CN115365237B - Part cleaning and oil immersing equipment - Google Patents

Part cleaning and oil immersing equipment Download PDF

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Publication number
CN115365237B
CN115365237B CN202210999364.XA CN202210999364A CN115365237B CN 115365237 B CN115365237 B CN 115365237B CN 202210999364 A CN202210999364 A CN 202210999364A CN 115365237 B CN115365237 B CN 115365237B
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China
Prior art keywords
cleaning
pipe fitting
pipe
area
oil
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Application number
CN202210999364.XA
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Chinese (zh)
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CN115365237A (en
Inventor
赵明
张晓燕
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Qingdao Houaode Electromechanical Equipment Co ltd
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Qingdao Houaode Electromechanical Equipment Co ltd
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Priority to CN202210999364.XA priority Critical patent/CN115365237B/en
Publication of CN115365237A publication Critical patent/CN115365237A/en
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Publication of CN115365237B publication Critical patent/CN115365237B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/0321Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
    • B08B9/0323Arrangements specially designed for simultaneous and parallel cleaning of a plurality of conduits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C7/00Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
    • B05C7/005Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work by devices in contact with moving work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/023Cleaning the external surface
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a part cleaning and oil immersing device, which is characterized by comprising a cleaning area, a cleaning device and a cleaning device, wherein the cleaning area is used for cleaning a pipe fitting; a drying area for drying the pipe; an oil immersion area for oil immersion treatment of the pipe; the conveying mechanism is used for conveying the pipe fitting and driving the pipe fitting to sequentially pass through the cleaning area, the drying area and the oil immersing area, and the pipe fitting conveyed on the conveying mechanism is mutually separated; the cleaning area comprises a cleaning tank provided with at least one; a cleaning mechanism; the pipe fitting is separately transported after being separated by the transport mechanism, and the inner wall of the pipe fitting is washed by the cleaning mechanism, so that the inside and the outside of the pipe fitting can be cleaned.

Description

Part cleaning and oil immersing equipment
Technical Field
The invention relates to the technical field of pipe fitting cleaning, in particular to a part cleaning and oil immersing device.
Background
The pipe fitting is a common part, and is required to be used in various devices, after the pipe fitting is produced, the pipe fitting is required to be cleaned, and then the production is completed after the oil is immersed in the surface of the pipe fitting.
The cleaning of the pipe fitting is always a painful production link of pipe fitting production enterprises, when the existing pipe fitting is cleaned, the pipe fitting is mostly placed in a cleaning pool in a concentrated manner for cleaning, and after the cleaning is finished, the pipe fitting is placed in a drying chamber in a concentrated manner for drying, and then is placed in an oil pool in a concentrated manner for oil soaking; however, this centralized treatment is prone to problems of pipe cleaning, especially for the inner walls of the pipe.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide the part cleaning and oil immersing equipment which is used for independently transporting the pipe fitting after being separated by the transporting mechanism and flushing the inner wall of the pipe fitting by the cleaning mechanism, so that the inner part and the outer part of the pipe fitting can be cleaned.
In order to achieve the above purpose, the present invention provides the following technical solutions: the part cleaning and oil immersing equipment comprises a cleaning area, a cleaning device and a control device, wherein the cleaning area is used for cleaning a pipe fitting;
a drying area for drying the pipe;
an oil immersion area for oil immersion treatment of the pipe;
the conveying mechanism is used for conveying the pipe fitting and driving the pipe fitting to sequentially pass through the cleaning area, the drying area and the oil immersing area, and the pipe fitting conveyed on the conveying mechanism is mutually separated;
the cleaning area comprises a cleaning tank provided with at least one;
and a cleaning mechanism provided with at least one for washing the inner wall of the pipe.
Through adopting above-mentioned technical scheme, transport alone after to the pipe fitting separation through transport mechanism, wash the pipe fitting inner wall through wiper mechanism for the inside and outside of pipe fitting can both be sanitized.
The invention is further provided with: the cleaning mechanism comprises a flushing head which sprays water into the pipe fitting from one end of the pipe fitting.
Through adopting above-mentioned technical scheme, can spout the pipe fitting in with water from the one end of pipe fitting through the washing head, wash the inner wall of pipe fitting.
The invention is further provided with: the conveying mechanism comprises a part clamping seat which is used for independently supporting the pipe fitting and is provided with a plurality of parts;
the chains are provided with two parts and are in closed-loop arrangement, and the chains are used for driving the part clamping seats to rotate along the closed-loop direction;
and the gear is used for driving the chain to rotate.
Through adopting above-mentioned technical scheme, drive a plurality of part cassette through the chain and remove for the part cassette that supports single pipe fitting can realize cyclic movement.
The invention is further provided with: the part clamping seat comprises a plurality of supporting plates, the supporting plates are distributed along the horizontal direction, two inclined planes are arranged at the top of each supporting plate, and one end of each inclined plane, which is intersected, is downwards inclined;
and a support bar for connecting the plurality of support plates together.
Through adopting above-mentioned technical scheme, through the setting on inclined plane for the backup pad can support the pipe fitting of different diameter sizes.
The invention is further provided with: the part cassette still includes the auxiliary block, and every backup pad top all fixedly connected with two auxiliary blocks, and one side that two auxiliary blocks are close to each other sets up to the auxiliary surface, and the bottom one end of two auxiliary blocks meets with two inclined planes respectively, and the top one end of two auxiliary surfaces is towards the direction slope setting that is close to each other.
Through adopting above-mentioned technical scheme, through the setting of auxiliary surface for when the part cassette slope, the pipe fitting is difficult to from the backup pad landing.
The invention is further provided with: the plurality of support plates are gradually lowered in height in the arrangement direction thereof so that one end of the pipe member supported on the plurality of support plates is inclined downward.
Through adopting above-mentioned technical scheme, the setting through a plurality of backup pads height makes the one end downward sloping setting of the pipe fitting of support in the backup pad for wash the water in the pipe fitting easily flows from pipe fitting slope low side after the washing.
The invention is further provided with: the device also comprises a blowing device which is arranged between the cleaning area and the oil soaking area and after the oil soaking area and is used for blowing off the residual water or oil on the pipe fitting.
Through adopting above-mentioned technical scheme, through setting up blast apparatus, can blow out the water in the washing back pipe fitting for the stoving of follow-up pipe fitting is more swift, and blast apparatus can also blow unnecessary oil on the immersion oil back pipe fitting, saves the oil.
The invention is further provided with: the blowing device comprises a jet head which jets air into the pipe fitting from one end of the pipe fitting;
a gas lance disposed above the transport mechanism;
and the air outlet nozzles are arranged below the air ejector tube and are used for ejecting air to the outer side of the pipe fitting.
The invention is further provided with: the blowing device further comprises air nozzles, each chain corresponds to at least one air nozzle, and the air nozzles are used for spraying air towards the chains.
Through adopting above-mentioned technical scheme, jet-propelled towards the chain through the air nozzle, can blow remaining water and oil down on the chain, reduce remaining water and oil on the chain and produce the influence to the meshing of gear and chain.
The invention is further provided with: still include coding machine, it sets up at the regional front end of wasing, coding machine is used for printing the two-dimensional code in the pipe fitting outside.
In summary, compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the pipe fitting is separated and transported independently through the transportation mechanism, and the inner wall of the pipe fitting is washed through the washing mechanism, so that the inside and the outside of the pipe fitting can be cleaned;
2. the invention can spray water into the pipe fitting from one end of the pipe fitting through the flushing head, and clean the inner wall of the pipe fitting;
3. according to the invention, through the arrangement of the inclined planes, the supporting plate can support the pipe fittings with different diameters;
4. according to the invention, through the arrangement of the auxiliary surface, when the part clamping seat is inclined, the pipe fitting is not easy to slide off the supporting plate;
5. according to the invention, one end of the pipe fitting supported on the supporting plates is downwards inclined by arranging the heights of the supporting plates, so that water in the pipe fitting easily flows out from the inclined lower end of the pipe fitting after cleaning;
6. according to the invention, the air nozzle sprays air towards the chain, so that the residual water and oil on the chain can be blown down, and the influence of the residual water and oil on the chain on the meshing of the gear and the chain is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of an embodiment;
FIG. 2 is a schematic diagram illustrating a cleaning zone, a drying zone, and an oil immersion zone according to an embodiment;
FIG. 3 is a schematic view of a transport mechanism of an embodiment;
FIG. 4 is an enlarged schematic view of portion A of FIG. 3;
FIG. 5 is a schematic view of a part holder according to an embodiment;
FIG. 6 is a schematic diagram of an embodiment of a cleaning mechanism;
FIG. 7 is a schematic diagram of an embodiment of a rinse head;
FIG. 8 is an enlarged schematic view of portion B of FIG. 6;
FIG. 9 is a schematic diagram of an embodiment showing a telescoping member;
fig. 10 is a schematic diagram showing a blower device according to an embodiment;
FIG. 11 is a schematic diagram showing an air tap according to an embodiment;
FIG. 12 is a schematic view showing the connection of a telescoping member to a blower apparatus according to an embodiment;
FIG. 13 is a schematic diagram of an embodiment of a part holding and positioning mechanism;
FIG. 14 is an enlarged schematic view of portion C of FIG. 13;
FIG. 15 is a schematic view of an embodiment embodying a push plate;
FIG. 16 is an enlarged schematic view of portion D of FIG. 15;
fig. 17 is a schematic diagram of an embodiment of a guide assembly.
In the figure: 1. a side plate; 11. a cover body; 12. a cleaning area; 13. a drying area; 14. an oil immersion area; 141. an oil immersion tank; 2. a transport mechanism; 21. a part clamping seat; 211. a support plate; 2111. an inclined plane; 212. an auxiliary block; 2121. an auxiliary surface; 213. a support rod; 214. a baffle; 2141. a through hole; 215. a fixing piece; 22. a chain; 23. a gear; 24. A connecting sheet; 25. a guide assembly; 251. a guide plate; 3. a cleaning pool; 4. a cleaning mechanism; 41. a flushing head; 42. a shower pipe; 421. a nozzle; 422. a water supply pipe; 5. a blowing device; 51. a jet head; 52. an air nozzle; 53. a gas lance; 531. an air outlet nozzle; 6. a holding tank; 7. a drying chamber; 8. a support assembly; 81. a support frame; 82. a carriage; 821. an extension rod; 83. a guide plate; 831. a guide groove; 84. a roller; 9. a telescoping member; 91. a telescopic rod; 10. a part pressing and positioning mechanism; 101. a push plate; 1011. a slit hole; 102. a moving block; 1021. a positioning block; 103. briquetting; 104. an electric cylinder; 105. a seat plate; 1051. a groove.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings, and based on the embodiments in the present application, other similar embodiments obtained by those skilled in the art without making creative efforts should fall within the scope of protection of the present application. In addition, directional words such as "upper", "lower", "left", "right", and the like, as used in the following embodiments are merely directions with reference to the drawings, and thus, the directional words used are intended to illustrate, not to limit, the invention.
The invention will be further described with reference to the drawings and preferred embodiments.
Examples: the part cleaning and oil immersing equipment comprises a cleaning area 12 for cleaning the pipe fitting, a drying area 13 for drying the pipe fitting, an oil immersing area 14 for immersing the pipe fitting in oil, and a conveying mechanism 2 for driving the pipe fitting to pass through the three areas, wherein the cleaning area 12 is shown in the accompanying figures 1-17. The pipe fittings are separated from each other on the conveying mechanism 2, and the conveying mechanism 2 drives the pipe fittings to sequentially pass through the cleaning area 12, the drying area 13 and the oil immersing area 14.
Specifically, the cleaning area 12 includes at least one cleaning tank 3 and at least one cleaning mechanism 4, the cleaning tank 3 is used for soaking and cleaning the pipe fitting, and the cleaning mechanism 4 is used for flushing the pipe fitting; the number and arrangement of the cleaning mechanisms 4 and the cleaning tanks 3 are set according to the difference of the pipe fittings, in this embodiment, the cleaning mechanisms 4 and the cleaning tanks 3 are both provided with one cleaning mechanism 4, and the cleaning mechanisms 4 are arranged behind the cleaning tanks 3.
Specifically, the cleaning mechanism 4 includes a cleaning head 41, the cleaning head 41 sprays water into the pipe from one end of the pipe, and the water flows out from the other end of the pipe after washing the inner wall of the pipe. By setting the head-washing device 41, the inner wall of the pipe can be washed clean.
Specifically, the cleaning mechanism 4 further includes a spray pipe 42 disposed above the transportation mechanism 2, and a plurality of nozzles 421 for spraying water downward are fixedly connected to the bottom of the spray pipe 42; when the pipe fitting moves to the lower part of the spray pipe 42 under the action of the transportation mechanism 2, water on the spray pipe 42 is sprayed to the outer side of the pipe fitting, and the outer side of the pipe fitting is washed.
Specifically, the conveying mechanism 2 includes a plurality of part holders 21 for individually supporting the pipe, a chain 22 for driving the part holders 21 to rotate circularly, and a gear 23 for driving the chain 22 to act. Specifically, two chains 22 are provided, the two chains 22 are all in a closed loop, the plurality of part clamping seats 21 are arranged between the two chains 22, and the plurality of part clamping seats 21 are arranged along the shape of the chains 22, so that the plurality of part clamping seats 21 encircle to form a closed loop. When the gear 23 drives the chain 22 to act, the part clamping seat 21 also follows the chain 22 to act, so that the part clamping seat 21 can circularly move along the arrangement direction. The pipe member is prevented from passing through the cleaning area 12, the drying area 13 and the oil immersion area 14 in this order from one end of the chain 22 to the part holder 21 during the movement of the part holder 21 from one end to the other, and the pipe member is removed from the part holder 21 when the part holder 21 is moved to the other end.
Specifically, the part holder 21 includes a plurality of support plates 211 for supporting the pipe and a support rod 213 for connecting the plurality of support plates 211 together; the support plates 211 are arranged in a horizontal direction, two inclined planes 2111 are arranged at the top of each support plate 211, one ends of the two inclined planes 2111, which are close to each other, are arranged obliquely downwards, and when a pipe piece is supported on the support plate 211, the pipe piece is simultaneously contacted with the two inclined planes 2111; the pipe member can be simultaneously supported on the inclined surfaces 2111 of the plurality of support plates 211, and the number of support plates 211 supporting the pipe member can be adjusted according to the length of the non-pipe member.
Through the setting of two inclined planes 2111 on each backup pad 211 for backup pad 211 can support the pipe fitting of different diameters, and the setting of a plurality of backup pads 211 of reunion is when supporting the pipe fitting of different models, and part cassette 21 can all be realized.
Specifically, the support plates 211 are provided as risers, the plurality of support plates 211 are parallel to each other and the arrangement direction of the plurality of support plates 211 is perpendicular to the support plates 211; the inclined planes 2111 on the support plates 211 are perpendicular to each other, and the straight line where the inclined planes 2111 on the plurality of support plates 211 meet is directly above the same horizontal straight line, so that the pipe fitting can be supported on the inclined planes 2111 of the plurality of support plates 211 at the same time.
Specifically, two auxiliary blocks 212 are fixedly connected to the top of each supporting plate 211, one side, close to each other, of each auxiliary block 212 is set to be an auxiliary surface 2121, one ends of the bottoms of the two auxiliary surfaces 2121 are respectively connected with one ends of the tops of the two inclined surfaces 2111, and one ends of the tops of the two auxiliary surfaces 2121 are obliquely arranged towards the direction of approaching each other; by providing the auxiliary block 212, when the top of the support plate 211 is inclined toward one side, the auxiliary surface 2121 can block the pipe so that the pipe is not easily rolled off from the support plate 211.
Specifically, the present embodiment further includes a baffle 214, the baffle 214 is located at one end of the arrangement direction of the plurality of support plates 211, one end of the pipe supported on the plurality of support plates 211 abuts against the baffle 214, and the plurality of support plates 211 gradually decrease in height along the direction close to the baffle 214, so that the pipe supported on the plurality of support plates 211 maintains a downward inclined state of one end and the inclined low end of the pipe abuts against the baffle 214, so that the pipe cannot slide down from the support plate 211 along the inclined direction thereof.
Maintaining the pipe in an inclined state on the support plate 211 can make water entering the pipe in the cleaning tank 3 easily flow out from the inclined lower end of the pipe, reducing the residual of water in the pipe.
Specifically, the baffle 214 is disposed parallel to the support plate 211, a plurality of through holes 2141 penetrating the baffle 214 are formed in the baffle 214, and the inner hole of the pipe abutting against the baffle 214 corresponds to at least one through hole 2141. By providing through holes 2141, the baffle 214 does not block water out of the tube.
Specifically, each of the component holders 21 includes two support rods 213, and the length directions of the two support rods 213 are all set along the arrangement direction of the plurality of support plates 211. A plurality of fixing pieces 215 are provided on the two support rods 213, the fixing pieces 215 are fixedly connected with the two support rods 213 at the same time, and the plurality of fixing pieces 215 are arranged on the support rods 213 at intervals along the length direction of the support rods 213.
Specifically, the plurality of parts holders 21 form a closed loop along the shape of the chain 22 between the two chains 22, so that the plurality of parts holders 21 form a conveyor-like shape. Two supporting rods 213 which are close to each other between two adjacent part clamping seats 21 are connected together through a connecting sheet 24, the connecting sheet 24 is rotationally connected with the two supporting rods 213 together, and the two adjacent connecting clamping seats are connected through a plurality of connecting sheets 24, so that the connection between the two adjacent part clamping seats 21 is firmer.
Specifically, the gears 23 are provided with two groups, and the two groups of gears 23 are respectively positioned at two ends of the chain 22; each set of gears 23 is provided with two gears 23, and the two gears 23 of the same set are respectively meshed with the two chains 22.
In use, when the part holder 21 moves above the two sets of gears 23, the two inclined surfaces 2111 of the support plate 211 are located at the top of the support plate 211, and when the part holder 21 moves below the two sets of gears 23, the two inclined surfaces 2111 of the support plate 211 are located at the bottom of the support plate 211.
Specifically, the chains 22 are roller chains 22, two ends of the supporting rod 213 of the part clamping seat 21 are respectively fixedly connected to the pins of the two chains 22, and the supporting rod 213 is coaxial with the pins at two ends of the supporting rod, so that the two chains 22 can smoothly drive the supporting rod 213 to move.
Specifically, the present embodiment further includes two side plates 1, and the transport mechanism 2, the cleaning area 12, the drying area 13, and the oil immersion area 14 are all disposed between the two side plates 1. The cleaning pool 3 is formed by enclosing a coaming and two side plates 1 which are arranged between the two side plates 1, the coaming and the two side plates 1 form a downward concave space together, and the concave space is the cleaning pool 3; the oil immersion area 14 is provided with an oil immersion tank 141, and the oil immersion tank 141 has the same structure as the cleaning tank 3 and is also formed by enclosing the enclosing plates and the two side plates 1. In order to enable the pipe fitting on the part clamping seat 21 to be immersed in the cleaning tank 3 and the oil immersing tank 141, the guiding component 25 is arranged, and the guiding component 25 guides the part clamping seat 21 on the upper layer to move obliquely downwards and then move obliquely upwards, so that the actions of entering and exiting the part clamping seat 21 into and from the tank are completed. The two guide assemblies 25 are arranged, the two guide assemblies 25 are respectively arranged on one sides of the two side plates 1, which are close to each other, the two guide assemblies 25 respectively guide the upper layer parts of the two chains 22, and the part clamping groups between the two chains 22 are driven to act through the chains 22.
Specifically, the guide assembly 25 includes two guide plates 251, the chain 22 is located between the two guide plates 251, the guide plates 251 are composed of three parts, namely a first part, a second part and a third part, the second part is located in the cleaning tank 3 or the oil immersion tank 141, one end of the first part near the second part is inclined downwards and connected with the second part, and one end of the third part near the second part is inclined downwards and connected with the second part. When the chain 22 moves to the first portion, the chain 22 moves obliquely downward at the guide of the first portion until it moves to the second portion, so that the chain 22 enters into the cleaning tank 3 or the oil immersion tank 141, and the parts holder 21 between the two chains 22 also enters into the cleaning tank 3 or the oil immersion tank 141, and when the chain 22 moves to the third portion, the chain 22 moves obliquely upward at the guide of the third portion until the chain 22 leaves the cleaning tank 3 or the oil immersion tank 141, and the parts holder 21 between the two chains 22 leaves the cleaning tank 3 or the oil immersion tank 141.
Specifically, the upper layer of the chain 22 is kept horizontal in other areas except the cleaning tank 3 and the oil immersing tank 141, and in some embodiments, the horizontal part of the upper layer of the chain 22 is also provided with the guide assembly 25 for guiding, and the two guide plates 251 of the guide assembly 25 in the horizontal part are kept horizontal.
Specifically, the embodiment further comprises a supporting component 8, wherein the supporting component 8 comprises a supporting frame 81 fixedly connected to the two side plates 1 and positioned above the conveying mechanism 2, and a sliding frame 82 capable of sliding on the supporting frame 81 along the horizontal direction; the sliding direction of the sliding frame 82 on the supporting frame 81 is parallel to the arrangement direction of the plurality of supporting plates 211 in the parts cassette 21. The cleaning head 41 in the cleaning mechanism 4 is fixed on the sliding frame 82, and the sliding frame 82 drives the cleaning head 41 to move. Because the types of the pipe fittings to be cleaned are different, if the flushing head 41 is not positioned near the end of the pipe fittings during flushing, the sprayed water is wasted greatly between the flushing head 41 and the pipe fittings and is not easy to be sprayed into the pipe fittings; the sliding frame 82 drives the flushing head 41 to slide, so that when aiming at the pipe fittings with different lengths, the flushing head 41 can move to a position close to the end part of the pipe fitting through the sliding of the sliding frame 82, and water sprayed by the flushing head 41 can be smoothly sprayed into the pipe fitting.
Specifically, each cleaning mechanism 4 includes two cleaning heads 41, the two cleaning heads 41 being capable of cleaning different pipe members respectively and the two cleaning heads 41 being fixedly connected to the carriage 82. Specifically, the cleaning mechanism 4 further comprises a water inlet pipe, the water inlet pipe is fixedly connected to the sliding frame 82, a hose is connected to the water inlet pipe and is connected with a water pump for supplying water to the water inlet pipe, and the hose is arranged, so that the water pump can supply water to the water inlet pipe normally through the hose when the water inlet pipe moves along with the sliding frame 82.
Specifically, a guide plate 83 is fixedly connected to one side of the carriage 82, a guide groove 831 having a length direction parallel to the sliding direction of the carriage 82 is formed at the top of the guide plate 83, a roller 84 is disposed at the top of the guide frame, and the bottom of the roller 84 is embedded into the guide groove 831 and can roll along the length direction of the guide groove 831 in the guide groove 831. Specifically, an extension rod 821 is fixedly connected to the top of the carriage 82, the extension rod 821 is located on the side of the guide plate 83 away from the support frame 81, and the roller 84 is rotatably connected to the side of the extension rod 821 close to the support frame 81, so that the bottom of the roller 84 can be smoothly embedded into the guide groove 831.
Specifically, the embodiment further includes a telescopic member 9, where the telescopic member 9 is used for sliding the electric sliding frame 82; the telescopic piece 9 is arranged as a mechanism capable of driving the sliding frame 82 to move linearly, and can be arranged as an air cylinder, a hydraulic cylinder, a screw nut, an electric sliding table and the like, and only linear movement can be realized; in this embodiment, the telescopic member 9 is set as an electric sliding table, and the electric sliding table is connected with the sliding frame 82 by fixedly connecting a telescopic rod 91 on the sliding table, so as to drive the sliding frame 82 to perform linear movement.
Specifically, a plurality of shower pipes 42 are provided, and the outside of the pipe fitting can be sufficiently sprayed and rinsed by the plurality of shower pipes 42. The present embodiment further includes a water supply pipe 422, and the water supply pipe 422 is connected to the plurality of shower pipes 42 to supply water to the plurality of shower pipes 42.
Specifically, an ultrasonic generator and a heating pipeline are arranged in the cleaning tank 3, high-temperature water is introduced into the heating pipeline, the water in the cleaning tank 3 is heated, and the cleaning efficiency of oil stains on the pipe fitting can be improved through the hot water; through the ultrasonic wave that ultrasonic generator produced, can make the outer various stains of pipe fitting by more thorough sanitization.
Specifically, this embodiment further includes a blower 5, and the blower 5 is disposed between the cleaning area 12 and the oil immersion area 14 and at the rear end of the oil immersion area 14, where the blower 5 is used to blow off the oil or water on the pipe.
Specifically, the blowing device 5 includes a jet head 51 that jets air into the pipe from one end of the pipe, a jet pipe 53 provided above the transport mechanism 2, and a plurality of air outlet nozzles 531 provided below the jet pipe 53. Specifically, the jet head 51 is disposed at the inclined top end of the pipe, so that the gas sprayed into the pipe by the jet head 51 can smoothly blow out the water or oil in the pipe from the inclined lower end of the pipe. The gas sprayed from the gas outlet 531 at the bottom of the gas nozzle 53 can blow off the water or oil outside the pipe.
In particular, the blowing device 5 further comprises air nozzles 52, at least one air nozzle 52 being associated with each chain 22, the air nozzles 52 being located above the chain 22 and injecting air towards the chain 22.
Specifically, each blowing device 5 corresponds to one supporting component 8, and the jet head 51 is fixed on the sliding frame 82 of the supporting component 8, and the jet head 51 is moved by sliding the sliding frame 82, so that when aiming at pipe fittings with different lengths, the jet head 51 can blow air at the inclined top ends of the pipe fittings through sliding of the sliding frame 82.
Specifically, each blowing device 5 also corresponds to one telescopic member 9, and the telescopic member 9 drives the sliding frame 82 corresponding to the blowing device 5 to move.
Specifically, in this embodiment, each of the chains 22 corresponds to two air nozzles 52, and by providing two air nozzles 52, water in the gaps of the chains 22 can be blown out more thoroughly.
Specifically, a containing tank 6 for receiving water left after cleaning is provided below the cleaning mechanism 4, and water in the containing tank 6 is filtered to supply water to the water inlet pipe and the water supply pipe 422.
Specifically, a cover 11 is fixedly connected to the top of the two side plates 1, an air extraction fan is fixedly connected to the top of the cover 11, the air extraction fan is arranged above the air blowing device 5 positioned behind the oil immersion area 14, an oil-gas separator is connected to the air extraction fan, and an oil delivery pipe is connected to the oil-gas separator and used for delivering separated oil into the oil immersion tank 141.
Specifically, this embodiment further includes a coding machine disposed at the front end of the cleaning area 12, the coding machine being disposed at a position near the inclined lower end of the pipe member. Two-dimensional codes can be printed on the pipe fitting through the coding machine, and a code reader for reading two-dimensional code information on the pipe fitting is further arranged between the coding machine and the cleaning area 12.
Specifically, the embodiment is further provided with a part pressing and positioning mechanism 10, which is used for pressing and positioning the pipe fitting entering the lower part of the coding machine, so as to ensure that the pipe fitting maintains a posture during coding.
Specifically, the part holding and positioning mechanism 10 includes a push plate 101 provided above the transport mechanism 2 and slidable in a direction parallel to the length direction of the support rod 213, and a pressing block 103 provided above the transport mechanism 2 and slidable in a vertical direction. Specifically, the pressing block 103 is arranged at a position close to the coding machine, when the pipe fitting moves to the bottom of the pressing block 103 under the action of the conveying mechanism 2, the pressing block 103 moves in a line, the pipe fitting is pressed on the supporting plate 211 through the pressing block 103, so that the pipe fitting can keep a posture when moving to the position, and then coding treatment is carried out on the pipe fitting through the coding machine.
Specifically, the embodiment further includes a seat board 105, the seat board 105 is disposed at the front end of the cover 11, and the push plate 101 and the pressing block 103 are both disposed on the seat board 105; when the conveying mechanism 2 moves the pipe fitting to the lower part of the pressing block 103, the pushing plate 101 pushes the pipe fitting to move, so that one end of the pipe fitting abuts against the baffle 214, and then the pressing block 103 moves downwards in a linear manner to press and position the pipe fitting.
Specifically, the part pressing and positioning mechanism 10 further includes an electric cylinder 104 fixedly connected to one side of the seat plate 105, a cylinder body of the electric cylinder 104 is fixedly connected to the seat plate 105, a piston rod of the electric cylinder 104 is arranged at the bottom of the electric cylinder 104 and keeps an axis vertical, and a pressing block 103 is fixedly connected to the piston rod of the electric cylinder 104, and the pressing block 103 is driven to move up and down through the electric cylinder 104 so as to compress and relax a pipe fitting.
Specifically, the press block 103 is located at a position close to the baffle 214, and because lengths of different pipe fittings are different, in order to enable the press block 103 to compress the pipe fittings with different lengths, the press block 103 is arranged at a position close to the baffle 214, so that the pipe fittings can be compressed by the press block 103 after the end portions of the pipe fittings are abutted against the baffle 214.
Specifically, the seat plate 105 is perpendicular to the direction in which the part clamping seat 21 conveys the pipe, a groove 1051 penetrating the seat plate 105 along the direction perpendicular to the seat plate 105 is arranged at the bottom of the seat plate 105, a sliding moving block 102 capable of sliding along the sliding direction of the push plate 101 in the groove 1051 is arranged in the groove 1051, the push plate 101 is fixedly connected to the bottom of the moving block 102, and the push plate 101 can be driven to move by the movement of the moving block 102.
Specifically, two positioning blocks 1021 are fixedly connected to two sides of the top of the moving block 102, the two positioning blocks 1021 are respectively attached to two sides of the seat plate 105, and the sliding direction of the moving block 102 can be guided by arranging the positioning blocks 1021.
Specifically, a power mechanism for driving the moving block 102 to slide linearly is arranged in the seat plate 105, and the power mechanism can be configured as a hydraulic cylinder, an air cylinder, a screw nut, an electric sliding table and the like, and only needs to drive the moving block 102 to move linearly.
Specifically, a mounting slot is provided in the top of the recess 1051, and a power mechanism is provided in the recess 1051.
Specifically, in this embodiment, two pushing plates 101 are provided, and the two pushing plates 101 are arranged on the moving block 102 along the direction perpendicular to the seat plate 105, so that the two pushing plates 101 can respectively push the pipe fitting on the two-part clamping seat 21 to move.
Specifically, the push plates 101 are fixedly connected to the moving block 102 through bolts, and each push plate 101 is fixedly connected to the moving block 102 through two bolts; preferably, two elongated holes 1011 are provided on the push plate 101, the length direction of the two elongated holes 1011 is vertically arranged, the screw portions of the two bolts respectively penetrate through the two elongated holes 1011 and are connected with the moving block 102 by screw threads, and the heads of the bolts are pressed on the push plate 101.
Through setting up rectangular hole 1011, can follow the height of vertical direction adjustment push pedal 101 for when to the pipe fitting of different diameters, push pedal 101 can promote the pipe fitting to support tightly on baffle 214.
Specifically, the drying area 13 includes a drying chamber 7 disposed between the two side plates 1, and the upper layer of the transporting mechanism 2 passes through the drying chamber 7; the drying chamber 7 is connected with an air inlet pipe and an air outlet pipe, the air inlet pipe is used for inputting warm air, and the air outlet pipe is used for sending out air in the drying chamber.
Specifically, in some embodiments, a conveyor belt with a height lower than that of the conveyor mechanism 2 is disposed at the tail end of the conveyor mechanism 2, after the pipe is immersed in oil and blown by the blowing device 5, the pipe is conveyed to the tail end of the conveyor mechanism 2, when the part holder 21 rotates to the end of the support plate 211 where the two inclined planes 2111 are disposed, the auxiliary surface 2121 cannot continuously block the pipe from sliding down from the support plate 211, so that the pipe rolls from the support plate 211 onto the conveyor belt, and the pipe after the pipe is washed and immersed in oil is conveyed out by the conveyor belt.
The working principle of the part cleaning and oil immersing equipment in use is as follows: the pipe fitting is conveyed by the conveying mechanism 2, so that the pipe fitting sequentially passes through the cleaning area 12, the drying area 13 and the oil immersing area 14 and is then sent out from the conveying mechanism 2.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to those skilled in the art without departing from the principles of the present invention are intended to be comprehended within the scope of the present invention.

Claims (5)

1. The utility model provides a part washs immersion oil equipment which characterized in that: comprises a cleaning zone (12) for cleaning the tubular element;
a drying zone (13) for drying the tubular elements;
an oil immersion area (14) for oil immersion treatment of the pipe;
the conveying mechanism (2) is used for conveying the pipe fitting and driving the pipe fitting to sequentially pass through the cleaning area (12), the drying area (13) and the oil immersing area (14), and the pipe fitting conveyed on the conveying mechanism (2) is separated from each other;
the washing area (12) comprises a washing basin (3) provided with at least one;
and a cleaning mechanism (4) provided with at least one for washing the inner wall of the pipe;
the cleaning mechanism (4) comprises a flushing head (41) which sprays water into the pipe from one end of the pipe;
the transport mechanism (2) comprises a part clamping seat (21) which is used for independently supporting the pipe fitting and is provided with a plurality of parts;
the chains (22) are arranged in a closed loop manner and are used for driving the part clamping seats (21) to rotate along the closed loop direction;
and a gear (23) for driving the chain (22) to rotate;
the part clamping seat (21) comprises a plurality of supporting plates (211), the supporting plates (211) are arranged in the horizontal direction, two inclined planes (2111) are arranged at the top of each supporting plate (211), and one end, intersecting with each inclined plane (2111), of each supporting plate is arranged in a downward inclined mode;
and a support bar (213), the support bar (213) being for connecting together a plurality of support plates (211);
the part clamping seat (21) further comprises auxiliary blocks (212), the top of each supporting plate (211) is fixedly connected with two auxiliary blocks (212), one side, close to each other, of each auxiliary block (212) is set to be an auxiliary surface (2121), one ends of the bottoms of the two auxiliary blocks (212) are respectively connected with the two inclined surfaces (2111), and one ends of the tops of the two auxiliary surfaces (2121) are obliquely arranged towards the direction, close to each other, of each auxiliary block;
the device further comprises a baffle plate (214), wherein the baffle plate (214) is positioned at one end of the arrangement direction of the plurality of support plates (211), one end of the pipe fitting supported on the plurality of support plates (211) is abutted against the baffle plate (214), and the heights of the plurality of support plates (211) gradually decrease along the direction close to the baffle plate (214), so that the pipe fitting supported on the plurality of support plates (211) keeps an inclined state with one end downwards and the inclined low end of the pipe fitting is abutted against the baffle plate (214);
the baffle plate (214) is parallel to the supporting plate (211), a plurality of through holes (2141) penetrating the baffle plate (214) are formed in the baffle plate (214), and inner holes of the pipe fitting abutted against the baffle plate (214) correspond to at least one through hole (2141);
the device also comprises a supporting component (8), wherein the supporting component (8) comprises a supporting frame (81) fixedly connected to the two side plates (1) and positioned above the conveying mechanism (2), and a sliding frame (82) capable of sliding on the supporting frame (81) along the horizontal direction;
the flushing head (41) in the cleaning mechanism (4) is fixed on the sliding frame (82), the flushing head (41) is driven to move through the sliding frame (82), and the flushing head (41) can move to a position close to the end part of the pipe fitting through the sliding of the sliding frame (82).
2. A part cleaning and impregnating apparatus as claimed in claim 1, wherein: the device also comprises a blowing device (5) which is arranged between the cleaning area (12) and the oil immersion area (14) and after the oil immersion area (14), wherein the blowing device (5) is used for blowing off the residual water or oil on the pipe fitting.
3. A parts cleaning and impregnating apparatus as claimed in claim 2, wherein: the blowing device (5) comprises a jet head (51) which jets air into the pipe from one end of the pipe;
a gas lance (53) which is arranged above the transport mechanism (2);
and an air outlet nozzle (531), a plurality of air outlet nozzles (531) are arranged below the air ejector tube (53), and are used for ejecting air to the outer side of the pipe fitting.
4. A parts cleaning and impregnating apparatus according to claim 3, wherein: the blowing device (5) further comprises air nozzles (52), each chain (22) corresponding to at least one air nozzle (52), the air nozzles (52) being arranged to blow air towards the chains (22).
5. A part cleaning and impregnating apparatus as claimed in claim 1, wherein: still include coding machine, its setting is in cleaning area (12) front end, coding machine is used for printing the two-dimensional code in the pipe fitting outside.
CN202210999364.XA 2022-08-19 2022-08-19 Part cleaning and oil immersing equipment Active CN115365237B (en)

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CN202210999364.XA CN115365237B (en) 2022-08-19 2022-08-19 Part cleaning and oil immersing equipment

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CN115365237B true CN115365237B (en) 2023-06-30

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0724429A (en) * 1993-07-16 1995-01-27 Tokuyama Corp Device for cleaning inner face of pipe and cleaning body usable in the device
JPH09239334A (en) * 1996-03-12 1997-09-16 Hitachi Home Tec Ltd Washer
KR20090031886A (en) * 2009-03-12 2009-03-30 황병화 Cleaning device with ultrasonic wave vibrator
KR20110098370A (en) * 2010-02-26 2011-09-01 주식회사화신 Cleaning device for tube and control method thereof
CN206750766U (en) * 2016-08-29 2017-12-15 四川弘毅智慧知识产权运营有限公司 A kind of steel pipe conveyer with cleaning function
JP2018038939A (en) * 2016-09-05 2018-03-15 株式会社フジワラテクノアート Bar cleaning device of bar conveyor
CN108787643A (en) * 2018-07-05 2018-11-13 张家港市圣鼎源制管有限公司 A kind of steel pipe cleaner
CN209792142U (en) * 2019-03-25 2019-12-17 石家庄金刚内燃机零部件集团有限公司 Part rust-proof treatment line device
CN209833000U (en) * 2019-04-04 2019-12-24 四川大西洋金创机器人科技有限公司 Automatic code printing device for rectangular pipes
CN213084437U (en) * 2020-09-09 2021-04-30 佛山市莱畅超声波机械有限公司 Cleaning chain for full-automatic pipe cleaning machine
CN214358353U (en) * 2021-01-22 2021-10-08 天津市盛达海超钢管有限公司 Square pipe water control conveying device

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0724429A (en) * 1993-07-16 1995-01-27 Tokuyama Corp Device for cleaning inner face of pipe and cleaning body usable in the device
JPH09239334A (en) * 1996-03-12 1997-09-16 Hitachi Home Tec Ltd Washer
KR20090031886A (en) * 2009-03-12 2009-03-30 황병화 Cleaning device with ultrasonic wave vibrator
KR20110098370A (en) * 2010-02-26 2011-09-01 주식회사화신 Cleaning device for tube and control method thereof
CN206750766U (en) * 2016-08-29 2017-12-15 四川弘毅智慧知识产权运营有限公司 A kind of steel pipe conveyer with cleaning function
JP2018038939A (en) * 2016-09-05 2018-03-15 株式会社フジワラテクノアート Bar cleaning device of bar conveyor
CN108787643A (en) * 2018-07-05 2018-11-13 张家港市圣鼎源制管有限公司 A kind of steel pipe cleaner
CN209792142U (en) * 2019-03-25 2019-12-17 石家庄金刚内燃机零部件集团有限公司 Part rust-proof treatment line device
CN209833000U (en) * 2019-04-04 2019-12-24 四川大西洋金创机器人科技有限公司 Automatic code printing device for rectangular pipes
CN213084437U (en) * 2020-09-09 2021-04-30 佛山市莱畅超声波机械有限公司 Cleaning chain for full-automatic pipe cleaning machine
CN214358353U (en) * 2021-01-22 2021-10-08 天津市盛达海超钢管有限公司 Square pipe water control conveying device

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