CN115351327B - Drilling equipment and method for wind power generation blade core material - Google Patents

Drilling equipment and method for wind power generation blade core material Download PDF

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Publication number
CN115351327B
CN115351327B CN202211147109.9A CN202211147109A CN115351327B CN 115351327 B CN115351327 B CN 115351327B CN 202211147109 A CN202211147109 A CN 202211147109A CN 115351327 B CN115351327 B CN 115351327B
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CN
China
Prior art keywords
power generation
core material
wind power
blade core
generation blade
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CN202211147109.9A
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Chinese (zh)
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CN115351327A (en
Inventor
时剑
李顺
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Suzhou Hengchuan Photovoltaic Technology Co ltd
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Suzhou Hengchuan Photovoltaic Technology Co ltd
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Priority to CN202211147109.9A priority Critical patent/CN115351327B/en
Publication of CN115351327A publication Critical patent/CN115351327A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B41/00Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B39/00General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • B23B39/16Drilling machines with a plurality of working-spindles; Drilling automatons
    • B23B39/161Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0046Devices for removing chips by sucking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/005Devices for removing chips by blowing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling And Boring (AREA)

Abstract

The invention discloses wind power generation blade core material drilling equipment, wherein a second driver is matched with the input end of a transmission box body, each output end of the transmission box body is connected with a drill bit, the drill bits are arranged into one row or a plurality of rows, and the transmission box body is fixedly connected with a first lifting driving mechanism and is in sliding fit with a base; the drilling equipment further comprises a material pressing mechanism connected with the transmission box body and lifting along with the transmission box body, wherein the distance between the material pressing mechanism and the workbench is smaller than the distance between the drill bit and the workbench, so that when the transmission box body is fed in the direction of the workbench, the transmission box body is pressed on the wind power generation blade core material through the material pressing mechanism, and then the drill bit executing assembly drills the wind power generation blade core material. The invention has light overall mass and low production and drilling cost, and can position the wind power generation blade core material during drilling.

Description

Drilling equipment and method for wind power generation blade core material
Technical Field
The invention relates to the technical field of drilling equipment, in particular to drilling equipment and method for a core material of a wind power generation blade.
Background
In the production process of the wind power generation blade, the core material part is a key component part of the blade, however, the selection and processing procedures of the core material become one of the main factors of whether the wind power generation blade can operate efficiently, and the processing procedures of the core material are generally divided into slotting and drilling, so that the better slotting and drilling are, the better the resin flow between the core materials is, and the more favorable the resin flow between the core materials is.
CN102825290a discloses a gang drill machine, which comprises a base, two brackets mounted on the base, a cross brace mounted at the bottom of the brackets and a cross beam mounted at the top of the brackets, wherein guide rail supporting seats are mounted on the inner sides of the two brackets, guide rods connected with the cross beam are fixedly mounted on the guide rail supporting seats, guide pipes are sleeved on the outer sides of the guide rods, at least two electric drill supporting seats connected in series with each other are mounted on the guide pipes, hydraulic cylinders are fixedly mounted below the cross beam, piston rods of the hydraulic cylinders are connected with the electric drill supporting seats, a workpiece processing table connected with the brackets is arranged below a drill bit of an electric drill, and a notch is formed in the workpiece processing table.
The row drilling machine has the following defects:
1. multiple drill bits are provided on a row of drills, but each drill bit requires a separate driver to drive, which not only increases the weight of the overall apparatus, but also increases manufacturing costs.
2. When the row drilling machine is used for drilling materials, no special equipment is used for stabilizing the processed materials, the processed materials are easy to deviate due to shaking of the equipment, and the degree of the row holes formed by processing is further deviated.
Therefore, the prior art drilling machine has the above disadvantages and needs further improvement.
Disclosure of Invention
In order to solve the problems, the invention provides a drilling device and a drilling method for a wind power generation blade core material.
The technical scheme for solving the technical problems is as follows:
the drilling equipment for the wind power generation blade core material comprises a drilling mechanism, wherein the drilling mechanism comprises a base, a fixing frame and a workbench, the base is fixedly connected with the fixing frame, the fixing frame is in sliding fit with the workbench, a first lifting driving mechanism and a guide part are arranged on the base, one end of the first lifting driving mechanism is at least provided with a group of drill bit executing components, each group of drill bit executing components comprises a plurality of drill bits and a second driver, each drill bit executing component further comprises a transmission box body with a plurality of output ends, the second driver is matched with the input end of the transmission box body, each output end of the transmission box body is connected with one drill bit, the drill bits are arranged in one row or a plurality of rows, and the transmission box body is fixedly connected with the first lifting driving mechanism and in sliding fit with the base;
the drilling equipment further comprises a material pressing mechanism connected with the transmission box body and lifting along with the transmission box body, the distance between the material pressing mechanism and the workbench is smaller than the distance between the drill bit and the workbench, and when the transmission box body feeds the wind power generation blade core material located on the workbench, the transmission box body is pressed on the wind power generation blade core material through the material pressing mechanism, and then the drill bit executing assembly drills the wind power generation blade core material.
The drilling method of the wind power generation blade core material comprises the following steps:
s1, firstly, conveying a wind power generation blade core material to a processing position on a workbench;
s2, the first lifting driving mechanism works, so that the first lifting driving mechanism drives the drill bit executing assembly to move towards the wind power generation blade core material along the guide component on the base;
s3, the material pressing mechanism is firstly contacted with the wind power generation blade core material positioned on the workbench, and along with the feeding of the drill bit executing assembly, the gravity of the drill bit executing assembly and the gravity of the material pressing mechanism are loaded on the wind power generation blade core material so as to position the wind power generation blade core material before drilling;
s4, the second driver drives the transmission box body to drive the drill bit to rotate, and the drill bit continuously feeds along with the driving of the first lifting driving mechanism, so that the drill bit drills holes on the wind power generation blade core material;
s5, after the row of drilling is completed, the first lifting driving mechanism drives the drill bit executing assembly to reset along the guide part on the base;
s6, the fixing frame drives the base to transversely walk along the workbench, so that the base moves to the drilling position of the next row, the steps S2 to S5 are repeated, and all needed drilling is completed.
According to the wind power generation blade core material drilling equipment, firstly, one end of the first lifting driving mechanism is provided with at least one group of drill bit executing components, the drill bit executing components drive the transmission box body to rotate through the second driver, the number of the drivers is reduced, the weight of the whole equipment is further reduced, the manufacturing cost is reduced, secondly, when the first lifting driving mechanism drives the drill bit executing components to feed the wind power generation blade core materials, the material pressing mechanism firstly contacts the wind power generation blade core materials along with the drill bit executing components to feed the wind power generation blade core materials, and the drill bit executing the feeding of the wind power generation blade core materials is driven by the first lifting driving mechanism to press and tighten the wind power generation blade core materials so as to position the wind power generation blade core materials on the workbench.
The whole equipment has light weight and low manufacturing cost, and can compress and position the wind power generation blade core material on the workbench when drilling the wind power generation blade core material.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a schematic diagram of the cooperation of a portion of the drill bit actuation assembly with the first lift drive mechanism.
Fig. 3 is a schematic diagram of the cooperation of the pressing mechanism and the drill bit executing assembly.
Fig. 4 is a schematic view of a part of the component shown in fig. 3 hidden.
Fig. 5 is a perspective view of the first conveying mechanism, the second conveying mechanism, and the transfer robot.
Fig. 6 is a schematic diagram illustrating the cooperation between the first conveying mechanism and the transfer robot.
Fig. 7 is an enlarged perspective view of the second conveying mechanism.
Fig. 8 is a front view of the blanking mechanism.
FIG. 9 is a schematic diagram of the cooperation of the dust cap and the bit actuation assembly.
The reference symbols in the drawings: the device comprises a base 1, a fixing frame 2, a workbench 3, a first lifting driving mechanism 4, a guide part 5, a drill bit 9, a second driver 10, a transmission box 11, a transmission shaft 12, a driving part 13, a driven part 14, a transmission assembly 15, a first box 16, a second box 17, a connecting seat 18, a connecting plate 20, a sleeve 21, an elastic part 22, a pressing plate 23, a guide rod 24, a limiting part 25, a transferring manipulator 32, an intelligent mechanical arm 33, a claw 34, a pressure plate 35, a base 36, a mounting plate 37, a linear driver 38, a first roller conveying mechanism 40, a first ejection mechanism 40-1, a stacking rack 41, a main body rack 41-1, a blocking arm 41-2, a material centering mechanism 42, an induction device 43, a second roller conveying mechanism 45, a third roller conveying mechanism 50, a second ejection mechanism 51, a third box 60, a blowing assembly 61, a dust pumping assembly 62, a dust cover 100, an interface 101, a wind power generation blade core material A, a transverse X and a vertical Y.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description.
As shown in fig. 1 and 2, the drilling equipment for the wind power generation blade core material comprises a drilling mechanism, wherein the drilling mechanism comprises a base 1, a fixing frame 2 and a workbench 3, the base 1 is fixedly connected with the fixing frame 2, the fixing frame 2 is in sliding fit with the workbench 3, a first lifting driving mechanism 4 and a guiding component 5 are arranged on the base 1, one end of the first lifting driving mechanism 4 is at least provided with a group of drill bit executing components, each group of drill bit executing components comprises a plurality of drill bits 9 and a second driver 10, each drill bit executing component further comprises a transmission box 11 with a plurality of output ends, the second driver 10 is matched with the input end of the transmission box 11, each output end of the transmission box 11 is connected with one drill bit 9, the drill bits 9 are arranged in one row or a plurality of rows, and the transmission box 11 is fixedly connected with the first lifting driving mechanism 4 and in sliding fit with the base 1;
the drilling equipment further comprises a material pressing mechanism which is connected with the transmission box body 11 and ascends and descends along with the transmission box body 11, the distance between the material pressing mechanism and the workbench 3 is smaller than the distance between the drill bit 9 and the workbench 3, and when the transmission box body 11 feeds the core material A positioned on the workbench 3, the core material A is pressed on the wind power generation blade core material A through the material pressing mechanism, and then the drill bit executing assembly drills the wind power generation blade core material A.
In this embodiment, the workbench 3 is composed of a workbench body, a first sliding rail, a first driver and a first rack, the first sliding rail is installed on two sides of the workbench body, the fixing frame 2 is fixed with the first driver, the first driver is composed of a motor and a first gear, the motor is connected with the first gear, the first gear is meshed with the first rack, the motor is rotated with the first gear during operation, and the first gear drives the fixing frame 2 to move along the transverse direction X of the workbench 3 through the meshing relationship with the first rack.
In this embodiment, the first lifting driving mechanism 4 preferably adopts a hydraulic driving cylinder, the second driver 10 preferably adopts a motor, when the wind power generation blade core material is sent to a fixed position on the workbench 3, the first lifting driving mechanism 4 drives the whole drill bit executing assembly to feed the wind power generation blade core material a along the guide component 5 on the base 1, when the first lifting driving mechanism 4 drives the material pressing mechanism on the transmission box 11 of the drill bit executing assembly to contact the wind power generation blade core material, the first lifting driving mechanism 4 continues to feed, the material pressing mechanism presses the wind power generation blade core material a on the workbench 3, at this time, the second driver 10 works to drive the transmission box 11 to rotate, the transmission box 11 drives each drill bit 9 mounted at each output end of the transmission box 11 to rotate, and when the first lifting driving mechanism 4 continues to feed the wind power generation blade core material a, the material pressing mechanism presses the wind power generation blade core material a tighter, and simultaneously the drill bit 9 drills the wind power generation blade core material.
As shown in fig. 3 and 4, the transmission case 11 includes: the device comprises a transmission shaft 12, a driving part 13, a driven part 14, a transmission assembly 15, a first box 16, a second box 17 and a connecting seat 18;
the transmission shaft 12 is rotatably matched with the first box 16, the driving part 13 is arranged at one end of the transmission shaft 12, and the other end of the transmission shaft 12 passes through the first box 16 and the connecting seat 18 and then is connected with the driven part 14;
one end of the connecting seat 18 is fixed with the first box 16, and the other end of the connecting seat 18 is fixed with the second box 17;
the driving part 13 is matched with the output end of the second driver 10, the driving part 13 is a pair of gear transmission parts or a pair of belt transmission parts, in the embodiment, the gear transmission parts are preferably adopted, one gear of the gear transmission parts is connected with the second driver 10, the other gear is connected with the transmission shaft 12, and the two gears are meshed with each other.
The driven part 14 and the transmission assembly 15 are positioned in the second box 17, the transmission assembly 15 is matched with the driven part 14, and the drill bit 9 is connected with the transmission assembly 15. The driven part 14 is a gear, the driven part 14 is positioned in the middle of the second box 17, the transmission components 15 are arranged on two sides of the driven part 14, the driven part 14 preferably adopts the gear, the transmission components 15 are composed of a plurality of transmission gears and a connecting shaft connected with the drill bit 9, the transmission gears are rotatably arranged in the second box 17, one end of each connecting shaft is connected with each transmission gear, the other end of each connecting shaft penetrates through the second box 17 to be exposed outside the second box 17, and the other end of each connecting shaft is connected with the drill bit 9.
When the second driver 10 works, the output end of the second driver 10 drives the driving part 13 to rotate, then, the driving part 13 drives the driven part 14 mounted on the other end of the driving shaft 12 to rotate through the driving shaft 12, then the driven part 14 drives the driving assembly 15 to rotate, then the driving assembly 15 drives the drill bit 9 to rotate, in this embodiment, the first box 16 mainly mounts the output end of the second driver 10, the driving part 13 and the driving shaft 12, and the connecting seat 18 mainly connects the first box 16 and the second box 17 together.
As shown in fig. 3, the pressing mechanism comprises a connecting plate 20, a sleeve 21, an elastic component 22, a pressing plate 23 and a guide rod 24, wherein the connecting plate 20 is fixed with the transmission box 11, in this embodiment, the connecting plate 20 is preferentially fixed with the second box 17 in the transmission box 11, two ends of the connecting plate 20 extend to the outer side of the second box 17, so as to form a first mounting part for mounting the sleeve 21, the sleeve 21 passes through the connecting plate 20 and is fixed with the connecting plate 20, namely, the sleeve 21 passes through the first mounting part, the guide rod 21 passes through the sleeve 21, one end of the guide rod 21 is fixed with the pressing plate 23, the other end of the guide rod 24 is provided with a limiting part 25 for limiting the guide rod 24 to be separated from the sleeve 21, the elastic component 22 is sleeved on the guide rod 24, one end of the elastic component 22 is matched with the sleeve 21, and the other end of the elastic component 22 is matched with the pressing plate 23.
In this embodiment, the elastic component 22 preferably adopts a compression spring, when the first lifting driving mechanism 4 drives the drill bit executing assembly to feed towards the wind power generation blade core material a, the pressing plate 23 contacts the wind power generation blade core material a first, then, after the first lifting driving mechanism 4 drives the drill bit executing assembly to continue to feed towards the wind power generation blade core material a, the gravity of the transmission case 11 sequentially loads onto the wind power generation blade core material a through the connecting plate 20, the sleeve 21, the elastic component 22 and the pressing plate 23, and the guide rod 24 is in sliding fit with the sleeve 21, so that the elastic component 22 is compressed by the sleeve 21, the elastic component 22 is always propped against the pressing plate 23 due to the self elastic force while being compressed, and when the drill bit executing assembly is driven to reset by the first lifting driving mechanism 4, the guide rod 24 is reset along with the tension of the elastic component 22, and at this time, the limit part 25 is used for ensuring that the guide rod 24 cannot completely fall out of the sleeve 21.
As shown in fig. 1 and 5, the wind turbine blade core material transporting device further comprises a feeding mechanism for transporting the wind turbine blade core material onto the workbench 3, wherein the feeding mechanism comprises a first conveying mechanism, a second conveying mechanism and a transporting manipulator 32 for transporting the wind turbine blade core material a, and the transporting manipulator 32 is matched with the first conveying mechanism and/or the second conveying mechanism.
In this embodiment, the wind turbine blade core material a is sent to the first conveying mechanism by a person or a transfer vehicle, and is transported to a position where the transfer manipulator 32 can transfer by the first conveying mechanism, and then the wind turbine blade core material a is transported to the second conveying mechanism by the transfer manipulator 32, and is then transported to the workbench 3 by the second conveying mechanism, and then drilling is performed.
As shown in fig. 4 and 5, the first conveying mechanism includes a first roller conveying mechanism 40 and a first ejection mechanism 40-1, the first ejection mechanism 40-1 is located below the first roller conveying mechanism 40, and the first ejection mechanism 40-1 is lifted up through a space on the first roller conveying mechanism 40 and then is located on the core material of the power generation blade, so that the transfer manipulator 32 can grasp the core material of the power generation blade.
In the present embodiment, the first roller conveying mechanism 40 is composed of a main body frame and rollers, and when the wind turbine blade core material is moved to a fixed position for transferring by the transfer robot 32 by the first roller conveying mechanism 40, the first ejection mechanism 40-1 is lifted up from the lower direction of the first roller conveying mechanism 40, and when the first ejection mechanism 40-1 is lifted up, the first ejection mechanism 40-1 passes through the space between the rollers on the first roller conveying mechanism 40, thereby lifting up the wind turbine blade core material for grasping and transferring by the transfer robot 32.
The transfer manipulator 32 comprises an intelligent mechanical arm 33, a hook claw 34, a pressure plate 35, a base 36, a mounting plate 37 and a linear driver 38;
the intelligent robot 33 is rotatably mounted on the base 36, the mounting plate 37 is fixed to the intelligent robot 33, one ends of the claw 34 and the linear actuator 38 are respectively mounted on the mounting plate 37, the other end of the linear actuator 38 is connected to the pressure plate 35, the pressure plate 35 is located between the mounting plate 37 and the other end of the claw 34, and an accommodating space for accommodating a part of the wind power generation blade core material a is formed between the claw 34 and the pressure plate 35.
In this embodiment, after the wind power blade core material is transferred to the above-mentioned first roller conveying mechanism 40 and is provided for the grabbing position of the transfer robot 32, the intelligent robot 33 swings along the base 36, so that the claw extends into the interval between the first ejection mechanism 40-1 and the wind power blade core material a from the side edge of the first roller conveying mechanism 40, then the linear driver 38 drives the platen 35 to feed the upper end face of the wind power blade core material, so that the wind power blade core material a is clamped between the platen 35 and the claw 34, and in this way, the claw 34 cooperates with the platen 35, so that the wind power blade core material a is clamped between the claw 34 and the platen 35 to form a containing space for containing a part of the wind power blade core material, and then the intelligent robot 33 swings along the base 36 to transfer to the next station.
As shown in fig. 7, the second conveying mechanism includes a second roller conveying mechanism 45, a stacking rack 41, a material centering mechanism 42, and an induction device 43;
the stacking frame 41 comprises a main body frame 41-1 and a blocking arm 41-2, the main body frame 41-1 is fixedly connected with the blocking arm 41-2, the blocking arm 41-2 is suspended above the second roller conveying mechanism 45, and a spacing space for a wind power generation blade core material A to pass through is reserved between the blocking arm 41-2 and the second roller conveying mechanism 45;
the material centering mechanism 42 is installed on both sides of the second roller conveying mechanism 45 and downstream of the stacking rack 41;
the sensing device 43 is mounted on the second roller conveyor 45 downstream of the material centering mechanism 42;
when the sensing device 43 detects the wind power generation blade core material, the first conveying mechanism, the second conveying mechanism and the transferring manipulator 32 stop working, after the drill bit executing assembly completes all drilling work, the first conveying mechanism, the second conveying mechanism and the transferring manipulator 32 restart working, and the second conveying mechanism pushes the wind power generation blade core material A detected by the sensing device 43 onto the workbench 3 and pushes the wind power generation blade core material A which is processed to move by the wind power generation blade core material.
In this embodiment, the second roller conveying mechanism 45 is preferably composed of a roller and a main body frame, when the transferring manipulator 32 clamps and transfers the wind power generation blade core material into the stacking frame 41, since a space for a block of wind power generation blade core material to pass through is left between the blocking arm 41-2 of the stacking frame 41 and the second roller conveying mechanism 45, the wind power generation blade core material a moves downstream of the second roller conveying mechanism 45 along the space, in this embodiment, at most two wind power generation blade core materials can be placed in the stacking space between the stacking frame 41 and the second roller conveying mechanism 45, when two wind power generation blade core materials are placed, the wind power generation blade core material at the lower end is subjected to the acting force of the second roller conveying mechanism 45, and the gravity of the wind power generation blade core material a at the upper end can still move downstream of the second roller conveying mechanism through the space, however, once the accommodating space between the stacking frame 41 and the second roller conveying mechanism 45 stacks more than two wind power generation blade core materials a, the wind power generation blade core materials at the lower end can not be blocked by the second roller conveying mechanism 45, and the wind power generation blade core material a can not move so far between the second roller conveying mechanism 45 and the second roller conveying mechanism 45; in this embodiment, after the wind power generation blade core material a moves out from the space between the blocking arm 41-2 and the second roller conveying mechanism 45, the wind power generation blade core material is centered by the material centering mechanism 42 to ensure that the wind power generation blade core material is located at the middle position on the second roller conveying mechanism 45, the wind power generation blade core material a centered by the material centering mechanism 42 can reach the sensing device 43 on the second roller conveying mechanism 45, the sensing device 43 preferably adopts a photoelectric sensor, when the second roller conveying mechanism 45 has the wind power generation blade core material a and blocks the photoelectric sensor, at this time, the first conveying mechanism, the second conveying mechanism and the transfer manipulator 32 stop working, and after the wind power generation blade core material on the workbench 3 is processed, the first conveying mechanism, the second conveying mechanism and the transfer manipulator 32 restart working, and the wind power generation blade core material a sensed by the sensing device 43 pushes the wind power generation blade core material a processed on the workbench 3 to move the wind power generation blade core material a processed on the workbench 3 to the next station.
As shown in fig. 1 and 8, the wind turbine blade core material a drilling machine further comprises a blanking mechanism, wherein the blanking mechanism is matched with the workbench 3 to receive the wind turbine blade core material a drilling is completed, the blanking mechanism comprises a third roller conveying mechanism 50, a second ejection mechanism 51 and a blowing mechanism, the blowing mechanism is fixed above the third roller conveying mechanism 50, a spacing space for a wind turbine blade core material to pass through is reserved between the blowing mechanism and the third roller conveying mechanism 50, the second ejection mechanism 51 is located below the third roller conveying mechanism 50, and after passing through the spacing of the third roller conveying mechanism 50, the wind turbine blade core material a drilling is ejected up to enable the blowing mechanism to blow dust on the wind turbine blade core material a.
In this embodiment, the third roller conveying mechanism 50 is composed of a roller and a main body frame, and when the wind power generation blade core material a with the hole drilled is moved from the workbench 3 to the blanking mechanism, the wind power generation blade core material a is conveyed into a cavity formed between the blowing mechanism and the third roller conveying mechanism 50 through the third roller conveying mechanism 50, then the second ejection mechanism 51 passes through the interval between the rollers on the third roller conveying mechanism 50 and ejects the wind power generation blade core material, and then the blowing mechanism works to purge dust on the surface of the wind power generation blade core material a and the inside of the drilled hole.
As shown in fig. 8, the blowing mechanism comprises a third box 60, a blowing component 61 and a dust extraction component 62, wherein the third box 60 is fixed on the third roller conveying mechanism 50, at least a part of the blowing component 61 is positioned in the third box 60, and the dust extraction component 62 is arranged outside the third box 60 and is matched with the blowing component 61 to extract dust in the third box 60.
In this embodiment, the purge assembly 61 includes a gas supply unit 63 and a purge gas outlet member 64, and a gas supply pipe 65, wherein the gas supply unit 63 is fixed on the outer surface of the third case 60, one end of the gas supply pipe 65 is connected with the gas supply unit 63, the other end is connected with the purge gas outlet member 64, the purge gas outlet member 64 is fixed on the inner wall of the third case 60, and the gas supply unit 63 is communicated with the purge gas outlet member 64 through the gas supply pipe 65.
In this embodiment, the dust extraction component 62 preferably adopts an industrial dust collector, when the wind power generation blade core material a is lifted up in the third box 60 by the second ejection mechanism 51, the air supply 63 of the purging component 61 provides flowing air, then the air is conveyed into the purging air outlet component 63 through the air supply pipe 65, and then is blown out through the air outlet of the purging air outlet component 63, so as to purge dust on the surface of the wind power generation blade core material a and the interior of the drilled hole, and then the dust extraction component 62 simultaneously works to extract dust in the third box 60. The environmental pollution caused by dust is further improved by the disposal of the dust extraction assembly 62.
As shown in fig. 1 to 9, the method for drilling a wind turbine blade core according to the present invention comprises:
s1, firstly, conveying a wind power generation blade core material A to a processing position on a workbench 3;
s2, the first lifting driving mechanism 4 works, so that the first lifting driving mechanism 4 drives the drill bit executing assembly to move towards the wind power generation blade core material A along the guide part 5 on the base 1;
s3, the material pressing mechanism is firstly contacted with the wind power generation blade core material A positioned on the workbench 3, and along with the feeding of the drill bit executing assembly, the gravity of the drill bit executing assembly and the gravity of the material pressing mechanism are loaded on the wind power generation blade core material A so as to position the wind power generation blade core material A before drilling;
s4, the second driver 10 drives the transmission box 11 to drive the drill bit 9 to rotate, and the drill bit 9 drills holes on the wind power generation blade core material A along with the continuous feeding of the drill bit 9 driven by the first lifting driving mechanism 4;
s5, after the row of holes is drilled, the first lifting driving mechanism 4 drives the drill bit executing assembly to reset along the guide part 5 on the base 1;
s6, the fixing frame 2 drives the base 1 to walk along the transverse direction X of the workbench 3, so that the base 1 moves to the drilling position of the next row, the steps S2 to S5 are repeated, and all needed drilling is completed.
In this embodiment, further, the wind power generation blade core material a is transported to the first roller conveying mechanism 40 by manpower or a transfer device, the wind power generation blade core material a is transported to a fixed position where the transfer manipulator 32 can grasp by the first roller conveying mechanism 40, then the wind power generation blade core material a is grasped by the transfer manipulator 32 and transferred to the second roller conveying mechanism 45, then the wind power generation blade core material a is continuously transported by the second roller conveying mechanism 45 and then transported to the workbench 3, then the first lifting driving mechanism 4 drives the drill bit executing assembly to move along the vertical direction Y of the workbench 3 to feed the wind power generation blade core material a, then the second driver 10 drives the transmission box 11 to drive the drill bit 9 to drill holes, after the drilling is completed, the wind power generation blade core material a on the workbench 3 is pushed to the third roller conveying mechanism 50 by the wind power generation blade core material a on the second roller conveying mechanism 45, and then dust is blown off.
Since the drill 9 produces a lot of dust during drilling the wind turbine blade core, the dust affects the environment and the equipment itself, and the method of removing dust in the prior art is to cover the base 1, the fixing frame 2, the first lifting driving mechanism 4, the guiding component 5, the drill 9, the second driver 10 and the transmission case 11 by using a dust-proof device with a larger volume, the method not only affects the heat dissipation of the equipment, but also causes the whole equipment to have a larger volume, so the method is not applicable.
As shown in fig. 9, in combination with the above embodiment, the second casing 17 is provided with the dust cover 100, the dust cover 100 is provided with the interface 101, the interface 101 is connected with a dust suction device (not shown in the figure), the dust cover 100 is made of an elastic dust cover 100, for example, the dust cover 100 is made of a rubber material, all the drill bits 9 are located in the dust cover 100, when the first lifting driving mechanism 4 drives the drill bit executing component to feed the wind turbine blade core material, the dust cover 100 and the pressing mechanism are simultaneously contacted with the wind turbine blade core material a, and the dust cover is compressed while the first lifting driving mechanism 4 drives the drill bit executing component to continuously feed the wind turbine blade core material a, and when the drill bit 9 drills the wind turbine blade core material a, all the dust generated by the drill bit 9 is in a cavity formed after the dust cover 100 is abutted against the wind turbine blade core material, and then the interface 101 is connected with the dust suction device to suck all the dust in the cavity.
Finally, it should be explained that: the above embodiments merely illustrate the technical solution of the present invention for the preferred embodiments of the present invention, and do not limit the protection scope of the present invention; although the invention has been described in detail with reference to the foregoing embodiments, it will be appreciated by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the corresponding technical solutions.

Claims (2)

1. The drilling equipment for the wind power generation blade core material comprises a drilling mechanism, wherein the drilling mechanism comprises a base (1), a fixing frame (2) and a workbench (3), the base (1) is fixedly connected with the fixing frame (2), the fixing frame (2) is in sliding fit with the workbench (3), the fixing frame (2) drives the base (1) to walk along the transverse direction (X) of the workbench (3), a first lifting driving mechanism (4) and a guiding component (5) are arranged on the base (1), one end of the first lifting driving mechanism (4) is at least provided with a group of drill bit executing components, and each group of drill bit executing components comprises a plurality of drill bits (9) and a second driver (10), and the drilling equipment is characterized in that; the drill bit executing assembly further comprises a transmission box body (11) with a plurality of output ends, the second driver (10) is matched with the input end of the transmission box body (11), each output end of the transmission box body (11) is connected with one drill bit (9), the drill bits (9) are arranged in one row or a plurality of rows, and the transmission box body (11) is fixedly connected with the first lifting driving mechanism (4) and is in sliding fit with the base (1);
the drilling equipment further comprises a material pressing mechanism which is connected with the transmission box body (11) and is lifted along with the transmission box body (11), the distance between the material pressing mechanism and the workbench (3) is smaller than the distance between the drill bit (9) and the workbench (3), and when the transmission box body (11) feeds the wind power generation blade core material (A) positioned on the workbench (3), the material pressing mechanism presses the wind power generation blade core material (A) firstly, and then the drill bit executing assembly drills the wind power generation blade core material (A);
the material pressing mechanism comprises a connecting plate (20), a sleeve (21), an elastic component (22), a material pressing plate (23) and a guide rod (24), wherein the connecting plate (20) is fixed with a transmission box body (11), the sleeve (21) penetrates through the connecting plate (20) and is fixed with the connecting plate (20), the guide rod (24) penetrates through the sleeve (21), one end of the guide rod (24) is fixed with the material pressing plate (23), the other end of the guide rod (24) is provided with a limiting part (25) for limiting the guide rod (24) to be separated from the sleeve (21), the elastic component (22) is sleeved on the guide rod (24), one end of the elastic component (22) is matched with the sleeve (21), and the other end of the elastic component (22) is matched with the material pressing plate (23);
when the first lifting driving mechanism (4) drives the drill bit executing assembly to feed the wind power generation blade core material (A), firstly, the pressing plate (23) is contacted with the wind power generation blade core material (A), then, after the first lifting driving mechanism (4) drives the drill bit executing assembly to continue to feed the wind power generation blade core material (A), the gravity of the transmission box body (11) sequentially passes through the connecting plate (20), the sleeve (21), the elastic component (22) and the pressing plate (23) to load the wind power generation blade core material (A), and the elastic component (22) is compressed by the sleeve (21) due to the sliding fit of the guide rod (24) and the sleeve (21), the elastic component (22) is always propped against the pressing plate (23) due to the self elasticity when being compressed, and when the drilling is completed, the first lifting driving mechanism (4) drives the drill bit executing assembly to reset, the guide rod (24) is reset along with the tension of the elastic component (22), and at the moment, the guide rod (24) is prevented from completely falling out of the sleeve (21) through the limiting part (25);
the blanking mechanism is matched with the workbench (3) to receive the wind power generation blade core material (A) with the drilled holes, the blanking mechanism comprises a third roller conveying mechanism (50), a second ejection mechanism (51) and a blowing mechanism, the blowing mechanism is fixed above the third roller conveying mechanism (50), a spacing space for the passage of one wind power generation blade core material is reserved between the blowing mechanism and the third roller conveying mechanism (50), the second ejection mechanism (51) is positioned below the third roller conveying mechanism (50), and after passing through the spacing of the third roller conveying mechanism (50), the wind power generation blade core material (A) with the drilled holes is ejected up to blow dust on the wind power generation blade core material (A) by the blowing mechanism;
the blowing mechanism comprises a third box body (60), a blowing component (61) and a dust extraction component (62), wherein the third box body (60) is fixed on the third roller conveying mechanism (50), at least one part of the blowing component (61) is positioned in the third box body (60), and the dust extraction component (62) is arranged outside the third box body (60) and matched with the blowing component (61) to extract redundant dust in the third box body (60);
the transmission case (11) includes: the device comprises a transmission shaft (12), a driving part (13), a driven part (14), a transmission assembly (15), a first box body (16), a second box body (17) and a connecting seat (18);
the transmission shaft (12) is rotatably matched with the first box body (16), the driving part (13) is arranged at one end of the transmission shaft (12), the other end of the transmission shaft (12) passes through the first box body (16) and the connecting seat (18) and then is connected with the driven part (14),
one end of the connecting seat (18) is fixed with the first box body (16), and the other end of the connecting seat (18) is fixed with the second box body (17);
the driving component (13) is matched with the output end of the second driver (10), the driven component (14) and the transmission assembly (15) are positioned in the second box body (17), the transmission assembly (15) is matched with the driven component (14), and the drill bit (9) is connected with the transmission assembly (15);
a dust cover (100) is arranged on the second box body (17), an interface (101) is arranged on the dust cover (100), the interface (101) is connected with a dust collection device, the dust cover (100) is an elastic dust cover (100), all drill bits (9) are positioned in the dust cover (100), when a first lifting driving mechanism (4) drives a drill bit executing component to feed the wind power generation blade core material, the dust cover (100) and the pressing mechanism are simultaneously contacted with the wind power generation blade core material (A), and the dust cover is compressed while the drill bit executing component is driven by the first lifting driving mechanism (4) to continuously feed the wind power generation blade core material (A), and when drilling is carried out, all dust generated by the drill bit (9) when the drill bit (A) drills is in a cavity formed by the dust cover (100) and the wind power generation blade core material after the drill bit executing component is propped against, and then the dust collection device is connected to the interface (101) to suck all the dust in the cavity;
the wind power generation blade core material conveying device comprises a workbench (3), and is characterized by further comprising a feeding mechanism for conveying the wind power generation blade core material onto the workbench (3), wherein the feeding mechanism comprises a first conveying mechanism, a second conveying mechanism and a conveying manipulator (32) for conveying the wind power generation blade core material, and the conveying manipulator (32) is matched with the first conveying mechanism and/or the second conveying mechanism;
the first conveying mechanism comprises a first roller conveying mechanism (40) and a first ejection mechanism (40-1), the first ejection mechanism (40-1) is located below the first roller conveying mechanism (40), and the first ejection mechanism (40-1) is lifted up after passing through the interval on the first roller conveying mechanism (40) so as to be located on the power generation blade core material (A) for the transfer manipulator (32) to grab the power generation blade core material (A);
the second conveying mechanism comprises a second roller conveying mechanism (45), a stacking rack (41), a material centering mechanism (42) and an induction device (43);
the stacking rack (41) comprises a main body rack (41-1) and a blocking arm (41-2), the main body rack (41-1) is fixedly connected with the blocking arm (41-2), the blocking arm (41-2) is suspended above the second roller conveying mechanism (45), and a spacing space for a wind power generation blade core material to pass through is reserved between the blocking arm (41-2) and the second roller conveying mechanism (45);
the material centering mechanisms (42) are arranged on two sides of the second roller conveying mechanism (45) and are positioned at the downstream of the stacking frame (41);
the sensing device (43) is arranged on the second roller conveying mechanism (45) and is positioned at the downstream of the material centering mechanism (42);
when the induction device (43) detects the wind power generation blade core material, the first conveying mechanism, the second conveying mechanism and the transferring manipulator (32) stop working, after the drill bit executing assembly completes all drilling work, the first conveying mechanism, the second conveying mechanism and the transferring manipulator (32) restart working, the second conveying mechanism pushes the wind power generation blade core material (A) detected by the induction device (43) onto the workbench (3), and the wind power generation blade core material (A) which is processed on the workbench (3) is pushed by the wind power generation blade core material (A) to move.
2. Wind turbine blade core drilling equipment according to claim 1, characterized in that the transfer manipulator (32) comprises an intelligent mechanical arm (33), a claw (34), a pressure plate (35), a second base (36), a mounting plate (37) and a linear actuator (38), wherein the intelligent mechanical arm (33) is rotatably mounted on the second base (36), the mounting plate (37) is fixed with the intelligent mechanical arm (33), one ends of the claw (34) and the linear actuator (38) are respectively mounted on the mounting plate (37), the other end of the linear actuator (38) is connected with the pressure plate (35), the pressure plate (35) is located between the mounting plate (37) and the other end of the claw (34), and a containing space for containing a part of the wind turbine blade core is formed between the claw (34) and the pressure plate (35).
CN202211147109.9A 2022-09-21 2022-09-21 Drilling equipment and method for wind power generation blade core material Active CN115351327B (en)

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