CN219151065U

CN219151065U - Curved plate cleaning device

Info

Publication number: CN219151065U
Application number: CN202320160234.7U
Authority: CN
Inventors: 孔庆琳; 周疑; 倪守义; 王颖慧
Original assignee: Yantai Xinhe Enterprise Food Co ltd
Current assignee: Yantai Xinhe Enterprise Food Co ltd
Priority date: 2023-02-09
Filing date: 2023-02-09
Publication date: 2023-06-09
Anticipated expiration: 2033-02-09

Abstract

A curved plate cleaning device comprises a frame, wherein a conveying channel for conveying curved plates is arranged on the frame along the length direction; the first cleaning mechanism comprises a first cleaning water tank, a first pump body, a first water outlet and a first cleaning hair roller, which are connected through a cleaning pipeline; the second cleaning mechanism comprises a second cleaning water tank, a second pump body, a second water outlet and a second cleaning hair roller which are connected through a cleaning pipeline; the high-pressure cleaning mechanism is arranged above the second cleaning water tank and comprises a high-pressure pump body and a high-pressure nozzle which are connected through a high-pressure pipeline. The curved plate cleaning device provided by the utility model is particularly suitable for curved plates with larger size and uneven bottoms, and can thoroughly clean materials remained at the bottoms of the uneven curved plates, grooves and dead angles of the curved plates.

Description

Curved plate cleaning device

Technical Field

The utility model relates to a curved plate cleaning device, and belongs to the technical field of cleaning equipment.

Background

In the process of producing fermented products, the starter culture process usually requires the use of a starter disc, which needs to be kept absolutely clean so as not to affect the cultivation of microorganisms, so that the cleaning process after the use of the starter disc is important. In the early stage, the curved plate is generally brushed manually, so that the brushing effect can be ensured, but the manual brushing strength is high, water is wasted, and environmental dust is serious. At present, automatic cleaning equipment is generally adopted to realize automatic cleaning of the curved disc, but the current automatic cleaning equipment is only suitable for cleaning the conventional curved disc, namely the bottom of the curved disc needs to be leveled and smooth. For the curved plate with larger size, in order to ensure the strength of the curved plate, stamping forming is needed, concave-convex folds are formed at the bottom of the curved plate, and the unconventional curved plate has poor cleaning effect and is easy to cause material residues. In the production process, if Qu Pan is not thoroughly scrubbed, mould is easy to breed, and the production index can be greatly influenced.

Disclosure of Invention

The utility model provides a curved plate cleaning device which is used for thoroughly cleaning a curved plate with uneven bottom.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a curved plate cleaning device, comprising: the device comprises a frame, a first cleaning mechanism, a second cleaning mechanism and a high-pressure cleaning mechanism, wherein a conveying channel for conveying the curved disc is arranged on the frame along the length direction; the first cleaning mechanism comprises a first cleaning water tank, a first pump body and a first water outlet which are connected through a cleaning pipeline, and also comprises a first cleaning hair roller connected to the conveying channel; the second cleaning mechanism comprises a second cleaning water tank, a second pump body and a second water outlet which are connected through a cleaning pipeline, and also comprises a second cleaning hair roller connected with the conveying channel; the high-pressure cleaning mechanism is arranged above the second cleaning water tank and comprises a high-pressure pump body and a high-pressure pipeline, and the high-pressure pipeline is provided with a high-pressure nozzle.

Preferably, the first cleaning hair roller at least comprises a first hair roller and a second hair roller which are sequentially arranged along the advancing direction of the curved plate.

Preferably, the two hair rollers comprise a hair roller A and a hair roller B which are arranged up and down oppositely, wherein the hair roller A is used for cleaning the disk surface of the curved disk, and the hair roller B is used for cleaning the back surface of the curved disk.

Preferably, the hair roller B can reciprocate in a direction approaching to or separating from the hair roller A, so that the distance between the hair roller B and the hair roller A is adjusted to adapt to curved plates of different specifications.

Preferably, the second cleaning hair roller at least comprises three hair rollers and four hair rollers which are sequentially arranged along the advancing direction of the curved plate.

As a preferable scheme, the four hair rollers comprise a hair roller C and a hair roller D which are arranged up and down oppositely, wherein the hair roller C is used for cleaning the disk surface of the curved disk, and the hair roller D is used for cleaning the back surface of Qu Pan.

Preferably, the hair roller D can reciprocate in a direction approaching to or separating from the hair roller C, so as to adjust the distance between the hair roller C and the hair roller D, and adapt to curved plates of different specifications.

Preferably, the high-pressure nozzle includes a plurality of upper nozzles that spray toward the back surface of the curved disc, and lower nozzles that spray toward the disc surface of the curved disc.

Preferably, the upper nozzle and/or the lower nozzle is/are provided with a first fan-shaped spray head, and the spray angle of the first fan-shaped spray head is set between 60 and 120 degrees.

As a preferable scheme, the high-pressure nozzle further comprises edge nozzles, wherein the edge nozzles are respectively arranged on two sides of the upper nozzle and/or the lower nozzle, the edge nozzles are provided with second fan-shaped spray heads, and the spray angle of the second fan-shaped spray heads is arranged between 30 and 40 degrees.

The curved plate cleaning device provided by the utility model has the following beneficial effects: the curved disc cleaning device provided by the utility model is particularly suitable for curved discs with larger sizes and uneven bottoms, the cleaning nozzles of the first cleaning mechanism and the second cleaning mechanism are matched with the cleaning hair roller to clean and primarily clean materials remained at the bottoms of the uneven curved discs, and then the curved discs, grooves and dead angles of the curved discs can be thoroughly cleaned through the high-pressure nozzles in the high-pressure cleaning mechanism, the specially-set upper nozzles, the specially-set lower nozzles and the specially-set edge nozzles.

Drawings

FIG. 1 is a schematic view of the overall structure of a disc washing apparatus of the present utility model;

FIG. 2 is a top view of the curved plate cleaning device of the present utility model;

FIG. 3 is a schematic view of the structure of the first and second washing tanks according to the present utility model;

FIG. 4 is a schematic view of the first cleaning mechanism and the second cleaning mechanism according to the present utility model;

FIG. 5 is a schematic view of the structure of the frame of the present utility model;

FIG. 6 is a schematic view of the high pressure cleaning mechanism of the present utility model;

fig. 7 is a schematic view showing a partial structure of the high-pressure cleaning mechanism in the present utility model.

In the figure, 1, a rack; 2. a conveying channel; 3. a first cleaning water tank; 4. a first pump body; 5. cleaning a pipeline; 6. a rough roller; 7. a second rough roller; 71. a rough roller A; 72. a rough roller B; 8. a second cleaning water tank; 9. a second pump body; 10. three rough rolls; 11. four hair rollers; 111. a rough roller C; 112. a hair roller D; 12. a high pressure line; 13. an upper nozzle; 14. a lower nozzle; 15. a first edge nozzle; 16. a second edge nozzle; 17. a curved disc; 18. a first pressure roller; 19. and a second pressure roller.

Detailed Description

Other advantages and advantages of the present utility model will become readily apparent to those skilled in the art from the following detailed description, wherein it is shown and described only a part, but not all, of the practice of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In order to facilitate understanding of the utility model by those skilled in the art, a specific embodiment of the utility model is described below with reference to the accompanying drawings.

As shown in fig. 1 and 2, the present embodiment discloses a curved plate cleaning device, which includes a frame 1, and a first cleaning mechanism, a second cleaning mechanism and a high-pressure cleaning mechanism sequentially connected to the frame 1. Qu Pan 17 the first washing mechanism is used for carrying out preliminary washing, the residual materials at the bottom of the Qu Pan tray 17 are cleaned, the second washing mechanism is used for further cleaning the residual materials, and finally the high-pressure washing mechanism is used for thoroughly washing the bottom of the tray 17 and dead corners of the tray 17.

Referring to fig. 5, in this embodiment, a conveying channel 2 for conveying a curved disc 17 is provided along a length direction of a frame 1, the conveying channel 2 includes a plurality of conveying rollers disposed in parallel along a width direction of the frame 1, the conveying rollers are rotatably connected to two sides of the frame 1, and the conveying rollers are cooperatively combined into the conveying channel 2. It should be noted that, the motion of each conveying roller is realized by driving a driving roller therein by a driving device, and the driving roller and a driven roller are connected by a gear and a chain (not shown in the figure), and the structure belongs to a relatively conventional prior art, and the structure is not described herein.

Specifically, referring to fig. 3, 4 and 5, the first cleaning mechanism includes a first cleaning water tank 3 connected to the frame 1, a first pump body 4, and a first water outlet, where the first cleaning water tank 3 is used for containing cleaning liquid, the first pump body 4 is used for pumping the cleaning liquid, the cleaning liquid in the first cleaning water tank 3 is pumped out through the first pump body 4, and the cleaning liquid is sprayed to the curved plate 17 through the first water outlet. The first water outlets are arranged in two groups and are respectively arranged at the upper and lower positions and the lower positions of the curved plate, and can be arranged as a plurality of spray heads communicated with the cleaning pipeline, and in other embodiments, can be arranged as a water outlet pipe connected with the cleaning pipeline, and the water outlet pipe is provided with a plurality of water outlet holes.

The first cleaning mechanism further comprises a first cleaning hair roller which is rotatably connected to the frame 1, the first water outlet and the first cleaning hair roller are sequentially arranged along the advancing direction of the curved plate 17, the first cleaning hair roller further comprises a first hair roller 6 and a second hair roller 7 which are arranged between the conveying rollers, and the first hair roller 6 and the second hair roller 7 are sequentially arranged along the advancing direction of the curved plate 17. It will be appreciated that the first cleaning roller is not limited to the one 6 and two 7 roller arrangement, but that further sets of rollers may be provided depending on the cleaning requirements, see the arrangement of fig. 2 and 5 herein. The first fur roller 6 and the conveying roller are approximately flush in height, the second fur roller 7 comprises a fur roller B72 and a fur roller A71 which are arranged in an up-down opposite mode, the fur roller A71 and the conveying roller are approximately flush in height, and the fur roller B72 is arranged above the fur roller A71. When the curved plate 17 is cleaned, the curved plate 17 is buckled on the conveying channel 2, namely, the surface of the curved plate 17 faces downwards, the conveying roller is started, firstly, the back surface and the bottom surface of the curved plate are washed by a first water outlet, then part of residual materials in the surface of the curved plate 17 are swept by a wool roller 6, the surface of the curved plate 17 is rinsed, and then the surface and the back surface of the curved plate 17 are respectively cleaned by a wool roller A71 and a wool roller B72 through a two-way wool roller 7, so that the residual materials are further removed.

In a preferred embodiment, the first cleaning mechanism further comprises a first pressure roller 18 disposed above the one hair roller 6, the first pressure roller 18 and the one hair roller 6 are disposed in a vertically opposite manner, the distance between the first pressure roller 18 and the one hair roller 6 is matched with the overall height of Qu Pan 17, and when the curved plate 17 passes through the one hair roller 6, the bottom of the curved plate 17 can be close to the one hair roller 6 as much as possible through the first pressure roller 18, so as to enhance the cleaning effect.

Because the residual materials of the starter culture have lighter density and float on the upper layer of the first cleaning water tank 3, the first pump body 4 pumps the cleaning liquid from the bottom of the first cleaning water tank 3 and circulates the cleaning liquid to the starter culture 17 for rinsing. The purpose of the circulation cleaning here is that the daily number of the curved plate 17 is large, and if the cleaning liquid in the first cleaning tank 3 is directly drained, a large amount of water is wasted, so that the recovery circulation cleaning is designed. The water is slowly turbid in the process of cyclic brushing, and a second cleaning mechanism is needed for further cleaning.

The first cleaning mechanism and the second cleaning mechanism are disposed in order along the traveling direction of the curved plate 17. The second cleaning mechanism comprises a second cleaning water tank 8, a second pump body 9 and a second water outlet, wherein the second cleaning water tank 8, the second pump body 9 and the second water outlet are connected with the frame 1 through a cleaning pipeline 5, the second cleaning water tank 8 is used for containing cleaning liquid, the second pump body 9 is used for pumping the cleaning liquid, the second pump body 9 pumps the cleaning liquid in the second cleaning water tank 8 out, the second water outlet is used for spraying the cleaning liquid to the curved disc 17, the setting and water outlet modes of the second water outlet are consistent with those of the first water outlet, and redundant description is omitted.

The second cleaning mechanism further comprises a second cleaning hair roller rotatably connected to the frame 1, the second cleaning hair roller further comprises three hair rollers 10 and four hair rollers 11, the three hair rollers 10 and the four hair rollers 11 are sequentially arranged along the advancing direction of the curved disc 17. It will be appreciated that the second cleaning roller is not limited to the three 10 and four 11 roller arrangements, but that further sets of rollers may be provided depending on the cleaning requirements, see the arrangements of figures 2 and 5 herein. The three fur rollers 10 and the conveying rollers are approximately flush in height, the four fur rollers 11 comprise a fur roller D112 and a fur roller C111 which are arranged vertically opposite to each other, the fur roller C111 and the conveying rollers are approximately flush in height, and the fur roller D112 is arranged above the fur roller C111. When the curved disc 17 passes through the second cleaning mechanism, the back and the bottom of the curved disc are firstly washed by the second water outlet, then the disc surface of the curved disc 17 is cleaned by the three hair rollers 10, and then the disc surface and the back of the curved disc 17 are further cleaned by the four hair rollers 11 and the hair roller C111 and the hair roller D112 respectively. It is to be understood that the second cleaning mechanism also includes a second pressure roller 19 disposed above the three hair rollers 10, and the second pressure roller 19 and the first pressure roller 18 are disposed in the same manner, which will not be described herein.

In this embodiment, the cleaning of the residual material of the curved plate 17 can be assisted by providing a plurality of cleaning fur rollers in the first cleaning mechanism and the second cleaning mechanism, and even if the bottom of the curved plate is uneven, cleaning can be performed in place. In a preferred embodiment, in order to enable the two-way and four-way

grooved rolls

7 and 11 to adapt to the curved plates 17 with different specifications, the curved plates 17 are prevented from being squeezed and jammed during the conveying process, and in this embodiment, the distances between the grooved rolls A71 and B72 and between the grooved rolls C111 and D112 are adjustable. Specifically, the two ends of the hair roller B72 are respectively connected to the frame 1 through bearing blocks, the corresponding frame 1 is provided with bar-shaped holes matched with the bearing blocks, the bearing blocks are slidably connected to the frame 1 through the bar-shaped holes, and can reciprocate in the vertical direction relative to the bar-shaped holes, so that the distance between the hair roller B72 and the hair roller a71 is adjusted, and after adjustment, the positions of the bearing blocks and the bar-shaped holes are limited by bolts. The two ends of the hair roller D112 are also connected to the frame 1 through bearing blocks respectively, correspondingly, the frame 1 is provided with strip-shaped holes matched with the bearing blocks, the bearing blocks are connected to the frame 1 through the strip-shaped holes in a sliding mode, and the hair roller D112 and the hair roller C111 can reciprocate vertically relative to the strip-shaped holes, so that the distance between the hair roller D112 and the hair roller C111 is adjusted.

Referring to fig. 2, 6 and 7, a high-pressure cleaning mechanism is provided above the second cleaning water tank 8, and the high-pressure cleaning mechanism is provided with a separate clean water supply line. The high-pressure cleaning mechanism comprises a high-pressure pump body and a high-pressure pipeline 12, wherein the high-pressure pipeline 12 is arranged above the second cleaning water tank and is provided with a high-pressure nozzle. Under the action of the high-pressure pump body, high-pressure cleaning water can be supplied to the high-pressure nozzle, the high-pressure pump body can adopt the high-pressure cleaning pump, the highest pressure can reach 7Mpa, hard material residues adhered on the curved plate 17 can be washed out through the high-pressure and high-flow cleaning water, and the residual materials which are not cleaned in the first cleaning mechanism and the second cleaning mechanism and dead angles of the curved plate 17 are thoroughly cleaned. In this embodiment, the high-pressure nozzles are connected by the high-pressure pipeline 12, and the high-pressure nozzles further comprise a plurality of upper nozzles 13 and lower nozzles 14, wherein the upper nozzles 13 spray towards the back surface of the curved disc 17, and the lower nozzles 14 spray towards the disc surface of the curved disc 17. Since the back of the curved plate 17 is generally clean and no material adheres to it, the number of upper nozzles 13 is 4-6. In this embodiment the upper nozzle 13 is provided with a first fan jet, i.e. with a fan-shaped spray angle, which is preferably set between 60 and 120. The lower nozzles 14 should be provided in a relatively large number, typically 9-12, because of the relatively large amount of material remaining in the disk surface of the curved disk 17, and the lower nozzles 14 should also be provided with a first fan-shaped spray head, i.e. with a fan-shaped spray angle, which is preferably set between 60-120 deg., and the lower nozzles 14 should be as close to the disk surface of the curved disk 17 as possible in order to ensure a sufficient cleaning pressure. The grooves on the edge of the curved disc 17 are usually dead angles of the first cleaning roller and the second cleaning roller, the width of the grooves is narrower, usually 15-20mm, and in order to ensure that the grooves on the edge of the curved disc 17 can be cleaned, preferably, the high-pressure nozzle further comprises edge nozzles, the edge nozzles comprise a first edge nozzle 15 and a second edge nozzle 16, the first edge nozzle 15 is arranged in two groups and is respectively arranged on two sides of the upper nozzle 13, and the second edge nozzle 16 is also arranged in two groups and is respectively arranged on two sides of the lower nozzle 14. The first edge nozzle 15 and the second edge nozzle 16 are provided with a second fan-shaped spray head, the spray angle of which is set between 30-40 °, and the first edge nozzle 15 and the second edge nozzle 16 are used for flushing grooves at the edge of the curved disc 17.

The curved plate cleaning device provided by the utility model is particularly suitable for curved plates with larger size and uneven bottoms, and the material left at the bottoms of the uneven curved plates 17 can be primarily cleaned and cleaned by matching the water outlets of the first cleaning mechanism and the second cleaning mechanism with the cleaning hair roller, so that the curved plates 17, grooves and dead angles of the curved plates 17 can be thoroughly cleaned by high-pressure nozzles in the high-pressure cleaning mechanism.

While the utility model has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the utility model and are intended to be within the scope of the utility model as claimed. The embodiments of the present utility model described above do not limit the scope of the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included in the scope of the present utility model as set forth in the appended claims.

Claims

1. A curved plate cleaning device, characterized by comprising:

the frame is provided with a conveying channel for conveying the curved disc along the length direction;

the first cleaning mechanism comprises a first cleaning water tank, a first pump body and a first water outlet which are connected through a cleaning pipeline, and also comprises a first cleaning hair roller connected to the conveying channel;

the second cleaning mechanism comprises a second cleaning water tank, a second pump body and a second water outlet which are connected through a cleaning pipeline, and also comprises a second cleaning hair roller connected with the conveying channel;

the high-pressure cleaning mechanism is arranged above the second cleaning water tank and comprises a high-pressure pump body and a high-pressure pipeline, and the high-pressure pipeline is provided with a high-pressure nozzle.

2. The flexure disc cleaning device of claim 1 wherein the first cleaning hair roller comprises at least one hair roller and two hair rollers arranged in sequence along the direction of flexure disc travel.

3. The flexure disc cleaning device of claim 2 wherein the two rollers include a roller a and a roller B disposed opposite one another from top to bottom, the roller a being used to clean the surface of the flexure disc and the roller B being used to clean the back of the flexure disc.

4. A curved plate cleaning apparatus according to claim 3, wherein said fur roller B is capable of reciprocating in a direction approaching or moving away from the fur roller a for gap adjustment of the fur roller B and the fur roller a.

5. The flexure disc cleaning device of claim 1 wherein the second cleaning hair roller comprises at least three hair rollers and four hair rollers arranged in sequence along the direction of flexure disc travel.

6. The flexure disc cleaning device of claim 5 wherein the four bristle rolls include bristle roll C and bristle roll D disposed opposite one another up and down, the bristle roll C being used to clean the disc face of the flexure disc and the bristle roll D being used to clean the back face of Qu Pan.

7. The curve cleaning apparatus according to claim 6, wherein the fur roller D is capable of reciprocating in a direction approaching or separating from the fur roller C for gap adjustment of the fur roller C and the fur roller D.

8. The disc cleaning apparatus of claim 1, wherein the high pressure nozzle comprises a plurality of upper nozzles that spray toward the back of the disc and lower nozzles that spray toward the disc face of the disc.

9. The curved plate cleaning device according to claim 8, wherein said upper nozzle and/or lower nozzle is provided with a first fan nozzle, and wherein the angle of the first fan nozzle is set between 60-120 °.

10. The curved plate cleaning device according to claim 8, wherein said high pressure nozzle further comprises edge nozzles, said edge nozzles being provided on both sides of the upper nozzle and/or the lower nozzle, respectively, said edge nozzles being provided with a second fan-shaped spray head, said second fan-shaped spray head having a spray angle between 30 ° and 40 °.