CN115350963A - Automatic post-processing device for PC component mold production line - Google Patents
Automatic post-processing device for PC component mold production line Download PDFInfo
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- CN115350963A CN115350963A CN202210905326.3A CN202210905326A CN115350963A CN 115350963 A CN115350963 A CN 115350963A CN 202210905326 A CN202210905326 A CN 202210905326A CN 115350963 A CN115350963 A CN 115350963A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000012805 post-processing Methods 0.000 title claims abstract description 19
- 238000007790 scraping Methods 0.000 claims abstract description 34
- 238000004140 cleaning Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 230000001680 brushing effect Effects 0.000 claims abstract description 29
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000011010 flushing procedure Methods 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000007789 sealing Methods 0.000 claims description 23
- 239000004744 fabric Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000005406 washing Methods 0.000 abstract description 7
- 238000010981 drying operation Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B08B1/143—
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- B08B1/32—
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- B08B1/50—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The invention discloses an automatic post-processing device for a PC member mold production line, which comprises a machine body and a conveying mechanism, wherein cleaning and adjusting components are arranged inside the machine body and respectively comprise first electric push rods, a driving motor, a mounting groove, a U-shaped frame and a scraping and brushing cleaning mechanism; according to the invention, the drying system and the high-pressure washing system are integrally installed in the machine body and are separated by the structural cooperation of the closed gate, so that a plurality of molds are synchronously cleaned and dried in an integrated bin, the continuity of the mold after-treatment in an assembly line is ensured, and the controllability of the mold cleaning and drying operation is improved.
Description
Technical Field
The invention relates to the technical field of post-processing devices of PC component production lines, in particular to an automatic post-processing device for a PC component mold production line.
Background
With the rapid development of assembly type buildings, automatic production lines of precast concrete members (PC members) are continuously popularized, automatic equipment of various production lines is continuously developed and updated, the demand of the PC members is continuously increased, the types and specifications of PC member molds are more diversified, and in order to ensure the precision and quality of the PC member molds, the processing after the molds are produced is very important in the mold production.
The grant patent number is CN110385775B discloses PC component production moulding-die bench pretreatment integrated equipment, this equipment mainly clears up the great article on the moulding-die bench through the scraper blade, recycle cylinder and the further meticulous clearance of cleaning brush make the moulding-die bench in order to reach the component production requirement, the clean mode of substep makes clean more high-efficient, also make things convenient for recoverable article or instrument to retrieve, it reciprocates to drive the scraper blade through second hoist mechanism, make whole cleaning process at clearance and the switching of standby stage efficient, great promotion work efficiency, but when the actual mould clearance work, still can appear following defect:
when the mold is produced and treated through a production line, the mold is required to be cleaned and treated through a cleaning device and a drying device, but the cleaning and drying processes and the like are carried out in sequence, the cleaning and drying time of a single group of molds needs to be waited for a long time, so that the treatment time of a plurality of molds is prolonged, the treatment efficiency is reduced, when the surface of the mold is cleaned through wiping, the angle of the mold is difficult to change, dirt and residues which are not completely brushed down can be adhered to the surface of the cleaned mold through wiping, meanwhile, the drying efficiency can be influenced by water liquid accumulated on the surface of the mold, the cleaning and drying of the mold cannot be synchronized, and the precision and the efficiency of the post-treatment of the mold are reduced.
Disclosure of Invention
The present invention aims to provide an automatic post-processing device for a PC component mold production line to solve the related problems set forth in the background art described above.
In order to achieve the purpose, the invention provides the following technical scheme: the automatic post-processing device for the PC component mold production line comprises a machine body and a conveying mechanism, wherein cleaning and adjusting components are arranged inside the machine body and respectively comprise first electric push rods, driving motors, mounting grooves, U-shaped frames and scraping and brushing cleaning mechanisms, the first electric push rods are divided into two groups, the two groups of first electric push rods are mounted at the middle positions of two ends of the bottom inside the machine body, connecting arms are arranged at the output ends of the two groups of first electric push rods, the U-shaped frames are mounted at the ends, far away from each other, of the connecting arms, the ends, close to each other, of the two groups of U-shaped frames extend into the machine body and are mounted with the mounting grooves, and the driving motors are arranged at the middle positions inside the two groups of mounting grooves;
the scraping and brushing mechanism comprises an inner gear ring, driving gears, brush discs, driven gears, annular scraping and brushing sponge and a belt transmission mechanism, wherein the driving gears and the two groups of driven gears are sleeved on two sides of the interior of the two groups of brush discs, the inner gear rings which are matched in a meshing manner are arranged on the outer sides of the four groups of driving gears and the driven gears, the annular scraping and brushing sponge is arranged on the outer sides of the four groups of inner gear rings, the four groups of brush discs are arranged on two sides of the interior of the two groups of mounting grooves and close to the end faces of the annular scraping and brushing sponge, the brush discs and the annular scraping and brushing sponge are mutually attached, a rotating shaft is sleeved on the inner sides of the two groups of driving gears at the same end, and the rotating shaft and the output ends of the two groups of driving motors are provided with the belt transmission mechanism;
the drying system comprises air guide grooves, air duct cloth, an exhaust port and an air heater, the air heater is arranged on one side of the top of the machine body, the bottom of the air heater extends into the machine body and is communicated with the exhaust port, the two ends of the exhaust port are communicated with the air duct cloth, the air guide grooves are arranged on one sides of the tops of the two groups of mounting grooves, and the air guide grooves are communicated with the air duct cloth;
the high-pressure flushing system comprises a water supply pipeline, a first flushing groove, a second flushing groove and spray heads, the first flushing groove is arranged on the other side of the top of the machine body, the second flushing groove is arranged on one side of the top of the two groups of mounting grooves, the water supply pipeline is communicated with one side of the second flushing groove and one side of the first flushing groove, and the spray heads are uniformly arranged at the bottom of the first flushing groove and at the end, close to each other, of the two groups of second flushing grooves.
Preferably, the conveying mechanism comprises a circulating conveying track, a conveying trolley, a servo motor, a clamping piece and an electric push rod, the circulating conveying track penetrates through the inner side of the machine body, six groups of conveying trolleys which are movably matched are arranged at the top of the circulating conveying track, the servo motor and the electric push rod are arranged on two sides of the interior of each of the six groups of conveying trolleys respectively, and the clamping piece is arranged on one side, close to each other, of each of the servo motor and the electric push rod.
Preferably, the inboard of organism is equipped with closed gate, and closed gate includes crossbeam frame, closing plate, seal groove and second electric putter respectively, the seal groove has all been seted up to inboard intermediate position department of organism and both sides, three groups the inboard of seal groove is equipped with the closing plate of sealed adaptation, three groups the top of closing plate is connected with the crossbeam frame, second electric putter is installed to the intermediate position department of the back one end of organism, and second electric putter's output and a set of closing plate interconnect.
Preferably, four corners of the bottom of the machine body are provided with supporting seats, the tops of the inner sides of the two groups of filter tanks are provided with filter screen tanks, and the bottoms of the two groups of filter tanks are respectively provided with a drain valve and an exhaust valve.
Preferably, two sets of both sides that the mounting groove is close to one end each other are equipped with the fluting, and four groups the brush sponge is scraped to the annular extends out grooved outside, and two sets of both sides of mounting groove bottom are equipped with blanking groove, and blanking groove is relative with brush dish and filter-tank perpendicular respectively.
Preferably, the two groups of annular scraping and brushing sponges are respectively matched with the first flushing groove and the second flushing groove correspondingly, the other two groups of annular scraping and brushing sponges are respectively matched with the air exhaust port and the air guide groove correspondingly, and the three groups of water supply pipelines comprise telescopic hoses and flow guide pipe structures.
Preferably, a filter screen layer is arranged at the middle position of the inner side of the six groups of the conveying trolleys, and the six groups of the conveying trolleys circularly transport and move on the surface of the circular conveying track.
Preferably, the output ends of the six groups of electric push rods are provided with bearing seats, the inner sides of the bearing seats are sleeved with rotating rods, and the rotating rods are fixedly connected with the clamping piece.
Preferably, a set of the extension plate is installed to the back one end of closing plate, and the extension plate interconnects with second electric putter's output, and a set of the closing plate is the T font structure and constitutes, and three sets of the closing plate is the sealed cooperation of insertion structure with the seal groove.
Preferably, three groups of grooves are symmetrically formed in the middle of the bottom of the inner side of the sealing groove, and the grooves are matched with the circular conveying track.
Compared with the prior art, the invention provides an automatic post-processing device for a PC component mold production line, which has the following beneficial effects:
1. according to the invention, the drying system and the high-pressure washing system are integrally installed in the machine body and are separated by the structural cooperation of the closed gate, so that a plurality of molds are synchronously cleaned and dried in an integrated bin, the continuity of the mold after-treatment in a production line is ensured, and the controllability of the mold cleaning and drying operation is improved.
2. The invention utilizes the structural cooperation of the cleaning and adjusting components to promote the mounting grooves at two sides of the die and the scraping brush cleaning mechanism to independently carry out spacing adjustment, so as to be convenient for mutual contact with the positioned die surfaces, and at the moment, the cleaning and drying work can be synchronously carried out on two groups of dies.
3. According to the invention, through the structural cooperation of the high-pressure flushing system, the two groups of second flushing grooves and the first flushing groove can simultaneously flush the mould and the annular wiping sponge in a rotating state, the cleanness of the surface of the annular wiping sponge is improved, foreign matters adhered to the surface of the annular wiping sponge can be automatically scraped under the contact of the multiple groups of brush disks, the cleaning effect of the annular wiping sponge on the mould wiping brush is further improved, hot gas is enabled to cover the surface of the annular wiping sponge by utilizing the guide of the air cylinder cloth and the air guide groove, so that the surface of the annular wiping sponge is heated, secondary wiping and accumulated water stains on the surface of the mould can be simultaneously wiped, the drying efficiency of the mould is improved, the device is enabled to automatically process the mould, the qualification rate and the quality of the mould are improved, and the dirt and residue scraped by the four groups of annular wiping brushes can finally fall into the filter tank, so that the dirt and the subsequent cleaning are convenient to collect.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a first top cross-sectional view of the present invention;
FIG. 5 is a second top cross-sectional view of the present invention;
FIG. 6 is an enlarged top cross-sectional view of the wiper cleaning mechanism of the present invention;
FIG. 7 is a bottom view of the wiper cleaning mechanism of the present invention;
FIG. 8 is a perspective view of the cross-beam and seal plate of the present invention;
fig. 9 is a schematic view of the overall structure of the conveying mechanism of the present invention.
The reference numbers in the figures denote:
1. a body;
2. a conveying mechanism; 21. a circulating conveying track; 22. a conveying trolley; 23. a servo motor; 24. a clamping member; 25. an electric push rod;
3. cleaning the adjusting component; 31. a first electric push rod; 32. a drive motor; 33. mounting grooves; 34. a U-shaped frame; 35. a scraping and brushing mechanism; 351. an inner gear ring; 352. a driving gear; 353. a brush plate; 354. a driven gear; 355. an annular scraping sponge; 356. a belt drive mechanism;
4. a drying system; 41. a wind guide groove; 42. air duct cloth; 43. an exhaust port; 44. a hot air blower;
5. a high pressure flushing system; 51. a water supply pipeline; 52. a first rinsing tank; 53. a second rinsing tank; 54. a spray head;
6. closing the gate; 61. a cross beam frame; 62. a sealing plate; 63. a sealing groove; 64. a second electric push rod;
7. and (4) a filter tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the present invention provides a technical solution: an automatic post-processing device for a PC component mold production line comprises a machine body 1 and a conveying mechanism 2, wherein cleaning and adjusting components 3 are arranged inside the machine body 1, the cleaning and adjusting components 3 respectively comprise first electric push rods 31, driving motors 32, mounting grooves 33, U-shaped frames 34 and scraping and brushing cleaning mechanisms 35, the first electric push rods 31 are divided into two groups, the two groups of first electric push rods 31 are mounted at the middle positions of two ends of the bottom inside the machine body 1, connecting arms are arranged at the output ends of the two groups of first electric push rods 31, the U-shaped frames 34 are mounted at the ends, far away from each other, of the two groups of U-shaped frames 34, the ends, close to each other, of the two groups of U-shaped frames 34 extend into the machine body 1 and are provided with the mounting grooves 33, and the driving motors 32 are arranged at the middle positions inside the two groups of mounting grooves 33;
the scraping and brushing cleaning mechanism 35 comprises an inner gear ring 351, a driving gear 352, two groups of brush disks 353, driven gears 354, annular scraping and brushing sponge 355 and a belt transmission mechanism 356, the driving gear 352 and the two groups of driven gears 354 are sleeved on two sides of the interior of the two groups of brush disks 353, the inner gear rings 351 which are meshed and matched are arranged on the outer sides of the four groups of driving gears 352 and the driven gears 354, the annular scraping and brushing sponge 355 is arranged on the outer sides of the four groups of inner gear rings 351, the four groups of brush disks 353 are arranged on two sides of the interior of the two groups of mounting grooves 33 and close to the end face of the annular scraping and brushing sponge 355, the brush disks 353 are mutually attached to the annular scraping and brushing sponge 355, a rotating shaft is sleeved on the inner side of the two groups of driving gears 352 on the same end, and the belt transmission mechanism 356 is arranged on the output end of the two groups of driving motors 32;
two sides of the bottom inside the machine body 1 are provided with filter tanks 7, one side of the top of the machine body 1 is provided with a drying system 4, the other side of the top of the machine body 1 is provided with a high-pressure flushing system 5, the drying system 4 respectively comprises an air guide groove 41, air cylinder cloth 42, an exhaust port 43 and an air heater 44, the air heater 44 is installed at one side of the top of the machine body 1, the bottom of the air heater 44 extends into the machine body 1 and is communicated with the exhaust port 43, two ends of the exhaust port 43 are communicated with the air cylinder cloth 42, one side of the tops of the two groups of mounting grooves 33 is provided with the air guide groove 41, and the air guide groove 41 is communicated with the air cylinder cloth 42;
the high-pressure flushing system 5 comprises a water supply pipeline 51, a first flushing groove 52, a second flushing groove 53 and spray heads 54 respectively, the first flushing groove 52 is installed on the other side of the top of the machine body 1, the second flushing groove 53 is arranged on one side of the tops of the two groups of installation grooves 33, the water supply pipeline 51 is communicated with one sides of the second flushing groove 53 and the first flushing groove 52, and the spray heads 54 are uniformly arranged at the bottom of the first flushing groove 52 and at the end, close to each other, of the two groups of second flushing grooves 53.
As a preferable embodiment of the present embodiment: conveying mechanism 2 includes circulation conveying track 21, conveying trolley 22, servo motor 23, holder 24 and electric putter 25 respectively, and circulation conveying track 21 passes the inboard of organism 1, and the top of circulation conveying track 21 is equipped with six and removes complex conveying trolley 22, and the inside both sides of six sets of conveying trolley 22 are equipped with servo motor 23 and electric putter 25 respectively, and servo motor 23 and electric putter 25 one side that is close to each other all is equipped with holder 24.
As a preferable embodiment of the present embodiment: organism 1's inboard is equipped with closed gate 6, and closed gate 6 includes crossbeam frame 61 respectively, sealing plate 62, seal groove 63 and second electric putter 64, seal groove 63 has all been seted up with both sides in the inboard intermediate position department of organism 1, the inboard of three group's seal grooves 63 is equipped with the sealing plate 62 of sealed adaptation, the top of three group's sealing plate 62 is connected with crossbeam frame 61, second electric putter 64 is installed in the intermediate position department of organism 1 back one end, and the output of second electric putter 64 and a set of sealing plate 62 interconnect.
As a preferable aspect of the present embodiment: the supporting seats are arranged at the four corners of the bottom of the machine body 1, the filter screen grooves are arranged at the tops of the inner sides of the two groups of filter tanks 7, drain valves and exhaust valves are respectively arranged at the bottoms of the two groups of filter tanks 7, dirt and residues can be filtered and collected through the filter screen grooves, water liquid can be discharged through the drain valves, and redundant hot air can be discharged through the exhaust valves.
As a preferable embodiment of the present embodiment: two sets of mounting grooves 33 are close to the both sides of one end each other and are equipped with the fluting, and four sets of annular brush sponge 355 extend out grooved outside, and the both sides of two sets of mounting grooves 33 bottoms are equipped with down the silo, and the silo is relative with brush dish 353 and filter tank 7 perpendicular respectively, and usable silo and brush dish 353's structure cooperation let the dirt or the residue of brush dish brush of scraping discharge from the silo, improve the structure and scrape the clean effect of brush sponge 355 to the annular.
As a preferable embodiment of the present embodiment: two groups of annular wiping sponges 355 are respectively matched with the first flushing groove 52 and the second flushing groove 53 correspondingly, the other two groups of annular wiping sponges 355 are respectively matched with the exhaust port 43 and the air guide groove 41 correspondingly, and the three groups of water supply pipelines 51 are formed by telescopic hoses and flow guide pipe structures, so that the mounting groove 33 can be stretched by the telescopic hoses during moving, and the structure distance can be adjusted while the normal circulation of water is kept.
As a preferable embodiment of the present embodiment: the middle positions of the inner sides of the six groups of conveying trolleys 22 are provided with filter screen layers, the six groups of conveying trolleys 22 circularly transport and move on the surface of the circular conveying track 21, and the water liquid can be conveniently filtered by utilizing the structural cooperation of the filter screen layers, and the filtered dirt and residues are collected in a centralized manner.
As a preferable embodiment of the present embodiment: the output end of six groups of electric push rods 25 is provided with a bearing seat, the inner side of the bearing seat is sleeved with a rotating rod, the rotating rod is fixedly connected with the clamping piece 24, and the structure cooperation of the bearing seat and the rotating rod can be utilized to make the die in a clamping state rotate or adjust the angle through the active starting of the servo motor 23.
As a preferable embodiment of the present embodiment: the extension plate is installed to the back one end of a set of closing plate 62, and the output interconnect of extension plate and second electric putter 64, conveniently drives closing plate 62 and crossbeam frame 61 whole lift through second electric putter 64, and a set of closing plate 62 is T font structure and constitutes, and three closing plate 62 of group are with seal groove 63 and insert the sealed cooperation of closed structure, and a set of 62 of usable T font structure reserves the mounting groove 33 displacement space of two sets of interval regulations.
As a preferable embodiment of the present embodiment: the middle positions of the bottoms of the three groups of sealing grooves 63 are symmetrically provided with grooves, the grooves are matched with the circulating conveying track 21, and the circulating conveying track 21 can be installed in an embedded structure by means of the grooves, so that the sealing performance of inserting and combining the three groups of sealing grooves 63 and the sealing plate 62 is guaranteed.
Example 1, as shown in fig. 1 to 6, when the molds are put into the machine body 1 to be cleaned and dried synchronously, the molds can be cleaned and dried respectively by the rotation of the four sets of the annular wiping sponge 355, during which the molds are contacted with the wiping brushes on the surfaces of the molds by the annular wiping sponge 355, the brushed dirt and residue can be brushed off and collected in the filter screen groove at the inner side of the filter tank 7 so as to recover and clean the concentrated dirt and residue, and the four sets of the brush discs 353 are arranged in the path of the rotation of the four sets of the annular wiping sponge 355, so that the annular wiping sponge 355 can be contacted with the surfaces of the brush discs 353 while rotating, the dirt and residue adhered to the surfaces of the annular wiping sponge 355 can be brushed off by the contact of the four sets of the brush discs 353, thereby ensuring the cleanness of the surfaces of the annular wiping sponge 355 and improving the post-treatment effect of the molds.
In embodiment 2, as shown in fig. 4 to 6, when the conveying trolley 22 moves on the circulating conveying track 21, the water supply of the water supply pipeline 51 and the rotation of the four sets of annular wiping sponges 355 driven by the driving motor 32 can be stopped, and at this time, the conveying trolley 22 can be used to drive the mold in a clamping state to move, so that the four sets of rotating annular wiping sponges 355 contact and rub against the mold in opposite directions, thereby cleaning and drying the surface of the mold in advance, and further increasing the working efficiency of the post-treatment of the mold.
In embodiment 3, as shown in fig. 4 to 5 and fig. 9, the electric push rod 25 is pushed to drive one group of clamping members 24 to move, so that the molds contacting with the other group of clamping members 24 are clamped and limited, at this time, the servo motor 23 is started to drive the clamping members 24 and the molds in a clamping state to rotate under the movable connection of the bearing seats and the rotating rod, so that the molds are subjected to angle adjustment, so that the molds in different shapes can be adjusted to have cleaning and brushing surfaces at proper angles with the annular scraping and brushing sponge 355, and the servo motor 23 can be continuously started to drive the molds to rotate, so that the molds can be uniformly dried by the drying system 4 and uniformly washed by the high-pressure washing system 5, the flexibility of the post-treatment device is increased, and the feeding and discharging mechanisms of the manipulator can be arranged around the rails by using the conveying rails formed by the circulating conveying rails 21 and the six groups of conveying trolleys 22, thereby further improving the automatic treatment efficacy of the device.
The working principle is as follows: when the device is used, six groups of conveying trolleys 22 on the surface of the circulating conveying track 21 are moved for circulating conveying, each post-processed mould is placed between the clamping pieces 24 in each group of conveying trolleys 22, the clamping pieces 24 are used for extruding the mould by starting the electric push rod 25, so that the mould is clamped, and then the mould in the clamped state is conveyed into the machine body 1 for cleaning and drying;
when a first group of dies enter the left half of the machine body 1, the whole position of the installation groove 33 is driven to move by starting the two groups of first electric push rods 31, so that the two groups of installation grooves 33 drive the two groups of annular scraping sponges 355 to be in contact with the two sides of the dies, at this time, water can be sprayed out from the spray heads 54 of the first washing groove 52 and the two groups of second washing grooves 53 by supplying water through a water supply pipeline 51, the surfaces of the dies and the two groups of annular scraping sponges 355 are washed, then the driving motor 32 can be started to drive the belt transmission mechanism 356, the belt transmission mechanism 356 is forced to synchronously drive the four groups of driving gears 352 to rotate, so that the four groups of driving gears 352 drive the inner toothed ring 351 to rotate annularly under the meshing structure of the driven gear 354, then the two groups of inner toothed rings 351 can be used for driving the annular scraping sponges 355 to be in contact with the surfaces of the dies to wipe the dies by using the rotation of the two groups of the inner toothed rings 351, and the dies are cleaned by matching with the washing of the water, and the other two groups of inner toothed rings 351 and the annular scraping sponges 355 idle run;
after the molds on the surface of the one set of the transport cart 22 are cleaned, the water supply of the three sets of the water supply pipes 51 and the rotation of the four sets of the annular wiping sponges 355 are stopped, then the sealing plates 62 are driven to integrally lift up under the integrated connection of the cross beam frame 61 by the starting of the second electric push rod 64, so that the three groups of sealing plates 62 are enabled to spread out the sealing structure in the sealing groove 63, the middle position and two sides in the machine body 1 are opened, at the moment, the cleaned die can enter the right half side in the machine body 1 under the movement of the conveying trolley 22, and a new mold is placed again into the left half of the machine body 1 by the movement of the conveying trolley 22, then the sealing plate 62 is clamped into the sealing groove 63 again to be closed through the lifting of the second electric push rod 64, then, the water supply of the water supply pipeline 51 and the rotation of the driving motor 32 can be restarted, at this time, a new set of mold can be washed along with the washing of the water liquid through two sets of annular scraping and brushing sponge 355, while the right half of the mold can be activated by the hot air blower 44 to direct hot air into the exhaust port 43 for ejection, part of the hot gas flows through the two groups of air duct cloth 42 and enters the air guiding groove 41, the hot gas is directly covered on the surfaces of the other two groups of annular wiping sponges 355 through the guiding of the air guiding groove 41, the surfaces of the annular wiping sponges 355 are heated, the cleaned surface of the die can be brushed for the second time, and the water stain of the die is absorbed, so that the cleaning effect of the die is improved, accelerate the drying efficiency of mould, treat that two sets of moulds wash respectively with the stoving after, continue to let plural conveying trolley 22 remove a position, let the mould after the stoving pass through conveying trolley 22 and remove the outside of organism 1 and carry out subsequent manufacturing procedure, recycle this step, alright wash and the stoving work to plural mould in step.
Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. A automatic post processing apparatus for PC component mould production line which characterized in that: the cleaning and brushing machine comprises a machine body (1) and a conveying mechanism (2), cleaning and adjusting components (3) are arranged inside the machine body (1), the cleaning and adjusting components (3) respectively comprise first electric push rods (31), driving motors (32), mounting grooves (33), U-shaped frames (34) and scraping and brushing cleaning mechanisms (35), the first electric push rods (31) are divided into two groups, the two groups of first electric push rods (31) are mounted at the middle positions of the two ends of the bottom inside the machine body (1), connecting arms are arranged at the output ends of the two groups of first electric push rods (31), the U-shaped frames (34) are mounted at the ends, far away from each other, of the two groups of U-shaped frames (34) are extended into the machine body (1) and are mounted with the mounting grooves (33), and the driving motors (32) are arranged at the middle positions inside the two groups of the mounting grooves (33);
the scraping and brushing cleaning mechanism (35) comprises an inner gear ring (351), a driving gear (352), two brush disks (353), two driven gears (354), annular scraping and brushing sponge (355) and a belt transmission mechanism (356), wherein the driving gear (352) and the two driven gears (354) are sleeved on two sides of the inner parts of the two groups of brush disks (353), the inner gear rings (351) which are meshed and matched are arranged on the outer sides of the four groups of driving gears (352) and the driven gears (354), the annular scraping and brushing sponge (355) are arranged on the outer sides of the four groups of inner gear rings (351), the four groups of brush disks (353) are arranged on the end faces, close to the annular scraping and brushing sponge (355), of two sides of the inner parts of the two groups of mounting grooves (33), the hair brush disks (353) are attached to the annular scraping and brushing sponge (355), a rotating shaft is sleeved on the inner sides of the two groups of driving gears (352) at the same end, and the rotating shaft and the belt transmission mechanism (356) are arranged at the output ends of the two groups of driving motors (32);
two sides of the bottom inside the machine body (1) are provided with filter tanks (7), one side of the top of the machine body (1) is provided with a drying system (4), the other side of the top of the machine body (1) is provided with a high-pressure flushing system (5), the drying system (4) respectively comprises air guide grooves (41), air duct cloth (42), an exhaust port (43) and an air heater (44), the air heater (44) is installed on one side of the top of the machine body (1), the bottom of the air heater (44) extends into the machine body (1) and is communicated with the exhaust port (43), two ends of the exhaust port (43) are communicated with the air duct cloth (42), one side of the tops of the two groups of installation grooves (33) is provided with the air guide grooves (41), and the air guide grooves (41) are communicated with the air duct cloth (42);
the high-pressure flushing system (5) comprises a water supply pipeline (51), a first flushing groove (52), a second flushing groove (53) and spray heads (54), the first flushing groove (52) is installed on the other side of the top of the machine body (1), the second flushing groove (53) is arranged on one side of the top of the installation groove (33), the water supply pipeline (51) is communicated with one sides of the second flushing groove (53) and the first flushing groove (52), and the spray heads (54) are uniformly arranged on the bottom of the first flushing groove (52) and one ends, close to each other, of the two groups of second flushing grooves (53).
2. The automated post-processing apparatus for a PC component mold production line of claim 1, wherein: conveying mechanism (2) are including circulating conveying track (21), conveying trolley (22), servo motor (23), holder (24) and electric putter (25) respectively, circulating conveying track (21) passes the inboard of organism (1), the top of circulating conveying track (21) is equipped with six and removes complex conveying trolley (22), six groups conveying trolley (22) inside both sides are equipped with servo motor (23) and electric putter (25) respectively, and servo motor (23) and electric putter (25) are close to one side each other and all are equipped with holder (24).
3. The automated post-processing apparatus for a PC component mold production line as recited in claim 1, wherein: the inboard of organism (1) is equipped with closed gate (6), and closed gate (6) include crossbeam frame (61), closing plate (62), seal groove (63) and second electric putter (64) respectively, seal groove (63), three groups have all been seted up to inboard intermediate position department and both sides of organism (1) the inboard of seal groove (63) is equipped with closing plate (62) of sealed adaptation, three groups the top of closing plate (62) is connected with crossbeam frame (61), second electric putter (64) are installed to the intermediate position department of organism (1) back one end, and the output and a set of closing plate (62) interconnect of second electric putter (64).
4. The automated post-processing apparatus for a PC component mold production line of claim 1, wherein: the supporting seats are arranged at four corners of the bottom of the machine body (1), filter screen grooves are arranged at the tops of the inner sides of the two groups of filter tanks (7), and drain valves and exhaust valves are arranged at the bottoms of the two groups of filter tanks (7) respectively.
5. The automated post-processing apparatus for a PC component mold production line as recited in claim 1, wherein: two sides of one end, close to each other, of each of the two groups of mounting grooves (33) are provided with grooves, four groups of annular scraping and brushing sponges (355) extend out of the grooves, two sides of the bottoms of the two groups of mounting grooves (33) are provided with blanking grooves, and the blanking grooves are respectively opposite to the vertical surfaces of the brush disc (353) and the filter tank (7).
6. The automated post-processing apparatus for a PC component mold production line of claim 1, wherein: two groups of the annular scraping and brushing sponges (355) are respectively matched with the first flushing groove (52) and the second flushing groove (53) correspondingly, the other two groups of the annular scraping and brushing sponges (355) are respectively matched with the exhaust port (43) and the air guide groove (41) correspondingly, and the three groups of the water supply pipelines (51) are composed of telescopic hoses and guide pipe structures.
7. The automated post-processing apparatus for a PC component mold production line of claim 2, wherein: and a filter screen layer is arranged at the middle position of the inner side of the six groups of the conveying trolleys (22), and the six groups of the conveying trolleys (22) circularly transport and move on the surface of the circulating conveying track (21).
8. The automated post-processing apparatus for a PC component mold production line as recited in claim 2, wherein: the output end of the six groups of electric push rods (25) is provided with a bearing seat, the inner side of the bearing seat is sleeved with a rotating rod, and the rotating rod is fixedly connected with the clamping piece (24).
9. The automated post-processing apparatus for a PC component mold production line as recited in claim 3, wherein: an extension plate is installed at one end of the back face of the sealing plate (62), the extension plate is connected with the output end of the second electric push rod (64), the sealing plate (62) is in a T-shaped structure, and the sealing plate (62) and the sealing groove (63) are in insertion fit structural sealing matching.
10. The automated post-processing apparatus for a PC component mold production line of claim 3, wherein: grooves are symmetrically formed in the middle of the bottom of the inner side of the three groups of sealing grooves (63), and the grooves are matched with the circular conveying track (21).
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| CN202210905326.3A CN115350963B (en) | 2022-07-29 | 2022-07-29 | Automatic post-processing device for PC component mold production line |
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| CN202210905326.3A CN115350963B (en) | 2022-07-29 | 2022-07-29 | Automatic post-processing device for PC component mold production line |
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| CN112605013A (en) * | 2020-11-19 | 2021-04-06 | 国家电网有限公司 | High-voltage power cable winding auxiliary device |
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| JP2003170124A (en) * | 2001-12-04 | 2003-06-17 | M Tec Kk | Method and apparatus for cleaning surface of plate-like chip |
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| CN105193237A (en) * | 2015-10-21 | 2015-12-30 | 苏州市灵通玻璃制品有限公司 | Electric cooker control panel glass cleaning device |
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| CN115350963B (en) | 2023-12-12 |
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