CN115339687A

CN115339687A - Sheet material boxing device

Info

Publication number: CN115339687A
Application number: CN202210944137.7A
Authority: CN
Inventors: 侯文峰; 林国强; 朱钱华; 方超
Original assignee: Pingyi Technology Hangzhou Co ltd
Current assignee: Pingyi Technology Hangzhou Co ltd
Priority date: 2022-08-05
Filing date: 2022-08-05
Publication date: 2022-11-15

Abstract

The invention relates to a sheet material boxing device which can realize automatic boxing of non-defective workpieces and has high boxing efficiency. The advantages are that: the sheet material boxing device not only can realize automatic boxing of good-product workpieces, but also is high in boxing efficiency.

Description

Sheet material boxing device

Technical Field

The invention belongs to the technical field of intelligent manufacturing, and particularly relates to a sheet material boxing device.

Background

At present, small hardware, magnetic materials, electronic components and other small components (such components can be used for smart phones and the like) need to be subjected to defect detection (including but not limited to surface corner defect and spot defect detection) before being packaged in boxes, the existing detection technology mainly adopts a means of combining a reflector and a camera to detect the small hardware, magnetic materials, electronic components and other small components, and the detection means can detect the corner defect and the spot defect of 0.05 mm.

At present, the products of partial shape in small parts such as little five metals, magnetic material, electronic components, like sheet product (square product), the product of this partial shape has realized automated inspection, and the defective products in the good and unsmooth product of production is found out and is rejected through automatic check out test set with the product, but the subsequent dress box work of these yields still needs the manual work to adorn the box at present and realizes, and the manual work dress box not only dress inefficiency, and intensity of labour is big moreover.

Disclosure of Invention

The design purpose is as follows: for avoiding not enough among the background art, design one kind not only can realize the automatic dress box of yields work piece, the efficient sheet material cartoning device of dress moreover.

The design scheme is as follows: to achieve the above design objectives.

1. The automatic feeding and discharging device is characterized in that a taking and discharging mechanism and a material collecting mechanism are arranged at the upper end of the rack, a conveyor, a first turnover mechanism and a conveyor are arranged on one side of the rack, a guide mechanism is arranged on the conveyor, a flat workpiece on the conveyor enters the turnover mechanism under the guide of a guide plate in the guide mechanism, the flat workpiece is vertically laid on the first conveyor after being turned over for 90 degrees by the turnover mechanism, the output end of the first conveyor is located at a grabbing station of the taking and discharging mechanism, and the taking and discharging mechanism can grab and discharge the vertically laid workpiece located at the grabbing station into a material box of the material collecting mechanism. The purpose of this design is: the regular flat work piece of lying of non-defective products that has been screened out gets into tilting mechanism and carries out 90 upsets after the transport of conveyer for the work piece that lies flat becomes the work piece of erectting and lying, the work piece of erectting lying comes to snatch station department through the transport of conveyer one, the work piece of erectting lying that is located snatch station department is got and is put into the material box after snatching and snatching of mechanism, realize the automatic dress box of work piece (making the work piece dress box realize the automation), thereby the dress box efficiency of qualified work piece has been improved greatly, and then the holistic production efficiency of work piece has been improved.

2. The stacking mechanism comprises a first stacking platform, a second stacking platform, a first air cylinder, a second air cylinder, a first clamping block, a second clamping block and a proximity switch, wherein the first stacking platform and the second stacking platform are oppositely arranged on two sides of a first conveyor, the first stacking platform and the second stacking platform are positioned at a grabbing station, the first air cylinder is mounted on the first stacking platform, two guide baffles are arranged on the first stacking platform, the inner end face of the first clamping block is flush with the inner side face of one of the two limit baffles, which is close to the first air cylinder, the second clamping block is mounted on the second stacking platform, the end of a piston rod of the second air cylinder is provided with the second clamping block, the inner end face of the second clamping block is flush with the inner side face of the other limit baffle, which is close to the second air cylinder, the proximity switch is mounted at the output end of the first conveyor through the positioning seat, the positioning seat is positioned on the outer side of the first stacking platform, when the front end of a vertically-lying workpiece is in limit contact with the inner end face of the two limit baffles, the proximity switch can generate an induction signal and controls the inner side of the second clamping block to push the two vertical positioning blocks, the two vertical cylinder to push the two clamping blocks, and the two vertical cylinder is designed in normal position, and the two vertical push cylinder, the two vertical cylinder push the two vertical cylinder, the two vertical cylinder and the two vertical cylinder push cylinder. The purpose of this design is: when the front end of the previous vertically-lying workpiece is in limit contact with the inner end face of the positioning seat, the proximity switch can generate a sensing signal and can upload the sensing signal to the controller, the controller controls the piston rod of the air cylinder II to extend out and push the vertically-lying workpiece and the clamping block I to move towards one side of the air cylinder together after receiving the sensing signal, and the air cylinder II drives the clamping block II to return to the original position when the inner side face of the vertically-lying workpiece is flush with the inner side face of the limiting baffle close to the air cylinder I in the two limiting baffles (namely the vertically-lying workpiece is positioned in the limiting channel); when the front end of the next vertically-lying workpiece is in limit contact with the inner end face of the positioning seat, the proximity switch can generate a sensing signal and can upload the sensing signal to the controller, the controller controls the piston rod of the cylinder II to extend out and push the vertically-lying workpiece, the previous vertically-lying workpiece and the clamping block I to move towards one side of the cylinder together after receiving the sensing signal, and the cylinder II drives the clamping block II to restore the original position when the inner side face of the vertically-lying workpiece is flush with the inner side face of the limiting baffle close to the cylinder I in the two limiting baffles (namely the previous vertically-lying workpiece and the next vertically-lying workpiece are stacked in the limiting channel); the operation is repeated, when a plurality of vertically-arranged workpieces (such as the number of vertically-arranged workpieces reaching a set value) are stacked in the limiting channel, the controller controls the pneumatic clamping jaw in the picking and placing mechanism to grab the workpieces, the first air cylinder can push the clamping block to return to the original position after the workpieces are grabbed away, at the moment, the inner end face of the first clamping block is flush with the inner side face of one of the two limiting baffles close to the first air cylinder, the inner end face of the second clamping block is flush with the inner side face of one of the two limiting baffles close to the second air cylinder, and the stacking mechanism is arranged so that one material box can be filled with the workpieces by one picking and placing operation of the picking and placing mechanism, and the boxing efficiency of qualified workpieces is further improved; in addition, the stacking quantity in the stacking mechanism can be adjusted, so that the applicability of the stacking mechanism is improved (the device can realize one-time automatic filling for material boxes with different capacities).

3. The turnover mechanism comprises a turnover seat and a turnover baffle, the outer side surface of the first conveyor is provided with the turnover baffle through a connecting piece, the upper end surface of the turnover baffle is higher than the conveying surface of the first conveyor, the outer side surface of the first conveyor is provided with the turnover seat through the connecting piece, the upper end surface of the turnover seat is flush with the conveying surface of the first conveyor, and the upper end surface of the turnover seat is an inclined surface; the design that the distance between the vertical surface in the turnover seat and the vertical surface in the turnover baffle plate is larger than the width of the vertically-laid workpiece and smaller than the height of the vertically-laid workpiece is the third technical characteristic of the invention. The purpose of this design is: the turnover mechanism comprises a turnover seat and a turnover baffle, the outer side surface of the first conveyor is provided with the turnover baffle through a connecting piece, the upper end surface of the turnover baffle is higher than the conveying surface of the first conveyor, the outer side surface of the first conveyor is provided with the turnover seat through the connecting piece, the upper end surface of the turnover seat is flush with the conveying surface of the first conveyor, and the upper end surface of the turnover seat is an inclined surface; the distance between the vertical surface in the turnover seat and the vertical surface in the turnover baffle plate is larger than the width of the vertically-laid workpiece and smaller than the height of the vertically-laid workpiece; firstly, the turnover mechanism formed by the turnover seat and the turnover baffle plate can turn over a flat workpiece into a vertical workpiece on line, and the turnover efficiency is high; the positions of the turning baffle and the corresponding limiting baffle (the limiting baffle close to the first cylinder in the two limiting baffles) are adjustable, so that the device can be compatible with workpieces of various sizes (the distance between the two limiting baffles and the distance between the turning seat and the turning baffle are adjusted, and the vertical workpieces with different widths are turned and conveyed after turning) to realize automatic boxing; thirdly, the workpiece is turned over in the turning mechanism through gravity, so that energy is saved, and the structure is simple (failure is not easy).

4. The material taking and placing mechanism comprises an electric sliding table, an air cylinder and a pneumatic clamping jaw, wherein the electric sliding table is transversely arranged right above the material collecting mechanism through two stand columns, an air cylinder mounting plate is arranged on a sliding block of the electric sliding table, the air cylinder is vertically and downwards arranged on the air cylinder mounting plate, and the pneumatic clamping jaw is fixedly arranged at the end of a piston rod of the air cylinder. The purpose of this design is: get and put mechanism and include electronic slip table, cylinder and pneumatic clamping jaw, electronic slip table transversely installs directly over the mechanism that gathers materials through two stands, be equipped with on the slider of electronic slip table cylinder mounting panel and the cylinder mounting panel vertical downwardly mounting have the cylinder, the piston rod end fixed mounting of cylinder has pneumatic clamping jaw, when the pile material on the point of snatching station department reaches the set amount, slider among the electronic slip table of controller control drives cylinder and pneumatic clamping jaw and comes to snatch directly over the point, later the piston rod of controller control cylinder stretches out downwards makes pneumatic clamping jaw reach and snatchs the position and snatch the pile material, the controller is earlier controlled the cylinder and is retracted after pneumatic clamping jaw snatchs the pile material, later controller control slider removes along the slide rail in the electronic slip table and makes cylinder, pneumatic clamping jaw and pile material come to empty directly over the material box of putting, later the piston rod of controller control cylinder stretches out downwards makes pneumatic clamping jaw will pile material pack in the magazine, later pneumatics and loosen the pile material, accomplish getting of once of getting of structure and put the station under the control of controller and carry out next time of getting, such high efficiency of snatching also.

5. The material collecting mechanism is characterized in that a material tray is arranged on a sliding block of a first electric sliding table in the material collecting mechanism, a plurality of material boxes are arranged on the material tray, and the first electric sliding table can drive the material tray to move back and forth along the direction of a sliding rail in the first electric sliding table. The purpose of this design is: a material tray is arranged on a sliding block of a first electric sliding table in the material collecting mechanism, a plurality of material boxes are arranged on the material tray, and the first electric sliding table can drive the material tray to move back and forth along the direction of a sliding rail in the first electric sliding table; when the row of material boxes under the taking and placing mechanism is filled with stacked materials, the controller controls the first electric sliding table to work, the first electric sliding table drives the sliding block to enable the next row of material boxes (not filled with stacked materials) on the material plates to come under the taking and placing mechanism along the front line of the sliding rail of the first electric sliding table until all the material boxes on the material plates are filled, and therefore the frequency of changing the plates can be reduced.

6. Two sides of the conveyor are respectively provided with a turnover mechanism and a first conveyor, and the upper end of the rack is provided with two taking and placing mechanisms and two collecting mechanisms; the design that the horizontally laid workpiece on the conveyor enters the corresponding turnover mechanism under the guidance of the inverted-Y-shaped guide plate in the guide mechanism, the horizontally laid workpiece is vertically laid on the corresponding first conveyor after being turned for 90 degrees by the turnover mechanism, the output end of the first conveyor is positioned at the grabbing station of the corresponding fetching and placing mechanism, and the fetching and placing mechanism can grab and place the vertically laid workpiece positioned at the grabbing station into the material box of the corresponding material collecting mechanism is the sixth technical characteristic of the invention. The purpose of this design is: two sides of the conveyor are respectively provided with a turnover mechanism and a first conveyor, and the upper end of the rack is provided with two taking and placing mechanisms and two collecting mechanisms; the horizontally-lying workpieces on the conveyor enter the corresponding turnover mechanisms under the guidance of the herringbone guide plates in the guide mechanisms, the horizontally-lying workpieces are vertically laid on the corresponding first conveyor after being turned for 90 degrees by the turnover mechanisms, the output ends of the first conveyors are located at the grabbing stations of the corresponding first picking and placing mechanisms, and the vertically-lying workpieces located at the grabbing stations of the first picking and placing mechanisms can be grabbed and placed into the material boxes of the corresponding material collecting mechanisms, so that the boxing efficiency of the boxing device can be doubled.

7. The guide mechanism comprises a first guide plate and a second guide plate, the first guide plate and the second guide plate are distributed on the conveying surface of the conveyor in a herringbone shape, and the traveling workpieces enter the corresponding turnover mechanism after being guided by the first guide plate or the second guide plate. The purpose of this design is: the guide mechanism comprises a first guide plate and a second guide plate, the first guide plate and the second guide plate are distributed on the conveying surface of the conveyor in a herringbone mode, the walking workpieces enter the corresponding turnover mechanisms after being guided by the first guide plate or the second guide plate, and the first guide plate and the second guide plate are arranged to ensure that the lying workpieces enter the corresponding turnover mechanisms.

8. The design that an air blowing mechanism is arranged on one side of the conveyor and is arranged in front of the guide mechanism, and an air nozzle in the air blowing mechanism is over against the conveying surface of the conveyor is eight of the technical characteristics of the invention. The purpose of this design is: the automatic workpiece distributing device is characterized in that a blowing mechanism is arranged on one side of the conveyor and is arranged in front of the guide mechanism, an air nozzle in the blowing mechanism is over against the conveying surface of the conveyor, workpieces traveling linearly pass through the blowing mechanism in sequence, the odd-numbered or even-numbered workpieces in the workpieces passing through the air nozzle are blown to the other side by the blowing mechanism (if the workpieces travel along the shape of a '1' on the left, the odd-numbered or even-numbered workpieces are blown to the right side when passing through the blowing mechanism in sequence), and the workpieces are distributed.

9. The conveyer is provided with a baffle assembly and an inductive switch, the inductive switch is arranged in front of the blowing mechanism and behind the baffle assembly, the baffle assembly comprises a plurality of baffles, and workpieces walking on the conveying surface of the conveyer can pass through the position right below the inductive switch one by one under the guidance of the baffles. The purpose of this design is: the baffle assembly is arranged on the conveyor and comprises three baffles, and the workpieces which are horizontally laid are linearly arranged and walk left or right after sequentially passing through the baffle arranged in the first oblique direction, the baffle arranged in the second oblique direction and the baffle arranged in the third longitudinal direction, so that the workpieces which are randomly horizontally laid on the conveying surface of the conveyor are sequentially arranged and orderly arranged.

10. The conveying surface of the first conveyor is provided with two limiting baffles, the limiting baffles are arranged along the length direction of the conveying surface of the first conveyor, and the distance between the two limiting baffles is larger than the width of the vertically-laid workpiece and smaller than the height of the vertically-laid workpiece. The purpose of this design is: two limiting baffles are arranged on the conveying surface of the first conveyor and arranged along the length direction of the conveying surface of the first conveyor, and the distance between the two limiting baffles is larger than the width of the vertically-laid workpiece and smaller than the height of the vertically-laid workpiece; the two limit baffles are arranged to ensure that the vertically-laid workpiece can be conveyed to the grabbing station, so that the material stacking process is ensured to be smoothly carried out.

The technical scheme is as follows: the utility model provides a sheet material cartoning device, includes the frame, the upper end of frame is equipped with gets and puts mechanism and the mechanism that gathers materials, one side of frame is equipped with conveyer, tilting mechanism and conveyer one, be equipped with guiding mechanism on the conveyer, the work piece that lies flat on the conveyer got into tilting mechanism and the work piece that lies flat after tilting mechanism 90 overturns vertically lies on conveyer one under the guide of the deflector in the guiding mechanism, the output of conveyer one is located the station department that snatchs of getting and putting the mechanism, it can grab the work piece that lies vertically of grabbing station department and put the magazine of the mechanism that gathers materials in to get and put the mechanism.

Compared with the prior art, the sheet material boxing device not only can realize automatic boxing of good workpieces, but also has high boxing efficiency.

Drawings

Fig. 1 is a schematic perspective view of a sheet material boxing apparatus.

Fig. 2 is an enlarged view of circle B in fig. 1.

Fig. 3 is an enlarged view of circle a in fig. 1.

Fig. 4 is a schematic top view of the sheet packing device.

Detailed Description

Example 1: reference is made to fig. 1-4. The utility model provides a sheet material cartoning device, includes frame 1, the upper end of frame 1 is equipped with gets and puts mechanism 2 and the mechanism 3 that gathers materials, one side of frame 1 is equipped with conveyer 4, tilting mechanism 5 and conveyer 6, be equipped with guiding mechanism 7 on the conveyer 4, the work piece 8 that lies down that is located on the conveyer 4 gets into tilting mechanism 5 and the work piece 8 that lies down after tilting mechanism 90 overturns to lie in conveyer 6 vertically under the guide of the deflector in the guiding mechanism 7, the output of conveyer 6 is located the pick station department of getting the mechanism 2, get the mechanism 2 and can grab the work piece 8 that lies down that lies in the pick station department and put in the magazine 33 of the mechanism 3 that gathers materials. The workpieces 8 are sorted good regular workpieces 8. The workpiece 8 can be a rectangular workpiece with the length of 39mm, the width of 10.7mm and the height of 1.8mm when the workpiece is laid down, and the material of the workpiece 8 can be metal.

The stacking mechanism 9 comprises a first stacking platform 91, a second stacking platform 92, a first cylinder 93, a second cylinder 94, a first clamping block 95, a second clamping block 96 and a proximity switch 97, wherein a first notch is formed in the upper end face of the first clamping block 95, a second notch is formed in the upper end face of the second clamping block 96, the first notch and the second notch are arranged to enable a pneumatic clamping jaw 23 to grasp stacked materials, the first stacking platform 91 and the second stacking platform 92 are oppositely arranged on two sides of a first conveyor 6, the first stacking platform 91 and the second stacking platform 92 are located at a grasping station, the first cylinder 93 is installed on the first stacking platform 91, the first stacking platform 91 is provided with two guide baffles 98, a first clamping block 95 is arranged between the two guide baffles 98, the inner end face of the first clamping block 95 is flush with the inner side face of a limit baffle 61 close to the first cylinder 95 in the two limit baffles 61, one guide baffle 98 is fixedly arranged on the limit baffle 61 close to the first cylinder 95, the other guide baffle 98 is fixedly arranged on the positioning seat 99, a limit passage is arranged between the two guide baffles 98, the first clamping block 95 is positioned in the limit passage and the first clamping block 95 can move back and forth along the limit passage, the second cylinder 94 is arranged on the stacking platform 92, the second clamping block 96 is arranged at the end of the piston rod of the second cylinder 94, the inner end surface of the second clamping block 96 is flush with the inner side surface of the limit baffle 61 close to the second cylinder 94 in the two limit baffles 61, the proximity switch 97 is arranged at the output end of the first conveyor 6 through the positioning seat 99, the positioning seat 99 is positioned at the outer side of the first stacking platform 91, when the front end of the vertically-lying workpiece 8 is in limit contact with the inner end surface of the positioning seat 99, the proximity switch 97 can generate a sensing signal and the proximity switch 97 can transmit the sensing signal to the controller, the controller controls a piston rod of the second air cylinder 94 to extend out and push the vertically-lying workpiece 8 and the first clamping block 95 to move towards the first air cylinder 93 together after receiving the sensing signal, the second air cylinder 94 drives the second clamping block 96 to return to the original position when the inner side surface of the vertically-lying workpiece 8 is flush with the inner side surface of the limiting baffle 61 close to the first air cylinder 93 in the two limiting baffles 61, and the first air cylinder 93 can push the first clamping block 95 to return to the original position after the vertically-lying workpiece 8 is taken away by the taking and placing mechanism 2; the end of the piston rod of the first air cylinder 93 can be fixedly connected with the first clamping block 95, and the end of the piston rod of the first air cylinder 93 can be disconnected with the first clamping block 95.

The stacking process of the stacking mechanism 9 comprises the following steps: when the front end of the last vertically-lying workpiece 8 is in limit contact with the inner end face of the positioning seat 99, the proximity switch 97 can generate a sensing signal, the proximity switch 97 can upload the sensing signal to the controller, the controller controls the piston rod of the second cylinder 94 to extend out and pushes the vertically-lying workpiece 8 and the first clamping block 95 to move towards the first cylinder 93 together after receiving the sensing signal, and the second cylinder 94 drives the second clamping block 96 to return to the original position when the inner side face of the vertically-lying workpiece 8 is flush with the inner side face of the first limiting baffle 61 close to the first cylinder 93 (namely the vertically-lying workpiece 8 is positioned in the limiting channel) of the two limiting baffles 61; when the front end of the next vertically-lying workpiece 8 is in limit contact with the inner end face of the positioning seat 99, the proximity switch 97 can generate a sensing signal, the proximity switch 97 can upload the sensing signal to the controller, the controller controls the piston rod of the second cylinder 94 to extend out and push the vertically-lying workpiece 8, the previous vertically-lying workpiece 8 and the first clamping block 95 to move towards the first cylinder 93 together after receiving the sensing signal, and the second cylinder 94 drives the second clamping block 96 to return to the original position when the inner side face of the vertically-lying workpiece 8 is flush with the inner side face of the first limiting baffle 61 close to the first cylinder 93 in the two limiting baffles 61 (namely the previous vertically-lying workpiece 8 and the next vertically-lying workpiece 8 are overlapped in the limiting channel); by repeating the operation, when a plurality of vertically-lying workpieces 8 (such as vertically-lying workpieces 8 reaching a set number) are stacked in the limiting channel, the controller controls the pneumatic clamping jaw 23 in the pick-and-place mechanism 2 to grab the workpieces 8, the first cylinder 93 can push the first clamping block 95 to return to the original position after the workpieces 8 are grabbed away, at the moment, the inner end face of the first clamping block 95 is flush with the inner side face of the limiting baffle 61, close to the first cylinder 95, of the two limiting baffles 61, and the inner end face of the second clamping block 96 is flush with the inner side face of the limiting baffle 61, close to the second cylinder 94, of the two limiting baffles 61.

The turnover mechanism 5 comprises a turnover seat 51 and a turnover baffle 52, the turnover baffle 52 is mounted on the outer side surface of the conveyor I6 through a connecting piece 10, the upper end surface of the turnover baffle 52 is higher than the conveying surface of the conveyor I6, the turnover seat 51 is mounted on the outer side surface of the conveyor 4 through a connecting piece I11, the upper end surface of the turnover seat 51 is flush with the conveying surface of the conveyor 4, the upper end surface of the turnover seat 51 is an inclined surface 53, and an included angle between the inclined surface 53 and the outer side surface of the conveyor 4 is an acute angle; the distance between the vertical surface 54 of the turnover seat 51 and the vertical surface of the turnover baffle plate 52 is larger than the width of the vertically-laid workpiece 8 and smaller than the height of the vertically-laid workpiece 8; the workpiece 8 lying on the conveyor 4 enters the turnover mechanism 5 under the guide of the guide plate in the guide mechanism 7, the workpiece 8 lying on the conveyor enters the turnover mechanism 5, slides downwards along the inclined surface 53 and is turned over for 90 degrees to form a workpiece 8 lying on the conveyor 6 under the blocking of the turnover baffle plate 52, the bottom surface of the workpiece 8 lying on the conveyor 6 is located on the corresponding conveying surface of the conveyor 6, the workpiece 8 lying on the conveyor 6 leaves the gap between the turnover seat 51 and the turnover baffle plate 5 and enters the gap between the two limit baffle plates 61, and the workpiece 8 lying on the conveyor 6 moves to the grabbing station under the conveying of the conveyor 6.

The picking and placing mechanism 2 comprises an electric sliding table 21, an air cylinder 22 and a pneumatic clamping jaw 23, wherein the electric sliding table 21 is transversely installed right above the material collecting mechanism 3 through two upright posts 24, an air cylinder installation plate 25 is arranged on a sliding block of the electric sliding table 21, the air cylinder 22 is vertically and downwards installed on the air cylinder installation plate 25, and the pneumatic clamping jaw 23 is fixedly installed at the end of a piston rod of the air cylinder 22; when the amount of stacked materials (a plurality of vertically-lying workpieces 8 stacked left and right) on a grabbing point at a grabbing station reaches a set amount, the controller controls the slider in the electric sliding table 21 to drive the air cylinder 22 and the pneumatic clamping jaw 23 to come to a position right above the grabbing point, then the controller controls the piston rod of the air cylinder 22 to extend downwards to enable the pneumatic clamping jaw 23 to reach the grabbing position to grab the stacked materials, the controller controls the air cylinder 22 to retract after the pneumatic clamping jaw 23 grabs the stacked materials (when the stacked materials are grabbed and the air cylinder 22 retracts to the original position, the air cylinder 93 pushes the clamping jaw 95 to return to the original position, the stacking mechanism 9 carries out the next round of stacked materials), then the controller controls the slider to move along the sliding rail in the electric sliding table 21 to enable the air cylinder 22, the pneumatic clamping jaw 23 and the stacked materials to come to a position right above the empty material box 33, then the controller controls the piston rod of the air cylinder 22 to extend downwards to enable the pneumatic clamping jaw 23 to load the stacked materials into the material box 33, then the pneumatic clamping jaw 23 loosens the stacked materials, and finishes the picking and placing of the stacked materials of the picking mechanism 2, and placing of the stacked materials are carried out once under the control of the controller.

A material tray 32 is arranged on a sliding block of a first electric sliding table 31 in the material collecting mechanism 3, a plurality of material boxes 33 are arranged on the material tray 32, and the first electric sliding table 31 can drive the material tray 32 to move back and forth along the direction of a sliding rail in the first electric sliding table 31; when the row of material boxes 33 located right below the pick-and-place mechanism 2 is filled with stacked materials, the controller controls the first electric sliding table 31 to operate, and the first electric sliding table 31 drives the sliding block to move along the front line of the sliding rail of the first electric sliding table 31, so that the next row of material boxes 33 (not filled with stacked materials) located on the material tray 32 come right below the pick-and-place mechanism 2 until all the material boxes 33 on the material tray 32 are filled with stacked materials.

A turnover mechanism 5 and a conveyor I6 are respectively arranged on two sides of the conveyor 4, and two taking and placing mechanisms 2 and two collecting mechanisms 3 are arranged at the upper end of the rack 1; the horizontally laid workpieces 8 on the conveyor 4 enter the corresponding turnover mechanism 5 under the guidance of the inverted-V-shaped guide plate in the guide mechanism 7, the horizontally laid workpieces 8 are vertically laid on the corresponding conveyor one 6 after being turned for 90 degrees by the turnover mechanism, the output end of the conveyor one 6 is positioned at the grabbing station of the corresponding fetching and placing mechanism 2, and the fetching and placing mechanism 2 can grab and place the vertically laid workpieces 8 positioned at the grabbing station into the material boxes 33 of the corresponding material collecting mechanism 3. The guide mechanism 7 comprises a first guide plate 71 and a second guide plate 72, the first guide plate 71 and the second guide plate 72 are distributed on the conveying surface of the conveyor 4 in a herringbone shape, and the walking workpiece 8 enters the corresponding turnover mechanism 5 after being guided by the first guide plate 71 or the second guide plate 72.

An air blowing mechanism 12 is arranged on one side of the conveyor 4, the air blowing mechanism 12 is arranged in front of the guide mechanism 7, and an air nozzle in the air blowing mechanism 12 is over against the conveying surface of the conveyor 4. The conveyor 4 is provided with a baffle plate assembly 13 and an induction switch 14, the induction switch 14 is arranged in front of the blowing mechanism 12 and behind the baffle plate assembly 13, the baffle plate assembly 13 comprises a plurality of baffle plates 131, and the workpieces 8 walking on the conveying surface of the conveyor 4 can pass through under the induction switch 14 one by one under the guide of the baffle plates 131.

The conveying surface of the first conveyor 6 is provided with two limit baffles 98, the limit baffles 98 are arranged along the length direction of the conveying surface of the first conveyor 6, the distance between the two limit baffles 98 is larger than the width of the vertically-laid workpiece 8 and smaller than the height of the vertically-laid workpiece 8, and the two limit baffles 98 are arranged to ensure that the vertically-laid workpiece 8 can be conveyed to a grabbing station, so that the stacking process is smoothly carried out.

Boxing process (two turnover mechanisms 5, two first conveyors 6, two picking and placing mechanisms 2 and two collecting mechanisms 3):

1. the multiple workpieces 8 fed in disorder can be fed in a conveyor 4 through a baffle assembly 13 (as shown in fig. 4, the first obliquely arranged baffle 131, the second obliquely arranged baffle 131 and the third longitudinally arranged baffle 131) to make the product run along a certain track (the workpieces 8 lying on the left or right run in a linear arrangement), the workpieces 8 running in a linear manner sequentially pass through an inductive switch 14 (the controller can judge whether the workpieces 8 passing through the inductive switch 14 are odd numbers or even numbers), then the controller can control an air blowing mechanism 12 to blow the odd or even numbers of the workpieces 8 passing through an air nozzle to the other side (for example, the workpieces 8 passing through the baffle assembly 13 all run in a left 1 shape, the workpieces 8 sequentially pass through the inductive switch 14, then sequentially pass through the air blowing mechanism 12, the workpieces 8 in the odd or even numbers are blown to the right side when the workpieces 8 pass through the air blowing mechanism 12), so that the workpieces 8 are shunted, the workpieces 8 enter corresponding 5 degrees through a human-shaped guide plate, and the workpieces 8 enter a corresponding turnover mechanism 6 degrees after being vertically overturned at 90 degrees;

2. the workpiece 8 is in a flat lying form on the conveyor 4, the workpiece 8 is turned by 90 degrees to be in a vertical lying form through the corresponding turning mechanism 5 before being conveyed to the conveyor I6, the workpiece 8 continues to run on the conveyor I6 in the vertical lying form, and when the workpiece 8 in the vertical lying form is conveyed to the proximity switch 97, the proximity switch 97 senses the workpiece 8 at the moment, and after the controller receives a sensing signal uploaded by the proximity switch 97, the controller sends an action instruction to the material stacking mechanism 9, so that the material stacking process of the workpiece 8 is realized.

3. When the number of the workpieces 8 on the stacking mechanism 9 reaches a preset number, the controller controls the taking and placing mechanism 2 to send the stacked material clamps into the material box 33, so that stacking and boxing are realized.

4. When the material boxes 33 in the two material collecting mechanisms 3 on the left or right are full of materials, the machine is stopped, and an alarm lamp gives an alarm to inform the disk replacement; after the disc is manually collected and replaced, the worker clicks the touch screen to clear and restart the machine to work.

It is to be understood that: although the above embodiments have been described in some detail for the purpose of illustrating the present invention, these descriptions are only intended to be a brief description of the design of the present invention, and are not intended to limit the design of the present invention, and any combination, addition or modification without departing from the scope of the present invention.

Claims

1. The sheet material boxing device comprises a frame (1) and is characterized in that: the material collecting and placing device is characterized in that a material collecting and placing mechanism (2) and a material collecting mechanism (3) are arranged at the upper end of the frame (1), a conveyor (4), a turnover mechanism (5) and a conveyor I (6) are arranged on one side of the frame (1), a guide mechanism (7) is arranged on the conveyor (4), a workpiece (8) which is located on the conveyor (4) and is laid down enters the turnover mechanism (5) under the guide of a guide plate in the guide mechanism (7), the workpiece (8) which is located on the conveyor (4) and is laid down vertically lies on the conveyor I (6) after being turned over by 90 degrees through the turnover mechanism (5), the output end of the conveyor I (6) is located at a grabbing station of the material collecting and placing mechanism (2), and the material box (33) of the material collecting and placing mechanism (3) can be grabbed by the vertical workpiece (8) located at the grabbing station by the material collecting and placing mechanism (2).

2. A sheet material boxing apparatus in accordance with claim 1, wherein: the material stacking mechanism (9) comprises a first material stacking platform (91), a second material stacking platform (92), a first air cylinder (93), a second air cylinder (94), a first clamping block (95), a second clamping block (96) and a proximity switch (97), wherein the first material stacking platform (91) and the second material stacking platform (92) are oppositely arranged on two sides of the first conveyor (6), the first material stacking platform (91) and the second material stacking platform (92) are positioned at a grabbing station, the first air cylinder (93) is installed on the first material stacking platform (91), the first material stacking platform (91) is provided with two guide baffles (98), a first clamping block (95) is arranged between the two guide baffles (98), the inner end face of the first clamping block (95) is flush with the inner side face of the first limiting baffle (61) close to the first air cylinder (95) in the two limiting baffles (61), the second air cylinder (94) is installed on the second material stacking platform (92), the end face of a piston rod of the second air cylinder (94) is provided with the second clamping block (96), the end face of the second clamping block (96) is flush with the inner side face of the first limiting baffle (61) close to the first limiting baffle (97) in the first air cylinder (61), the first positioning seat (99), and the inner side face of the first limiting baffle (97) is flush with the inner side face of the second positioning seat (97) of the first conveying platform (61), when the front end of the vertically-lying workpiece (8) is in limit contact with the inner end face of the positioning seat (99), the proximity switch (97) can generate a sensing signal, the proximity switch (97) can transmit the sensing signal to the controller, the controller controls the piston rod of the cylinder II (94) to extend out and push the vertically-lying workpiece (8) and the clamp block I (95) to move towards the cylinder I (93) side together after receiving the sensing signal, the cylinder II (94) drives the clamp block II (96) to return to the original position when the inner side face of the vertically-lying workpiece (8) is flush with the inner side face of the limit baffle (61) close to the cylinder I (93) in the two limit baffles (61), and the cylinder I (93) can push the clamp block I (95) to return to the original position after the vertically-lying workpiece (8) is taken away by the taking and placing mechanism (2).

3. A sheet material boxing apparatus in accordance with claim 1 or 2, wherein: the turnover mechanism (5) comprises a turnover seat (51) and a turnover baffle (52), the turnover baffle (52) is installed on the outer side surface of the conveyor I (6) through a connecting piece (10), the upper end surface of the turnover baffle (52) is higher than the conveying surface of the conveyor I (6), the turnover seat (51) is installed on the outer side surface of the conveyor (4) through a connecting piece I (11), the upper end surface of the turnover seat (51) is flush with the conveying surface of the conveyor (4), and the upper end surface of the turnover seat (51) is an inclined surface (53); the distance between the vertical surface (54) in the turnover seat (51) and the vertical surface in the turnover baffle plate (52) is larger than the width of the vertically-lying workpiece (8) and smaller than the height of the vertically-lying workpiece (8).

4. A sheet material boxing apparatus in accordance with claim 1 or 2, wherein: get and put mechanism (2) and include electronic slip table (21), cylinder (22) and pneumatic clamping jaw (23), electronic slip table (21) through two stand (24) transverse mounting gather materials directly over mechanism (3), be equipped with cylinder mounting panel (25) and cylinder mounting panel (25) on the slider of electronic slip table (21) and go up vertical cylinder (22) of installing downwards, the piston rod end fixed mounting of cylinder (22) has pneumatic clamping jaw (23).

5. A sheet material boxing apparatus in accordance with claim 1 or 2, wherein: be equipped with charging tray (32) and be equipped with a plurality of magazines (33) on charging tray (32) on the slider of first electronic slip table (31) in the mechanism of gathering materials (3), first electronic slip table (31) can drive charging tray (32) along the slide rail direction back-and-forth movement in first electronic slip table (31).

6. A sheet material boxing apparatus in accordance with claim 1, wherein: two sides of the conveyor (4) are respectively provided with a turnover mechanism (5) and a first conveyor (6), and the upper end of the rack (1) is provided with two taking and placing mechanisms (2) and two collecting mechanisms (3); the horizontally-lying workpieces (8) on the conveyor (4) enter the corresponding turnover mechanisms (5) under the guide of the herringbone guide plates in the guide mechanisms (7), the horizontally-lying workpieces (8) turn over by 90 degrees through the turnover mechanisms (5) and then vertically lie on the corresponding first conveyors (6), the output ends of the first conveyors (6) are located at the grabbing stations of the corresponding fetching and placing mechanisms (2), and the fetching and placing mechanisms (2) can grab and place the vertically-lying workpieces (8) at the grabbing stations into the material boxes (33) of the corresponding material collecting mechanisms (3).

7. A sheet material boxing apparatus in accordance with claim 1 or 6, wherein: the guide mechanism (7) comprises a first guide plate (71) and a second guide plate (72), the first guide plate (71) and the second guide plate (72) are distributed on the conveying surface of the conveyor (4) in a herringbone shape, and the walking workpiece (8) enters the corresponding turnover mechanism (5) after being guided by the first guide plate (71) or the second guide plate (72).

8. A sheet material boxing apparatus in accordance with claim 6, wherein: and a blowing mechanism (12) is arranged on one side of the conveyor (4), the blowing mechanism (12) is arranged in front of the guide mechanism (7), and an air nozzle in the blowing mechanism (12) is over against the conveying surface of the conveyor (4).

9. A sheet material cartoning apparatus according to claim 7, wherein: the automatic air blowing device is characterized in that a baffle assembly (13) and an induction switch (14) are arranged on the conveyor (4), the induction switch (14) is arranged in front of the air blowing mechanism (12) and behind the baffle assembly (13), the baffle assembly (13) comprises a plurality of baffles (131), and workpieces (8) walking on the conveying surface of the conveyor (4) can pass through under the induction switch (14) one by one under the guide of the baffles (131).

10. A sheet material boxing apparatus in accordance with claim 1 or 6, wherein: the conveying surface of the first conveyor (6) is provided with two limiting baffles (61), the limiting baffles (61) are arranged along the length direction of the conveying surface of the first conveyor (6), and the distance between the two limiting baffles (61) is larger than the width of the vertically-lying workpiece (8) and smaller than the height of the vertically-lying workpiece (8).