CN115326591B - Test block bending test machine and protection bearing device thereof - Google Patents

Test block bending test machine and protection bearing device thereof Download PDF

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Publication number
CN115326591B
CN115326591B CN202211026259.4A CN202211026259A CN115326591B CN 115326591 B CN115326591 B CN 115326591B CN 202211026259 A CN202211026259 A CN 202211026259A CN 115326591 B CN115326591 B CN 115326591B
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Prior art keywords
test
test block
plate
baffle
bearing plate
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CN115326591A (en
Inventor
毛海波
徐铜鑫
黄帅
崔鹏飞
胡鹏辉
张吉祥
周振兴
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Sinosteel Zhengzhou Research Institute of Steel Wire Products Co Ltd
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Sinosteel Zhengzhou Research Institute of Steel Wire Products Co Ltd
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Priority to CN202211026259.4A priority Critical patent/CN115326591B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/20Investigating strength properties of solid materials by application of mechanical stress by applying steady bending forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0003Steady
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0023Bending
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0044Pneumatic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/006Crack, flaws, fracture or rupture
    • G01N2203/0067Fracture or rupture

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The utility model relates to a test block bending tester and a protection bearing device thereof, comprising: the mounting frame is horizontally slidably provided with a bearing plate, and the horizontal sliding stroke of the bearing plate is provided with test positions and picking and placing positions which are staggered; the mounting frame is provided with a cover body which is used for covering the test block in the bearing area to form a test space with the bearing plate, and the cover body is provided with an inlet and an outlet for the bearing plate to drive the test block to enter and exit the test space when sliding; the bearing plate is provided with a blocking piece for blocking the inlet and the outlet when the bearing plate moves to the test position. The loading board can be switched between test position and getting and putting the position in the horizontal slip process, and then can be according to the test block bending resistance tester self structure with getting and putting the position and arrange in the comparatively open position of test block bending resistance tester external operational environment, both conveniently get and put the test block in this position department, be convenient for realize again that the automation cleans, can effectively improve the getting of whole test block bending resistance tester and put and clean efficiency.

Description

Test block bending test machine and protection bearing device thereof
Technical Field
The present utility model relates generally to the field of test block detection testing techniques. More particularly, the utility model relates to a test block bending tester and a protective bearing device thereof.
Background
In order to ensure the safe and reliable engineering quality, the performance of raw materials such as cement and the like is required to be detected before actual construction, wherein the flexural strength of the cement mortar test block is one of important indexes of the performance of the cement material, so that a flexural tester is often used for conducting flexural test on the cement mortar test block.
The prior bending test machine adopts an upper and lower three-point pressurizing mode to perform bending test, generally adopts a mode of two lower jacking force application points at the lower side and one upper jacking force application point at the upper side, the upper and lower three jacking force application points are distributed at intervals along a straight line in sequence, the upper jacking force application points are positioned between the two lower jacking force application points to form three-point pressurizing, and the three jacking force application points apply jacking force to a test block to realize the bending test. Such as the cement flexural tester disclosed in the patent entitled CN210533854U, and the concrete test block flexural testing apparatus disclosed in the patent entitled CN 214472431U. Taking the cement flexural tester as an example, the cement flexural tester comprises a clamp capable of providing two lower jacking force application points and a pressure head capable of serving as an upper jacking force application point, wherein the clamp is placed on a corresponding bearing plate. When the bending test is carried out, the block to be tested is placed on the clamp to form two-point support, then the driving cylinder drives the pressure head to descend, and the three jacking force application points are matched with each other to realize the bending test.
In the actual test process, in order to prevent the test block sundry scraps from splashing to damage precision test equipment, and also in order to avoid personnel injury, a protective cover is arranged on the conventional bending test machine, for example, the bending test machine disclosed in the patent of the utility model of the issued bulletin No. CN210533854U is provided with a telescopic cover which can be lifted up and down, and when the bending test machine is tested, the telescopic cover is arranged outside the test block and the upper and lower three jacking force application points in an extending manner so as to realize safety protection. Although the bending test can meet the protection requirement, after the test is finished, a large amount of sundry scraps often remain on the bearing plate bearing the lower jacking force application point, the bearing plate and the lower jacking force application point arranged on the bearing plate are usually positioned and arranged at the test position, support mounting structures such as supporting columns are usually arranged around the test position of the bending test machine, and the support mounting structures block the test, so that the sundry scraps on the bearing plate at the test position are inconvenient to automatically clean after the test is finished, manual cleaning is needed, time and labor are wasted, the cleaning efficiency is low, and the intelligent automatic development direction of the bending test machine is not met.
Disclosure of Invention
The utility model provides a protection bearing device of a test block bending test machine, which aims to solve the technical problem that the conventional bending test machine is inconvenient to automatically clean sundry scraps generated in the bending test. Meanwhile, the utility model also provides a test block bending resistance tester using the protection bearing device.
In order to solve the problems, the protection bearing device of the test block bending tester provided by the first aspect of the utility model adopts the following technical scheme: a protective load bearing device of a test block bending tester, comprising: the mounting frame is used for being mounted on the test block bending resistance tester; the mounting frame is provided with a bearing plate in a horizontal sliding way, the bearing plate is provided with a bearing area for bearing test blocks, the horizontal sliding stroke of the bearing plate is provided with test positions and picking and placing positions which are arranged in a staggered way, the test position is used for supporting the corresponding pressing head of the test block bending tester to press the test block for bending test, and the picking and placing position is used for an operator to pick and place the test block in a bearing area on the bearing plate and for a sweeper of the test block bending tester to clean the bearing plate; the mounting frame is provided with a cover body which is used for covering the test block in the bearing area to form a test space with the bearing plate, and the cover body is provided with an inlet and an outlet for the bearing plate to drive the test block to enter and exit the test space when sliding; the bearing plate is provided with a blocking piece for blocking the inlet and the outlet when the bearing plate moves to the test position; the cover body and the bearing plate are respectively provided with an avoidance port for the pressure head to enter the test space for bending test.
As a further improvement, the bearing plate is mounted on the mounting frame in a reciprocatingly slidable manner along a horizontal straight line.
As a further development, the carrier plate is provided with the mentioned blocking elements at respective end positions arranged in the direction of its reciprocating sliding movement.
As a further improvement, the reciprocating sliding direction of the bearing plate is defined as the front-back direction, the blocking piece is a front baffle, the cover body is of a cuboid structure and comprises an upper baffle, a left baffle, a right baffle and a rear baffle, the front ends of the upper baffle, the left baffle and the right baffle form an inlet and an outlet, the upper baffle, the left baffle and the right baffle are fixedly assembled together to form a baffle module, the baffle module is installed on the installation frame or on the test block bending test machine, and the rear baffle is fixedly connected on the baffle module or fixedly arranged on the installation frame.
As a further development, the protective carrier device further comprises a sweeper, which is located beside the pick-and-place position.
As a further improvement, the cleaner comprises a pushing cleaning head which is arranged above the bearing plate and is driven by a cleaning driving mechanism to reciprocate to clean sundries on the bearing plate at the picking and placing position; the pushing cleaning head is provided with a lower side surface which faces the bearing plate, and a dust collection opening is arranged on the lower side surface and communicated with a dust collection channel, so that the dust collection opening is used for collecting dust when the pushing cleaning head cleans sundries on the bearing plate.
As a further improvement, the mounting frame is provided with a lower support plate, the lower support plate is used for bearing the bearing plate moving to the picking and placing position, and a leak hole is formed in the lower support plate and is used for corresponding to the avoidance opening on the bearing plate moving to the picking and placing position so as to be used for discharging sundries falling through the avoidance opening on the bearing plate.
As a further improvement, a cleaning baffle plate and the pushing cleaning head are arranged on two opposite sides of the lower support plate, and an inclined guide plate is arranged on the lower side of the cleaning baffle plate and is positioned on the lower side of the leak hole for receiving sundries falling from the leak hole and guiding and discharging the sundries; in the distribution direction of the sweeping baffle plate and the pushing sweeping head, the sweeping baffle plate and the lower supporting plate are distributed at intervals to form a blanking gap, and the blanking gap is used for guiding sundries pushed and swept by the pushing sweeping head to the inclined guide plate.
As a further improvement, the mounting frame is provided with a position sensor which is used for sending information when the bearing plate is detected to move to the test position along with the test block, so that the test block bending test machine is controlled to start the bending test.
The test block bending resistance tester using the protection bearing device provided by the second aspect of the utility model adopts the following technical scheme: the utility model provides a test block bending test machine, includes the frame, is equipped with the pressure head that is used for the roof pressure test block in order to carry out the bending test on it, still install protection bearing device in the frame, this protection bearing device adopts above-mentioned arbitrary test block bending test machine's protection bearing device's technical scheme.
The beneficial effects are that: in the protection bearing device of the test block bending test machine, the bearing plate for bearing and transferring the test block can horizontally slide, so that the bearing plate can be switched between a test position and a picking and placing position, the picking and placing position is conveniently arranged at a position where the external working environment of the test block bending test machine is relatively wide according to the self structure of the test block bending test machine, the test block is conveniently picked and placed at the position, and the automatic cleaning is also convenient, so that the picking and placing and cleaning efficiency of the whole test block bending test machine is relatively high. Moreover, the inlet and the outlet are formed in the cover body, so that the test block can freely enter and exit the test space conveniently, and the sealing piece arranged on the bearing plate is utilized to seal the inlet and the outlet, so that the cover body and the sealing piece form a protective cover which is in a splicing structure, and the reliable sealing protection of the test process is realized on the basis of ensuring that the test block rapidly enters and exits the cover body.
As a technical scheme, the requirements of test block in-out test space are met by utilizing the splicing of the sealing piece on the bearing plate and the inlet and outlet on the cover body, the cover body can be fixedly arranged on the mounting frame more conveniently, or the cover body is fixedly arranged on the test block bending test machine, the mounting is more convenient, the cover body does not need to reciprocate, the power is saved, the transmission structure related to the cover body is omitted, and the structure of the whole test block bending test machine can be optimized.
As a technical scheme, the bearing plate horizontally slides in a reciprocating manner, so that the whole structure of the mounting frame is simple, and the processing and the manufacturing are convenient.
As another technical scheme, arrange the sweeper at getting and putting the position side, after confirming to get according to test block bending test machine self structure in outside open environment department and put the position, the designer can be comparatively convenient get and put the position side and arrange the sweeper to realize high-efficient cleaning operation.
Drawings
The above, as well as additional purposes, features, and advantages of exemplary embodiments of the present utility model will become readily apparent from the following detailed description when read in conjunction with the accompanying drawings. In the drawings, embodiments of the utility model are illustrated by way of example and not by way of limitation, and like reference numerals refer to similar or corresponding parts and in which:
FIG. 1 is a schematic diagram of an embodiment of a block bending machine according to the present utility model;
FIG. 2 is a top view of the test block bending tester of FIG. 1;
FIG. 3 is a partial schematic view of the cross-section at A-A in FIG. 2;
FIG. 4 is a schematic view of the upper part of the test block bending test machine shown in FIG. 1;
FIG. 5 is a schematic view of the structure of the carrying plate of the protective carrying device in FIG. 1 in a test position;
FIG. 6 is a bottom view of the pusher cleaning head of FIG. 5;
fig. 7 is a schematic structural view of the carrying plate of the protective carrying device shown in fig. 5 in a picking and placing position.
Reference numerals illustrate:
1. a support table; 2. a column; 3. an upper cross beam; 4. a mounting frame; 41. a guide rail support; 42. a bracket; 43. a sliding seat; 5. a guide rail cylinder; 6. a support frame; 7. a cleaner; 71. a cleaning cylinder; 72. pushing the cleaning head; 720. a dust collection port; 9. a carrying plate; 10. a cover body; 101. an upper baffle; 102. a right baffle; 103. a left baffle; 104. a rear baffle; 11. a pressure sensor; 12. an upper pressure head; 13. a lower pressing plate; 14. a lower support plate; 141. a leak hole; 15. cleaning a striker plate; 16. an inclined guide plate; 17. a connecting plate; 18. a front baffle; 100. and (5) a test block.
Detailed Description
The following description of the embodiments of the present utility model will be made more complete and clear to those skilled in the art by reference to the figures of the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
For sundry scraps generated in the bending test, the test block bending test machine provided by the utility model is particularly provided with the protective bearing device in order to be convenient for automatically cleaning, and the bearing plate of the protective bearing device bears the test block to reciprocate between the test position and the picking and placing position. When an anti-bending test is required, the test block is moved to a test position by the bearing plate, and enters a test space through the inlet and the outlet arranged on the cover body, and the corresponding inlet and the outlet are blocked by the blocking piece on the bearing plate to form good blocking protection. Then, the upper and lower press heads on the test block bending tester are matched to perform bending test on the test block in the test space. After the bending test is completed, the bearing plate moves towards the taking and placing position with the blocking piece and the test block, the test block leaves the test space through the inlet and the outlet reserved on the cover body, and when the bearing plate moves to the taking and placing position, the operator takes away the test block after the test is completed. To the remaining big debris piece on the loading board, can utilize to get and put the sweeper that the side was arranged and clean the remaining debris piece on the loading board, wait to clean the completion after, can utilize the operation hand to place new test block of waiting to test on the loading board that is in getting and putting the position, the loading board sends into test space with new test block of waiting to test, conveniently begins next round bending test.
According to the test block bending resistance tester provided by the utility model, the bearing plate is arranged to be capable of sliding horizontally, so that the test block can be switched between the test position of the bearing plate and the taking and placing position of the bearing plate, and therefore, when the test block is required to be taken and placed and the bearing plate is required to be cleaned, the bearing plate can be moved to the taking and placing position with a relatively wide external working environment, further, other parts existing beside the test position can be effectively avoided, the automatic taking and placing of the test block and the self-feeding cleaning of the bearing plate are conveniently realized, and the taking, placing and cleaning efficiency is relatively high. In addition, the inlet and the outlet are arranged on the cover body, so that the test block can freely enter and exit, and the sealing piece arranged on the bearing plate is utilized to seal the inlet and the outlet, so that the cover body and the sealing piece form a protective cover which is in a splicing structure, and the reliable sealing protection of the test process is realized on the basis of ensuring that the test block rapidly enters and exits the cover body.
Having described the basic principles of the present utility model, various non-limiting embodiments of the utility model are described in detail below. Any number of elements in the figures are for illustration and not limitation, and any naming is used for distinction only and not for any limiting sense.
The principles and spirit of the present utility model are explained in detail below with reference to several representative embodiments thereof.
Example 1 of the test block bending tester provided by the utility model:
as shown in fig. 1 to 7, the test block bending test machine includes a frame, on which a pressure head for performing a bending test on a test block 100 and a protective bearing device for bearing the test block 100 are mounted, the protective bearing device transfers the test block 100 to a corresponding position, and the pressure head arranged up and down performs a top pressure on the test block 100 to perform a normal bending test.
As shown in fig. 1, the frame of the test block bending tester comprises a supporting table 1, wherein two upright posts 2 are arranged on the supporting table 1, the two upright posts 2 are arranged at intervals to form an installation interval, and a protective bearing device is arranged in the installation interval. As shown in fig. 1 to 3, an upper cross member 3 is fixedly installed at the top of the two columns 2, and an upper ram 12 is suspended in the middle of the upper cross member 3 by a pressure sensor 11. As shown in fig. 1 and 3, a lower ram is disposed in the support table 1, and is driven to reciprocate by a lift driving mechanism. When the test block 100 is positioned between the upper pressure head 12 and the lower pressure head for the flexural test, the lower pressure head is driven by the lifting driving mechanism to rise, the two lower pressure plates 13 serving as the two lower side jacking force application points on the lower pressure head support the test block 100 upwards, the test block moves upwards to be matched with the upper pressure head 12 in a jacking mode, the upper pressure head 12 bears jacking force to be matched with the lower pressure head mutually to realize the flexural test, and meanwhile, the upper pressure head 12 can transmit the borne pressure to the pressure sensor 11 to realize real-time pressure detection.
When the test device is specifically implemented, the lifting driving mechanism can adopt a hydraulic cylinder, the hydraulic cylinder can be arranged on the supporting table, the hydraulic cylinder pushes the lower pressing head to lift, two lower pressing plates which are arranged at intervals on the lower pressing head are used as two lower jacking force application points to lift, and the bending test can be performed by jacking the test block upwards.
As another specific embodiment, the lifting driving mechanism can also adopt a screw-nut mechanism, the screw-nut mechanism comprises a screw-assembled screw and a lifting nut, the screw is arranged on the supporting table along the up-down direction, the lifting nut is fixedly assembled with the lower pressing head, and the lifting nut ascends to perform the bending test in the process of driving the screw to rotate by a motor. Of course, in the specific implementation, those skilled in the art may also use other lifting driving mechanisms, as long as the lifting driving mechanism can drive the lower pressing head to lift for the bending test.
As shown in fig. 1 and 2, a protective bearing device is arranged in an installation space formed by two upright posts 2 on a supporting table 1, and the protective bearing device is used for bearing and transferring a test block 100 to be tested, and the test block is covered by a cover body 10 so as to realize safety protection.
As shown in fig. 1, the protective load bearing device specifically includes a mounting frame 4, and the mounting frame 4 includes a rail mount 41 disposed between two upright posts, and the rail mount 41 is fixedly mounted on the support table 1 by a bracket 42. The guide rail support 41 specifically extends along the front-back direction, the bearing plate 9 is horizontally slidably arranged on the guide rail support 41 along the front-back direction, two guide rail air cylinders 5 are arranged between the guide rail support 41 and the bearing plate 9, the two guide rail air cylinders 5 are arranged on the left side and the right side of the guide rail support 41 in a one-to-one correspondence mode, the rear ends of the guide rail air cylinders 5 are arranged on the guide rail support 41, the front ends of the guide rail air cylinders are arranged on the bearing plate 9, and the two guide rail air cylinders 5 drive the bearing plate 9 to slide back and forth.
In this embodiment, the left and right sides of the lower side of the rail support 41 are respectively provided with a rail, the left and right sides of the front end of the carrier plate 9 are respectively provided with a sliding seat 43, and the two sliding seats 43 are correspondingly in sliding fit with the two rails so as to realize the front and rear sliding of the carrier plate 9 on the rail support 41. And, the front end of the guide rail cylinder 5 is fixedly installed on the corresponding sliding seat 43, and under the condition of ensuring normal driving, the connection mode of the guide rail cylinder and the bearing plate is preferably simplified.
As shown in fig. 1 and 3, the carrying plate 9 is provided with a carrying area for carrying the test block 100 to be tested, and the carrying and transferring can be realized by placing the test block 100 at the carrying area.
In this embodiment, the carrier plate 9 is mounted on the rail bracket 41 so as to be linearly and horizontally reciprocatingly slidable, and the carrier plate 9 is reciprocally slidable in the front-rear direction. The horizontal sliding travel of the bearing plate 9 is provided with test positions and picking and placing positions which are staggered. As shown in fig. 5, the test sites herein are used for the respective rams of the test block bending tester to press the test block 100 in the up-down direction to perform the bending test. The pick-and-place station here is used for the handler to pick and place the test block 100 in the load-bearing area on the load-bearing plate 9 and for the sweeper 7 of the test block bending tester to sweep the load-bearing plate 9, as shown in fig. 7. In other words, when the bending test is required, as shown in fig. 7, the test block 100 is placed on the carrying plate 9 in the picking and placing position by the manipulator or the human hand of the intelligent robot, then the guide rail cylinder 5 is retracted, and the carrying plate 9 is driven by the guide rail cylinder to move to the test position with the test block 100, as shown in fig. 5, so that the upper press head 12 and the lower press head are matched to realize the bending test. After the bending test is finished, the guide rail cylinder 5 drives the bearing plate 9 to move forwards to the taking and placing position with the tested test block, and then the mechanical manipulator or the human operator takes away the tested test block.
For the test block bending test machine, in order to avoid accidents during the test, a cover body 10 is arranged on the mounting frame 4, and the cover body 10 is used for being buckled on the bearing plate 9 to cover the test block 100 in the bearing area, so that the cover body 10 and the bearing plate 9 enclose a test space. During testing, the test block 100 is positioned in the test space, and the cover body 10 and the bearing plate 9 are matched to form a protection plug, so that the danger of breaking out during the flexural test is reliably avoided, and the safety of the testing machine is improved.
In order to ensure that the test block can normally enter and exit the test space, as shown in fig. 7, an inlet and an outlet are arranged on the cover body 10, so that the bearing plate 9 can enter and exit the corresponding test space with the test block 100 when sliding horizontally back and forth. In order to ensure a reliable closure, a blocking element is provided on the carrier plate 9, as shown in fig. 5, for blocking the access opening reserved in the housing 10 when the carrier plate 9 is moved into the test position.
In this embodiment, as shown in fig. 5, the back-and-forth sliding direction of the carrier plate is defined as a front-back direction, and the cover 10 has a rectangular structure as a whole, and the cover 10 specifically includes an upper baffle 101, a left baffle 103, a right baffle 102, and a rear baffle 104. The front ends of the upper baffle 101, the left baffle 103 and the right baffle 102 form an inlet and an outlet reserved at the front end of the cover 10, and the inlet and outlet test block 100 enters and exits the test space. As for the cover body itself, the upper barrier 101, the left barrier 103 and the right barrier 102 are fixedly assembled together to form a barrier module which is fixedly installed on the two upright posts 2 of the test block bending tester, and as shown in fig. 5, the connecting plate 17 is fixedly installed in the middle of the two upright posts, and the upper barrier 101 of the barrier module is fixedly installed on the connecting plate 17. Specifically, bolt mounting holes are formed in the upper baffle plate 101 and the connecting plate 17, and bolts are mounted in the bolt mounting holes, so that the upper baffle plate 101 and the connecting plate 17 can be fixedly assembled together, and further, the baffle plate module can be mounted on the test block bending tester.
As another specific embodiment, the upper baffle plate and the connecting plate can be fixedly assembled together by welding connection by a person skilled in the art.
In addition, as shown in fig. 5, the left baffle 103 and the right baffle 102 are fixedly assembled with the upper baffle 101 by connecting pins, respectively. As another embodiment, the left baffle and the right baffle may also be directly welded to the upper baffle.
In this embodiment, the sealing member on the bearing plate 9 is used to splice with the inlet and outlet on the cover body 10, so as to ensure that the test block 100 can freely enter and exit the test space, and when in specific implementation, the cover body 10 is relatively fixedly installed on the frame of the test block bending tester, so that the installation is more convenient. Moreover, the cover body does not need to reciprocate, so that the driving force and a transmission structure additionally arranged are saved, and the self structure of the test block bending resistance tester can be optimized. As another implementation mode, the cover body can be integrally and fixedly arranged on the mounting frame, and the reciprocating sliding on the bearing plate can be utilized to meet the requirement of the test block on entering and exiting the test space.
As shown in fig. 5, the tailgate 104 of the cover 10 is directly secured to the rail mount 41, thereby fixedly connecting the tailgate 104 to the mounting frame 4 of the protective carrier. The tailgate 104 is mainly used for protecting and closing the openings formed by the rear ends of the upper barrier 101, the left barrier 103, and the right barrier 102. As another implementation mode, the rear baffle plate can be directly and fixedly assembled with the upper baffle plate, the left baffle plate and the right baffle plate, namely, the rear baffle plate is fixedly connected to the baffle plate module.
As shown in fig. 5 and 7, a front baffle 18 is fixedly attached to the front end of the carrier plate 9, and the front baffle 18 serves as the blocking member for blocking the access opening reserved in the housing 10 when the carrier plate 9 is moved to the test position.
It should be noted that, in order to realize a normal bending test, corresponding avoiding openings are respectively provided on the cover body 10 and the bearing plate 9, so that the corresponding upper pressure head 12 and lower pressure head normally enter the test space to perform the bending test. As shown in fig. 5, the upper barrier 101, the left barrier 103 and the right barrier 102 are respectively provided with a relief port at positions corresponding to the upper ram 12 so that the upper ram 12 normally enters the test space. And avoidance ports are respectively arranged at the positions of the bearing plate 9, the left baffle plate 103 and the right baffle plate 102 corresponding to the two lower pressure plates 13 of the lower pressure head, so that the two lower pressure plates 13 can normally enter and exit the test space. The avoiding openings on the left baffle plate 103 and the right baffle plate 102, which are matched with the upper pressure head 12, are positioned at the upper ends of the two side baffle plates, and the avoiding openings on the left baffle plate 103 and the right baffle plate 102, which are matched with the two lower pressure plates 13, are positioned at the lower ends of the two side baffle plates.
In addition, in order to ensure that the upper pressure head 12 normally enters the test space, a corresponding avoiding structure is also arranged on the connecting plate 17 of the lifting baffle module to avoid the upper pressure head 12, as shown in the embodiment of fig. 5.
As in the embodiment shown in fig. 5, since the carrier plate 9 is arranged on the rail housing 41, a lift driving mechanism that drives the two lower pressure plates 13 to lift is arranged on the lower side of the support table 1. In order to ensure that the two lower pressing plates 13 can normally lift, an avoidance structure is also arranged on the guide rail support 41 at a corresponding position corresponding to the avoidance opening on the bearing plate 9, and is used for avoiding the two lower pressing plates 13. Therefore, when the bending test machine specifically works, the two lower pressing plates 13 are arranged below the guide rail support 41, when the bearing plate 9 moves to a test position, the test block 100 moves into a test space at the moment, the lifting driving mechanism drives the two lower pressing plates 13 to lift, the two lower pressing plates 13 push the test block 100 upwards, the upper part of the test block 100 is in pressing contact with the upper pressing head 12, and at the moment, the upper pressing head 12 and the two lower pressing plates 13 form a three-point force application structure due to the fact that the upper pressing head 12 is positioned between the two lower pressing plates 13, and normal bending test can be guaranteed. After the test is completed, the two lower pressing plates 13 sink out of the test space and sink under the bearing plate 9 again, at this time, the test block 100 also falls on the bearing plate 9 again, and the bearing plate 9 can bear the transfer test block 100 to take out and put in place for the corresponding operator to take out the test block 100 after the test.
In addition, in the test block bending machine, a position sensor is provided on the rail mount 41 of the mounting frame 4 in order to improve the automation performance of the whole machine. When the carrying plate 9 moves to the test position of the carrying plate 9 with the test block 100, the carrying plate 9 triggers a corresponding position sensor, and the position sensor sends corresponding detection information to the control unit of the test block bending tester, at this time, the lifting driving mechanism on the test block bending tester drives the two lower pressing plates 13 to lift so as to cooperate with the upper pressing head 12 to perform bending test.
The position sensor can be a mechanical touch sensor, an electromagnetic induction sensor or a photoelectric triggering sensor for detecting the movement of the carrier plate 9 in place. It is possible for those skilled in the art to apply the test block bending tester as long as it can be mounted on the mounting frame 4 and normally detect that the carrier plate 9 is moved in place.
As shown in fig. 1, 5 to 7, the protective carrier device further comprises a sweeper 7, which sweeper 7 is arranged beside the mounting frame 4, as shown in fig. 5, the sweeper 7 being located in particular beside the lower support plate 14 of the rail support 41. After the carrying plate 9 moves to the picking and placing position of the carrying plate 9 with the test block 100, the test block 100 can be removed by a manipulator, and the sweeper 7 can automatically clean the large debris remained on the carrying plate 9.
As shown in fig. 5, the cleaner 7 specifically includes a pushing cleaner head 72, the pushing cleaner head 72 being disposed above the carrier plate 9 in the up-down direction, the pushing cleaner head 72 being driven by a cleaning cylinder 71 as a cleaning drive mechanism to reciprocate to clean debris on the carrier plate 9 at the pick-up and place.
The cleaning cylinder 71 is supported and placed on the supporting table 1 by the supporting frame 6 to mount the cleaning cylinder 71 on the test block bending tester.
As another embodiment, the cleaning cylinder 71 may be supported and mounted on the mounting frame 4 by a support frame. In addition, as an embodiment, the pushing cleaning head may adopt an electric push rod as a cleaning driving mechanism to drive the telescopic motion.
When the cleaning cylinder 71 drives the pushing cleaning head 72 to extend, the cleaning cylinder can push sundry scraps with larger particles on the bearing plate 9 away from the bearing plate 9 so as to achieve the cleaning purpose. Moreover, since the pushing cleaning head 72 is located above the carrier plate 9, the pushing cleaning head 72 has a lower side surface for facing the carrier plate 9, as shown in fig. 6, a dust collection opening 720 is provided on the lower side surface of the pushing cleaning head 72, and a dust collection channel communicating with the dust collection opening 720 is provided on the pushing cleaning head 72, and the dust collection channel provides a negative pressure suction force to perform dust collection treatment through the dust collection opening 720 when the pushing cleaning head 72 cleans sundries on the carrier plate 9. Therefore, by pushing the cleaning head 72, the debris with the size on the carrying plate 9 can be cleaned, so that the debris is prevented from affecting the subsequent bending test precision.
In the case of the carrying plate 9, since the carrying plate 9 is provided with the avoiding opening through which the two lower pressing plates 13 pass, when the pushing cleaning head 72 stretches reciprocally to clean, part of sundry scraps are easily pushed into the avoiding opening. To avoid accidents, as shown in fig. 5, regarding the lower support plate 14 on the rail support 41 for carrying the carrier plate 9 moving to the picking and placing position, a leak hole 141 may be disposed at a corresponding position of the lower support plate 14, where the leak hole 141 is used for corresponding to the avoiding opening on the carrier plate 9 moving to the picking and placing position, so as to allow impurities falling through the avoiding opening on the carrier plate 9 to be discharged, and further, impurities cannot be accumulated in the avoiding opening of the carrier plate 9.
In addition, as shown in fig. 1 and 5, the cleaning striker 15 and the pushing cleaning head 72 are disposed opposite to each other on both left and right sides of the lower support plate 14, and an inclined guide plate 16 is provided on the lower side of the cleaning striker 15, and the inclined guide plate 16 is located on the lower side of the drain hole 141 of the lower support plate 14 for carrying and guiding the foreign matters falling from the drain hole 141.
In practice, in the direction of the left-right interval distribution of the sweeping baffle 15 and the pushing sweeping head 72, the sweeping baffle 15 and the lower support plate 14 are spaced apart to form a blanking gap for guiding the sundries pushed and swept by the pushing sweeping head 72 onto the inclined guide plate 16. In particular operation, when the pushing head 72 is extended to push the larger particulate debris on the carrier plate 9 into the blanking gap, the debris falls onto the inclined guide plate 16 through the blanking gap, and is finally guided by the inclined guide plate 16 to be discharged. When the inclined guide plate is used, the waste collection frame can be arranged below the inclined guide plate, and sundry waste is collected by the waste collection frame so as to be convenient to transport and clean.
As in the embodiment shown in fig. 5, the sweeping shoe 15 can be arranged overhanging by the upper support plate, and the inclined guide plate 16 is arranged overhanging by the lower support plate 14 below. Because clean striker plate 15 and inclined guide board 16 mainly play the effect of sheltering from and guiding the row material, whole bearing is lower, for reduce cost, when concrete implementation, clean striker plate 15 and inclined guide board 16 all can adopt the sheet metal component, and the sheet metal component not only conveniently processes, moreover, also conveniently will clean striker plate 15 and inclined guide board 16 and install on lower backup pad 14.
When the test block bending test machine shown in fig. 1 is adopted for the bending test, an operator of the intelligent robot firstly places the test block 100 to be tested on the bearing plate 9 at the taking and placing position, the guide rail cylinder 5 works, the bearing plate 9 is driven to move to the test position with the test block 100, the test block 100 enters the test space, and the front baffle 18 serving as a blocking piece on the bearing plate 9 blocks the inlet and the outlet of the cover body 10. When the bearing plate moves in place to trigger the position sensor, the position sensor sends out information, the lifting driving mechanism of the test block bending tester drives the two lower pressing plates 13 to move upwards, the two lower pressing plates 13 penetrate through the avoidance structure on the guide rail support 41 and the avoidance port on the bearing plate 9 to enter the test space, the test block 100 is pushed to move upwards, and the upper side of the test block 100 is in pressing contact with the upper pressing head 12. According to the requirement of the flexural test, the two lower pressing plates 13 can continuously push the test block 100 upwards until the test block 100 to be tested is broken, at this time, the pressure data of the pressure sensor 11 is read and recorded, and whether the test block 100 is qualified can be judged accordingly. In practice, the test block 100 may be pressurized at a predetermined pressure, and if the test block 100 is not broken, the test block 100 may be considered to be acceptable, and if the test block 100 is broken or broken, the test block may be considered to be unacceptable. The specific test mode can be determined according to specific test requirements.
After the bending test is finished, the lifting driving mechanism drives the two lower pressing plates 13 to sink to leave the test space, as shown in fig. 7, the bearing plate 9 carries the front baffle 18 and the test block 100 to move towards the taking and placing position together, and the front baffle 18 moves away to ensure that the test block 100 can be moved away through the inlet and the outlet. After the bearing plate 9 moves to the picking and placing position, the tested test block 100 can be picked up by an operator of the intelligent robot, sundry scraps on the bearing plate 9 are cleaned by pushing the sweeping head, and then a new test block 100 to be tested is placed on the bearing plate 9 by the operator of the intelligent robot, so that the next round of bending test is started.
Example 2 of the test block bending tester provided by the utility model:
the differences from example 1 are mainly that:
in embodiment 1, the carrier plate is reciprocally slidably mounted on the mounting frame along a horizontal straight line.
In this embodiment, the loading board can be installed on the mounting bracket along the reciprocal ground that slides of horizontal circular arc track, can stagger equally and arrange the test site and get the position of putting on the horizontal circular arc stroke of sliding of loading board, after the test is accomplished, the loading board is transported the test block and is got the position of putting to stagger various structures near the test site, conveniently get the test block and realize automatic cleaning in the test site automation.
It should be noted that, because the test block is mostly rectangular shape structure, for the test block business turn over test space along the arc track of convenience, the great cover body of width needs to be designed to guarantee that the test block can not collide with the cover body when following the arc motion.
Example 3 of the test block bending tester provided by the utility model:
the differences from example 1 are mainly that:
in embodiment 1, the front baffle plate arranged at the front end of the bearing plate is used as a blocking piece, so that the reserved inlet and outlet on the cover body can be effectively blocked.
In this embodiment, a front baffle and a rear baffle may be correspondingly disposed at the front and rear ends of the carrier plate, where the front baffle is used to seal an inlet and an outlet disposed on the front side of the cover, and the rear baffle is used to seal an inlet and an outlet disposed on the rear side of the cover, and at this time, a corresponding carrier region is formed in a region between the front baffle and the rear baffle on the carrier plate. The arrangement mode has higher requirements on the cleaner, and the pushing cleaning head is required to reliably enter the front baffle and the rear baffle.
Example 4 of the test block bending tester provided by the utility model:
the differences from example 1 are mainly that:
in embodiment 1, the cover body has a rectangular parallelepiped structure including an upper baffle, a left baffle, a right baffle, and a rear baffle.
In this embodiment, the cover body may be a cube or a spherical cap structure, so long as the bearing area on the bearing plate can be reliably covered.
Example 5 of the test block bending tester provided by the utility model:
the differences from example 1 are mainly that:
in embodiment 1, the guard carrier includes a corresponding sweeper, so that the user does not need to separately configure the sweeper.
In this embodiment, the protective carrier does not include a sweeper, and the user may additionally configure the sweeper separately during use. When in installation, a user can install the corresponding sweeper at the side of the taking and placing position.
Example 6 of the test block bending tester provided by the utility model:
the differences from example 1 are mainly that:
in embodiment 1, the pushing cleaning head of the cleaner can not only push the sundry dust away from the bearing plate, but also suck the sundry dust on the bearing plate by using the dust suction port on the pushing cleaning head.
In the embodiment, a dust collection port on the pushing cleaning head is omitted, a brush is arranged at the lower end of the pushing cleaning head, and in the reciprocating extension process of the pushing cleaning head, the brush is used for cleaning sundry dust on the bearing plate, so that automatic cleaning can be realized.
In other embodiments, the cleaner can also directly adopt a high-power dust collector, and the dust collector can directly completely suck all sundry particles on the bearing plate, so that a pushing cleaning head is not required to be separately arranged. Such cleaners are often powerful and are prone to large noise pollution, and care is taken to reduce the noise effects when they are implemented.
Example 7 of the test block bending tester provided by the utility model:
the differences from example 1 are mainly that:
in embodiment 1, the lower ram of the bending test machine is driven to move up and down by the up-down driving mechanism to realize the bending test in cooperation with the upper ram.
In the embodiment, the lower pressure head is driven to lift by the lifting driving mechanism to enter and exit the test space, and the upper pressure head can be driven to lift by the lifting cylinder. When the bending test is carried out, the upper pressure head can actively apply a downward pressing acting force to the test block, and the lower pressure head passively applies a propping acting force to the test block so as to complete the bending test. In other words, the lifting driving mechanism is mainly used for controlling the lower pressure head to enter and exit the test space and providing stable support, and the corresponding upper pressure head is required to be provided with a jacking driving mechanism such as a jacking driving cylinder so as to apply a downward pressing acting force to the upper pressure head, thereby meeting the requirement of the bending test.
In a specific implementation, a pressure sensor can be arranged between the top pressure driving cylinder and the upper pressure head so as to measure the test pressure in real time. In particular, the pressure sensor can be arranged between the lower pressure head and the lifting driving mechanism, and the type and the installation mode of the pressure sensor are required to meet the normal measurement requirement.
The utility model also provides an embodiment of the protection bearing device of the test block bending tester, and the protection bearing device can be used in any embodiment of the test block bending tester, and is not described in detail herein.
From the foregoing description of the present specification, it will be further understood by those skilled in the art that terms such as "upper", "lower", "front", "rear", "left", "right", "width", "horizontal", "top", "bottom", "inner", "outer", and the like, which indicate an azimuth or a positional relationship, are based on the azimuth or the positional relationship shown in the drawings of the present specification, are for convenience only in explaining aspects of the present utility model and simplifying the description, and do not explicitly or implicitly refer to devices or elements having to have the specific azimuth, be constructed and operate in the specific azimuth, and thus the azimuth or positional relationship terms described above should not be interpreted or construed as limitations of aspects of the present utility model.
In addition, in the description of the present specification, the meaning of "plurality" means at least two, for example, two, three or more, etc., unless specifically defined otherwise.
While various embodiments of the present utility model have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Many modifications, changes, and substitutions will now occur to those skilled in the art without departing from the spirit and scope of the utility model. It should be understood that various alternatives to the embodiments of the utility model described herein may be employed in practicing the utility model. The appended claims are intended to define the scope of the utility model and are therefore to cover all module forms, equivalents, or alternatives falling within the scope of the claims.

Claims (7)

1. The utility model provides a protection loading attachment of test block bending test machine which characterized in that includes:
the mounting frame is used for being mounted on the test block bending resistance tester;
the test device comprises a mounting frame, a test block loading device and a sweeper, wherein the mounting frame is horizontally slidably provided with a loading area for loading the test block, the horizontal sliding stroke of the loading plate is provided with a test position and a picking and placing position which are arranged in a staggered mode, the test position is used for supporting a corresponding pressing head of the test block anti-bending tester to press the test block for an anti-bending test, the sweeper is arranged at the side of the mounting frame, the sweeper is positioned at the side of the picking and placing position, after the anti-bending test is finished, the loading plate moves from the test position to the picking and placing position along with the test block, a manipulator removes the test block, and the sweeper automatically cleans a large number of sundry fragments remained on the loading plate, and the picking and placing position is used for an operator to pick up the test block in the loading area on the loading plate and for the sweeper to clean the loading plate;
the cleaner comprises a pushing cleaning head which is arranged above the bearing plate, and the pushing cleaning head is driven by a cleaning driving mechanism to stretch back and forth so as to clean sundries on the bearing plate at the picking and placing position;
the pushing cleaning head is provided with a lower side surface which faces the bearing plate, and a dust collection opening is arranged on the lower side surface and communicated with a dust collection channel, so that the dust collection opening is used for collecting dust when the pushing cleaning head cleans sundries on the bearing plate;
the mounting frame is provided with a cover body which is used for covering the test block in the bearing area to form a test space with the bearing plate, and the cover body is provided with an inlet and an outlet for the bearing plate to drive the test block to enter and exit the test space when sliding;
the bearing plate is provided with a blocking piece for blocking the inlet and the outlet when the bearing plate moves to the test position;
the cover body and the bearing plate are respectively provided with an avoidance port for the pressure head to enter the test space to perform an anti-bending test;
the mounting frame is provided with a lower support plate, the lower support plate is used for bearing and moving to the bearing plate at the taking and placing position, a leak hole is formed in the lower support plate, and the leak hole is used for corresponding to an avoidance opening on the bearing plate at the taking and placing position, so that sundries falling through the avoidance opening on the bearing plate can be discharged.
2. The protective carrier for a test block bending machine according to claim 1, wherein the carrier plate is mounted on the mounting frame in a reciprocating sliding manner along a horizontal straight line.
3. The protective carrier device of a test block bending machine according to claim 2, wherein the carrier plate is provided with the blocking member at a corresponding end position arranged in a reciprocating sliding direction thereof.
4. The protective carrier of claim 3, wherein the back and forth direction of the carrier plate is defined as the front and back direction, the blocking member is a front baffle, the cover is in a rectangular parallelepiped structure, the cover includes an upper baffle, a left baffle, a right baffle and a rear baffle, the front ends of the upper baffle, the left baffle and the right baffle form the inlet and the outlet, the upper baffle, the left baffle and the right baffle are fixedly assembled together to form a baffle module, the baffle module is mounted on the mounting frame or the test block anti-bending machine, and the rear baffle is fixedly connected to the baffle module or fixedly arranged on the mounting frame.
5. The protective carrier device of the test block bending tester according to claim 4, wherein the opposite sides of the lower support plate are provided with a cleaning baffle plate and the pushing cleaning head, and the lower side of the cleaning baffle plate is provided with an inclined guide plate which is positioned at the lower side of the leak hole and is used for receiving sundries falling from the leak hole and guiding the sundries to be discharged;
in the distribution direction of the sweeping baffle plate and the pushing sweeping head, the sweeping baffle plate and the lower supporting plate are distributed at intervals to form a blanking gap, and the blanking gap is used for guiding sundries pushed and swept by the pushing sweeping head to the inclined guide plate.
6. The protective carrier device of a test block bending machine according to any one of claims 1 to 4, wherein a position sensor is provided on the mounting frame, the position sensor being configured to send a message when it is detected that the carrier plate moves to the test position with the test block, thereby controlling the test block bending machine to start the bending test.
7. The test block bending test machine comprises a frame, wherein a pressure head for jacking a test block to perform bending test is arranged on the frame, and the test block bending test machine is characterized in that a protective bearing device is further arranged on the frame, and the protective bearing device of the test block bending test machine is adopted by any one of the claims 1 to 6.
CN202211026259.4A 2022-08-25 2022-08-25 Test block bending test machine and protection bearing device thereof Active CN115326591B (en)

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