CN115350963B - Automatic post-processing device for PC component mold production line - Google Patents
Automatic post-processing device for PC component mold production line Download PDFInfo
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- CN115350963B CN115350963B CN202210905326.3A CN202210905326A CN115350963B CN 115350963 B CN115350963 B CN 115350963B CN 202210905326 A CN202210905326 A CN 202210905326A CN 115350963 B CN115350963 B CN 115350963B
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- electric push
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000012805 post-processing Methods 0.000 title claims abstract description 15
- 238000007790 scraping Methods 0.000 claims abstract description 65
- 238000004140 cleaning Methods 0.000 claims abstract description 55
- 238000011010 flushing procedure Methods 0.000 claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000001035 drying Methods 0.000 claims abstract description 28
- 238000007789 sealing Methods 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 239000004744 fabric Substances 0.000 claims description 12
- 230000001680 brushing effect Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 238000010981 drying operation Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 210000001742 aqueous humor Anatomy 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/50—Cleaning by methods involving the use of tools involving cleaning of the cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an automatic post-processing device for a PC component die production line, which comprises a machine body and a conveying mechanism, wherein a cleaning and adjusting assembly is arranged in the machine body and comprises two groups of first electric push rods, a driving motor, a mounting groove, a U-shaped frame and a scraping and cleaning mechanism respectively, the two groups of first electric push rods are arranged at the middle positions of the two ends of the bottom of the machine body, the output ends of the two groups of first electric push rods are provided with connecting arms, and one ends, far away from each other, of the connecting arms are provided with the U-shaped frame; according to the invention, the drying system and the high-pressure flushing system are integrally arranged in the machine body, and the drying system and the high-pressure flushing system are separated through the structural cooperation of the closed gate, so that a plurality of dies are synchronously cleaned and dried in the integrated bin, the continuity of post-treatment of the dies in an assembly line is ensured, and the controllability of die cleaning and drying operation is improved.
Description
Technical Field
The invention relates to the technical field of post-processing devices of PC component production lines, in particular to an automatic post-processing device for a PC component die production line.
Background
Along with the great development of assembly type buildings, the automatic production line of precast concrete members (PC members) is continuously popularized, various production line automatic equipment is continuously developed and updated, and the types and specifications of PC member dies are more diversified due to the continuously increased demand of the PC members, so that the precision and quality of the PC member dies are ensured, and the post-die production treatment is extremely important in die production.
The patent number CN110385775B discloses PC component production bench pretreatment integrated equipment, this equipment is mainly through scraper blade clearance bench major object, reuse cylinder and cleaning brush further meticulous clearance make the bench in order to reach component production requirement, the cleaning mode of substep makes the cleanness more high-efficient, also make things convenient for recoverable article or instrument to retrieve, drive the scraper blade through second elevating system and reciprocate for whole cleaning process is in clearance and the efficient switching of standby phase, great promotion work efficiency, but when actual mould clearance work, still can appear following defect:
when the production line is used for producing and processing the die, the cleaning device and the drying device are needed for cleaning and processing the die, but when the processes of cleaning, drying and the like are sequentially carried out, the cleaning and drying time of a single group of dies is needed to be waited for a long time, so that the processing time of a plurality of dies is delayed, the processing efficiency is reduced, the angle of the dies is difficult to change when the surfaces of the dies are brushed and cleaned, dirt and residues which are not completely brushed can be adhered to the surfaces of the dies after the cleaning are brushed, meanwhile, the drying efficiency can be influenced by water accumulated on the surfaces of the dies, the cleaning and drying of the dies can not be synchronous, and the precision and the efficiency of the post-processing of the dies are reduced.
Disclosure of Invention
The present invention aims to provide an automatic post-processing device for a PC component mold production line, so as to solve the related problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the automatic post-processing device for the PC component die production line comprises a machine body and a conveying mechanism, wherein a cleaning and adjusting assembly is arranged in the machine body and comprises two groups of first electric push rods, a driving motor, a mounting groove, U-shaped frames and a scraping and brushing cleaning mechanism respectively, the two groups of first electric push rods are arranged at the middle positions of the two ends of the bottom inside the machine body, the output ends of the two groups of first electric push rods are provided with connecting arms, the U-shaped frames are arranged at the ends, away from each other, of the connecting arms, the two groups of U-shaped frames are arranged at the middle positions inside the mounting groove, and the driving motor is arranged at the middle positions inside the mounting groove;
the scraping and cleaning mechanism comprises an inner gear ring, a driving gear, brush discs, driven gears, annular scraping and cleaning sponge and a belt transmission mechanism respectively, wherein the driving gears and the two groups of driven gears are sleeved on two sides of the inside of the mounting groove, the outer sides of the driving gears and the driven gears are provided with inner gear rings which are meshed with each other and matched with each other, the outer sides of the inner gear rings are provided with the annular scraping and cleaning sponge, the two groups of the end faces, close to the annular scraping and cleaning sponge, of the two sides of the inside of the mounting groove are provided with the four groups of brush discs, the brush discs are mutually attached to the annular scraping and cleaning sponge, the inner sides of the driving gears at the same end are sleeved with rotating shafts, and the rotating shafts and the output ends of the driving motors are provided with the belt transmission mechanism;
the air conditioner comprises a machine body, wherein a filter tank is arranged at two sides of the inner bottom of the machine body, a drying system is arranged at one side of the top of the machine body, a high-pressure flushing system is arranged at the other side of the top of the machine body, the drying system comprises an air guide tank, air duct cloth, an exhaust port and an air heater, the air heater is arranged at one side of the top of the machine body, the bottom of the air heater extends to the inner part of the machine body and is communicated with the exhaust port, two ends of the exhaust port are communicated with the air duct cloth, two groups of air guide tanks are arranged at one side of the top of the mounting tank, and the air guide tanks are mutually communicated with the air duct cloth;
the high-pressure flushing system comprises a water supply pipeline, a first flushing groove, a second flushing groove and a spray head respectively, wherein the first flushing groove is arranged on the other side of the top of the machine body, two groups of the first flushing grooves are arranged on one side of the top of the installation groove, the second flushing grooves are communicated with the water supply pipeline on one side of each of the second flushing groove and the first flushing groove, and the spray head is uniformly arranged at one end, close to each other, of the bottom of the first flushing groove and one end, close to each other, of each of the two groups of the second flushing grooves.
Preferably, the conveying mechanism comprises a circulating conveying track, conveying trolleys, a servo motor, clamping pieces and electric pushing rods respectively, the circulating conveying track penetrates through the inner side of the machine body, six groups of conveying trolleys which are matched in a moving mode are arranged at the top of the circulating conveying track, the servo motor and the electric pushing rods are arranged on two sides of the inner portion of the conveying trolleys respectively, and the clamping pieces are arranged on one sides, close to each other, of the servo motor and the electric pushing rods.
Preferably, the inside of organism is equipped with the closed gate, and the closed gate includes crossbeam frame, closing plate, seal groove and second electric putter respectively, the sealing groove has all been seted up to the inboard intermediate position department of organism and both sides, and three sets of the inboard of seal groove is equipped with the closing plate of sealed adaptation, and three sets of the top of closing plate is connected with crossbeam frame, second electric putter is installed to the intermediate position department of organism back one end, and second electric putter's output and a set of closing plate interconnect.
Preferably, the four corners of the bottom of the machine body are provided with supporting seats, the tops of the inner sides of the two groups of filter tanks are provided with filter screen grooves, and the bottoms of the two groups of filter tanks are respectively provided with a drain valve and an exhaust valve.
Preferably, two groups of mounting grooves are provided with grooves on two sides close to one end of each other, four groups of annular scraping sponge extend out of the grooves, two groups of mounting grooves are provided with blanking grooves on two sides of the bottom, and the blanking grooves are respectively opposite to the vertical surfaces of the hairbrush disc and the filter groove.
Preferably, two groups of the annular scraping sponge are correspondingly matched with the first flushing groove and the second flushing groove respectively, the other two groups of the annular scraping sponge are correspondingly matched with the exhaust port and the air guide groove respectively, and the three groups of the water supply pipelines consist of a telescopic hose and a guide pipe structure.
Preferably, a filter screen layer is arranged at the middle position of the inner side of the six groups of conveying trolleys, and the six groups of conveying trolleys circularly transport and move on the surface of the circular conveying track.
Preferably, the output ends of the six groups of electric push rods are provided with bearing seats, the inner sides of the bearing seats are sleeved with rotating rods, and the rotating rods are fixedly connected with the clamping pieces.
Preferably, one group of the sealing plates is provided with an extension plate at one end of the back surface, the extension plate is connected with the output end of the second electric push rod, one group of the sealing plates is in a T-shaped structure, and three groups of the sealing plates are in sealing fit with the sealing grooves in an inserting structure.
Preferably, the middle positions of the bottoms of the inner sides of the three groups of sealing grooves are symmetrically provided with grooves, and the grooves are matched with the circulating conveying track.
Compared with the prior art, the invention provides an automatic post-processing device for a PC component die production line, which has the following beneficial effects:
1. according to the invention, the drying system and the high-pressure flushing system are integrally arranged in the machine body and are separated through the structural cooperation of the closed gate, so that a plurality of dies are synchronously subjected to cleaning and drying procedures in the integrated bin, the continuity of post-treatment of the dies in a production line is ensured, the controllability of die cleaning and drying operation is improved, in addition, the dies can be rotated to receive the comprehensive flushing and drying of water liquid through the rotation function of each group of conveying mechanisms, the brushing angle of the dies can be adjusted, and the post-treatment of the dies is more flexible and convenient.
2. The invention utilizes the structure cooperation of the cleaning and adjusting component to facilitate the installation groove on two sides of the mould and the scraping and brushing cleaning mechanism to independently carry out interval adjustment, so that the two groups of moulds can be conveniently contacted with each other to carry out cleaning and drying work synchronously, when the continuous proceeding of the post-treatment procedure of the moulds is ensured, the annular scraping and brushing sponge can be matched with a flushing system of a high-pressure flushing system to clean the surfaces of the moulds, and when the annular scraping and brushing sponge enters the drying system to carry out drying work, hot gas can be guided to cover the surfaces of the annular scraping and brushing sponge to be heated, the annular scraping and brushing sponge in a rotating state is promoted to clean the surfaces of the moulds for the second time, the drying efficiency is accelerated, the cleaning and processing precision of the moulds is greatly improved, the waiting time of cleaning and drying the moulds is shortened, and the synchronism of cleaning and drying work is improved.
3. According to the invention, through the structural cooperation of the high-pressure flushing system, the two groups of second flushing grooves and the first flushing grooves can flush the annular scraping sponge in a mold and rotating state at the same time, the cleaning performance of the annular scraping sponge on the surface of the mold is improved, and under the contact of a plurality of groups of hairbrush discs, the foreign matters adhered on the surface of the annular scraping sponge can be scraped automatically, so that the cleaning effect of the annular scraping sponge on the mold scraping is further improved, and the guiding of the air duct cloth and the air duct is utilized to promote the hot air to cover the surface of the annular scraping sponge, so that the surface of the annular scraping sponge is heated, the mold surface can be simultaneously wiped secondarily and absorbed with accumulated water stains, the drying efficiency of the mold is improved, the device is promoted to automatically process the mold, the qualification rate and the quality of the mold are improved, and dirt and residues of the mold scraping brush can finally fall into the filter tank through the four groups of annular scraping sponge, and the collection and subsequent cleaning are facilitated.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a first top cross-sectional view of the present invention;
FIG. 5 is a second top cross-sectional view of the present invention;
FIG. 6 is a top cross-sectional enlarged view of the wiper cleaning mechanism of the present invention;
FIG. 7 is a bottom view of the wiper cleaning mechanism of the present invention;
FIG. 8 is a perspective view of a cross frame and seal plate of the present invention;
fig. 9 is a schematic diagram of the overall structure of the conveying mechanism of the present invention.
The reference numerals in the figures are:
1. a body;
2. a conveying mechanism; 21. a circulating conveying track; 22. a conveying trolley; 23. a servo motor; 24. a clamping member; 25. an electric push rod;
3. cleaning the adjusting component; 31. a first electric push rod; 32. a driving motor; 33. a mounting groove; 34. a U-shaped frame; 35. a scraping and cleaning mechanism; 351. an inner gear ring; 352. a drive gear; 353. a brush plate; 354. a driven gear; 355. annular scraping sponge; 356. a belt drive mechanism;
4. a drying system; 41. an air guide groove; 42. an air duct cloth; 43. an exhaust port; 44. an air heater;
5. a high pressure flushing system; 51. a water supply pipe; 52. a first flushing tank; 53. a second flushing tank; 54. a spray head;
6. closing the gate; 61. a cross beam frame; 62. a sealing plate; 63. sealing grooves; 64. a second electric push rod;
7. a filter tank.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, the present invention provides a technical solution: the automatic post-treatment device for the PC component die production line comprises a machine body 1 and a conveying mechanism 2, wherein a cleaning and adjusting assembly 3 is arranged in the machine body 1, the cleaning and adjusting assembly 3 respectively comprises two groups of first electric push rods 31, a driving motor 32, a mounting groove 33, a U-shaped frame 34 and a scraping and cleaning mechanism 35, the two groups of first electric push rods 31 are arranged at the middle positions of the two ends of the inner bottom of the machine body 1, connecting arms are arranged at the output ends of the two groups of first electric push rods 31, the U-shaped frame 34 is arranged at one end, far away from each other, of the connecting arms, one end, close to each other, of the two groups of U-shaped frames 34 extends to the inner part of the machine body 1 and is provided with the mounting groove 33, and the driving motor 32 is arranged at the middle position inside the two groups of the mounting groove 33;
the scraping and cleaning mechanism 35 respectively comprises an inner gear ring 351, a driving gear 352, brush discs 353, driven gears 354, annular scraping and cleaning sponge 355 and a belt transmission mechanism 356, wherein the driving gear 352 and the two groups of driven gears 354 are sleeved on the two sides of the inside of the two groups of mounting grooves 33, the outer sides of the four groups of driving gears 352 and the driven gears 354 are provided with inner gear rings 351 which are meshed with the right matching, the outer sides of the four groups of inner gear rings 351 are provided with annular scraping and cleaning sponge 355, the end faces, close to the annular scraping and cleaning sponge 355, of the two sides of the inside of the two groups of mounting grooves 33 are provided with four groups of brush discs 353, the brush discs 353 are mutually attached to the annular scraping and cleaning sponge 355, the inner sides of the two groups of driving gears 352 at the same end are sleeved with rotating shafts, and the output ends of the rotating shafts and the two groups of driving motors 32 are provided with belt transmission mechanisms 356;
the two sides of the bottom inside the machine body 1 are provided with filter tanks 7, one side of the top of the machine body 1 is provided with a drying system 4, the other side of the top of the machine body 1 is provided with a high-pressure flushing system 5, the drying system 4 respectively comprises an air guide tank 41, an air duct cloth 42, an air exhaust port 43 and an air heater 44, the air heater 44 is arranged on one side of the top of the machine body 1, the bottom of the air heater 44 extends to the inside of the machine body 1 and is communicated with the air exhaust port 43, two ends of the air exhaust port 43 are communicated with the air duct cloth 42, one side of the top of the two groups of mounting grooves 33 is provided with the air guide tank 41, and the air guide tank 41 is mutually communicated with the air duct cloth 42;
the high-pressure flushing system 5 comprises a water supply pipeline 51, a first flushing tank 52, a second flushing tank 53 and a spray head 54, wherein the first flushing tank 52 is arranged on the other side of the top of the machine body 1, the second flushing tank 53 is arranged on one side of the tops of the two groups of mounting tanks 33, the water supply pipeline 51 is communicated with one side of the second flushing tank 53 and one side of the first flushing tank 52, and the spray head 54 is uniformly arranged at one end, close to each other, of the bottom of the first flushing tank 52 and one end, close to each other, of the two groups of second flushing tanks 53.
As a preferable scheme of the present embodiment: the conveying mechanism 2 comprises a circulating conveying track 21, conveying trolleys 22, a servo motor 23, clamping pieces 24 and electric push rods 25, the circulating conveying track 21 penetrates through the inner side of the machine body 1, six groups of conveying trolleys 22 which are matched in a moving mode are arranged at the top of the circulating conveying track 21, the servo motor 23 and the electric push rods 25 are arranged on two sides of the inner portion of each group of conveying trolleys 22, and the clamping pieces 24 are arranged on one sides, close to each other, of each servo motor 23 and each electric push rod 25.
As a preferable scheme of the present embodiment: the inboard of organism 1 is equipped with seals gate 6, and seals gate 6 and includes crossbeam frame 61, closing plate 62, seal groove 63 and second electric putter 64 respectively, seal groove 63 has all been seted up to the intermediate position department and the both sides of organism 1 inboard, and the inboard of three sets of seal grooves 63 is equipped with the closing plate 62 of sealed adaptation, and the top of three sets of closing plates 62 is connected with crossbeam frame 61, and second electric putter 64 is installed to the intermediate position department of organism 1 back one end, and the output of second electric putter 64 and a set of closing plate 62 interconnect.
As a preferable scheme of the present embodiment: four corners department of organism 1 bottom is equipped with the supporting seat, and the inboard top of two sets of filter tanks 7 is equipped with the filter screen groove, and the bottom of two sets of filter tanks 7 is equipped with drain valve and discharge valve respectively, and accessible filter screen groove filters dirt and residue and collects to the usable drain valve is with the water liquid drainage, utilizes the discharge valve to discharge unnecessary steam.
As a preferable scheme of the present embodiment: the two sides that are close to one end each other of two sets of mounting grooves 33 are equipped with the fluting, and four sets of annular scraping sponge 355 extend grooved outside, and the both sides of two sets of mounting grooves 33 bottom are equipped with down the silo, and down the silo respectively with brush dish 353 and filter vat 7 perpendicular relatively, the usable structure cooperation of silo and brush dish 353 down lets the dirt or the residue of brush dish scraping brush follow down the silo discharge, improves the clean achievement of structure to annular scraping sponge 355.
As a preferable scheme of the present embodiment: two groups of annular scraping sponge 355 are correspondingly matched with the first flushing groove 52 and the second flushing groove 53 respectively, the other two groups of annular scraping sponge 355 are correspondingly matched with the exhaust port 43 and the air guide groove 41 respectively, the three groups of water supply pipelines 51 are composed of telescopic hoses and flow guide pipe structures, the stretching of the telescopic hoses can be utilized to promote the installation groove 33 to be in a moving period, and the structural spacing is adjusted while the normal circulation of water is maintained.
As a preferable scheme of the present embodiment: the intermediate position department of six group's travelling bogie 22 inboard is equipped with the filter screen layer, and six group's travelling bogie 22 are at the surface circulation transportation of circulation delivery track 21, and the structure cooperation of usable filter screen layer is convenient to filter the aqueous humor to collect filterable dirt and residue concentratedly.
As a preferable scheme of the present embodiment: the output end of the six groups of electric push rods 25 is provided with a bearing seat, the inner side of the bearing seat is sleeved with a rotating rod, the rotating rod is fixedly connected with the clamping piece 24, and the structural fit of the bearing seat and the rotating rod can be utilized to promote the die in the clamping state to rotate or adjust the angle through the active start of the servo motor 23.
As a preferable scheme of the present embodiment: the extension board is installed to the back one end of a set of closing plate 62, and the output interconnect of extension board and second electric putter 64, conveniently drives closing plate 62 and crossbeam frame 61 through second electric putter 64 and wholly goes up and down, and a set of closing plate 62 is T font structure and constitutes, and three sets of closing plates 62 are the sealed cooperation of cartridge structure with seal groove 63, and the available T font structure of a set of 62 reserves the mounting groove 33 displacement space that two sets of intervals were adjusted.
As a preferable scheme of the present embodiment: grooves are symmetrically formed in the middle positions of the bottoms of the inner sides of the three groups of sealing grooves 63, the grooves are matched with the circulating conveying track 21, and the circulating conveying track 21 is enabled to be installed in an embedded structure by means of the grooves, so that the tightness of the insertion of the three groups of sealing grooves 63 and the sealing plate 62 is guaranteed.
In embodiment 1, as shown in fig. 1-6, when the mold enters the machine body 1 to synchronously perform cleaning and drying operations, the mold can be cleaned and dried respectively by the rotation of four groups of annular scraping sponge 355, during which the annular scraping sponge 355 contacts with the surface of the mold, brushed dirt and residues can be brushed off and fall into the filter screen groove at the inner side of the filter tank 7 to be collected, so that concentrated dirt and residues can be recovered and cleaned later, and four groups of brush plates 353 are arranged in the rotating paths of the four groups of annular scraping sponge 355, so that the annular scraping sponge 355 rotates and contacts with the surface of the brush plates 353, and dirt and residues adhered to the surface of the annular scraping sponge 355 can be brushed off under the contact with the opposite movement of the brush plates 353, thereby ensuring the surface neatness of the annular scraping sponge 355 and improving the post-treatment effect of the mold.
In embodiment 2, as shown in fig. 4-6, when the conveying trolley 22 moves along the circulating conveying track 21, the water supply of the water supply pipeline 51 and the driving motor 32 can be stopped to drive the four groups of annular scraping and brushing sponges 355 to rotate, and at this time, the conveying trolley 22 can be used to drive the mold in a clamping state to move, so that the four groups of annular scraping and brushing sponges 355 in rotation contact with the mold in opposite directions can be rubbed, thereby cleaning and drying the surface of the mold in advance, and further accelerating the working efficiency of the post-treatment of the mold.
In embodiment 3, as shown in fig. 4-5 and fig. 9, a group of clamping members 24 can be driven to move by pushing of an electric push rod 25, so that a die contacted with another group of clamping members 24 is clamped and limited, at this time, the clamping members 24 and the die in a clamping state can be driven to rotate under the movable connection of a bearing seat and a rotating rod by starting of a servo motor 23, so that the angle of the die is adjusted, the dies in different shapes can be adjusted to a cleaning brush surface with a proper angle of an annular scraping sponge 355, the servo motor 23 can be continuously started to drive the die to rotate, the die can be more uniformly dried by a drying system 4 and uniformly washed by a high-pressure flushing system 5, the working flexibility of the post-processing device is improved, and a feeding and discharging mechanism of a manipulator can be arranged at the periphery of the track by using a conveying track consisting of a circulating conveying track 21 and six groups of conveying trolleys 22, so that the automatic processing efficiency of the device is further improved.
Working principle: when the device is used, six groups of conveying trolleys 22 on the surface of the circulating conveying track 21 can be used for moving and circulating conveying, each post-processed die is placed between clamping pieces 24 in each group of conveying trolleys 22, the clamping pieces 24 can be used for extruding the die through the starting of an electric push rod 25, so that the die is clamped, and then the die in a clamping state is conveyed into the machine body 1 for cleaning and drying;
when the first group of molds enter the left half side in the machine body 1, the whole position of the mounting grooves 33 is driven to move by the starting of the two groups of first electric push rods 31, so that the two groups of mounting grooves 33 drive the two groups of annular scraping sponge 355 to contact with the two sides of the molds, at the moment, water can be sprayed out from the spray heads 54 of the first washing groove 52 and the two groups of second washing grooves 53 through the water supply of the water supply pipeline 51 to wash the surfaces of the molds and the two groups of annular scraping sponge 355, then the driving motor 32 can be started to drive the belt transmission mechanism 356, the belt transmission mechanism 356 is forced to synchronously drive the four groups of driving gears 352 to rotate, and then the four groups of driving gears 352 drive the annular scraping sponge 355 to contact with the surfaces of the molds by utilizing the rotation of the two groups of annular scraping sponge 351, and the other two groups of annular scraping sponge 351 and the annular scraping sponge 355 idle in a state are matched with the washing of the water to clean the molds;
when the mold on the surface of the conveying trolley 22 is cleaned, the water supply of the three groups of water supply pipelines 51 and the rotation of the four groups of annular scraping sponge 355 can be stopped, then the sealing plate 62 is driven to integrally lift under the integral connection of the beam frame 61 by the start of the second electric push rod 64, the three groups of sealing plates 62 are promoted to display the sealing structure in the sealing groove 63, the middle position and two sides of the inside of the machine body 1 are opened, at the moment, the cleaned mold can enter the right half of the inside of the machine body 1 under the movement of the conveying trolley 22, a new mold can be replaced into the left half of the inside of the machine body 1 through the movement of the conveying trolley 22, then the sealing plate 62 is clamped into the sealing groove 63 again through the lifting of the second electric push rod 64, then the water supply of the water supply pipelines 51 and the rotation of the driving motor 32 can be restarted, at this time, a new group of dies can be flushed along with the flushing of water by two groups of annular scraping sponge 355, the right half die can be started by the hot air blower 44 to guide hot air into the exhaust port 43 for ejection, part of hot air flows through the two groups of air duct cloth 42 and enters the air guide groove 41, the hot air is directly covered on the surfaces of the other two groups of annular scraping sponge 355 through the guide of the air guide groove 41, the surfaces of the annular scraping sponge 355 are heated, the cleaned die surfaces can be wiped for the second time, water stains of the dies are absorbed, the cleaning effect of the dies is improved, the drying efficiency of the dies is improved, after the two groups of dies are cleaned and dried respectively, a plurality of conveying trolleys 22 are continuously moved for one body, the dried dies are moved out of the machine body 1 through the conveying trolleys 22 and are subjected to subsequent processing procedures, the steps are recycled, the plurality of molds can be cleaned and dried synchronously.
Finally, it should be noted that the above description is only for illustrating the technical solution of the present invention, and not for limiting the scope of the present invention, and that the simple modification and equivalent substitution of the technical solution of the present invention can be made by those skilled in the art without departing from the spirit and scope of the technical solution of the present invention.
Claims (5)
1. Automatic post-processing device for PC component mold production line, characterized in that: the cleaning and adjusting device comprises a machine body (1) and a conveying mechanism (2), wherein a cleaning and adjusting assembly (3) is arranged in the machine body (1), the cleaning and adjusting assembly (3) comprises a first electric push rod (31), a driving motor (32), a mounting groove (33), a U-shaped frame (34) and a scraping and brushing cleaning mechanism (35) respectively, the first electric push rod (31) is arranged in two groups, the two groups of the first electric push rods (31) are arranged at the middle positions of the two ends of the inner bottom of the machine body (1), the output ends of the two groups of the first electric push rods (31) are provided with connecting arms, the U-shaped frames (34) are arranged at the ends, far away from each other, of the connecting arms, one ends, close to each other, of the U-shaped frames (34) extend to the inner part of the machine body (1) and are provided with the mounting groove (33), and the driving motor (32) is arranged at the middle positions inside the mounting groove (33).
The scraping and cleaning mechanism (35) comprises an inner gear ring (351), a driving gear (352), brush discs (353), driven gears (354), annular scraping and cleaning sponge (355) and a belt transmission mechanism (356), wherein the driving gear (352) and the driven gears (354) are sleeved on two sides of the inside of each mounting groove (33), the inner gear ring (351) which is meshed with the driving gear (352) and the driven gears (354) are arranged on the outer sides of the driving gear (352) and the driven gears (354), annular scraping and cleaning sponge (355) which are meshed with the driving gear (352) are arranged on the outer sides of the inner gear ring (351), four groups of brush discs (353) are arranged on the end faces, close to the annular scraping and cleaning sponge (355), of the two groups of the inside of each mounting groove (33), the brush discs (353) are mutually attached to the annular scraping and the inner sides of the driving gear (352), and the inner sides of the driving gear (352) are sleeved with rotating shafts and the output ends of the driving motor (32) are provided with the belt transmission mechanism (356);
the air conditioner is characterized in that filter tanks (7) are arranged on two sides of the inner bottom of the machine body (1), a drying system (4) is arranged on one side of the top of the machine body (1), a high-pressure flushing system (5) is arranged on the other side of the top of the machine body (1), the drying system (4) respectively comprises an air guide groove (41), an air duct cloth (42), an exhaust port (43) and an air heater (44), the air heater (44) is arranged on one side of the top of the machine body (1), the bottom of the air heater (44) extends to the inner side of the machine body (1) and is communicated with the exhaust port (43), the two ends of the exhaust port (43) are communicated with the air duct cloth (42), and air guide grooves (41) are arranged on one sides of the tops of the two groups of mounting grooves (33), and the air guide grooves (41) are mutually communicated with the air duct cloth (42).
The high-pressure flushing system (5) comprises a water supply pipeline (51), a first flushing groove (52), a second flushing groove (53) and a spray head (54) respectively, the first flushing groove (52) is arranged on the other side of the top of the machine body (1), the second flushing grooves (53) are arranged on one side of the top of the two groups of mounting grooves (33), the water supply pipeline (51) is communicated with one side of each of the second flushing groove (53) and the first flushing groove (52), and the spray head (54) is uniformly arranged at one end, close to each other, of the bottom of the first flushing groove (52) and one end, close to each other, of the two groups of second flushing grooves (53);
the conveying mechanism (2) comprises a circulating conveying track (21), conveying trolleys (22), servo motors (23), clamping pieces (24) and electric push rods (25) respectively, the circulating conveying track (21) penetrates through the inner side of the machine body (1), six groups of conveying trolleys (22) which are matched in a moving mode are arranged at the top of the circulating conveying track (21), the servo motors (23) and the electric push rods (25) are arranged on two sides of the inner portion of each conveying trolley (22), and the clamping pieces (24) are arranged on one sides, close to each other, of each servo motor (23) and each electric push rod (25);
the inner side of the machine body (1) is provided with a closed gate (6), the closed gate (6) comprises a beam frame (61), sealing plates (62), sealing grooves (63) and second electric push rods (64) respectively, the middle position and two sides of the inner side of the machine body (1) are provided with the sealing grooves (63), the inner sides of the three groups of the sealing grooves (63) are provided with sealing plates (62) which are in sealing fit, the tops of the three groups of the sealing plates (62) are connected with the beam frame (61), the middle position of one end of the back of the machine body (1) is provided with the second electric push rods (64), and the output ends of the second electric push rods (64) are connected with one group of the sealing plates (62) mutually;
two groups of annular scraping sponge (355) are respectively matched with the first flushing groove (52) and the second flushing groove (53) correspondingly, the other two groups of annular scraping sponge (355) are respectively matched with the air outlet (43) and the air guide groove (41) correspondingly, and the three groups of water supply pipelines (51) are composed of telescopic hoses and guide pipe structures;
an extension plate is arranged at one end of the back surface of one group of sealing plates (62), the extension plate is connected with the output end of a second electric push rod (64), one group of sealing plates (62) is formed by a T-shaped structure, and three groups of sealing plates (62) are in sealing fit with a sealing groove (63) in an inserting structure;
grooves are symmetrically formed in the middle positions of the bottoms of the inner sides of the three groups of sealing grooves (63), and the grooves are matched with the circulating conveying track (21).
2. An automatic post-processing apparatus for a PC component mold production line according to claim 1, wherein: four corners of the bottom of the machine body (1) are provided with supporting seats, the tops of the inner sides of the two groups of filter tanks (7) are provided with filter screen tanks, and the bottoms of the two groups of filter tanks (7) are respectively provided with a drain valve and an exhaust valve.
3. An automatic post-processing apparatus for a PC component mold production line according to claim 1, wherein: two groups of mounting grooves (33) are provided with grooves on two sides close to one end of each other, four groups of annular scraping sponge (355) extend out of the grooves, two groups of mounting grooves (33) are provided with blanking grooves on two sides of the bottom, and the blanking grooves are respectively opposite to the vertical surfaces of the hairbrush disc (353) and the filter groove (7).
4. An automatic post-processing apparatus for a PC component mold production line according to claim 1, wherein: the middle positions of the inner sides of the six groups of conveying trolleys (22) are provided with filter screen layers, and the six groups of conveying trolleys (22) are circularly transported and moved on the surface of the circular conveying track (21).
5. An automatic post-processing apparatus for a PC component mold production line according to claim 1, wherein: the output ends of the six groups of electric push rods (25) are provided with bearing seats, the inner sides of the bearing seats are sleeved with rotating rods, and the rotating rods are fixedly connected with the clamping pieces (24).
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