cutting knife to move rubber along a linear direction inclined to a horizontal plane, meanwhile, an air-needling device is combined to release stimulating gas for promoting the production of rubber to a rubber tree, the motion track of the rubber cutting knife is coincided with the stress direction of the rubber cutting knife, the bark of the rubber tree is easy to cut, and the stability is strong.
The technical scheme of the invention is realized as follows:
the utility model provides a tangent line formula rubber cutting machine, includes rubber tapping sword, sharp actuating mechanism and air thorn device, sharp actuating mechanism sets up the rubber tapping position at the rubber tree, sharp actuating mechanism drives the rubber tapping sword removes along the straight line direction of slope in the horizontal plane, the rubber tapping sword is removing the process cutting rubber bark, air thorn device is used for promoting the amazing gas of producing the glue to the release of rubber tree.
Further, still including fixing the mount on the rubber tree, the mount includes fixing base, elastic cord and guide arm, the both ends of elastic cord with the fixing base is connected and is formed the staple bolt subassembly that encircles the rubber trunk, two the fixing base sets up along the rubber trunk, two are connected respectively at the both ends of guide arm the fixing base, sharp actuating mechanism can slide and fix on the guide arm.
Furthermore, the fixing seat is provided with a universal foot cup, a screw rod of the universal foot cup is in threaded connection with the fixing seat, and the tail end of the universal foot cup faces the center of the hoop component.
Further, linear driving mechanism includes first motor, first screw rod, first guide rail, first sliding seat and first fixed plate, the both ends of first guide rail are fixed with respectively first fixed plate, first screw rod with first fixed plate rotates to be connected, first motor is used for the drive first screw rod rotates, first sliding seat with first guide rail sliding connection, first sliding seat with first screw rod screw-thread fit, drive when first screw rod rotates first sliding seat along the axial displacement of first screw rod, the rubber cutting sword is installed on the first sliding seat.
The rubber tapping knife is provided with a strip-shaped positioning hole, the first screw penetrates through the positioning hole and fixes the rubber tapping knife on the blade fixing seat, the blade fixing seat is connected with the first sliding seat, the blade fixing seat is provided with a U-shaped groove, and the second screw fixes the blade fixing seat on the first sliding seat through the U-shaped groove.
Further, the gas thorn device includes gas receiver, pipe, control valve and amazing air chamber, the stimulation gas of short production of glue is equipped with in the gas receiver, the gas receiver passes through the pipe with amazing air chamber intercommunication, the pipe is equipped with the control valve, the stimulation gas in the gas receiver is released to the periphery at rubber tree rubber tapping position behind pipe and the amazing air chamber in proper order.
Further, still include the protection casing, the protection casing covers tangent line formula rubber tapping machine, the protection casing includes support frame, lock ring, protecting film and flexible bandage, flexible bandage will support the support frame and fix on the rubber tree, the protecting film covers the top of support frame, and the protecting film is followed support frame's downward edge down all around forms the protective structure of tube-shape, protective structure's bottom is equipped with the lock ring.
Further, linear driving mechanism installs on elevating system, elevating system drives linear driving mechanism up-and-down motion, elevating system includes second motor, second screw rod, second sliding seat and second guide rail, the second guide rail is fixed at the preset position of rubber tree, the second sliding seat with second guide rail sliding connection, the second sliding seat with second screw rod screw-thread fit, first motor drive the second screw rod rotates, linear driving mechanism installs on the second sliding seat.
Further, the second screw rod is provided with an induction piece, the induction piece is a circular piece provided with a plurality of bulges or grooves on the periphery, a sensor is arranged above or below the induction piece, the sensor is close to or far away from the screw rod rotating angle through detecting the bulges or the grooves, the sensor is in signal connection with a controller, and the controller is in signal connection with a second motor.
A thread cutting type rubber tapping method comprises the steps of cutting a rubber guiding line on a rubber tree along the axis of a trunk, moving a rubber tapping knife along the linear direction inclined to the horizontal plane to cut the bark of the rubber tree, enabling the lower end of a cutting track to extend to the rubber guiding line, releasing stimulating gas for promoting production of rubber around the rubber tree by using a gas thorn device, enabling glue generated by the rubber to flow to the rubber guiding line along the cutting track, and enabling the glue to flow downwards into a rubber bowl along the rubber guiding line.
The invention has the beneficial effects that: the invention overcomes the prejudice that the prior art generally adopts spiral track to cut rubber, utilizes the linear driving mechanism to drive the rubber cutting knife to move the rubber cutting along the linear direction inclined to the horizontal plane, and simultaneously releases stimulation gas for promoting the production of rubber to the rubber tree by combining the gas piercing device, the movement track of the rubber cutting knife is superposed with the stress direction of the rubber cutting knife, the bark of the rubber tree is easy to cut, and the stability is strong. The invention adopts the glue collecting mode of linear cutting to ensure that the glue cutting line is short, the mode of combining gas stimulation with short linear cutting can realize high-efficiency glue collection, not only can save labor, but also can obtain ideal yield, and compared with long linear cutting, the short linear cutting ensures that equipment can be lighter and simpler in design, and the equipment cost is greatly reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only preferred embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural view of a wire cutting type dispenser according to the present invention;
FIG. 2 is a schematic structural view of the fixing frame of the present invention;
FIG. 3 is a schematic view of the linear driving mechanism of the present invention;
FIG. 4 is a schematic view of the blade holder of the present invention;
FIG. 5 is a schematic structural view of the linear drive mechanism with the blade mount of the present invention;
FIG. 6 is a schematic structural view of the lancing device of the present invention;
FIG. 7 is a schematic view of the structure of the shield of the present invention;
FIG. 8 is a schematic structural view of the lifting mechanism of the present invention;
in the figure, 1 a rubber tapping knife, 2 a linear driving mechanism, 3 a pneumatic thorn device, 5 a fixed frame, 6 a fixed seat, 7 an elastic band, 8 a guide rod, 9 a universal foot cup, 10 a first motor, 11 a first screw rod, 12 a first guide rail, 13 a first sliding seat, 14 a first fixed plate, 15 a blade fixed seat, 16 a first screw, 17 a positioning hole, 18 a U-shaped groove, 19 a second screw, 20 an air reservoir, 21 a guide pipe, 22 a control valve, 23 a stimulation air chamber, 24 a protective cover, 25 a supporting bracket, 26 a supporting ring, 27 a protective film, 28 a flexible bandage, 29 a lifting mechanism, 30 a second motor, 31 a second screw rod, 32 a second sliding seat, 33 a second guide rail, 34 a sensing piece, 35 a sensor, 36 a rubber bowl, 37 a rubber guiding sheet and 38 a rubber wire.
Detailed Description
For a better understanding of the technical content of the present invention, the following detailed description is provided in conjunction with the accompanying drawings for further explanation of the present invention.
Referring to fig. 1 to 8, the wire cutting machine comprises a rubber cutting knife 1, a linear driving mechanism 2 and an air-jet device 3, wherein the linear driving mechanism 2 is arranged at a rubber cutting position of a rubber tree, the linear driving mechanism 2 drives the rubber cutting knife 1 to move along a linear direction inclined to a horizontal plane, the rubber cutting knife 1 cuts rubber barks in the moving process, and the air-jet device 3 is used for releasing stimulation gas for promoting the production of rubber to the rubber tree.
Compared with the prior art, the tangent type tapping machine provided by the invention has the advantages that when the tangent type tapping machine is used, the linear driving mechanism 2 is arranged at the tapping part of a rubber tree, the linear driving mechanism 2 can be arranged through the hoop, and the linear driving mechanism 2 can also be arranged on a base fixed on the ground. The linear motion mechanism is a mechanism which enables a certain point on a component to do accurate or approximate linear motion, such as a screw nut, an electric telescopic rod or a hydraulic telescopic mechanism, and drives the rubber tapping knife 1 to move along a linear direction inclined to a horizontal plane when the linear motion mechanism works, the rubber tapping knife 1 cuts rubber barks in the moving process, glue flows out of the cut barks, the motion track of the rubber tapping knife 1 is always coincident with the stress direction of the rubber tapping knife 1, so that the barks of the rubber trees are cut more easily, after the rubber barks are cut, the gas-piercing device 3 is used for releasing stimulating gas, preferably ethylene gas is the stimulating gas, and the stimulating gas acts on the rubber trees to promote the rubber production of the rubber trees. The invention adopts the glue collecting mode of linear cutting to ensure that the glue cutting line is short, the mode of combining gas stimulation with the short linear cutting can realize high-efficiency glue collection, not only can save labor, but also can obtain ideal yield, and compared with the long linear cutting, the short linear cutting ensures that equipment can be lighter and simpler in design, and the equipment cost is greatly reduced.
The invention adopts the linear driving mechanism 2, and compared with a driving mechanism of a spatial spiral curve, the linear driving mechanism 2 is simpler, is easy to realize and has strong stability. For example, compared with the spiral track setting driver in the prior art, the structure is simple, and simultaneously compared with the structure that two driving mechanisms are arranged in the prior art to respectively drive the tapping knife 1 to do circular motion and linear motion, the structure is also simple, and the stability is stronger.
It is specific, still including fixing mount 5 on the rubber tree, mount 5 includes fixing base 6, elastic cord 7 and guide arm 8, the both ends of elastic cord 7 with fixing base 6 is connected and is formed the staple bolt subassembly that encircles the rubber trunk, two fixing base 6 sets up along the rubber trunk, two are connected respectively at the both ends of guide arm 8 fixing base 6, sharp actuating mechanism 2 can slide and fix on the guide arm 8. Elastic bands 7 are connected to two ends of the fixing seat 6, and the elastic bands 7 and the fixing seat 6 are tightly tied after surrounding the trunk, so that the trunk is fixed on the rubber tree. Set up two fixing bases 6 along the axis direction of rubber trunk, fixing base 6 is fixed on the rubber tree with elastic cord 7 cooperation respectively. A guide rod 8 is arranged between the two fixed seats 6, two ends of the guide rod 8 are respectively connected with the two fixed seats 6, the linear driving mechanism 2 is installed on the guide rod 8, and the linear driving mechanism 2 can slide along the guide rod 8 and is fixed on the guide rod 8. Before tapping at every time, the linear driving mechanism 2 can be moved downwards and then fixed, so that the tapping knife 1 moves downwards for a preset distance to perform tapping and line changing, and the linear driving mechanism 2 is utilized again to drive the tapping knife 1 to perform tapping after the tapping and line changing. The linear driving mechanism 2 is installed on the tapping machine through the fixing frame 5 and is fixed after moving along the guide rod 8 during line changing, the installation position of the fixing frame 5 does not need to be adjusted, and operation is convenient. The linear drive 2 can be fixed to the guide rod 8 by means of a union nut or a snap connection.
Specifically, the fixing seat 6 is provided with a universal foot cup 9, a screw of the universal foot cup 9 is in threaded connection with the fixing seat 6, and the tail end of the universal foot cup 9 faces the center of the hoop component. The angle that universal foot cup 9 can adjust the support, the screw rod can adjust the length that universal foot cup 9 stretches out, has improved the stability of fixing base 6 with the rubber tree.
Specifically, the linear driving mechanism 2 includes a first motor 10, a first screw rod 11, a first guide rail 12, a first sliding seat 13 and a first fixing plate 14, the two ends of the first guide rail 12 are respectively fixed with the first fixing plate 14, the first screw rod 11 is connected with the first fixing plate 14 in a rotating manner, the first motor 10 is used for driving the first screw rod 11 to rotate, the first sliding seat 13 is connected with the first guide rail 12 in a sliding manner, the first sliding seat 13 is in threaded fit with the first screw rod 11, the first sliding seat 13 is driven to move along the axial direction of the first screw rod 11 when the first screw rod 11 rotates, and the tapping knife 1 is installed on the first sliding seat 13. The first sliding seat 13 is slidably connected to the first guide rail 12, so that the first sliding seat 13 can only slide along the first guide rail 12, and the first sliding seat 13 cannot rotate relative to the first guide rail 12. When the first motor 10 rotates, the first screw 11 is driven to rotate, and because the first screw 11 is in threaded fit with the first sliding seat 13, the first sliding seat 13 is driven to move along the axial direction of the first screw 11 when the first screw 11 rotates. Rubber tapping knife 1 is installed on first sliding seat 13, just can drive rubber tapping knife 1 when first motor 10 rotates and personally submit the slope rectilinear motion of predetermineeing the contained angle along with the level, utilizes the removal of rubber tapping knife 1 to carry out the rubber tapping to the rubber tree. The two ends of the first screw 11 are rotatably connected with the two first fixing plates 14, so that the first screw 11 can rotate. The two ends of the first guide rail 12 are connected to the first fixing plate 14, so that the stability of the first guide rail 12 is improved, and the sliding seat is ensured to slide when the first motor 10 rotates. The first motor 10 may be mounted on the first fixing plate 14, and an output shaft thereof is connected to the first screw 11. The first guide rail 12 is not limited to the type of a round bar guide, and may be a slidable structure such as a square tube or a linear rail.
Specifically, the tapping knife comprises a blade fixing seat 15 and a first screw 16, wherein the tapping knife 1 is provided with a strip-shaped positioning hole 17, the first screw 16 penetrates through the positioning hole 17 and fixes the tapping knife 1 on the blade fixing seat 15, the blade fixing seat 15 is connected with the first sliding seat 13, the blade fixing seat 15 is provided with a U-shaped groove 18, and a second screw 19 fixes the blade fixing seat 15 on the first sliding seat 13 through the U-shaped groove 18. The first screw 16 passes through the positioning hole 17 and then is screwed on the blade fixing seat 15, and the screwed first screw 16 fixes the tapping knife 1 on the blade fixing seat 15. The positioning hole 17 arranged on the tapping knife 1 is strip-shaped, so that the position of the tapping knife 1 can be adjusted, and the depth of the tapping knife 1 for cutting rubber barks can be adjusted. Blade fixing base 15 is connected with first sliding seat 13, sets up U type groove 18 on blade fixing base 15 to utilize second screw 19 to pass through U type groove 18 will blade fixing base 15 is fixed in on the first sliding seat 13, drive blade fixing base 15 and remove when first sliding seat 13 removes, realize driving rubber tapping sword 1 and remove the cutting rubber bark. The U-shaped groove can enable the blade to be adjusted forwards and backwards according to the rubber tapping depth requirement when the blade is fixed, and the situations that trees are damaged by deep cutting and no rubber exists in shallow cutting are avoided. The mounting mode of the blade can realize the rubber tapping of the male cutter or the female cutter, namely, the rubber tapping of the male cutter is carried out when the cutter edge is upward, and the rubber tapping of the female cutter is carried out when the cutter edge is downward.
Specifically, the gas thorn device 3 comprises a gas storage device 20, a guide pipe 21, a control valve 22 and an stimulation air chamber 23, stimulation gas for promoting the production of rubber is filled in the gas storage device 20, the gas storage device 20 is communicated with the stimulation air chamber 23 through the guide pipe 21, the guide pipe 21 is provided with the control valve 22, and the stimulation gas in the gas storage device 20 is released to the periphery of the rubber tree rubber tapping part after sequentially passing through the guide pipe 21 and the stimulation air chamber 23. The gas reservoir 20 contains a stimulating gas, such as ethylene gas. The gas storage device 20 is communicated with the stimulation air chamber 23 through a conduit 21, a control valve 22 is arranged on the conduit 21, the opening degree of the conduit 21 is adjusted through the control valve 22, and after the conduit 21 is opened, gas is released from the gas storage device 20, enters the stimulation air chamber 23 and is discharged from the stimulation air chamber 23. The end part of the stimulation air chamber 23 is provided with a metal sheet which is inserted into the rubber bark to ensure that the stimulation air chamber 23 and the bark form a closed space, and the gas is slowly released from the air holes of the stimulation air chamber 23 to stimulate the rubber tree to produce rubber. The control valve 22 can adopt an electromagnetic control valve 22, the electromagnetic control valve 22 is in signal connection with a controller, and the opening angle, frequency and time of the control valve 22 are controlled by the controller, so that the stimulation duration and times are controlled, and different cutting requirements are met. The stimulation air chamber of the invention is not limited to 1 or 2, and the catheter can be replaced as required and expanded to a plurality of stimulation points.
Specifically, the rubber tapping machine further comprises a protective cover 24, the protective cover 24 covers the wire cutting machine, the protective cover 24 comprises a supporting bracket 25, a supporting ring 26, a protective film 27 and a flexible binding band 28, the supporting bracket 25 is fixed on a rubber tree through the flexible binding band 28, the protective film 27 covers the top of the supporting bracket 25, the protective film 27 extends downwards from the periphery of the supporting bracket 25 to form a cylindrical protective structure, and the supporting ring 26 is arranged at the bottom of the protective structure. Utilize protection casing 24 to cover whole tangent line formula tapping machine, prevent that the rainwater from drenching, improve the protection to the tapping machine to avoid the pollution of rainy day cutting face, realize also can the tapping in rainy day, improve tapping efficiency. The supporting bracket 25 is fixed on the rubber trunk by using a flexible binding belt 28, the protective film 27 covers the top of the supporting bracket 25, the protective film 27 extends downwards from the periphery of the supporting bracket 25 to form a cylindrical protective structure, a supporting ring 26 is arranged at the bottom of the protective structure, the supporting ring 26 props open the lower end of the protective film 27, and the supporting ring 26 has certain gravity, so that the protective film 27 hangs downwards.
Specifically, linear driving mechanism 2 is installed on elevating system 29, elevating system 29 drives linear driving mechanism 2 up-and-down motion, elevating system 29 includes second motor 30, second screw rod 31, second sliding seat 32 and second guide rail 33, second guide rail 33 is fixed at rubber tree's preset position, second sliding seat 32 with second guide rail 33 sliding connection, second sliding seat 32 with second screw rod 31 screw-thread fit, first motor 10 drive second screw rod 31 rotates, linear driving mechanism 2 installs on second sliding seat 32. The second motor 30 drives the second screw 31 to rotate when rotating, the second sliding seat 32 is in threaded fit with the second screw 31, and meanwhile, the second sliding seat 32 is in sliding connection with the second guide rail 33, so that the second sliding seat 32 can be driven to move along the axial direction of the second screw 31 when the second screw 31 rotates. The second guide rail 33 is fixed at the preset position of the rubber tree, can be fixed on the fixing seat 6, and can also be fixed on the ground through other bases, so that the second guide rail 33 is located at the preset position of the rubber tree. When the second sliding seat 32 moves up and down, the linear driving mechanism 2 can be driven to move up and down, so that the line changing of the tapping knife 1 is realized. The second motor 30 may be in signal communication with a controller, through which the time and speed of rotation of the second motor 30, etc. may be controlled. The second guide rail 33 is not limited to the type of a round bar guide, and may be a slidable structure such as a square tube or a linear rail.
Specifically, second screw rod 31 is equipped with response piece 34, response piece 34 is the disk that is equipped with a plurality of archs or recess all around, the top or the below of response piece 34 are equipped with sensor 35, sensor 35 is close to and keeps away from the judgement through detecting arch or recess screw rod pivoted angle, sensor 35 and controller signal connection, controller and the 30 signal connection of second motor. Second screw rod 31 drives the response piece 34 when rotating and rotates, can drive arch or recess when the response piece 34 rotates and sweep sensor 35, sensor 35 can adopt photoelectric sensor 35 or hall sensor 35, can arouse the potential change of sensor 35 when the arch of response piece 34 or recess pass through sensor 35, sensor 35 is with information transmission to the controller that detects, the controller judges second screw rod 31 pivoted angle according to the signal of accepting, thereby control opening and stopping of second motor 30, the lift distance of automatic control linear drive mechanism 2. Alternatively, the second guide rail and the guide bar 8 may be the same component. The induction sheet 34 and the sensor 35 are matched to control the rotation angle of the screw rod, so that the rubber tapping thickness is controlled. A tangent type rubber tapping method comprises the steps that a rubber guide line 38 is cut on a rubber tree along the axis of a trunk, a rubber tapping knife 1 is used for moving along the linear direction inclined to the horizontal plane to cut rubber barks, the moving track of the rubber tapping knife 1 coincides with the stress direction of the rubber tapping knife 1 during cutting, the rubber barks can be cut easily, the lower end of the cutting track extends to the rubber guide line 38, glue flowing out of the cut rubber tree can flow downwards along the rubber tapping track and finally flows into the rubber guide line 38 and flows into a rubber bowl 36 along the rubber guide line 38, and after rubber tapping, an air-jet device 3 is used for releasing stimulating gas for promoting production of rubber around the rubber tree, the stimulating gas can be ethylene gas, rubber production of the rubber tree is promoted, and the rubber tapping yield is improved. According to the rubber tapping device, the rubber is produced by stimulating the rubber tree with gas and the rubber tapping is combined with linear rubber tapping, so that the rubber tapping distance can be shortened, the stress of the rubber tapping knife 1 is coincided with the motion track in the rubber tapping process, and the rubber tapping is easier. Because the straight line cutting is adopted, the driving mechanism for driving the tapping knife 1 to move is simpler and has lower cost compared with the traditional driving mechanism for driving the tapping knife 1 to do spiral track movement. The invention overcomes the prejudice that the spiral track rubber tapping is generally adopted in the rubber tapping process in the prior art, reduces the difficulty of rubber tapping by the organic combination of linear rubber tapping and gas stimulation, and achieves the purpose of improving the production efficiency.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.
Claims (10)
1. The utility model provides a tangent line formula rubber cutting machine, its characterized in that includes rubber tapping knife, sharp actuating mechanism and gas thorn device, sharp actuating mechanism sets up the rubber tapping position at the rubber tree, sharp actuating mechanism drives the rubber tapping knife removes along the straight line direction that inclines to the horizontal plane, the rubber tapping knife is at the removal process cutting rubber bark, the gas thorn device is used for promoting the amazing gas of producing the glue to the release of rubber tree.
2. The wire cutting type glue cutting machine according to claim 1, further comprising a fixing frame fixed on the rubber tree, wherein the fixing frame comprises a fixing seat, an elastic belt and a guide rod, two ends of the elastic belt are connected with the fixing seat to form a hoop component surrounding the rubber tree, two fixing seats are arranged along the rubber tree, two ends of the guide rod are respectively connected with two fixing seats, and the linear driving mechanism can slide and be fixed on the guide rod.
3. The tangent type tapping machine according to claim 2, wherein the fixing base is provided with a universal foot cup, a screw of the universal foot cup is in threaded connection with the fixing base, and the tail end of the universal foot cup faces the center of the hoop component.
4. The wire cutting type tapping machine according to claim 1, wherein the linear driving mechanism comprises a first motor, a first screw, a first guide rail, a first sliding seat and a first fixing plate, the first fixing plate is fixed to each of two ends of the first guide rail, the first screw is rotatably connected with the first fixing plate, the first motor is used for driving the first screw to rotate, the first sliding seat is slidably connected with the first guide rail, the first sliding seat is in threaded fit with the first screw, the first sliding seat is driven to move along the axial direction of the first screw when the first screw rotates, and the tapping knife is mounted on the first sliding seat.
5. The wire cutting type tapping machine according to claim 4, further comprising a blade holder and a first screw, wherein the tapping knife is provided with a bar-shaped positioning hole, the first screw penetrates through the positioning hole and fixes the tapping knife on the blade holder, the blade holder is connected with the first sliding seat, the blade holder is provided with a U-shaped groove, and a second screw fixes the blade holder on the first sliding seat through the U-shaped groove.
6. The wire cutting type rubber cutting machine according to claim 1, wherein the gas puncturing device comprises a gas storage device, a guide pipe, a control valve and an stimulation air chamber, stimulation gas for promoting rubber production is filled in the gas storage device, the gas storage device is communicated with the stimulation air chamber through the guide pipe, the guide pipe is provided with the control valve, and the stimulation gas in the gas storage device is released to the periphery of the rubber cutting part of the rubber tree after sequentially passing through the guide pipe and the stimulation air chamber.
7. The wire cutting machine according to claim 1, further comprising a protective cover covering the wire cutting machine, wherein the protective cover comprises a supporting bracket, a supporting ring, a protective film and a flexible binding band, the flexible binding band fixes the supporting bracket on a rubber tree, the protective film covers the top of the supporting bracket, and the protective film extends downwards from the periphery of the supporting bracket to form a cylindrical protective structure, and the supporting ring is arranged at the bottom of the protective structure.
8. The wire cutting machine according to claim 1, wherein the linear driving mechanism is mounted on a lifting mechanism, the lifting mechanism drives the linear driving mechanism to move up and down, the lifting mechanism comprises a second motor, a second screw, a second sliding seat and a second guide rail, the second guide rail is fixed at a preset position of a rubber tree, the second sliding seat is slidably connected with the second guide rail, the second sliding seat is in threaded fit with the second screw, the first motor drives the second screw to rotate, and the linear driving mechanism is mounted on the second sliding seat.
9. The wire cutting machine according to claim 8, wherein the second screw is provided with a sensing piece, the sensing piece is a circular piece provided with a plurality of protrusions or grooves on the periphery, a sensor is arranged above or below the sensing piece, the sensor judges the rotation angle of the screw by detecting the approaching and departing of the protrusions or grooves, the sensor is in signal connection with a controller, and the controller is in signal connection with a second motor.
10. A thread cutting type rubber tapping method is characterized by comprising the steps of cutting a rubber guide line on a rubber tree along the axis of a trunk, moving a rubber cutter along the linear direction inclined to the horizontal plane to cut the bark of the rubber tree, enabling the lower end of a cutting track to extend to the rubber guide line, releasing stimulating gas for promoting the production of rubber around the rubber tree by using a gas pricking device, enabling glue generated by the rubber to flow to the rubber guide line along the cutting track, and enabling the glue to flow downwards into a rubber bowl along the rubber guide line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210913796.4A CN115399214A (en) | 2022-08-01 | 2022-08-01 | Wire cutting type rubber tapping machine and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210913796.4A CN115399214A (en) | 2022-08-01 | 2022-08-01 | Wire cutting type rubber tapping machine and method |
Publications (1)
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2606521Y (en) * | 2003-03-12 | 2004-03-17 | 华南热带农业机械研究所 | Air accelerator for rubber tree short line rubber tapping |
| CN104604640A (en) * | 2015-02-09 | 2015-05-13 | 中国热带农业科学院橡胶研究所 | Rubber tree rubber tapping method |
| CN209283911U (en) * | 2018-09-20 | 2019-08-23 | 海南煊烨生物科技有限公司 | It is a kind of with electronic control function and be used for rubber tree full-automatic rubber cutting apparatus |
| CN210900715U (en) * | 2019-07-31 | 2020-07-03 | 海南中橡科技有限公司 | Crankshaft-driven needling rubber cutting machine |
| WO2021238401A1 (en) * | 2020-05-25 | 2021-12-02 | 中国热带农业科学院橡胶研究所 | Puncturing rubber-tapping robot |
| CN218680746U (en) * | 2022-08-01 | 2023-03-24 | 中国热带农业科学院橡胶研究所 | Tangent type rubber tapping machine |
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2022
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2606521Y (en) * | 2003-03-12 | 2004-03-17 | 华南热带农业机械研究所 | Air accelerator for rubber tree short line rubber tapping |
| CN104604640A (en) * | 2015-02-09 | 2015-05-13 | 中国热带农业科学院橡胶研究所 | Rubber tree rubber tapping method |
| CN209283911U (en) * | 2018-09-20 | 2019-08-23 | 海南煊烨生物科技有限公司 | It is a kind of with electronic control function and be used for rubber tree full-automatic rubber cutting apparatus |
| CN210900715U (en) * | 2019-07-31 | 2020-07-03 | 海南中橡科技有限公司 | Crankshaft-driven needling rubber cutting machine |
| WO2021238401A1 (en) * | 2020-05-25 | 2021-12-02 | 中国热带农业科学院橡胶研究所 | Puncturing rubber-tapping robot |
| CN218680746U (en) * | 2022-08-01 | 2023-03-24 | 中国热带农业科学院橡胶研究所 | Tangent type rubber tapping machine |
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