CN115341319A

CN115341319A - Equipment of jacquard machine subassembly

Info

Publication number: CN115341319A
Application number: CN202211007672.6A
Authority: CN
Inventors: 范元均; 汪建宏
Original assignee: Wenzhou Yufeng Intelligent Equipment Technology Co ltd
Current assignee: Wenzhou Yufeng Intelligent Equipment Technology Co ltd
Priority date: 2022-08-22
Filing date: 2022-08-22
Publication date: 2022-11-15
Anticipated expiration: 2042-08-22
Also published as: CN115341319B

Abstract

The invention provides an assembly device of a jacquard machine assembly, which belongs to the technical field of jacquard machines and comprises a case, an annular guide rail arranged on the case, a plurality of assembly carrying seats arranged on the annular guide rail and a guide rail driving device, wherein the edge of the annular guide rail is provided with a bottom plate loading station, a clamping plate loading station, a reset key spring loading station, a reset key installation station, a first moving iron loading station, a second moving iron loading station, a moving iron spring loading station, a moving iron installation station, an electromagnet loading station, a pulley body loading station, a cover plate loading station and a component stacking station; according to the invention, corresponding material loading work stations are specially designed for various irregular parts in the jacquard component, so that the parts are quickly aligned, the material loading efficiency is improved, meanwhile, the annular guide rail is linked and matched with work stations with different functions, the automatic and quick batch assembly of the jacquard component is realized, the assembly efficiency is high, and the quality of finished products is stable.

Description

Assembling equipment for jacquard machine assembly

Technical Field

The invention relates to the technical field of jacquard machines, in particular to assembling equipment for a jacquard machine assembly.

Background

In the textile field, fabrics are usually woven from warp and weft threads. On a weaving machine, the warp is divided into an upper layer and a lower layer in an alternating way to form an opening through which the weft passes, after the weft is introduced into the opening, the two layers of warp are alternately positioned up and down according to a fabric organization method to form a new warp opening, and the process is repeated, so that the weaving process of the fabric is completed. The warp yarn opening is formed by an opening device of a jacquard machine.

The opening device comprises a large number of jacquard components, so that how to rapidly produce the jacquard components in batches is a problem to be solved urgently, various parts are assembled into the jacquard components by manually matching simple equipment in the prior art, the manual assembly is low in assembly efficiency, low in finished product qualification rate and unstable in quality of finished products, and meanwhile, the consistency of the products cannot be guaranteed.

Disclosure of Invention

The object of the present invention is to overcome the drawbacks and drawbacks of the prior art and to provide an assembly device for jacquard machine components.

The technical scheme adopted by the invention is as follows: an assembly device of jacquard machine components comprises a case, an annular guide rail arranged on the case, a plurality of component carrying seats arranged on the annular guide rail and a guide rail driving device, wherein a bottom plate feeding station, a clamping plate feeding station, a reset key spring feeding station, a reset key installation station, a first moving iron feeding station, a second moving iron feeding station, a moving iron spring feeding station, a moving iron installation station, an electromagnet feeding station, a pulley body feeding station, a cover plate feeding station and a stacked component station are arranged at the edge of the annular guide rail; the guide rail driving device drives the annular guide rail to drive the component carrying seat to circularly pass through each work station; the assembly carrying seat comprises a first limiting part, a second limiting part, a third limiting part and a fourth limiting part, wherein the first limiting part is used for limiting and assembling a reset key and a reset key spring; the bottom plate feeding work station is used for feeding the bottom plate to the fourth limiting part; the clamping plate feeding work station is used for feeding the clamping plate to the fourth limiting part; the reset key feeding work station is used for feeding the reset key to the first limiting part; the reset key spring feeding work station is used for feeding the reset key spring to the first limiting part and assembling the reset key spring with the reset key; the reset key installation work station is used for installing the reset key and the reset key spring which are assembled in the first limiting part on a clamping plate or a bottom plate of the fourth limiting part; the first moving iron feeding station is used for feeding the first moving iron to the second limiting part; the second moving iron feeding work station is used for feeding the second moving iron to the third limiting part; the moving iron spring feeding work station is used for feeding the first moving iron spring to the second limiting part to be assembled with the first moving iron and feeding the second moving iron spring to the third limiting part to be assembled with the second moving iron; the moving iron mounting work station is used for mounting the first moving iron and the first moving iron spring which are assembled in the second limiting part onto a clamping plate or a bottom plate of the fourth limiting part and mounting the second moving iron and the second moving iron spring which are assembled in the third limiting part onto the clamping plate or the bottom plate of the fourth limiting part; the electromagnet feeding work station is used for mounting the electromagnet on a clamping plate or a bottom plate of the fourth limiting part; the pulley body feeding work station is used for mounting the pulley body on a clamping plate or a bottom plate of the fourth limiting part; the cover plate feeding station is used for mounting the cover plate on the clamping plate assembly of the fourth limiting part; the stacking assembly station is used for sequentially grabbing and stacking the cover plate, the plurality of clamping plate assemblies and the bottom plate assembly in the jacquard assembly according to the assembly sequence of the cover plate, the plurality of clamping plate assemblies and the bottom plate assembly to form a jacquard assembly; and the screw locking work station is used for locking and connecting screws and bolts of the stacked jacquard machine components.

The invention has the following beneficial effects:

1. according to the invention, a reasonable feeding mode and corresponding feeding stations are specially designed for various irregular parts in the jacquard machine assembly, the corresponding parts are quickly aligned mainly through different distribution mechanisms, the parts can be directly grabbed and installed to designated positions in the assembly carrier seat by a manipulator, the feeding efficiency is improved, meanwhile, the jacquard machine assembly is automatically and quickly assembled in batches by the linkage of the annular guide rails and the stations with different functions, the assembling efficiency is high, and the quality of finished products is stable.

2. According to the jacquard machine component, the reset key and the reset key spring and the moving iron spring which need to be assembled respectively are arranged in the jacquard machine component, if the manipulator is directly arranged on the clamping plate or the bottom plate, the reset key and the moving iron which are arranged in advance cannot be limited, so that the corresponding spring is difficult to install, and the clamping plate or the bottom plate can be damaged in the process of compression installation of the spring, so that the reset key and the reset key spring as well as the moving iron and the moving iron spring are assembled in advance respectively through the corresponding loading work station, and then the parts assembled through the corresponding installation work station are grabbed and installed in the clamping plate or the bottom plate, so that the damage probability of the parts in the installation process is reduced, the product qualification rate is ensured, and the production efficiency is improved.

3. According to the invention, the assembly stacking work station and the screw locking work station are arranged, after the cover plate, the plurality of clamping plate assemblies and the bottom plate assembly are sequentially grabbed and stacked to form the jacquard assembly, the jacquard assembly is directly locked and fixed through the screw locking work station, the whole process is automatically operated, the damage of parts caused by manual screw locking is avoided, and the consistency of products can be ensured.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is within the scope of the present invention for those skilled in the art to obtain other drawings based on the drawings without inventive exercise.

FIG. 1 is a first schematic view of a portion of an assembly apparatus of the present invention; FIG. 2 is a second schematic view of a portion of the assembly apparatus of the present invention; FIG. 3 is a third schematic view of a portion of the assembly apparatus of the present invention; FIG. 4 is a fourth schematic view of a portion of the assembly apparatus of the present invention; FIG. 5 is a schematic view of a portion of an assembly apparatus of the present invention; FIG. 6 is a partial schematic view of the endless track of the present invention; FIG. 7 is a schematic view of a component carrier of the present invention; FIG. 8 is an exploded view of a jacquard assembly according to the present invention; FIG. 9 is a schematic view of a cleat assembly of the present invention; FIG. 10 is a schematic view of a finished product oiling station of the present invention; FIG. 11 is a partial schematic view of a finished product oiling station of the present invention; FIG. 12 is a first schematic view of a first floor loading station of the present invention; FIG. 13 is a second schematic view of a base plate loading station of the present invention; FIG. 14 is an enlarged view taken at A in FIG. 13; FIG. 15 is a schematic view of a portion of the finished product oiling mechanism of the present invention;

FIG. 16 is a schematic view of a base plate and splint oiling station of the present invention; FIG. 17 is a schematic view of a reset key loading station of the present invention; FIG. 18 is a schematic view of a reset key material separating mechanism of the present invention; FIG. 19 is a schematic view of a reset key spring loading station of the present invention; FIG. 20 is a partial schematic view of a reset key spring loading station of the present invention; FIG. 21 is a schematic view of a portion of a first moving iron loading station according to the present invention; FIG. 22 is a partial schematic view of a second moving iron work station of the present invention; FIG. 23 is a schematic view of a first moving iron installation station of the present invention; FIG. 24 is a partial schematic view of a lamination assembly station of the present invention; fig. 25 is a schematic view of a second pulley body feeding mechanism in the present invention; FIG. 26 is a schematic view of a pulley body turning mechanism according to the present invention; FIG. 27 is a partial schematic view of a screw locking station of the present invention; FIG. 28 is a schematic view of a boat carrier of the present invention; fig. 29 to 33 are schematic views illustrating a method of oiling a finished product according to the present invention.

Detailed Description

To make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.

It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are used for distinguishing two entities with the same name but different names or different parameters, and it should be noted that "first" and "second" are merely for convenience of description and should not be construed as limitations of the embodiments of the present invention, and they are not described in any more detail in the following embodiments.

The terms of direction and position of the present invention, such as "up", "down", "front", "back", "left", "right", "inside", "outside", "top", "bottom", "side", etc., refer to the direction and position of the attached drawings. Accordingly, the use of directional and positional terms is intended to illustrate and understand the present invention and is not intended to limit the scope of the present invention.

As shown in fig. 1 to 33, an embodiment of the present invention is:

the utility model provides an assembly equipment of jacquard machine subassembly, the jacquard machine subassembly is including the apron a1, a plurality of splint subassembly a2 and the bottom plate subassembly a3 that stack gradually and connect, splint subassembly a2 is including splint a21 and install electro-magnet a4, two moving iron a5, two moving iron springs a6, reset key a7, reset key spring a8 and pulley body a9 on the splint, bottom plate subassembly a2 is the same with splint subassembly a3 structure, only replaces splint a21 with bottom plate a31, for the convenience of description, will two moving iron a5 sets up to first moving iron a51 and second moving iron a52, moving iron spring a6 sets up to first moving iron spring and second moving iron spring.

The pulley body comprises a pulley support a91, a vertical hook and a quick connector, two pulleys a92 are installed in the pulley support, the vertical hook comprises a harness cord a93 and vertical hook pieces a94 arranged at two ends of the harness cord, the quick connector comprises a harness cord, a through hole pin a95 sleeved on the harness cord, a fixing pin a96 and a quick connector a97 arranged at two ends of the harness cord, a sliding block a98 is installed on the quick connector, the harness cord in the vertical hook is installed between the pulley support and one pulley, and the harness cord in the quick connector is installed between the pulley support and the other pulley; the pulley body has multiple specifications, other structures of the pulley body with different specifications are the same, and only the length of the harness cord connected with the quick connector is different.

The assembling equipment comprises a case 1, an annular guide rail 2 arranged on the case 1, a plurality of component carrying seats 3 arranged on the annular guide rail 2 and a guide rail driving device, wherein a bottom plate feeding work station 4, a clamping plate feeding work station 5, a reset key feeding work station 6, a reset key spring feeding work station 7, a reset key mounting work station 8, a first moving iron feeding work station 9, a second moving iron feeding work station 10, a moving iron spring feeding work station 11, a moving iron mounting work station 12, an electromagnet feeding work station 13, a pulley body feeding work station 14, a cover plate feeding work station 15 and a stacking component work station 16 are arranged at the edge of the annular guide rail 2, and a screw locking work station 17 and a control system are further arranged on the case 1;

the guide rail driving device drives the annular guide rail 2 to drive the component carrying seat 3 to circularly pass through each work station; the structure of the circular guide rail 2 is various, in this embodiment, the circular guide rail 2 includes a rail bracket 201, a chain guide rail assembly 202, chain wheels 203 and chains 204 disposed at two ends of the chain guide rail assembly 202, the guide rail driving device is connected to the chain wheels 203, the chain guide rail assembly 202 includes two chain guide rails 205 disposed on the rail bracket 201 at a certain interval and parallel to each other, a mounting groove for mounting the chains is disposed on the chain guide rails 205, chain wheel mounting plates 206 are disposed at two ends of the rail bracket 201, the chain guide rail assembly 202 is disposed between the two chain wheel mounting plates 206, a plurality of carriage moving tables 207 are connected to the chains 203 in the mounting groove, and the assembly carriage 3 is rotatably connected to the carriage moving tables 207; each of the carrier moving stations 207 is provided with a rotating bearing seat, and in this embodiment, each of the component carriers 3 is connected to the rotating bearing seats of the two carrier moving stations 207, so as to improve the stability of the component carriers during the moving process and facilitate the turning thereof.

The two sprocket mounting plates 206 are respectively provided with an inner annular fixed seat 208 and an outer annular fixed seat 209, two inner track rods 210 are arranged between the two inner annular fixed seats 208, two outer track rods 211 are arranged between the two outer annular fixed seats 209, the track support 201 is provided with a plurality of track rod fixed seats 212 for fixing the inner track rods 210 and the outer track rods 211, and the bottom of the carrier moving table 207 is provided with a plurality of sliding wheels matched with the inner track rods 210 and the outer track rods 211; in this embodiment, the bottom of the carriage moving stage is symmetrically provided with four sliding wheels, and the inner rail rod 210 and the outer rail rod 211 are matched with each other, so that the carriage moving stage 207 can be supported to move along with the chain 204, and the stability during the lifting movement is improved.

A carrier positioning assembly is arranged between the two parallel chain guide rails 205, and comprises a plurality of fixed air cylinders 213 which are sequentially opposite in orientation and are installed on the rail bracket 201 in a staggered manner, and a first fixed rod 214 and a second fixed rod which are parallel to each other, wherein the first fixed rod 214 and the second fixed rod are both provided with a first connecting piece 215 connected with the carrier moving table 207 and a second connecting piece 216 connected with the fixed air cylinders 213; fixed cylinders in the load seat positioning assembly limit the load seat moving tables on two sides, so that the load seat moving tables move along with the chains all the time, and the chains cannot be pulled to derail.

This equipment uses annular guide rail as the center, with each worker station and the linkage of annular guide rail, can assemble in step along with annular guide rail's operation, and the overall noise is little, and the motion process is convenient for control and accuracy are high, realizes production automation, promotes production efficiency, guarantees the stability of production procedure and the uniformity of product, does benefit to mass production, has reduced the manufacturing cost of enterprise.

The assembly carrying seat 3 comprises a first limiting part 301 for limiting and assembling a reset key and a reset key spring, a second limiting part 302 for limiting and assembling a first moving iron and a first moving iron spring, a third limiting part 303 for limiting and assembling a second moving iron and a second moving iron spring, and a fourth limiting part 304 for limiting and assembling a clamping plate assembly and a bottom plate assembly; the assembly carrier seat 3 comprises a carrier base plate 305, the carrier base plate 305 is connected with a plurality of lugs by bolts, the first limiting part 301, the second limiting part 302 and the third limiting part 303 are respectively limiting grooves arranged on different lugs, the fourth limiting part 304 comprises a plurality of supporting lugs 307 and a plurality of clamping lugs 308 which are arranged on the carrier base plate 305, a spring ejecting block structure is arranged on the clamping lugs 307, the clamping force is improved, the clamped objects are guaranteed not to shake in the moving process, the specific structure can be that a clamping channel and a clamping limiting hole which is perpendicular to the clamping channel and penetrates through the clamping lugs are arranged in the clamping lugs 307, a clamping ejecting block is arranged in the clamping channel, a through groove is arranged in the middle of the clamping ejecting block, a fixing pin and a spring are arranged in the through groove, the fixing pin is positioned in the clamping limiting hole, the spring is used for providing elastic support for the clamping ejecting block to enable the clamping ejecting block to move in the clamping channel, and a guide surface is arranged on the clamping ejecting block; the spring makes the centre gripping kicking block keep the state of pushing against the centre gripping thing, and the spigot surface is arc surface and/or inclined plane, and the manipulator is convenient for put into the centre gripping thing, and reduces the damage to the centre gripping thing when putting into and taking out.

The component carrier 3 further comprises a plurality of arc-shaped protrusions 306 arranged on the carrier base plate 305, and arc-shaped recesses are arranged on the arc-shaped protrusions 306. The length of the harness cord connected with the quick connector in the pulley bodies with different specifications is different, so that the positions of the quick connector on the component carrier seat are different, a plurality of third convex blocks are arranged to adapt to the pulley bodies with different specifications, and the arc-shaped recess is matched with the cylindrical shape of the quick connector, so that the quick connector can be centered relatively.

The assembly carrier seat 3 is used as a reference point of the whole jacquard assembly assembling equipment and can be matched with a plurality of work stations to realize the assembling of the jacquard assembly, the jacquard assembly comprises a reset key and a reset key spring and a moving iron spring which are required to be assembled respectively, if a manipulator is directly arranged on a clamping plate or a bottom plate and cannot limit the reset key and the moving iron which are arranged in advance, the corresponding spring is difficult to install, and the clamping plate or the bottom plate can be damaged in the process of compression installation of the spring, so that the first limiting part 301, the second limiting part 302 and the third limiting part 303 are arranged to be used for assembling the reset key and the reset key spring, the moving iron and the moving iron spring in advance in the states of the clamping plate assembly and the bottom plate assembly, the time for alignment of the manipulator in the installation can be reduced, the assembling efficiency is improved, then the manipulator is grabbed and arranged in the bottom plate or the clamping plate of the fourth limiting part 304, the damage to parts in the installation process is reduced, and the product qualification rate is ensured.

Every spacing portion all is provided with the confession and corresponds the manipulator and stretch into the clearance groove of placing and snatching the stopper, guarantees not to harm the stopper and very big promotion production efficiency and qualification rate when manipulator is placed and is snatched, reduces enterprise manufacturing cost.

According to the invention, a reasonable feeding mode and corresponding feeding stations are specially designed for various irregular parts in the jacquard machine assembly, corresponding parts are quickly aligned mainly through different distribution mechanisms, the parts can be directly grabbed and installed to designated positions in the assembly carrier seat by a manipulator, the feeding efficiency is improved, and meanwhile, the jacquard machine assembly is automatically and quickly assembled in batches by the linkage of the annular guide rail and the stations with different functions.

The bottom plate feeding work station 4 is used for feeding the bottom plate to the fourth limiting part 304; the clamping plate feeding station 5 is used for feeding clamping plates to the fourth limiting part 304; the reset key feeding work station 6 is used for feeding the reset key to the first limiting part 301; the reset key spring loading station 7 is used for loading the reset key spring to the first limiting part 301 and assembling the reset key spring with the reset key; the reset key installation work station 8 is used for installing the reset key and the reset key spring assembled in the first limiting part 301 onto a clamping plate or a bottom plate of the fourth limiting part 304; the first moving iron feeding station 9 is used for feeding the first moving iron to the second limiting part 302; the second moving iron feeding station 10 is used for feeding a second moving iron to the third limiting part 303; the moving iron spring loading work station 11 is used for loading a first moving iron spring to the second limiting portion 302 to be assembled with the first moving iron and loading a second moving iron spring to the third limiting portion 303 to be assembled with the second moving iron; the moving iron mounting station 12 is configured to mount the first moving iron and the first moving iron spring assembled in the second limiting portion to the clamp plate or the bottom plate of the fourth limiting portion 304, and to mount the second moving iron and the second moving iron spring assembled in the third limiting portion 303 to the clamp plate or the bottom plate of the fourth limiting portion 304; the electromagnet feeding station 13 is configured to mount an electromagnet on a clamping plate or a bottom plate of the fourth limiting portion 304; the pulley body loading station 14 is configured to mount the pulley body on a clamping plate or a bottom plate of the fourth limiting portion 304; the cover plate feeding station 15 is used for installing a cover plate on the clamping plate assembly of the fourth limiting portion 304; the assembly stacking station 16 is used for sequentially grabbing and stacking the cover plate, the plurality of clamping plate assemblies and the bottom plate assembly in the jacquard assembly to form the jacquard assembly; the screw locking work station 17 is used for performing screw and bolt locking connection on the stacked jacquard components; after the cover plate, the clamping plate assemblies and the bottom plate assembly are sequentially grabbed and stacked into the jacquard machine assembly, the jacquard machine assembly is directly locked and fixed through the screw locking work station, the whole automatic operation is realized, the damage to parts caused by manual screw locking is avoided, and the consistency of products can be ensured.

The assembling equipment further comprises a bottom plate and clamp plate oiling station 18, wherein the bottom plate and clamp plate oiling station 18 is used for oiling the cylindrical surface of the hinged column; the base plate and clamp plate oiling station 18 is positioned in front of the moving iron installation station 12; the base plate and splint oiling station 18 comprises at least one base plate and splint oiling detection device 1801 connected with a control system; the bottom plate and clamping plate oiling detection device 1801 is used for detecting whether the cylindrical surface of the hinged column a10 is oiled or not, and CCD detection is adopted, wherein the oiled cylindrical surface of the hinged column a10 needs to be covered.

The base plate and clamping plate oiling station 18 comprises a base plate oiling support 181, a base plate oiling slide rail 182 arranged on the base plate oiling support 181, a base plate oiling slide block 183 matched with the base plate oiling slide rail 182, and a base plate oiling gun 184 arranged on the base plate oiling slide block 183.

The assembly equipment also comprises a finished product oiling station 19, wherein the finished product oiling station 19 is used for oiling the tooth surface of a vertical hook of a pulley body in the jacquard component; the finished product oiling station 19 comprises an oiling transition clamp 191, a finished product oiling manipulator 192, a finished product oiling mechanism 193 and a finished product oiling detection mechanism 194;

the finished product oiling mechanism 193 comprises a finished product oiling clamp 1931, an oiling energizing assembly 1932, an oiling dispensing valve assembly 1933 and an oiling clamping hand assembly 1934;

the finished product oiling clamp 1931 is used for limiting the jacquard components to keep the jacquard components still in the oiling process; finished product fat liquoring anchor clamps 1931 include anchor clamps base 1901, be provided with the spacing post of first spacing post 1902, second 1903 and the spacing post 1904 of third on the anchor clamps base 1901.

The oiling electrifying assembly 1932 is used for electrifying the electromagnet in the jacquard assembly to generate suction force on the movable irons on two sides; valve module 1933 is glued for two and the symmetry sets up in finished product oiling anchor clamps 1931 both sides, and it is including some base 19331, the dispensing valve 19332 and the drive assembly 19333 that glues on the base 19331 are glued in the setting, it is provided with slide rail and slider structure to glue between base 19331 and the dispensing valve 19332 to glue in the point, the drive assembly 19333 drive dispensing valve 19332 that glues in the point moves on the slide rail, dispensing valve 19332 including with the jacquard machine subassembly in the same fat liquoring mouth 19334 of pulley body quantity.

The oiling clamping hand assembly 1934 is used for clamping each vertical hook in the jacquard assembly and is matched with the oiling dispensing valve assembly 1933 to move according to a certain track to oil the tooth surface of each vertical hook; the fat liquoring tong subassembly 1934 is including setting up tong slide 1905 on anchor clamps base 1901, the tong slide 1906 with tong slide 1905 adaptation and the fat liquoring tong drive assembly 1907 that the drive tong slide moved on the tong slide, be provided with the fat liquoring driving piece 1909 of two fat liquoring cylinder tong 1908 and drive fat liquoring cylinder tong 1908 removal on the tong slide 1906, two fat liquoring cylinder tong 1908 are located jacquard machine subassembly both sides and are arranged in and carry out the centre gripping to the vertical hook in the pulley body, tong slide 1906 is located jacquard machine subassembly below, fat liquoring cylinder tong 1908 is including the tong portion 1910 that can carry out difference centre gripping to all vertical hooks.

The finished product oiling detection mechanism 194 comprises a finished product oiling clamp, an oiling electrifying assembly, an oiling clamping hand assembly, an oiling detection light source and a finished product oiling detection device 1941 connected with a control system, wherein the oiling electrifying assembly is used for electrifying a jacquard machine assembly on the finished product oiling clamp, so that electromagnets in the finished product oiling clamp attract moving irons on two sides, and then the oiling clamping hand assembly is used for clamping and separating each vertical hook from the moving irons so as to enable the finished product oiling detection device 1941 to detect whether the tooth surface of each vertical hook is oiled or not.

In this embodiment, the moving iron spring loading station 11 includes a first moving iron spring loading station and a second moving iron spring loading station; the moving iron installation work station 12 comprises a first moving iron installation work station and a second moving iron installation work station;

the device comprises a base plate feeding station 4, a clamping plate feeding station 5, a reset key feeding station 6, a reset key spring feeding station 7, a reset key installation station 8, a base plate and clamping plate oiling station 18, a first moving iron feeding station 9, a first moving iron spring feeding station 111, a first moving iron installation station 121, a second moving iron feeding station 10, a second moving iron spring feeding station 112, a second moving iron installation station 122, an electromagnet feeding station 13, a pulley body feeding station 14, a cover plate feeding station 15 and a stacking assembly station 16 which are sequentially installed on the edge of an annular guide rail 2, a screw locking station 17 is arranged beside the stacking assembly station 16, and a finished product oiling station 19 is arranged beside the screw locking station 17. Fig. 1 to 5 are connected in sequence, which is an overall diagram of the assembly equipment in this embodiment (where the ring rail is not shown), and each work station is arranged at the edge of the ring rail 2 by adopting this sequence, and two moving iron installation work stations and two moving iron spring loading work stations are provided, so that it is ensured that the assembly carrier 3 does not stay in any work station for the time of the process in the assembly process, thereby affecting the overall assembly efficiency and improving the smoothness of assembly.

The assembly equipment further comprises a plurality of assembly detection devices 20 connected with a control system and arranged in front of the assembly stacking work station 16, wherein the assembly detection devices 20 are used for detecting whether all parts in the clamping plate assembly and the bottom plate assembly on the assembly carrier seat 3 are complete or not and whether the installation positions are correct or not, and three CCD visual detection devices and corresponding detection light sources are arranged in the embodiment.

The bottom plate feeding work station 4 comprises a bottom plate feeding frame 41, a bottom plate storage bin mechanism 42, a bottom plate turnover mechanism 43 and a bottom plate clamping hand mechanism 44; the bottom plate clamping hand mechanism 44 is arranged on the bottom plate turnover mechanism 43, a sliding block and sliding rail structure is arranged between the bottom plate turnover mechanism 43 and the bottom plate feeding frame 41, the bottom plate stock bin mechanism 42 is arranged at the upper part of the bottom plate feeding frame 41 and used for feeding the bottom plate downwards onto the bottom plate clamping hand mechanism 44, and the bottom plate turnover mechanism 43 is used for mounting the bottom plate on the fourth limiting part 304 of the component carrier 3 after the bottom plate clamping hand mechanism 44 on the bottom plate turnover mechanism is turned over for 180 degrees;

specifically, the bottom plate feeding frame 41 is provided with a bottom plate slide rail 45; the bottom plate turnover mechanism 43 comprises a bottom plate bracket 431, a bottom plate turnover rod 432 rotatably arranged on the bottom plate bracket 431, a first bottom plate driving assembly for driving the bottom plate turnover rod 432 to rotate, a bottom plate sliding block arranged at the back of the bottom plate bracket 431 and matched with the bottom plate sliding rail 45, and a second bottom plate driving assembly for driving the bottom plate sliding block to move, wherein the bottom plate turnover rod 432 can move up and down along with the bottom plate bracket 431; the bottom plate gripper mechanism 44 is disposed on the bottom plate turning rod 432, and the bottom plate gripper mechanism 44 can have a material taking state located below the bottom plate stock bin mechanism 42 and facing the bottom plate stock bin mechanism 42 and a material charging state located above the component carrier 3 and facing the component carrier 3 along with the lifting and rotating of the bottom plate turning rod 432.

The bottom plate clamping hand mechanism 44 comprises a plurality of bottom plate clamping hand assemblies 441 arranged on the bottom plate turning rod 432, and each bottom plate clamping hand assembly 441 comprises a bottom plate clamping hand cylinder and a bottom plate clamping block; the bottom plate bin mechanism 42 comprises a bottom plate discharge hole 421 arranged at the upper part of the bottom plate feeding frame 41, a bottom plate striker plate assembly 46 used for stacking and neatly placing the bottom plates, and a bottom plate material supporting mechanism 47 arranged below the bottom plate discharge hole 421, wherein the bottom plate striker plate assembly 46 comprises a plurality of bottom plate striker plates 461 to form a bottom plate bin adaptive to the shape and the size of the bottom plates; the bottom plate supporting mechanism 47 comprises a plurality of bottom plate supporting components 471 which are arranged in a staggered manner with the bottom plate clamping hand components 441, and each bottom plate supporting component 471 comprises a supporting slide rail 4711 arranged on the bottom plate feeding frame 41, a supporting slide block 4712 matched with the supporting slide rail 4711, a supporting partition plate 4713 arranged on the supporting slide block 4712 and a third bottom plate driving component 4714 for driving the supporting partition plate 4713 to move;

the bottom plate material supporting mechanism 47 supports stacked bottom plates, part of the bottom plates are located below the bottom plate material outlet 421, when the bottom plate clamping hand mechanisms 44 take materials, each bottom plate clamping hand assembly 441 grabs one bottom plate and supports the bottom plate above, at the moment, the material supporting separation plates 4713 in each bottom plate material supporting assembly 471 withdraw from the bottom plates, then the bottom plate clamping hand assemblies 441 move downwards to be staggered by the distance of one bottom plate, each bottom plate material supporting assembly 471 supports the stacked bottom plates again, and the structure adopting the turnover material loading can be matched with a manipulator to directly load materials from the upper part of the bottom plate material storage bin mechanism 42, so that the material loading efficiency is improved.

The structure of the clamping plate feeding work station 5 is basically the same as that of the bottom plate feeding work station 4, and a clamping plate bin mechanism replaces the bottom plate bin mechanism 42 in the clamping plate feeding work station 5;

the structure of the cover plate feeding station 15 is the same as that of the base plate feeding station 4.

The reset key feeding station 6, the first moving iron feeding station 9, the second moving iron feeding station 10 and the electromagnet feeding station 13 are all vibration disc material-arranging bodies, and then are fed to a material distributing mechanism by a direct vibration conveying track for alignment, and then are grabbed and installed to corresponding positions of the component carrier seat through a manipulator; wherein, the vibration disk and the straight vibration conveying track are all structures commonly used in the field and are not detailed; the material distributing mechanism in different material loading stations converts the state of the parts which are arranged correspondingly from the vibrating disk into the state of the parts which are arranged in the jacquard machine assembly, and the parts generally have the structures of dislocation, overturn and the like.

Specifically, the reset key loading station 6 comprises a reset key vibrating tray 61, a reset key direct-vibrating conveying track 62, a reset key distributing mechanism 63 and a reset key manipulator 64; one end of the reset key direct-vibration conveying track 62 is connected with the reset key vibration plate 61, the other end of the reset key direct-vibration conveying track is connected with the reset key material distribution mechanism 63, the reset key vibration plate 61 is in a whole body and is conveyed to the reset key material distribution mechanism 63 through the reset key direct-vibration conveying track 62, the reset key material distribution mechanism 63 is used for staggering the reset keys one by one to a position where the reset key manipulator 64 can grab, and the reset key manipulator 64 is used for grabbing the reset keys in the reset key material distribution mechanism and placing the reset keys on the first limiting part 301 of the assembly carrier seat;

the reset key direct vibration conveying track 62 is provided with a reset key full material detection device 65 connected with the control system, a material full stop photoelectric switch is adopted, and the reset key loading work station 6 further comprises a reset key detection device 66 connected with the control system.

Reset key feed mechanism includes reset key base 631, be provided with reset key spout 632 in the reset key base 631, be provided with reset key slider 633 in the reset key spout 632, be provided with reset key spacing groove 634 on the reset key slider 633, the lateral wall of reset key spout 634 be provided with reset key spacing groove 634 directly shakes the reset key feed inlet 635 that carries track 62 to communicate with the reset key, be provided with reset key apron 636 on the reset key base 631, reset key base 631 one side is provided with and is used for driving reset key slider 633 at the reset key drive assembly 637 that moves in reset key spout 634.

The reset key manipulator 64 comprises a reset key base 641 capable of moving vertically and horizontally and a reset key gripper 642 arranged on the reset key base 641;

the vertical and lateral shifting function of the reset key base 641 can adopt a slide block and slide rail structure, preferably driven by an air cylinder, and the reset key clamp is clamped by a clamp block matched with the reset key and driven by the air cylinder.

The first moving iron feeding work station 9 comprises a first moving iron vibrating disc 91, a first moving iron distribution mechanism 92 and a first moving iron manipulator 93, the first moving iron distribution mechanism 92 comprises a moving iron distribution support 921, a rotary driving piece 922 arranged on the moving iron distribution support 921 and a moving iron overturning block 923 connected with the rotary driving piece 922, the rotary driving piece 922 drives the moving iron overturning block 923 to rotate, and a moving iron limiting groove 924 is arranged on the moving iron overturning block 923;

the first moving-iron manipulator 93 comprises a moving-iron manipulator base 931 capable of moving vertically and horizontally and a moving-iron gripper 932 arranged on the moving-iron manipulator base 931;

the structure of the second moving iron feeding station 10 is substantially the same as that of the first moving iron feeding station 9, and the second moving iron feeding station includes a second moving iron vibrating disk 101, a second moving iron distributing mechanism 102 and a second moving iron manipulator 103, wherein the second moving iron distributed by the second moving iron vibrating disk 101 is inverted at two ends with respect to the first moving iron distributed by the first moving iron vibrating disk 91, a moving iron limiting groove in the second moving iron distributing mechanism 102 is inverted at two ends with respect to a moving iron limiting groove in the first moving iron distributing mechanism 92, and the second moving iron manipulator 103 includes a moving iron manipulator base capable of moving vertically and horizontally, a rotation driving assembly 1031 arranged on the moving iron manipulator base, and a moving iron clamping hand connected with the rotation driving assembly 1031.

The electromagnet feeding work station 13 comprises an electromagnet distributing mechanism and an electromagnet manipulator; the electromagnet distributing mechanism comprises an electromagnet distributing base, wherein an electromagnet limiting groove communicated with an electromagnet is formed in the electromagnet distributing base and is arranged in an electromagnet feeding work station, the electromagnet mechanical arm comprises an electromagnet base capable of vertically moving and transversely moving, an electromagnet rotary driving assembly arranged on the electromagnet base and an electromagnet magnetic suction block arranged on the electromagnet rotary driving assembly, the electromagnet magnetic suction block firstly sucks the electromagnet in the electromagnet limiting groove, the electromagnet rotary driving assembly rotates to enable the electromagnet to be aligned through the electromagnet rotary driving assembly, namely, the electromagnet distributing mechanism accords with a state of being installed in a clamping plate or a bottom plate, and then the electromagnet base moves to enable the electromagnet to be installed in the clamping plate or the bottom plate.

Reset key spring material loading work station 7 and moving iron spring material loading work station 11 all include spring vibration dish 71, spring directly shake delivery track 72, spring feed mechanism 73 and spring manipulator 74, spring feed mechanism 73 is used for moving the reset key spring one by one to the position that supplies spring manipulator 74 to snatch, spring manipulator 74 is arranged in snatching the spring that moves among spring feed mechanism 73 and carries seat 3 corresponding position and with corresponding part assembly.

Specifically, the spring distributing mechanism 73 includes a spring distributing base 731, a spring distributing slide rail 732 disposed on the spring distributing base 731, a spring distributing slide 733 adapted to the spring distributing slide rail 732, a spring driving assembly for driving the spring distributing slide 733 to move on the spring distributing slide rail 732, and a spring clamping hand 734 moving synchronously with the spring distributing slide 733; the spring clamp 734 includes two spring clamp blocks 7341, a spring clamp cylinder 7342 for driving the two spring clamp blocks 7341 to clamp the return key spring, and a spring clamp limit block 7343; the spring robot 74 includes a spring base 741 capable of moving vertically and horizontally and a spring clamping hand 742 disposed on the spring base 741, the spring clamping hand 742 includes two spring clamping blocks 7421 and a pressing component for pressing and installing the corresponding spring into the component carrier 3, and the pressing component includes a pressing block 7422 disposed between the two spring clamping blocks 7421 and a spring driving component 7423 for driving the pressing block to move.

The reset key installation work station 8 and the moving iron installation work station 12 both comprise an installation base 81 capable of moving vertically and horizontally and an installation clamping hand 82 arranged on the installation base 81, and the installation clamping hand 82 comprises a clamping block 821 matched with a clamped part and an extrusion assembly 822 for installing the clamped part into a corresponding position on a bottom plate or a clamping plate.

Specifically, the pressing assembly in the reset key installation station 8 includes a reset key pressing block matched with the installed reset key and the reset key spring in shape, and a reset key installation driving assembly for driving the reset key pressing block to move.

Adjacent pulley bodies in the jacquard assembly are arranged in a turnover staggered manner, and the turnover staggered manner is as follows: the pulley body in one clamping plate component a2 is installed in the forward direction, and the pulley body in the adjacent clamping plate component or the pulley body in the bottom plate component needs to be installed after being turned over for 180 degrees, which is mainly reflected in that the positions of the quick connector quick connectors a97 in the pulley body are different, and fig. 8 and 9 can be referred; the pulley body feeding work station 14 comprises a first pulley body feeding mechanism 141 and a second pulley body feeding mechanism 142, and two pulley body feeding mechanisms are adopted, so that the problem that the assembly efficiency is influenced due to too long stay of the assembly carrier seat 3 when the pulley body is assembled and too much difference between the assembly time of the assembly carrier seat and the assembly time of other work stations can be avoided; the first pulley body feeding mechanism 141 and the second pulley body feeding mechanism 142 each include a pulley body bin 1401, a pulley body grabbing module 1402 and a pulley body transfer carrier 1403, and the second pulley body feeding mechanism 142 further includes a pulley body turning mechanism 1404; the pulley body grabbing module 1402 is used for grabbing a pulley body in a pulley body bin 1401 and installing the pulley body in a pulley body transfer carrier 1403, grabbing a pulley body in the pulley body transfer carrier 1403 and installing the pulley body in an assembly carrier seat 3 and grabbing the pulley body in the pulley body transfer carrier 1403 and installing the pulley body in a pulley body turning mechanism 1404; the module adopts the translation module commonly used in the automation equipment, set up the cylinder centre gripping hand that can snatch the liftable that the pulley body removed and sideslip on the translation module, pulley body material loading work station 14 still has a structure can be including pulley body feed bin 1401, pulley body snatch module 1402 and two pulley body transfer carriers 1403, one of them pulley body transfer carrier 1403 top sets up pulley body tilting mechanism 1404, and set up the mechanism that can translate in this pulley body transfer carrier 1403 bottom, like cylinder cooperation slider and slide rail.

The pulley body transfer vehicle 1403 is used for limiting the pulley body, and the pulley body grabbing module 1402 can stretch into the pulley body for installation or take out of the pulley body.

The pulley body bin 1401 comprises a bin support frame 143 and a plurality of pulley body carrying discs 144, wherein the pulley body carrying discs 144 are carrying discs provided with a plurality of limiting pulley bodies inside and can be matched with a manipulator to place and grab the pulley bodies therein; the first area 1431 for stacking and storing the pulley body carrying disc with the pulley body, the second area 1432 for the pulley body grabbing module to grab the pulley body, the third area 1433 for stacking and storing the pulley body carrying disc with the emptying and the carrying disc moving assembly arranged at the bottom of each area are sequentially arranged on the bin supporting frame 143.

The carrier moving assembly comprises a belt wheel assembly 145, moving slide bars 146 and carrier seats 147, the moving slide bars 146 and the carrier seats 147 are arranged on two sides of the belt wheel assembly 145, the belt wheel assembly comprises a plurality of belt wheels, belt bodies and belt wheel motors tensioned on the belt wheels, two sides of the carrier seats 148 are connected with the moving slide bars 147, the carrier seats 148 are provided with clamping structures connected with the belt bodies, each clamping structure comprises a groove 1481 arranged on the lower side of the carrier seat 148, a first wedge 1482 and a second wedge 1483 arranged in the groove 1481, the first wedge 1482 and the second wedge 1483 are provided with inclined surfaces 1484 abutted against each other, the first wedge 1482 and the carrier seats 148 are connected through bolts, one side of the second wedge 1483 is provided with a clamping surface 1485, the clamping surface 1481 is matched with the side wall of the groove 1481 and used for clamping the belt bodies, the clamping surface 1485 is provided with anti-skid grains, the carrier seats 148 are provided with carrier hooks 1486 for dragging the carrier discs to move, and the carrier hooks 1486 are hinged with the carrier seats 148.

The first area 1431 and the third area 1433 are both provided with a tray stacking rack 149, a tray channel is provided at the lower part of the tray stacking rack 149, the direction of the tray channel is the same as the moving direction of the tray moving component, tray clamping components 1491 are provided at both sides of the tray stacking rack 149, and a tray lifting component is provided at the bottom of the tray stacking rack; the carrying disc clamping assembly comprises four groups of clamping cylinders and clamping claws; the carrier disc stacking rack 149 comprises four vertically arranged limiting plates 1492, an opening is formed in each limiting plate, a clamping cylinder and clamping claws are arranged in the opening, the carrier disc lifting assembly lifts up to support the stacked pulley body carrier discs, then the four groups of clamping cylinders drive the clamping claws to support the stacked pulley body carrier discs simultaneously, and then the carrier disc lifting assembly falls back, so that the lowest pulley body carrier disc can be dragged to move by the tray hook.

The pulley body turning mechanism 1404 is used for clamping the pulley body to turn 180 degrees and then mounting the pulley body on a clamping plate or a bottom plate of the fourth limiting portion 304.

The pulley body turning mechanism 1404 comprises a pulley body support 1405, a pulley body slide rail 1406 arranged on the pulley body support 1405, a pulley body slide seat 1407 matched with the pulley body slide rail 1406, a pulley body turning rod 1408 rotatably arranged on the pulley body slide seat 1407, a pulley body clamping mechanism 1409 arranged on the pulley body turning rod 1408, a first pulley body driving component for driving the pulley body slide seat 1407 to move and a second pulley body driving component for driving the pulley body turning rod to rotate.

The stack assembly station 16 includes a stack assembly support 161, a stack assembly lifting module 162 disposed on the stack assembly support 161, and a stack assembly gripper mechanism 163 disposed on the stack assembly lifting module 162, wherein the stack assembly gripper mechanism 163 is used for clamping and stacking the stack assembly into a jacquard assembly according to the sequence of the cover plate and clamp plate assembly, the plurality of clamp plate assemblies, and the bottom plate assembly.

The stack assembly clamping hand mechanism 163 comprises a stack assembly clamping hand bracket 164, and a stack assembly clamping hand assembly 165, a quick joint clamping hand assembly 166, a stack assembly limiting rod 167 and a stack assembly aligning assembly 168 are arranged on the stack assembly clamping hand bracket 164.

The stack assembly gripper assembly 165 comprises a stack assembly clamping block and a first stack assembly driving part for driving the stack assembly clamping block; the quick connector gripper assembly 166 includes a quick connector block and a second stack assembly drive that drives the quick connector block; the stack alignment assembly 168 includes a stack alignment block 1681 and a third stack driving member for driving the stack alignment block 1681, and the stack alignment block 1681 is provided with two pressing portions respectively abutting against quick connectors at two sides of the pulley body, so as to align the pulley body in the jacquard assembly.

The screw locking work station 17 comprises a screw locking conveying manipulator 171, a screw machine discharging machine 172, a screw locking manipulator 173, a bolt vibrating disc 174, a bolt direct vibration conveying track 175 and a bolt installing and overturning mechanism 176;

the screw locking manipulator 173 grips screws in the screw discharging machine 172 and moves to the position above the bolt mounting and overturning mechanism 176, and the screw locking and transporting manipulator 171 is used for gripping and moving the assembled jacquard components to the position between the bolt mounting and overturning mechanism 176 and the screw locking manipulator 173 for screw and bolt locking connection.

Specifically, the screw locking manipulator 173 includes a screw locking base 1731 capable of moving vertically and horizontally, a screw clamping hand assembly 1732 and a screw locking assembly 1733 disposed on the screw locking base 1731; the screw clamping hand assembly 1732 grips the screws of the screw discharging machine 172 and moves to the position above the bolt mounting and turning mechanism 176, and the screw locking assembly 1733 comprises a screw locking driving member and a screwdriver head.

The bolt-mounting turnover mechanism 176 comprises a bolt-mounting bracket 1761, a bolt-mounting slide rail 1762 arranged on the bolt-mounting bracket 1761, a bolt-mounting slide seat 1763 adapted to the bolt-mounting slide rail 1762, a bolt bit 1764 fixed on the bolt-mounting slide seat 1763 and a bolt turnover assembly 1765 linked with the bolt direct vibration conveying track 175;

bolt upset subassembly 1765 is including setting up the gyration cylinder 1702 of bolt upset piece 1701 and drive bolt upset piece 1701 on dress bolt support 1761, gyration cylinder 1702 is located dress bolt slide rail 1762's top, bolt upset piece 1701 is provided with the confession bolt dress through-hole that bolt lot 1764 passed, the bolt dress through-hole is including the bolt portion that is used for placing the bolt.

The finished product conveying device further comprises a finished product conveying work station 21, wherein the finished product conveying work station comprises a conveying belt and a conveying motor for driving the conveying belt.

In the present embodiment, as for the driving element and the driving assembly, for example, an air cylinder gripper is generally used for driving the gripper, as for the linear moving device, a structure that an air cylinder drives a sliding block to move on a sliding rail or a translation and lifting module is generally used, as for the rotary driving element, a rotary air cylinder or a motor may be used, and as for the arrangement of the driving element and the transmission structure, a combination may be selected according to actual situations, which is well known to those skilled in the art.

In this embodiment, the jacquard assembly is composed of a cover plate, seven clamping plate assemblies and a bottom plate assembly, and the process of assembling the jacquard assembly by using the device is as follows:

s1, operating an annular guide rail 2, and installing a clamping plate on a fourth limiting part 304 of the assembly carrier seat 3 by the clamping plate loading station 5;

s2, the assembly carrier seat 3 moves to a reset key loading station 6 along with the annular guide rail 2, and the reset key loading station 6 installs a reset key on the first limiting part 301;

s3, the assembly carrier seat 3 moves to a reset key spring loading work station 7 along with the annular guide rail 2, and the reset key spring loading work station 7 installs a reset key spring into the first limiting part 301 to be assembled with a reset key;

s4, the assembly carrier seat 3 moves to a reset key installation work station 8 along with the annular guide rail 2, and the reset key installation work station 8 grabs and installs the assembled reset key and the reset key spring into the clamping plate of the fourth limiting part 304;

s5, moving the assembly carrier seat 3 to a bottom plate and clamping plate oiling station 18 along with the annular guide rail 2, oiling the cylindrical surfaces of two hinged columns in the clamping plate by the bottom plate and clamping plate oiling station 18, and detecting whether the coating oil quantity of the cylindrical surface is qualified by a bottom plate and clamping plate oiling detection device 1801;

s6, the component carrier seat 3 moves to a first moving iron feeding work station 9 along with the annular guide rail 2, and the first moving iron feeding work station 9 installs a moving iron in the second limiting part 302;

s7, the component carrier seat 3 moves to the first moving-iron spring loading work station 111 along with the annular guide rail 2, and the first moving-iron spring loading work station 111 installs a moving-iron spring into the second limiting part 302 to be assembled with the moving iron;

s8, the component carrier seat 3 moves to a first moving iron installation work station 121 along with the annular guide rail 2, and the first moving iron installation work station 121 grabs and installs the assembled moving iron and moving iron spring into a clamping plate of the fourth limiting part 304;

s9, the assembly carrier seat 3 moves along with the annular guide rail 2 and sequentially passes through the second moving iron feeding station 10, the second moving iron spring feeding station 112 and the second moving iron mounting station 122, the moving iron and the moving iron spring are assembled in the third limiting part 303, and then the assembled moving iron and the assembled moving iron spring are grabbed and mounted into a clamping plate of the fourth limiting part 304 by the second moving iron mounting station 122;

s10, moving the assembly carrier 3 to an electromagnet feeding work station 13 along with the annular guide rail 2, and installing an electromagnet on a clamping plate of the fourth limiting part 304 by the electromagnet feeding work station 13;

s11, the assembly carrier 3 moves to the first pulley body feeding mechanism 141 along with the annular guide rail 2, and the first pulley body feeding mechanism 141 mounts a pulley body onto the clamping plate of the fourth limiting portion 304 to assemble a clamping plate assembly;

s12, the assembly carrier seat 3 moves to an assembly detection device 20 along with the annular guide rail 2, and the assembly detection device 20 detects whether all parts in the clamping plate assembly are complete and whether the position is correct;

s13, the assembly carrier seat 3 moves to a cover plate loading station 15 along with the annular guide rail 2, and the cover plate loading station 15 installs a cover plate on the clamping plate assembly of the fourth limiting part 304;

s14, the component carrier seat 3 moves to the component stacking station 16 along with the annular guide rail 2, and the component stacking station 16 grabs, lifts and moves the clamping plate component of the fourth limiting part 304 out of the component carrier seat 3;

s15, repeating the processes of S1-S12 by seven component carrying seats 3 behind the component carrying seat 3, wherein the seventh component carrying seat 3 replaces a clamping plate loading station with a bottom plate loading station 4 for loading; meanwhile, two adjacent component carrier seats 3 are provided with a pulley body on a first pulley body feeding mechanism 141, and a pulley body on a second pulley body feeding mechanism 142, and then the overlapping component station 16 sequentially grabs a stacked cover plate, seven clamping plate components and a bottom plate component to assemble a jacquard component;

s16, the lock screw carrying mechanical arm 171 enables the jacquard machine assembly to be grabbed and moved to a position between the bolt installing and turning mechanism 176 and the lock screw mechanical arm 173 in the lock screw station 17, and the lock screw carrying mechanical arm 171 enables the jacquard machine assembly to move to enable a plurality of positions to be in screw and bolt locking connection;

s17, grabbing and moving the jacquard components to an oiling transition clamp 191 of the finished product oiling station 19 by the lock screw conveying manipulator 171, moving the jacquard components grabbed and moved to the finished product oiling mechanism 193 by the finished product oiling manipulator 192 on the oiling transition clamp 191 to oil the tooth surface of each vertical hook, grabbing and lifting the jacquard components after oiling by the finished product oiling manipulator 192, moving the jacquard components to the finished product oiling detection mechanism 194 to detect whether the tooth surface oiling of each vertical hook is qualified or not, and finally grabbing the qualified jacquard components by the finished product oiling manipulator 192 and placing the qualified jacquard components on a conveying belt of the finished product conveying station 21.

As shown in fig. 29 to 33, in the method of oiling the finished product in this embodiment, wherein fig. 29 is a schematic diagram of the clamping plate assembly in the assembled jacquard assembly in the normal state, since the tooth surface of the hook b1 needs to be oiled, the tooth surface of the hook b1 is located at the head and is clamped with the moving iron, and therefore the tooth surface at the inner side of the assembled hook b1 is not oiled, the oiling is performed at Y1, and the oil is applied to the tooth surface at the inner side of the hook b1 by clamping the hook b1 by the oiling clamping hand assembly 1934, specifically:

t1, energizing the electromagnet by an oiling energizing assembly 1932, clamping each hook b1 by an oiling clamping assembly 1934,

t2, as shown in the figure 30, the oiling hand clamping component 1934 clamps the hook b1 and slightly pushes the hook in the direction of the electromagnet, and the electrified electromagnet can attract the moving irons on the two sides;

t3, as shown in fig. 31, the oil coating gripper assembly 1934 grips the hook b1 and moves a certain distance in the opposite direction, and meanwhile, as shown in fig. 32, the oil coating dispensing valve assembly 1933 is matched with the oil coating gripper assembly 1934 to coat oil along the track from Y1 to Y2;

and T4, as shown in fig. 33, an oiling clamping hand assembly 1934 clamps the hook b1 to move towards the electromagnet and pull out slightly, then moves back and forth for multiple times at the Y1 position, evenly coats oil on the tooth surface at the inner side of the hook b1, finally pushes the hook b1 to be clamped with the moving iron, and finishes electrifying the electromagnet.

The steps of T1 and T2 are also performed during detection in the finished product oiling detection mechanism 194, and then the oiling gripper assembly 1934 grips the hook b1 and moves a certain distance in the opposite direction, detects whether the oiling of the tooth surface of the hook b1 is qualified, and pulls out the moving distance to detect whether the oiling of the tooth surface inside the hook b1 is qualified.

While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims

1. The assembling equipment of the jacquard machine assembly comprises a cover plate, a plurality of clamping plate assemblies and a bottom plate assembly which are sequentially connected in a stacking manner, wherein each clamping plate assembly comprises a clamping plate, an electromagnet, two movable irons, two movable iron springs, a reset key spring and a pulley body, the electromagnet, the two movable irons, the two movable iron springs, the reset key spring and the pulley body are arranged on the clamping plate, the bottom plate assembly and the clamping plate assembly are identical in structure, the clamping plate is replaced by the bottom plate, the two movable irons are set as a first movable iron and a second movable iron, and the movable iron springs are set as a first movable iron spring and a second movable iron spring;

the device is characterized by comprising a case (1), an annular guide rail (2) arranged on the case (1), a plurality of component carrying seats (3) arranged on the annular guide rail (2) and a guide rail driving device, wherein a bottom plate feeding work station (4), a clamping plate feeding work station (5), a reset key feeding work station (6), a reset key spring feeding work station (7), a reset key installation work station (8), a first moving iron feeding work station (9), a second moving iron feeding work station (10), a moving iron spring feeding work station (11), a moving iron installation work station (12), an electromagnet feeding work station (13), a pulley body feeding work station (14), a cover plate feeding work station (15) and a component stacking work station (16) are arranged at the edge of the annular guide rail (2), and a screw locking work station (17) and a control system are further arranged on the case (1);

the guide rail driving device drives the annular guide rail (2) to be used for driving the component carrying seat (3) to circularly pass through each work station;

the assembly loading seat (3) comprises a first limiting part (301) for limiting and assembling a reset key and a reset key spring, a second limiting part (302) for limiting and assembling a first moving iron and a first moving iron spring, a third limiting part (303) for limiting and assembling a second moving iron and a second moving iron spring and a fourth limiting part (304) for limiting and assembling a clamping plate assembly and a bottom plate assembly;

the bottom plate feeding station (4), the bottom plate feeding station (4) is used for feeding the bottom plate to the fourth limiting part (304);

the clamping plate feeding station (5), the clamping plate feeding station (5) is used for feeding the clamping plate to the fourth limiting part (304);

the reset key loading work station (6), wherein the reset key loading work station (6) is used for loading the reset key to the first limiting part (301);

the reset key spring loading work station (7) is used for loading the reset key spring to the first limiting part (301) and assembling the reset key spring with the reset key;

the reset key installation work station (8), the reset key installation work station (8) is used for installing the reset key and the reset key spring which are assembled in the first limiting part (301) onto a clamping plate or a bottom plate of the fourth limiting part (304);

the first moving iron feeding station (9), wherein the first moving iron feeding station (9) is used for feeding the first moving iron to the second limiting part (302);

the second moving iron feeding station (10), wherein the second moving iron feeding station (10) is used for feeding the second moving iron to the third limiting part (303);

the moving iron spring loading work station (11), wherein the moving iron spring loading work station (11) is used for loading a first moving iron spring to the second limiting part (302) to be assembled with the first moving iron and loading a second moving iron spring to the third limiting part (303) to be assembled with the second moving iron;

the moving iron mounting station (12) is used for mounting the first moving iron and the first moving iron spring which are assembled in the second limiting part onto a clamping plate or a bottom plate of the fourth limiting part (304) and mounting the second moving iron and the second moving iron spring which are assembled in the third limiting part (303) onto the clamping plate or the bottom plate of the fourth limiting part (304);

the electromagnet feeding station (13), wherein the electromagnet feeding station (13) is used for mounting the electromagnet on a clamping plate or a bottom plate of the fourth limiting part (304);

the pulley body feeding station (14), the pulley body feeding station (14) is used for installing the pulley body on a clamping plate or a bottom plate of the fourth limiting part (304);

a cover plate loading station (15), wherein the cover plate loading station (15) is used for installing a cover plate on the clamping plate component of the fourth limiting part (304);

the stacking assembly station (16) is used for sequentially grabbing and stacking the cover plate, the plurality of clamping plate assemblies and the bottom plate assembly in the jacquard assembly according to the assembly sequence of the cover plate, the plurality of clamping plate assemblies and the bottom plate assembly in the jacquard assembly to form the jacquard assembly;

and the screw locking work station (17) is used for performing screw and bolt locking connection on the stacked jacquard components.

2. The jacquard machine assembly equipment according to claim 1, wherein the clamping plates and the bottom plate are provided with hinging columns (a 10) for hinging the first movable iron (a 51) and the second movable iron (a 52), the assembly equipment further comprises a bottom plate and clamping plate oiling station (18), the bottom plate and clamping plate oiling station (18) is used for oiling the cylindrical surfaces of the hinging columns;

the bottom plate and splint oil coating station (18) is positioned in front of the moving iron mounting station (12);

the bottom plate and clamping plate oiling station (18) comprises at least one bottom plate and clamping plate oiling detection device (1801) connected with a control system;

the bottom plate and clamping plate oiling detection device (1801) is used for detecting whether the cylindrical surface of the hinged column (a 10) is oiled or not.

3. Jacquard machine assembly equipment according to claim 2, characterized in that it comprises a finishing oiling station (19), the finishing oiling station (19) being intended to oil the flanks of the carabiners of the pulleys of the Jacquard machine assembly;

the finished product oiling station (19) comprises an oiling transition clamp (191), a finished product oiling manipulator (192), a finished product oiling mechanism (193) and a finished product oiling detection mechanism (194);

the finished product oiling mechanism (193) comprises a finished product oiling clamp (1931), an oiling energizing assembly (1932), an oiling dispensing valve assembly (1933) and an oiling clamping hand assembly (1934);

the finished product oiling clamp (1931) is used for limiting the jacquard components to keep the jacquard components still in the oiling process;

the oiling electrifying component (1932) is used for electrifying the electromagnet in the jacquard component to generate suction force on the movable irons at two sides;

the oiling clamping hand assembly (1934) is used for clamping each vertical hook in the jacquard assembly and is matched with the oiling dispensing valve assembly (1933) to move according to a certain track to oil the tooth surface of each vertical hook;

the finished product oiling detection mechanism (194) comprises a finished product oiling clamp, an oiling electrifying component, an oiling clamping hand component, an oiling detection light source and a finished product oiling detection device (1941) connected with a control system, wherein the oiling electrifying component is used for electrifying the jacquard machine component on the finished product oiling clamp, so that the electromagnets attract the moving irons on two sides, and then the oiling clamping hand component clamps each vertical hook and separates the vertical hook from the moving iron, so that the finished product oiling detection device (1941) can detect whether the tooth surface of the vertical hook is oiled or not.

4. Jacquard machine assembly assembling equipment according to claim 3, characterized in that the moving-iron spring loading station (11) comprises a first moving-iron spring loading station and a second moving-iron spring loading station;

the moving iron installation work station (12) comprises a first moving iron installation work station and a second moving iron installation work station;

the automatic assembling device is characterized in that the automatic assembling device comprises a base plate feeding station (4), a clamping plate feeding station (5), a reset key feeding station (6), a reset key spring feeding station (7), a reset key installation station (8), a base plate and clamping plate oiling station (18), a first moving iron feeding station (9), a first moving iron spring feeding station (111), a first moving iron installation station (121), a second moving iron feeding station (10), a second moving iron spring feeding station (112), a second moving iron installation station (122), an electromagnet feeding station (13), a pulley body feeding station (14), an cover plate feeding station (15) and a stacking assembly station (16) which are sequentially installed on the edge of an annular guide rail (2), the screw locking station (17) is arranged beside the stacking assembly station (16), and the oiling station (19) is arranged beside the screw locking station (17).

5. Jacquard assembly assembling apparatus according to claim 1, characterized in that it comprises a plurality of assembly detection means (20) connected to the control system, arranged before the stacking station (16), the assembly detection means (20) being provided for detecting complete and correct mounting of the components in the clamping and base plate assemblies on the assembly carrier (3).

6. The jacquard assembly assembling equipment according to claim 1, wherein said bottom plate loading station (4) comprises a bottom plate loading frame (41), a bottom plate bin mechanism (42), a bottom plate overturning mechanism (43) and a bottom plate clamping hand mechanism (44); the bottom plate clamping hand mechanism (44) is arranged on the bottom plate turnover mechanism (43), a sliding block and sliding rail structure is arranged between the bottom plate turnover mechanism (43) and the bottom plate feeding rack (41), the bottom plate bin mechanism (42) is arranged on the upper portion of the bottom plate feeding rack (41) and used for feeding the bottom plate downwards onto the bottom plate clamping hand mechanism (44), and the bottom plate turnover mechanism (43) is used for enabling the bottom plate clamping hand mechanism (44) on the bottom plate turnover mechanism to be turned over for 180 degrees and then installing the bottom plate on a fourth limiting portion (304) of the assembly carrier seat (3);

the structure of the clamping plate feeding work station (5) is basically the same as that of the bottom plate feeding work station (4), and a clamping plate bin mechanism (51) replaces a bottom plate bin mechanism (42) in the clamping plate feeding work station (5);

the structure of the cover plate feeding station (15) is the same as that of the bottom plate feeding station (4).

7. The jacquard machine assembly equipment according to claim 1, wherein the reset key loading station (6), the first moving iron loading station (9), the second moving iron loading station (10) and the electromagnet loading station (13) are all vibrating disk monoliths, are fed to a material distribution mechanism by a direct vibration conveying track for alignment, and are grabbed and mounted to corresponding positions of the component carrier seats by a manipulator;

the reset key spring loading work station (7) and the moving iron spring loading work station (11) respectively comprise a spring vibration disc (71), a spring direct vibration conveying track (72), a spring distributing mechanism (73) and a spring manipulator (74), the spring distributing mechanism (73) is used for moving the reset key springs one by one to a position where the spring manipulator (74) can grab, and the spring manipulator (74) is used for grabbing and moving the springs in the spring distributing mechanism (73) to a position corresponding to the assembly carrying seat (3) and assembling the springs with corresponding parts;

reset key installation worker station (8) and moving iron installation worker station (12) all include can be vertical and lateral shifting's installation base (81) and installation tong (82) of setting on installation base (81), installation tong (82) including with the clamping block (821) of part adaptation and be used for installing into corresponding position's on bottom plate or the splint extrusion subassembly (822) with the part that presss from both sides.

8. The assembling device of jacquard components according to claim 1, wherein adjacent pulley bodies in the jacquard components are arranged in a turnover staggered manner, the pulley body feeding station (14) comprises a first pulley body feeding mechanism (141) and a second pulley body feeding mechanism (142), the first pulley body feeding mechanism (141) and the second pulley body feeding mechanism (142) comprise a pulley body stock bin (1401), a pulley body grabbing module (1402) and a pulley body transfer vehicle (1403), and the second pulley body feeding mechanism (142) further comprises a pulley body turnover mechanism (1404);

the pulley body grabbing module (1402) is used for grabbing pulley bodies in a pulley body bin (1401) and installing the pulley bodies to a pulley body transfer carrier (1403), grabbing the pulley bodies in the pulley body transfer carrier (1403) and installing the pulley bodies in the pulley body transfer carrier (1403) to an assembly carrier seat (3), and grabbing the pulley body in the pulley body transfer carrier (1403) and installing the pulley bodies to a pulley body turnover mechanism (1404);

the pulley body overturning mechanism (1404) is used for clamping the pulley body to overturn for 180 degrees and is installed on a clamping plate or a bottom plate of the fourth limiting part (304).

9. Jacquard assembly assembling apparatus according to claim 1, characterized in that the stack assembly station (16) comprises a stack assembly support (161), a stack assembly lifting module (162) arranged on the stack assembly support (161) and a stack assembly gripper mechanism (163) arranged on the stack assembly lifting module (162), the stack assembly gripper mechanism (163) being adapted to grip the stack of jacquard assemblies in the order of cover plate, several clamping plate assemblies and base plate assembly.

10. Jacquard machine assembly assembling apparatus according to claim 9, characterized in that the screwing station (17) comprises a screw-handling robot (171), a screw-discharging robot (172), a screw-locking robot (173), a bolt-vibrating plate (174), a bolt-vibrating conveyor track (175) and a bolt-loading-overturning mechanism (176);

the screw in the screw grabbing machine discharging machine (172) is grabbed by the screw locking mechanical hand (173) and moved to the position above the bolt installing turnover mechanism (176), and the screw locking carrying mechanical hand (171) is used for grabbing and moving the assembled jacquard machine assembly to the position between the bolt installing turnover mechanism (176) and the screw locking mechanical hand (173) to be connected with the bolt in a screw and bolt locking mode.