CN115326583A - Anti resistance to compression test system that rolls over of test block - Google Patents

Anti resistance to compression test system that rolls over of test block Download PDF

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Publication number
CN115326583A
CN115326583A CN202211027038.9A CN202211027038A CN115326583A CN 115326583 A CN115326583 A CN 115326583A CN 202211027038 A CN202211027038 A CN 202211027038A CN 115326583 A CN115326583 A CN 115326583A
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China
Prior art keywords
bending
compression
test
resistant
bearing
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Granted
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CN202211027038.9A
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Chinese (zh)
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CN115326583B (en
Inventor
洪涛
黄帅
徐铜鑫
胡鹏辉
崔鹏飞
张菡
王俊华
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Sinosteel Zhengzhou Research Institute of Steel Wire Products Co Ltd
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Sinosteel Zhengzhou Research Institute of Steel Wire Products Co Ltd
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Priority to CN202211027038.9A priority Critical patent/CN115326583B/en
Publication of CN115326583A publication Critical patent/CN115326583A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/20Investigating strength properties of solid materials by application of mechanical stress by applying steady bending forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0003Steady
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0019Compressive
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0023Bending
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0044Pneumatic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/006Crack, flaws, fracture or rupture
    • G01N2203/0067Fracture or rupture

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention relates to a bending and compression resistant test system for a test block, which comprises: the device comprises an anti-bending testing machine, a compression testing machine and an operating robot, wherein the operating robot is provided with a manipulator for taking and placing test blocks on an anti-bending bearing piece and a compression bearing piece; the anti-bending testing machine is provided with an anti-bending cleaning structure used for cleaning the anti-bending bearing piece after the anti-bending test is finished; and the compression-resistant cleaning structure used for cleaning the compression-resistant bearing part after the compression test is completed is arranged on the compression-resistant testing machine. The operating robot arranged beside the bending testing machine and the compression testing machine is utilized to take and place the test blocks on the bending bearing piece and the compression bearing piece, so that the rapid bending compression testing of a large number of test blocks is realized conveniently. And, arrange clearance structure respectively on anti testing machine and compression testing machine, conveniently accomplish anti experimental, compression testing back and clear up corresponding anti carrier and the compression bearing spare of rolling over, save the step of artifical manual clearance, improve cleaning efficiency, reduce workman intensity of labour.

Description

Anti resistance to compression test system that rolls over of test block
Technical Field
The present invention relates generally to the field of test block detection testing. More specifically, the invention relates to a bending and compression resistance test system for test blocks.
Background
In order to ensure the safe and reliable engineering quality, performance detection needs to be carried out on raw materials such as cement before actual construction, wherein the bending and compression strength of the cement mortar test block is one of important indexes of the performance of a cement material, and a bending and compression test machine and a compression test machine are often used for carrying out bending and compression tests on the cement mortar test block in the actual production process.
At present, the bending tester and the compression tester mostly respectively and independently perform corresponding tests on test blocks. In the case of the bending resistance testing machine, the bending resistance testing machine for cement disclosed in the utility model with the publication number of CN210533854U and the bending resistance testing equipment for concrete test blocks disclosed in the utility model with the publication number of CN214472431U all adopt the upper and lower three-point pressurization mode to perform bending resistance test, generally adopt the mode of two lower top pressure application points of the lower side and one upper top pressure application point of the upper side, the upper and lower three top pressure application points are generally distributed at intervals along a straight line in sequence, the upper top pressure application point is positioned in the middle of the two lower top pressure application points to form three-point pressurization, the three top pressure application points apply top pressure action force to the test block, and the bending resistance test is realized. For a compression testing machine, for example, the equipment for detecting the compression resistance of a cement test block disclosed in the invention patent with the publication number of CN113063670B completes the compression test by matching a support frame and a pressing plate unit, the support frame is provided with a cement block support member, and when the compression test is required, the pressing plate unit is driven by a telescopic cylinder to realize the compression test of the cement block placed on the cement block support member.
In the actual production process, most of the test blocks are manually placed in test positions of corresponding testing machines, the tested test blocks are manually moved away after the test is completed, and manually cleaned, the test requirements can be met when a small number of test blocks are tested, and once the test quantity is large, the test efficiency requirements cannot be met by manually taking and placing the test blocks and manually cleaning the test blocks.
Disclosure of Invention
The invention provides a bending and compression resistant test system for test blocks, which aims to solve the technical problem that the conventional manual test block taking and placing and cleaning mode cannot be suitable for large test quantity.
In order to solve the problems, the bending and compression resistance test system for the test block provided by the invention adopts the following technical scheme: a bending and compression resistant test system for test blocks comprises: the bending resistance testing machine is used for performing bending resistance test on the test block and is provided with a bending resistance bearing piece for bearing the test block; the compression testing machine is used for carrying out compression testing on the test block and is provided with a compression bearing piece for bearing the test block; the operation robot is arranged beside the bending testing machine and the compression testing machine and is provided with a manipulator for taking and placing test blocks on the bending bearing piece and the compression bearing piece; the anti-bending testing machine is provided with an anti-bending cleaning structure used for cleaning the anti-bending bearing piece after the anti-bending test is finished; and the compression testing machine is provided with a compression cleaning structure for cleaning the compression bearing part after the compression testing is finished.
As a further improvement, the operating robot, the bending tester and the compression tester are horizontally distributed in three points.
As a further improvement, the bending test machine includes a bending frame, on which a bending pressure head for pressing the test block to perform a bending test is provided, the bending frame is horizontally slidably mounted with a bending bearing plate as the bending bearing member, the bending bearing plate has a bearing area for bearing the test block, the horizontal sliding stroke of the bending bearing plate has test positions and picking and placing positions arranged in a staggered manner, the test positions are used for pressing the test block by the corresponding pressure head of the bending test machine to perform the bending test, and the picking and placing positions are used for the operator to pick and place the test block in the bearing area of the bending bearing plate and for the bending cleaning structure to clean the bending bearing plate.
As a further improvement, a cover body is arranged on the bending-resistant rack and used for covering the test block in the bearing area to form a test space with the bending-resistant bearing plate, and an inlet and an outlet are arranged on the cover body so that the bending-resistant bearing plate can bring the test block to enter and exit the test space when sliding; the anti-bending bearing plate is provided with a blocking piece for blocking the inlet and the outlet when the anti-bending bearing plate moves to the test position; the cover body and the anti-bending bearing plate are respectively provided with an avoiding opening for the anti-bending pressure head to enter the test space for anti-bending test.
As a further improvement, the anti-bending bearing plate is arranged on the anti-bending frame in a reciprocating sliding manner along a horizontal straight line; the anti-bending bearing plate is provided with the blocking piece at the corresponding end position arranged along the reciprocating sliding direction.
As a further improvement, the anti-bending cleaning structure is located beside the picking and placing position, and the anti-bending cleaning structure comprises a pushing cleaning head arranged above the anti-bending bearing plate, and the pushing cleaning head is driven by a cleaning driving mechanism to extend and retract in a reciprocating manner so as to clean sundries on the anti-bending bearing plate at the picking and placing position; the pushing cleaning head is provided with a lower side face used for facing the anti-bending bearing plate, a dust suction port is arranged on the lower side face and communicated with a dust suction channel, so that the dust suction port can suck dust when the pushing cleaning head cleans sundries on the anti-bending bearing plate.
As a further improvement, the anti-bending frame is provided with a lower support plate, the lower support plate is used for bearing the anti-bending bearing plate which moves to the picking and placing position, and the lower support plate is provided with a leakage hole which is used for corresponding to an avoidance port on the anti-bending bearing plate which moves to the picking and placing position so as to discharge sundries falling through the avoidance port on the anti-bending bearing plate; the lower side of the lower supporting plate is provided with an inclined guide plate which is positioned at the lower side of the leak hole and is used for receiving sundries falling from the leak hole and guiding and discharging the sundries; in the distribution direction of the cleaning striker plate and the pushing cleaning head, the cleaning striker plate and the lower support plate are distributed at intervals to form a blanking gap, and the blanking gap is used for guiding sundries pushed and cleaned by the pushing cleaning head to the inclined guide plate.
As further improvement, compression testing machine includes the resistance to compression frame, be equipped with on this resistance to compression frame the resistance to compression go up the pressure head resistance to compression hold carrier and resistance to compression clearance structure, the resistance to compression holds carrier and pressure head upper and lower cooperation realization resistance to compression test on the resistance to compression, resistance to compression clearance structure is including being located the resistance to compression holds the piece that cleans of carrier side, should clean the piece by the flexible action of reciprocating drive mechanism drive in order to clean the resistance to compression hold carrier, still be equipped with in the resistance to compression frame and be used for accepting the follow the resistance to compression holds the clastic conveyer belt of debris that the piece cleaned off on the carrier.
As a further improvement, an inclined guide plate for guiding the sundry and debris cleaned by the cleaning piece to the conveyor belt is arranged on the pressure-resistant frame.
As a further improvement, a circumferential protective box is hoisted on the compression-resistant rack in a lifting manner, and the circumferential protective box is sleeved on the compression-resistant upper pressure head and the compression-resistant bearing piece.
The beneficial effects are that: in the test block bending and compression testing system provided by the invention, the test blocks are taken and placed on the bending bearing piece and the compression bearing piece by using the operating robots arranged beside the bending testing machine and the compression testing machine, so that bending and compression tests of a large number of test blocks are conveniently realized, and the cleaning structures are respectively arranged on the bending testing machine and the compression testing machine, so that after the bending tests or the compression tests are completed, the corresponding bending bearing piece and the corresponding compression bearing piece are conveniently and automatically cleaned, the manual cleaning step is omitted, the cleaning efficiency is improved, and the labor intensity of workers is reduced.
As a technical scheme, with regard to the anti testing machine that rolls over, but the anti loading board horizontal slip of bearing the transport test block for the anti loading board can be at experimental position and get and put and switch between the position, conveniently according to anti testing machine self structure, will get and put the position design and arrange in the comparatively open position of anti testing machine outside operational environment, and then conveniently locate to get at this position and put the test block, be convenient for clean automatically, conveniently improve getting of whole anti testing machine and put and clean efficiency. And, set up exit on the cover body, can make things convenient for the test block freely to pass in and out experimental space to utilize the piece that seals that sets up on the anti loading board to keep off exit, make the cover body and the protection casing that the piece that seals formed be mosaic structure, on the basis of guaranteeing the quick business turn over cover body of test block, realize reliably keeping off the protection at the testing in-process.
As a technical scheme, utilize the concatenation of sealing on the bending-resistant loading board and the last export of the cover body, satisfy the demand in test block business turn over test space, can be comparatively conveniently with cover body fixed mounting on the mounting bracket, perhaps with cover body fixed mounting on the bending-resistant testing machine, it is comparatively convenient to install, and the cover body does not need reciprocating motion, has not only saved power, also saves the transmission structure relevant with the cover body moreover, and then can optimize the structure of whole bending-resistant testing machine.
As a technical scheme, the anti-bending bearing plate horizontally reciprocates to slide, so that the structure of the mounting frame is simple, and the mounting frame is convenient to process and manufacture.
As another technical scheme, the anti-bending cleaning structure is arranged beside the taking and placing position, and after the taking and placing position is determined in an external open environment according to the structure of the anti-bending testing machine, the anti-bending cleaning structure is conveniently arranged beside the taking and placing position.
As another technical solution, a cleaning member is disposed on the compression testing machine corresponding to the compression-resistant bearing member, the cleaning member is driven by the reciprocating driving mechanism to reciprocate to clean, an inclined guide plate is disposed corresponding to the compression-resistant bearing member, and the inclined guide plate guides the debris to the conveyor belt disposed in a matching manner.
In addition, the circumferential protection box is hoisted on the compression-resistant rack in a liftable mode, and the reliable protection of the compression-resistant testing machine in the compression-resistant testing process is achieved by the circumferential protection box.
Drawings
The above and other objects, features and advantages of exemplary embodiments of the present invention will become readily apparent from the following detailed description read in conjunction with the accompanying drawings. Several embodiments of the present invention are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which like reference numerals refer to similar or corresponding parts and in which:
FIG. 1 is a schematic structural diagram of an embodiment of a bending and compression resistance test system for a test block provided by the present invention;
FIG. 2 is a schematic structural diagram of the operation robot of FIG. 1;
FIG. 3 is a schematic structural view of the bending tester in FIG. 1;
FIG. 4 is a top view of the flexural testing machine of FIG. 3;
FIG. 5 isbase:Sub>A partial schematic view in section at A-A in FIG. 4;
FIG. 6 is a schematic structural view of the bench portion of the bending tester shown in FIG. 3;
FIG. 7 is a schematic structural view of the bending-resistant bearing plate of the protective bearing device in FIG. 3 in a test position;
FIG. 8 is a bottom view of the pusher cleaning head of FIG. 7;
FIG. 9 is a schematic structural view of the anti-bending carrier plate of the protective carrier device shown in FIG. 3 in a pick-and-place position;
FIG. 10 is a schematic structural view of the compression testing machine in FIG. 1;
FIG. 11 is a schematic view of a portion of the compression tester shown in FIG. 10;
FIG. 12 is a schematic view of the circumferential containment box and crush resistant bearing of FIG. 10 engaged;
fig. 13 is a schematic diagram of the compression cleaning structure, the compression bearing member and the conveyor belt of the compression testing machine.
Description of reference numerals:
1. a support table; 2. a column; 3. an upper cross beam; 4. a mounting frame; 41. a guide rail support; 42. a support; 43. a sliding seat; 5. a guide rail cylinder; 6. a support frame; 7. an anti-fracture cleaning structure; 71. cleaning the cylinder; 72. pushing the cleaning head; 720. a dust suction port; 9. a fracture-resistant carrier plate; 10. a cover body; 101. an upper baffle plate; 102. a right baffle; 103. a left baffle; 104. a tailgate; 11. a pressure sensor; 12. an upper pressure head; 13. a lower pressing plate; 14. a lower support plate; 141. a leak hole; 15. cleaning a striker plate; 16. an inclined guide plate; 17. a connecting plate; 18. a front baffle; 100. testing blocks; 200. operating the manipulator; 201. a fixed base; 202. a mechanical arm; 203. a manipulator; 300. a compression testing machine; 301. a compression-resistant frame; 302. a conveyor belt; 303. a pillar; 304. an upper transverse plate; 305. a pressure detection sensor; 306. a circumferential protection box; 307. a pressure-resistant bearing plate; 308. a tool rack; 309. inclining the material guide plate; 310. a suspension cylinder; 311. a cleaning member; 312. a compression-resistant driving cylinder; 400. an anti-bending tester.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it should be understood by those skilled in the art that the embodiments described below are some embodiments of the present disclosure, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the test block bending and compression resistant test system provided by the invention, the operation robot is configured for the bending resistant testing machine and the compression resistant testing machine, and the test blocks are taken and placed on the bending resistant bearing piece and the compression resistant bearing piece by the operation hand of the operation robot, so that the test efficiency in a large number of test block tests is improved conveniently. And, corresponding clearance mechanism is carried to corresponding anti rolling over and is carried the carrier and the corresponding bearing piece of resistance to compression configuration, and after having carried out corresponding experiment, the corresponding anti rolling over is carried the carrier and is carried the carrier by the clearance mechanism cleaning, is convenient for realize automatic cleaning.
In addition, for debris generated in the anti-bending test, the anti-bending test machine provided by the invention is designed with a protective bearing device on the anti-bending test machine so as to be capable of automatically cleaning conveniently, and an anti-bending bearing plate bearing test block of the protective bearing device moves back and forth between the test position and the taking and placing position. When the bending test is needed, the bending bearing plate moves the test block to the test position, the test block enters the test space through the inlet and the outlet arranged on the cover body, and the sealing piece on the bending bearing plate seals the corresponding inlet and the outlet to form good sealing protection. Then, the upper and lower indenters on the bending test machine are engaged to perform a bending test on the test block in the test space. After the anti-bending test is completed, the anti-bending bearing plate drives the sealing piece and the test block to move towards the picking and placing position, the test block leaves the test space through the inlet and the outlet reserved on the cover body, and when the anti-bending bearing plate moves to the picking and placing position, the test block completed by the test is picked away by an operator. To remaining large piece debris on the anti loading board of rolling over, can utilize to get to put some anti clearance structures of rolling over that a position side was arranged and clean remaining debris on the anti loading board of rolling over, treat to clean the completion back, place the new test block of waiting to test on the anti loading board that is in getting the position with utilizing the operative hand again to send into test space with the new test block of waiting to test by the anti loading board, conveniently begin the anti test of rolling over of next round.
In the bending test machine provided by the invention, the bending bearing plate is horizontally slid, so that the test block can be switched between the test position of the bending bearing plate and the taking and placing position of the bending bearing plate, and thus, when the test block needs to be taken and placed and the bending bearing plate needs to be cleaned, the bending bearing plate can be moved to the taking and placing position with a wider external working environment, other parts beside the test position can be effectively avoided, and automatic taking and placing of the test block and automatic conveying and cleaning of the bending bearing plate are conveniently realized. In addition, the inlet and the outlet are formed in the cover body, so that the test block can freely enter and exit, the inlet and the outlet are blocked by the blocking piece arranged on the anti-bending bearing plate, the cover body and the protective cover formed by the blocking piece are of a splicing structure, and reliable blocking protection in the test process is realized on the basis that the test block can rapidly enter and exit the cover body.
As for the compression testing machine provided by the invention, because the test block has higher degree of breakage after the compression testing is finished, the manipulator can conveniently take away a larger test block, and is not easy to clamp and take away slightly smaller test block particles, a cleaning piece and a conveyor belt are arranged on the compression testing machine in a matching way, the cleaning piece directly cleans the fragments to the conveyor belt, and the conveyor belt conveys the fragments to a target collection place without manual cleaning.
Having described the general principles of the invention, various non-limiting embodiments of the invention are described in detail below. Any number of elements in the drawings are by way of example and not by way of limitation, and any nomenclature is used solely for differentiation and not by way of limitation.
The principles and spirit of the present invention are explained in detail below with reference to several exemplary embodiments of the present invention.
Embodiment 1 of the test block bending and compression resistance test system provided by the invention:
as shown in fig. 1 to 13, the anti compression test system that rolls over of test block wholly includes anti testing machine, compression testing machine and operation robot, and anti testing machine that rolls over is used for carrying out the bending test to the test block, and compression testing machine is used for carrying out compression testing to the test block, and operation robot is used for getting on anti testing machine and compression testing machine and puts the test block to be convenient for anti testing machine that rolls over carries out anti performance test to the test block, be convenient for compression testing machine that carries out corresponding compressive property detection to the test block simultaneously.
As shown in fig. 1, the operation robot is disposed beside the bending tester and the compression tester, and the operation robot 200, the bending tester 400 and the compression tester 300 are horizontally distributed at three points, the bending tester 400 has a bending bearing member for bearing a test block, and the compression tester 300 has a compression bearing member for bearing a test block, the operation robot 200, the bending tester 400 and the compression tester 300 are horizontally distributed, so that an operator can place the test block on the corresponding bending bearing member and the compression bearing member in a horizontal plane.
As shown in fig. 2, the handling robot 200 specifically includes a fixed base 201, a robot arm 202 mounted on the fixed base 201, and a manipulator 203 mounted at an end of the robot arm 202, where the robot arm is generally a six-degree-of-freedom robot arm, and the manipulator is also a multi-degree-of-freedom robot arm, and the robot arm and the manipulator cooperate to achieve free taking and placing in a certain range of space. During the use, can utilize the manipulator clamp to get the test block to place the test block on the antitack of antitack testing machine holds carrier, also can utilize the manipulator to hold carrier with the antitack and take away the recovery on the test block after experimental, the collection box can directly be put into to the test block of taking away, also can be placed the test block on the resistance to compression holds carrier by the manipulator, conveniently directly carries out subsequent resistance to compression test.
In this embodiment, as shown in fig. 1, one bending tester 400 and one compression tester 300 are provided for one operation robot 200, and the single operation robot 200 is used in cooperation with the bending tester 400 and the compression tester 300. As another embodiment, two bending testers may be configured for one operating robot according to actual test requirements, or two compression testers may be configured according to actual test requirements, and all the bending testers and the compression testers may be arranged according to actual working environments.
It should be noted here that, after utilizing the anti-bending test machine test block to test, the test block can be broken and form two sections, when disposing two compression testing machines, can place two sections cracked test blocks one-to-one on two compression testing machines, conveniently carry out compression testing simultaneously, whole test efficiency is higher.
The bending tester will be described in detail below mainly with reference to fig. 3 to 9, and the compression tester will be described in detail with reference to fig. 10 to 13.
With regard to the concrete structure of anti-bending tester 400, as shown in fig. 3 to fig. 9, anti-bending tester 400 includes the anti-bending frame, and the anti-bending frame is last to be installed and to be used for carrying on the pressure head of anti-bending test to test block 100 to and be used for bearing the protection of test block 100 and bear the device, and the protection bears the device and transports test block 100 to corresponding position, carries out the roof pressure to test block 100 by the pressure head of arranging from top to bottom to carry out normal anti-bending test.
As shown in fig. 3, the anti-bending frame of the anti-bending testing machine 400 includes a supporting platform 1, two columns 2 are disposed on the supporting platform 1, the two columns 2 are spaced to form a mounting space, and a protection bearing device is disposed in the mounting space. As shown in fig. 3 to 5, the upper beams 3 are fixedly mounted on the top portions of the two columns 2, and the ram 12 is suspended in the middle of the upper beams 3 by the pressure sensor 11. As shown in fig. 3 and 5, a lower ram is disposed in the support table 1, and the lower ram is driven by a lift drive mechanism to reciprocate. When the test block 100 is positioned between the upper pressure head 12 and the lower pressure head to perform the anti-bending test, the lower pressure head is driven by the lifting driving mechanism to ascend, two lower pressure plates 13 serving as two lower side jacking force application points on the lower pressure head upwards prop the test block 100, the test block moves upwards to be in jacking fit with the upper pressure head 12, the upper pressure head 12 bears jacking force to be in mutual fit with the lower pressure head to realize the anti-bending test, and meanwhile, the upper pressure head 12 can transmit the borne pressure to the pressure sensor 11 to realize real-time pressure detection.
In specific implementation, the lifting driving mechanism can be a hydraulic cylinder, the hydraulic cylinder can be arranged on the support table, the hydraulic cylinder pushes the lower pressing head to rise, and two lower pressing plates which are arranged at intervals on the lower pressing head serve as two pressing force application points to rise to press the test block upwards, so that the bending test can be carried out.
As another specific embodiment, the lifting driving mechanism may also adopt a screw nut mechanism, the screw nut mechanism includes a screw rod and a lifting nut which are spirally assembled, the screw rod is installed on the supporting platform along the up-down direction, the lifting nut is fixedly assembled with the lower pressure head, and the lifting nut rises to perform the anti-bending test in the process that the motor drives the screw rod to rotate. Of course, in specific implementation, a person skilled in the art may also use other lifting driving mechanisms as long as the lifting driving mechanism can drive the lower pressing head to lift so as to perform the anti-bending test.
As shown in fig. 3 and 4, in the installation space formed by the two columns 2 on the support table 1, a protection bearing device is arranged in the installation space, and the protection bearing device is used for bearing and transporting a test block 100 to be tested, and covers the test block by using the cover body 10, so as to realize safety protection.
As shown in fig. 3, the protective bearing means comprises, in particular, a mounting frame 4, which is part of the anti-bending frame, the mounting frame comprising, in particular, a rail support 41 arranged between two uprights, the rail support 41 being fixedly mounted on the support table 1 by means of a bracket 42. This guide rail support 41 specifically extends along the fore-and-aft direction, but install anti-rolling over loading board 9 along fore-and-aft direction horizontal slip on guide rail support 41, two guide rail cylinders 5 have been arranged between guide rail support 41 and anti-rolling over loading board 9, the left and right sides at guide rail support 41 is installed to two guide rail cylinders 5 one-to-one, the rear end of each guide rail cylinder 5 is installed on guide rail support 41, the front end is installed on anti-rolling over loading board 9, two guide rail cylinders 5 drive anti-rolling over loading board 9 reciprocal sliding in the fore-and-aft direction.
In this embodiment, the left and right sides of the lower side surface of the guide rail support 41 are respectively provided with a guide rail, the left and right sides of the front end of the anti-bending bearing plate 9 are respectively provided with a sliding seat 43, and the two sliding seats 43 are correspondingly in sliding fit with the two guide rails, so as to realize the forward and backward sliding of the anti-bending bearing plate 9 on the guide rail support 41. And, the front end of the guide rail cylinder 5 is fixedly arranged on the corresponding sliding seat 43, under the condition of ensuring normal driving, the connection mode of the guide rail cylinder and the anti-folding bearing plate is preferably simplified.
As shown in fig. 3 and 5, a bearing area is provided on the bending-resistant bearing plate 9, the bearing area is used for bearing a test block 100 to be tested, and the test block 100 is placed at the bearing area to realize bearing and transferring.
In this embodiment, the anti-bending bearing plate 9 is installed on the guide rail support 41 in a manner that the horizontal straight line can slide back and forth, and the anti-bending bearing plate 9 specifically slides back and forth. The horizontal sliding stroke of the bending-resistant bearing plate 9 is provided with test positions and picking and placing positions which are arranged in a staggered mode, as shown in fig. 7, the test positions are used for enabling corresponding pressure heads of the bending-resistant testing machine to press the test block 100 in the up-down direction so as to perform bending-resistant tests, and as shown in fig. 9, the picking and placing positions are used for enabling an operator to pick and place the test block 100 in a bearing area of the bending-resistant bearing plate 9 and enabling the bending-resistant cleaning structure 7 of the bending-resistant testing machine to clean the bending-resistant bearing plate 9. In other words, when the anti-bending test is required to be performed, as shown in fig. 9, a mechanical manipulator or a human hand operating the robot places the test block 100 on the anti-bending bearing plate 9 at the pick-and-place position, then the guide rail cylinder 5 retracts, the anti-bending bearing plate 9 is driven to drive the test block 100 to move to the test position, and as shown in fig. 7, the upper pressing head 12 and the lower pressing head are matched conveniently to realize the anti-bending test. And after the bending test is finished, the guide rail cylinder 5 drives the bending bearing plate 9 to move forwards to a picking and placing position with the test completion, and then a mechanical manipulator or a manual worker takes away the test block 100 after the test.
For the bending resistance testing machine, in order to avoid accidents during testing, a cover body 10 is arranged on the mounting frame 4, the cover body 10 is buckled on the bending resistance bearing plate 9 to cover the test block 100 in the bearing area, and then the cover body 10 and the bending resistance bearing plate 9 enclose a testing space. During the test, make test block 100 be in experimental space, form the protection shutoff by the cooperation of cover body 10 and bending resistance loading board 9, reliably avoid the danger that the fragment bursts out during the bending resistance test, improve the testing machine security.
In order to ensure that the test block can normally enter and exit the test space, as shown in fig. 9, an entrance and an exit are provided on the cover 10 for the anti-bending bearing plate 9 to bring the test block 100 into and out of the corresponding test space when horizontally sliding back and forth. In order to ensure a reliable blocking, as shown in fig. 5, a blocking element is provided on the anti-bending bearing plate 9 for blocking the access opening reserved in the cover body 10 when the anti-bending bearing plate 9 moves to the test position.
In this embodiment, as shown in fig. 7, the reciprocating sliding direction of the bearing plate is defined as a front-back direction, the whole housing 10 is a rectangular structure, and the housing 10 specifically includes an upper baffle 101, a left baffle 103, a right baffle 102 and a rear baffle 104, wherein front ends of the upper baffle 101, the left baffle 103 and the right baffle 102 form an entrance reserved at the front end of the housing 10, so that the test block 100 can enter and exit the test space. As far as the cover body is concerned, the upper baffle 101, the left baffle 103 and the right baffle 102 are fixedly assembled together to form a baffle module which is fixedly mounted on two columns 2 of the bending resistance testing machine, as shown in fig. 7, a connecting plate 17 is fixedly mounted in the middle of the two columns, and the upper baffle 101 of the baffle module is fixedly mounted on the connecting plate 17. Specifically, bolt mounting holes are respectively formed in the upper baffle plate 101 and the connecting plate 17, bolts are assembled in the bolt mounting holes, the upper baffle plate 101 and the connecting plate 17 can be fixedly assembled together, and then the baffle plate module is installed on the bending resistance testing machine.
As another specific embodiment, a person skilled in the art can also adopt a welding connection mode to fixedly assemble the upper baffle plate and the connecting plate together.
In addition, as shown in fig. 7, the left baffle plate 103 and the right baffle plate 102 are fixedly assembled with the upper baffle plate 101 by connecting pins, respectively. As another embodiment, the left baffle and the right baffle can be directly welded with the upper baffle.
In this embodiment, the sealing member on the bending-resistant bearing plate 9 is spliced with the inlet and outlet on the cover body 10 to ensure that the test block 100 can freely enter and exit the test space, and in specific implementation, the cover body 10 is relatively fixedly mounted on the bending-resistant frame of the bending-resistant testing machine, so that the mounting is convenient. Moreover, the cover body does not need to move back and forth, so that the driving force and a transmission structure additionally arranged are saved, and the structure of the anti-bending testing machine can be optimized. As another embodiment, the whole cover body can be fixedly arranged on the mounting frame, and the reciprocating sliding of the bearing plate can be utilized to meet the requirement that the test block enters and exits the test space.
As shown in fig. 7, the back plate 104 of the enclosure 10 is directly fixed to the rail brackets 41, and the back plate 104 is fixedly connected to the mounting frame 4 of the shield carrier. The rear baffle 104 is mainly used for shielding and blocking the opening formed by the rear ends of the upper baffle 101, the left baffle 103 and the right baffle 102. As another embodiment, the rear baffle may also be directly and fixedly assembled with the upper baffle, the left baffle and the right baffle, that is, the rear baffle is fixedly connected to the baffle module.
As shown in fig. 7 and 9, a front baffle 18 is fixedly mounted at the front end of the anti-bending bearing plate 9, and the front baffle 18 is used as the above-mentioned blocking member for blocking the access opening reserved on the cover body 10 when the anti-bending bearing plate 9 moves to the testing position.
It should be noted that, in order to implement the bending test, corresponding avoiding openings are respectively provided on the cover body 10 and the bending bearing plate 9, so that the corresponding upper pressing head 12 and the corresponding lower pressing head can normally enter the test space to perform the bending test. As shown in fig. 7, avoidance openings are respectively formed at positions of the upper baffle 101, the left baffle 103 and the right baffle 102 corresponding to the upper indenter 12, so that the upper indenter 12 can normally enter the test space. Avoidance openings are respectively formed in the positions, corresponding to the two lower pressing plates 13 of the lower pressing head, of the anti-bending bearing plate 9, the left baffle plate 103 and the right baffle plate 102, so that the two lower pressing plates 13 can normally enter and exit the test space. The avoidance ports on the left baffle plate 103 and the right baffle plate 102, which are matched with the upper pressure head 12, are positioned at the upper ends of the baffle plates on the two sides, and the avoidance ports on the left baffle plate 103 and the right baffle plate 102, which are matched with the two lower pressure plates 13, are positioned at the lower ends of the baffle plates on the two sides.
In addition, as shown in the embodiment of fig. 7, in order to ensure that the upper pressure head 12 normally enters the test space, a corresponding avoiding structure is also arranged on the connecting plate 17 of the hoisting baffle module to avoid opening the upper pressure head 12.
In the embodiment shown in fig. 7, since the anti-bending bearing plate 9 is disposed on the guide rail support 41, and the lifting driving mechanism for driving the two lower pressing plates 13 to lift is disposed at the lower side of the support table 1, in order to ensure that the two lower pressing plates 13 can lift normally, a avoiding structure is also disposed on the guide rail support 41 at a position corresponding to the avoiding opening on the anti-bending bearing plate 9 for avoiding the two lower pressing plates 13. Therefore, when the bending test machine works specifically, the two lower pressing plates 13 are arranged below the guide rail support 41, when the bending bearing plate 9 moves to a test position, the test block 100 moves into a test space at the moment, the lifting driving mechanism drives the two lower pressing plates 13 to ascend, the two lower pressing plates 13 push the test block 100 upwards, the upper portion of the test block 100 is in jacking contact with the upper pressing head 12, and at the moment, the upper pressing head 12 is located between the two lower pressing plates 13, so that the upper pressing head 12 and the two lower pressing plates 13 form a three-point force application structure, and a normal bending test can be guaranteed. After the test is completed, the two lower pressing plates 13 sink to exit the test space and sink to the lower part of the anti-bending bearing plate 9 again, at this time, the test block 100 falls on the anti-bending bearing plate 9 again, and the anti-bending bearing plate 9 can bear the test block 100 and move to the pick-and-place position for the corresponding manipulator to take away the test block 100 after the test.
In addition, in the bending resistance testing machine, in order to improve the automation performance of the whole testing machine, a position sensor is provided on the rail mount 41 of the mounting frame 4. When the anti-bending bearing plate 9 carries the test block 100 to move to the test position of the anti-bending bearing plate 9, the anti-bending bearing plate 9 can trigger a corresponding position sensor, the position sensor sends corresponding detection information to a control unit of the anti-bending testing machine, and at the moment, a lifting driving mechanism on the anti-bending testing machine can drive the two lower pressing plates 13 to ascend so as to be matched with the upper pressing head 12 to perform an anti-bending test.
For the function of detecting that the anti-bending bearing plate 9 moves in place, which is performed by the position sensor, the position sensor can be a mechanical touch sensor, an electromagnetic induction sensor or a photoelectric trigger sensor. It is obvious to a person skilled in the art that the bending tester can be applied to any bending tester as long as it can be installed on the mounting frame 4 and normally detect that the bending bearing plate 9 is moved in place.
As shown in fig. 3, 7 to 9, the protective bearing device further comprises an anti-folding cleaning structure 7, the anti-folding cleaning structure 7 is mounted beside the mounting frame 4, as shown in fig. 7, the anti-folding cleaning structure 7 is specifically located beside the lower support plate 14 of the rail seat 41. After the anti-bending bearing plate 9 carries the test block 100 to the pick-and-place position of the anti-bending bearing plate 9, the manipulator can be operated to remove the test block 100, and for large debris fragments remained on the anti-bending bearing plate 9, the anti-bending cleaning structure 7 can automatically clean the debris fragments.
As shown in fig. 7, the anti-folding cleaning structure 7 specifically includes a pushing cleaning head 72, the pushing cleaning head 72 is disposed above the anti-folding bearing plate 9 in the up-down direction, and the pushing cleaning head 72 is driven by a cleaning cylinder 71 as a cleaning driving mechanism to perform reciprocating telescopic motion so as to clean debris on the anti-folding bearing plate 9 at the pick-and-place position.
The cleaning cylinder 71 is supported and placed on the support table 1 through the support frame 6, so that the cleaning cylinder 71 is mounted on the bending resistance testing machine.
As another embodiment, the sweeping cylinder 71 may be supported and mounted on the mounting frame 4 by a support frame. In addition, as an embodiment, the pushing cleaning head may also adopt an electric push rod as a cleaning driving mechanism to drive the telescopic action.
When the pushing cleaning head 72 is driven to extend out, the cleaning cylinder 71 can push sundry debris with larger particles on the anti-bending bearing plate 9 away from the anti-bending bearing plate 9, so as to realize the purpose of cleaning. Moreover, since the pushing and cleaning head 72 is located above the anti-folding bearing plate 9, the pushing and cleaning head 72 has a lower side surface facing the anti-folding bearing plate 9, as shown in fig. 8, a dust suction port 720 is provided on the lower side surface of the pushing and cleaning head 72, a dust suction channel communicated with the dust suction port 720 is provided on the pushing and cleaning head 72, and the dust suction channel provides a negative pressure suction force to perform dust suction treatment through the dust suction port 720 when the pushing and cleaning head 72 cleans the sundries on the anti-folding bearing plate 9. Therefore, the pushing cleaning head 72 and the dust suction opening 720 are matched, so that the large and small sundry chips on the anti-bending bearing plate 9 can be cleaned, and the influence of the sundry chips on the precision of a subsequent anti-bending test can be avoided.
For the anti-folding bearing plate 9, because the anti-folding bearing plate 9 is provided with the avoiding opening for the two lower pressing plates 13 to pass through, when the pushing and cleaning head 72 extends and retracts back and forth to realize cleaning, part of sundry debris is easily pushed into the avoiding opening. To avoid accidents, for the lower supporting plate 14 of the guide rail support 41 for bearing the anti-folding bearing plate 9 moving to the pick-and-place position, as shown in fig. 7, a leakage hole 141 may be provided at a corresponding position of the lower supporting plate 14, and the leakage hole 141 is used to correspond to the avoidance opening of the anti-folding bearing plate 9 moving to the pick-and-place position, so that the sundries falling through the avoidance opening of the anti-folding bearing plate 9 can be discharged and will not be accumulated in the avoidance opening of the anti-folding bearing plate 9.
In addition, as shown in fig. 3 and 7, a cleaning striker plate 15 and a pushing cleaning head 72 are oppositely arranged at the left and right sides of the lower support plate 14, and an inclined guide plate 16 is provided at the lower side of the cleaning striker plate 15, and the inclined guide plate 16 is located at the lower side of the leakage hole 141 of the lower support plate 14 for carrying and guiding away the sundries falling from the leakage hole 141. When the device is used specifically, the recovery frame can be arranged below the inclined guide plate, so that the concentrated recovery treatment is convenient.
In fact, in the left and right spaced direction of the sweeping striker plate 15 and the pushing and cleaning head 72, the sweeping striker plate 15 and the lower support plate 14 are spaced to form a blanking gap for guiding the sundries pushed and cleaned by the pushing and cleaning head 72 to the inclined guide plate 16. In specific operation, when the pushing and cleaning head 72 is extended to push the larger-particle sundries on the anti-bending bearing plate 9 into the blanking gap, the larger-particle sundries fall onto the inclined guide plate 16 through the blanking gap, and finally the larger-particle sundries are guided and discharged by the inclined guide plate 16.
With the embodiment shown in fig. 7, the sweeping striker plate 15 may be arranged by overhanging the upper support plate by means of an upper support, and the inclined guide plate 16 is arranged by overhanging below the lower support plate 14 by means of a lower support. Because clean striker plate 15 and incline guide board 16 and mainly play the effect of sheltering from and guide row material, the bearing is less, for reduce cost, when concrete implementation, clean striker plate 15 and incline guide board 16 and all can adopt the sheet metal component, and the sheet metal component not only conveniently processes, in addition, also conveniently will clean striker plate 15 and incline guide board 16 and install under on backup pad 14.
When the anti-bending test machine shown in fig. 3 is used for the anti-bending test, the manipulator of the operating robot first places the test block 100 to be tested on the anti-bending bearing plate 9 in the pick-and-place position, the guide rail cylinder 5 works to drive the anti-bending bearing plate 9 to carry the test block 100 to the test position, the test block 100 enters the test space, and the front baffle 18 serving as a blocking piece on the anti-bending bearing plate 9 blocks the inlet and the outlet of the shield body 10, as shown in fig. 7. The position sensor sends out information, the lifting driving mechanism of the bending resistance testing machine drives the two lower pressing plates 13 to move upwards, the two lower pressing plates 13 penetrate through the avoidance structure on the guide rail support 41 and the avoidance opening on the bending resistance bearing plate 9 to enter the testing space, the test block 100 is pushed to move upwards, and the upper side of the test block 100 is in abutting contact with the upper pressure head 12. According to the requirement of the bending test, the two lower pressing plates 13 can continuously push the test block 100 upwards until the test block 100 to be tested is broken, at the moment, the pressure data of the lower pressure sensor 11 is read and recorded, and whether the test block 100 is qualified or not can be judged accordingly. In practice, the test block 100 may be pressurized at a predetermined pressure, and if the test block 100 is not broken, it may be regarded as a pass, and if the test block 100 is broken or broken, it may be regarded as a fail. The specific test mode can be determined according to specific test requirements.
After the bending test is finished, the lifting driving mechanism drives the two lower pressing plates 13 to sink to leave the test space, the bending-resistant bearing plate 9 can drive the front baffle plate 18 and the test block 100 to move towards the picking and placing positions together, and the front baffle plate 18 moves away to ensure that the test block 100 can be moved away through the inlet and the outlet, as shown in fig. 9. After the anti-bending bearing plate 9 moves to the pick-and-place position, an operator of the operation robot can pick the test block 100 after the test, then the pushing and sweeping head cleans debris on the anti-bending bearing plate 9, and then the operation robot operates and places a new test block 100 to be tested on the anti-bending bearing plate 9 to start the next round of anti-bending test.
As shown in fig. 10 to 13, the compression testing machine 300 includes a compression rack 301, the compression rack 301 has a table top, two parallel extending pillars 303 are provided on the table top, an upper horizontal plate 304 is provided on the top of the pillars 303, the middle position of the upper horizontal plate 304 is suspended and assembled with a flat pressing plate through a pressure detecting sensor 305, the flat pressing plate has a top pressing lower side surface, and the top pressing lower side surface has a set flatness to ensure that the test block is stably pressed.
A tooling frame 308 is fixed on the pressure-resistant frame 301, a flat pressing plate is assembled on the tooling frame along the vertical direction in a guiding manner, a pressure-resistant bearing plate 307 is assembled on the tooling frame 308 along the vertical direction in a lifting manner, the pressure-resistant bearing plate 307 is used for bearing a test block as a pressure-resistant bearing piece, and meanwhile, the pressure-resistant bearing plate and the flat pressing plate as a pressure-resistant upper pressing head are vertically matched to realize a pressure-resistant test.
In this embodiment, the circumferential protection box 306 is hoisted on the pressure-resistant frame 301 in a lifting manner, and the circumferential protection box 306 is sleeved on the outer sides of the flat pressing plate and the pressure-resistant bearing plate. Specifically, as shown in fig. 10 to 12, suspension cylinders 310 are respectively disposed on the upper cross plate 304 on two opposite sides of the pressure detection sensor 305, the lower ends of the suspension cylinders 310 are movable ends, circumferential protection boxes 306 are fixedly mounted on the movable ends of the two suspension cylinders, and the circumferential protection boxes 306 are driven by the suspension cylinders 310 to move up and down. When compression testing machine 300 carries out compression testing, place the test block on compression-resistant loading board 307 by the manipulator of operation robot 200, circumference guard box 306 sinks around the fender, forms effectual circumference protection, and the compression-resistant loading board rises, and the test block is centre gripping about flat clamp plate and the compression-resistant loading board in order to carry out compression testing. After the test is completed, the pressure-resistant bearing plate moves downwards, the circumferential protection box moves upwards, the test block after the test is completed is taken away by using the mechanical arm, or the broken fragments and the sundry chips are directly cleaned away by using the pressure-resistant cleaning structure, so that the pressure-resistant test is completed.
In this embodiment, as shown in fig. 10 and 13, the pressure-resistant frame 301 is provided with a pressure-resistant cleaning structure corresponding to the pressure-resistant bearing plate, the pressure-resistant cleaning structure specifically includes a cleaning element 311 located beside the pressure-resistant bearing plate, the cleaning element 311 is driven by a reciprocating driving mechanism to perform a telescopic action to clean the pressure-resistant bearing plate, the reciprocating driving mechanism is specifically a pressure-resistant driving cylinder 312, and the cleaning element 311 has a cleaning brush. In specific implementation, when the pressure-resistant driving cylinder 312 drives the cleaning piece 311 to extend and retract, the cleaning brush cleans the pressure-resistant bearing plate 307, and therefore automatic cleaning of the pressure-resistant testing machine is achieved.
It should be noted that the upper side and the lower side of the cleaning piece are respectively provided with a cleaning brush, the cleaning brush on the upper side is used for cleaning the flat pressing plate, the cleaning brush on the lower side is used for cleaning the pressure-resistant bearing plate, and the flat pressing plate on the upper side and the pressure-resistant bearing plate on the lower side can be cleaned simultaneously in the reciprocating motion process of the cleaning brushes.
In addition, a transmission belt 302 is provided on the pressure-resistant frame 301, and the transmission belt 302 is located beside the pressure-resistant bearing plate 307 for receiving the debris cleaned from the pressure-resistant bearing plate. As shown in fig. 13, an inclined guide plate 309 is fixedly mounted on the tooling frame 308 of the pressure resistant frame 301, and the inclined guide plate 309 is used for guiding the debris cleaned by the cleaning member to the conveyor belt 302, and then the debris is conveyed to a waste collection place by the conveyor belt 302, so that the debris can be collected and disposed at set time intervals. The inclined material guide plate can also adopt sheet metal parts, and the inclined material guide plate with the structure has light overall weight and convenient processing on the basis of ensuring reliable guide.
In addition, in the case of a compression testing machine, when performing compression testing, according to different testing purposes, the qualified test blocks are still relatively intact after completing the compression testing, while some unqualified test blocks are crushed after completing the compression testing, and for such a case, the conveyor belt 302 is designed to be in a bidirectional transportation mode. During the use, can arrange two at the both ends one-to-one of conveyer belt and collect the frame, one collects the frame for qualified test block, and one collects the frame for the crushed aggregates. During operation, when qualified test blocks fall on the conveying belt, the conveying belt is conveyed in the forward direction to convey the test blocks into the qualified test block collecting frame. When unqualified crushed aggregates of the crushed test blocks fall on the conveyor belt, the crushed aggregates are conveyed reversely by the conveyor belt to be conveyed into the crushed aggregate collecting frame. The embodiment 2 of the test block bending and compression resistant test system provided by the invention comprises the following steps:
the difference from example 1 is mainly that:
in embodiment 1, the bearing plate is slidably mounted on the mounting frame in a reciprocating manner along a horizontal straight line.
In this embodiment, the loading board can be installed on the mounting bracket along horizontal circular arc track with reciprocating sliding, can stagger equally on the horizontal circular arc of loading board slides the stroke and arranges experimental position and get and put the position, and after experimental completion, the loading board transports the test block to getting and putting the position to stagger near various structures of experimental position, conveniently get in experimental department and put the test block and realize automatic cleaning automatically.
It should be noted that, because the test block is mostly rectangular shape structure, for making things convenient for the test block to pass in and out the test space along arc track, need be great with the corresponding width design of the cover body to guarantee that the test block can not collide with the cover body along the arc motion.
Embodiment 3 of the test block bending and compression resistance test system provided by the invention:
the difference from example 1 is mainly that:
in embodiment 1, the front baffle disposed at the front end of the bearing plate serves as a blocking member to block the inlet and outlet reserved on the cover body.
In this embodiment, a front baffle and a rear baffle can be correspondingly arranged at the front end and the rear end of the bearing plate, the front baffle is used for sealing the inlet and the outlet arranged at the front side of the cover body, the rear baffle is used for sealing the inlet and the outlet arranged at the rear side of the cover body, and at this time, a corresponding bearing area is formed in the area between the front baffle and the rear baffle on the bearing plate. The arrangement mode has higher requirement on the anti-bending cleaning structure, and the pushing cleaning head is required to reliably enter the front baffle and the rear baffle.
Embodiment 4 of the test block bending and compression resistance test system provided by the invention:
the difference from example 1 is mainly that:
in embodiment 1, the cover body is a rectangular parallelepiped structure, and includes an upper baffle, a left baffle, a right baffle, and a rear baffle.
In this embodiment, the cover body may be a cube or a spherical cap structure, as long as it can reliably cover the bearing area on the bearing plate.
Embodiment 5 of the anti-fracture and anti-compression test system of the test block provided by the invention:
the difference from example 1 is mainly that:
in embodiment 1, the pushing cleaning head of the anti-bending cleaning structure can not only push debris away from the bearing plate, but also suck debris and dust on the bearing plate through the dust suction port on the pushing cleaning head.
In the embodiment, a dust suction port on the pushing and cleaning head is omitted, the brush is arranged at the lower end of the pushing and cleaning head, and the brush is used for cleaning sundries and dust on the bearing plate in the reciprocating stretching process of the pushing and cleaning head, so that automatic cleaning can be realized.
In other embodiments, the anti-bending cleaning structure can directly adopt a high-power dust collector, the dust collector can directly and completely suck all the sundries particles on the bearing plate, and at the moment, an additional pushing cleaning head is not needed to be separately arranged. However, such vacuum cleaners are generally relatively powerful and prone to relatively high noise pollution, and care must be taken to overcome the noise effect in the specific implementation.
Embodiment 6 of the test block bending and compression resistance test system provided by the invention:
the difference from example 1 is mainly that:
in embodiment 1, the lower pressure head of the bending test machine is driven by the lifting driving mechanism to move up and down, so as to cooperate with the upper pressure head to realize the bending test.
In this embodiment, lower pressure head resistance to compression is gone up and down and business turn over experimental space by the drive of lift actuating mechanism, goes up the pressure head and can dispose lift cylinder drive and go up and down, when carrying out the bending test, can be by last pressure head initiative to the test block effort of pushing down, and the pressure head is down exerted the shore effort to the test block passively to accomplish the bending test.
Embodiment 7 of the test block bending and compression resistance test system provided by the present invention:
the difference from example 1 is mainly that:
in example 1, the cleaning piece of the compression testing machine uses the cleaning brush to clean the compression bearing plate.
In this embodiment, the cleaning element on the compression testing machine may also be a pushing cleaning head, and the structure thereof is the same as that of the pushing cleaning head on the bending testing machine in embodiment 1, and is not described herein again.
In the test block bending and compression test system provided by the invention, the bending test machine and the compression test machine are configured, and during specific test, if the test block only needs to be subjected to bending test according to a preset test purpose, the test block can be placed on the bending bearing plate of the bending test machine by the manipulator so as to be subjected to bending test. When the compression test is only needed to be carried out on the test block, the test block can be placed on the compression testing machine by the mechanical arm to carry out the compression test. The manipulator can also place the test block on the bending test machine for bending test, and after the bending test is finished, the test block or the broken larger test block fragments are placed on the compression test machine for compression test. On the basis of improving the intelligence of the test system by using the operating robot, the technical personnel in the field can also achieve various different test purposes by using the test block bending and compression resistant test system provided by the invention, and the test system has the advantages of high detection efficiency, good adaptability and wide application.
In light of the foregoing description of the present specification, those skilled in the art will also understand that terms used herein, such as "upper," "lower," "front," "rear," "left," "right," "width," "horizontal," "top," "bottom," "inner," "outer," and the like, to indicate orientation or positional relationship are based on the orientation or positional relationship shown in the drawings of the present specification for the purpose of convenience in explaining aspects of the present invention and simplifying the description, and do not explicitly or implicitly indicate that the device or element involved must have the particular orientation, be constructed and operated in the particular orientation, and therefore the above-described orientation or positional relationship terms should not be understood or interpreted as limiting the aspects of the present invention.
In addition, in the description of the present specification, "a plurality" means at least two, for example, two, three or more, and the like, unless explicitly specifically defined otherwise.
While various embodiments of the present invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous modifications, changes, and substitutions will occur to those skilled in the art without departing from the spirit and scope of the present invention. It should be understood that various alternatives to the embodiments of the invention described herein may be employed in practicing the invention. It is intended that the following claims define the scope of the invention and that the module compositions, equivalents, or alternatives falling within the scope of these claims be covered thereby.

Claims (10)

1. A bending and compression resistant test system for test blocks comprises:
the bending testing machine is used for performing bending testing on the test block and is provided with a bending bearing piece for bearing the test block;
the compression testing machine is used for carrying out compression testing on the test block and is provided with a compression bearing piece for bearing the test block;
it is characterized by also comprising:
the operation robot is arranged beside the bending testing machine and the compression testing machine and is provided with a manipulator for taking and placing test blocks on the bending bearing piece and the compression bearing piece;
the anti-bending testing machine is provided with an anti-bending cleaning structure used for cleaning the anti-bending bearing piece after the anti-bending test is finished;
and the compression-resistant cleaning structure used for cleaning the compression-resistant bearing part after the compression-resistant test is completed is arranged on the compression-resistant testing machine.
2. The test block bending and compression resistant test system according to claim 1, wherein the bending and compression resistant testing machine, the compression resistant testing machine and the operating robot are horizontally distributed at three points.
3. The system of claim 1 or 2, wherein the anti-bending and anti-pressure test system comprises an anti-bending frame, on which an anti-bending pressure head for pressing the test block to perform an anti-bending test is disposed, the anti-bending frame is horizontally slidably mounted with an anti-bending bearing plate as the anti-bending bearing member, the anti-bending bearing plate has a bearing area for bearing the test block, the horizontal sliding stroke of the anti-bending bearing plate has a test position and a pick-and-place position which are staggered, the test position is used for pressing the test block by a corresponding pressure head of the anti-bending test system to perform an anti-bending test, and the pick-and-place position is used for the operator to clean the anti-bending bearing plate by the bearing area of the anti-bending bearing plate and the anti-bending cleaning structure.
4. The system for testing bending resistance and compression resistance of test blocks according to claim 3, wherein the bending resistance frame is provided with a cover body for covering the test blocks in the bearing area to form a testing space with the bending resistance bearing plate, the cover body is provided with an inlet and an outlet for the bending resistance bearing plate to bring the test blocks into and out of the testing space when sliding; the anti-bending bearing plate is provided with a blocking piece for blocking the inlet and the outlet when the anti-bending bearing plate moves to the test position; the cover body with be equipped with respectively on the bending-resistant loading board and be used for supplying the bending-resistant pressure head gets into dodge mouthful of test space in order to carry out bending-resistant test.
5. The test block bending and compression resistant test system according to claim 4, wherein the bending-resistant bearing plate is mounted on the bending-resistant rack in a reciprocating slidable manner along a horizontal straight line;
the anti-bending bearing plate is provided with the blocking piece at the corresponding end position arranged along the reciprocating sliding direction.
6. The test system for testing bending resistance and compression resistance of test blocks according to claim 3, wherein the bending-resistant cleaning structure is located beside the picking and placing position, the bending-resistant cleaning structure comprises a pushing cleaning head arranged above the bending-resistant bearing plate, and the pushing cleaning head is driven by a cleaning driving mechanism to extend and retract in a reciprocating manner so as to clean sundries on the bending-resistant bearing plate at the picking and placing position;
the pushing cleaning head is provided with a lower side face used for facing the anti-bending bearing plate, a dust suction port is arranged on the lower side face and communicated with a dust suction channel, so that the dust suction port can suck dust when the pushing cleaning head cleans sundries on the anti-bending bearing plate.
7. The test system for testing bending resistance and compression resistance of test blocks according to claim 6, wherein the bending-resistant frame is provided with a lower support plate, the lower support plate is used for bearing the bending-resistant bearing plate which moves to the picking and placing position, the lower support plate is provided with a leakage hole, and the leakage hole is used for corresponding to the avoidance port on the bending-resistant bearing plate which moves to the picking and placing position so as to discharge sundries falling through the avoidance port on the bending-resistant bearing plate;
the lower side of the lower supporting plate is provided with an inclined guide plate which is positioned at the lower side of the leak hole and is used for receiving sundries falling from the leak hole and guiding and discharging the sundries;
in the distribution direction of the cleaning striker plate and the pushing cleaning head, the cleaning striker plate and the lower support plate are distributed at intervals to form a blanking gap, and the blanking gap is used for guiding sundries pushed and cleaned by the pushing cleaning head to the inclined guide plate.
8. The test block bending and compression testing system according to claim 1 or 2, wherein the compression testing machine comprises a compression rack, a compression upper pressure head is arranged on the compression rack, the compression bearing piece and the compression cleaning structure are arranged on the compression rack, the compression bearing piece and the compression upper pressure head are matched up and down to realize compression testing, the compression cleaning structure comprises a cleaning piece located beside the compression bearing piece, the cleaning piece is driven by a reciprocating driving mechanism to stretch and retract so as to clean the compression bearing piece, and a conveyor belt used for carrying debris cleaned from the compression bearing piece is further arranged on the compression rack.
9. The test block bending and compression resistant test system according to claim 8, wherein an inclined guide plate for guiding the debris cleaned by the cleaning member to the conveyor belt is arranged on the compression resistant rack.
10. The system of claim 8, wherein a circumferential protection box is hoisted on the compression-resistant frame in a lifting manner, and the circumferential protection box is sleeved on the outer sides of the compression-resistant pressing head and the compression-resistant bearing member.
CN202211027038.9A 2022-08-25 2022-08-25 Test block bending and compression resistance test system Active CN115326583B (en)

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