CN115325798B - Cleaning and drying integrated device for aluminum bar spraying and processing and application method thereof - Google Patents
Cleaning and drying integrated device for aluminum bar spraying and processing and application method thereof Download PDFInfo
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- CN115325798B CN115325798B CN202210633916.5A CN202210633916A CN115325798B CN 115325798 B CN115325798 B CN 115325798B CN 202210633916 A CN202210633916 A CN 202210633916A CN 115325798 B CN115325798 B CN 115325798B
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- rotating
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- 238000004140 cleaning Methods 0.000 title claims abstract description 115
- 238000001035 drying Methods 0.000 title claims abstract description 54
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 34
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 238000005507 spraying Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000007921 spray Substances 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000005406 washing Methods 0.000 claims abstract description 8
- 239000007787 solid Substances 0.000 claims description 26
- 230000009471 action Effects 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 7
- 239000012459 cleaning agent Substances 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 230000003116 impacting effect Effects 0.000 claims description 3
- 238000007605 air drying Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000002848 electrochemical method Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007603 infrared drying Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/18—Machines or apparatus for drying solid materials or objects with movement which is non-progressive on or in moving dishes, trays, pans, or other mainly-open receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a cleaning and drying integrated device for aluminum bar spraying processing and a use method thereof, and the cleaning and drying integrated device comprises a box body, an air heater and a plurality of cleaning spray heads, wherein the cleaning spray heads are arranged on the inner wall of the box body and are connected and communicated with a water supply pipeline, a plurality of hot air outlets are formed in the inner wall of the box body, the hot air outlets are connected and communicated with an output end pipeline of the air heater, two hot air conveying pipes are also communicated on the output pipeline, the other ends of the hot air conveying pipes penetrate into the box body and are connected and communicated with an air drying head, and a plurality of storage boxes are arranged outside the air drying head. The beneficial effects are that: through fixture's design to can inject the rod, and then when wasing the shower nozzle to the rod washs, can step by step adjust the washing position of rod, synchronous still can drive the cleaning strip and rotate into the horizontal state from the vertical state, and then cleans the processing work to the rod surface.
Description
Technical Field
The invention relates to the technical field of aluminum product processing equipment, in particular to a cleaning and drying integrated device for aluminum bar spraying processing and a use method thereof.
Background
Cleaning, adopting mechanical, physical, chemical or electrochemical methods, removing grease and other dirt attached to the surfaces of equipment and parts thereof, and drying, namely a process of removing solvent in a certain way to keep solid content, generally a process of evaporating and taking away moisture in materials by introducing hot air, and drying in three corresponding modes according to three heat propagation modes of heat conduction, heat convection and heat radiation: drying cylinder type drying, hot air type drying and far infrared drying.
Aluminum alloys are the most widely used class of nonferrous metal structural materials in industry, and have been used in a large number in the aerospace, automotive, mechanical manufacturing, marine and chemical industries. The industrial economy is rapidly developed, and the requirements for aluminum alloy welded structural parts are increased, so that the weldability of aluminum alloy is studied deeply.
However, when the aluminum alloy is cleaned and dried, the aluminum profile surface cleaning and drying device disclosed in China patent 202120597138.X is generally adopted: through inlet tube and atomizer, wash the aluminium alloy, air-dry the aluminium alloy through the fan, but this kind of mode is relatively poor with the stoving effect to the washing of aluminium bar, and the washing of aluminium bar is all inhomogeneous with the processing of stoving both to lead to washing treatment and heat treatment effect all not up to standard. .
For the problems in the related art, no effective solution has been proposed at present.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides a cleaning and drying integrated device for aluminum bar spraying processing and a use method thereof, so as to overcome the technical problems in the prior art.
For this purpose, the invention adopts the following specific technical scheme:
the utility model provides an aluminium bar material spraying processing is with wasing stoving integral type device, includes box, air heater and a plurality of washs the shower nozzle, it is in to wash the shower nozzle setting on the box inner wall and link up with water supply line connection, a plurality of hot-blast gas outlet has been seted up on the box inner wall, the hot-blast gas outlet with the output pipe connection of air heater link up, it has two hot-blast conveyer pipes still to communicate on the output pipe, the other end of hot-blast conveyer pipe runs through to link up with the gas stoving head in the box, the gas stoving head outside is equipped with a plurality of bin, the bottom is equipped with power spring in the bin, power spring's top is equipped with the bearing plate, be equipped with a plurality of clamping lever from top to bottom in proper order on the bearing plate, an interval groove has been seted up respectively to the surface both sides of clamping lever, be equipped with the lug in the interval groove, be equipped with the cavity in the gas stoving head, be equipped with a plurality of with bin matched with clamping assembly, the bottom is equipped with hollow rod and places platform and lift workstation, lift workstation top is equipped with solid rod work piece one side of rod.
Preferably, the clamping assembly comprises a second driving motor and two track plates, wherein the second driving motor and the two track plates are arranged in the cavity, a motor shaft is arranged at the output end of the second driving motor, a driving rod is connected to the other end of the motor shaft, a driven rod is sleeved on the inner wall of the cavity, the driving rod is connected with the driven rod through a combined rod, a pushing rod is sleeved at the joint of the combined rod and the driven rod, and an opening communicated with the storage box is formed in the inner wall of the cavity and between the two track plates.
Preferably, a driving block is sleeved between the two track plates, the other end of the pushing rod is movably connected with the driving block, a guide plate is arranged on one side of the track plates, guide grooves matched with the convex blocks are formed in the outer surfaces of the two track plates, a limiting cavity is formed in the inner wall of one side of an opening of each guide groove, a limiting block seat is arranged in each limiting cavity, a limiting rod is arranged on each limiting block seat, a reset spring is sleeved on each limiting rod, the other end of each reset spring is extruded with the inner wall of each limiting cavity, the other end of each limiting rod penetrates through the outer side of each guide plate and is connected with each limiting seat, and a through hole matched with each limiting seat is formed in each inner wall of each cavity.
Preferably, the solid bar cleaning mechanism comprises a supporting frame group positioned at the inner bottom of the box body, a first rotating shaft, a second rotating shaft, a movable block and a third rotating shaft which are symmetrically arranged are arranged on the supporting frame group, the third rotating shaft is positioned right above the first rotating shaft, electric telescopic rods and angle adjusting wheels are respectively arranged at two ends of the third rotating shaft, sucking discs are arranged at the output ends of the electric telescopic rods, a plurality of arc-shaped grooves and a plurality of driving grooves are formed in the side edges of the angle adjusting wheels, and the arc-shaped grooves and the driving grooves are arranged in a staggered mode.
Preferably, the two ends of the first rotating shaft are respectively provided with a second connecting rod and a servo motor, the servo motor is fixedly connected with the inner wall of the box body, the middle part of the first rotating shaft is provided with a rotating wheel, the other end of the second connecting rod is provided with a linkage rod, the side edge of the rotating wheel is provided with a pushing plate, and the center of the other end of the pushing plate is provided with a first connecting rod matched with the driving groove.
Preferably, the two movable blocks are connected through a rotating piece, two ends of the second rotating shaft are respectively provided with a first rotating rod and a second rotating rod, the other end of the first rotating rod is movably connected with the other end of the linkage rod, a movable groove matched with the movable block is formed in the rotating piece, the other end of the second rotating rod is movably connected with the rotating piece, and the two rotating pieces are connected through a supporting plate.
Preferably, the center of the outer surface of the supporting plate is provided with a first driving motor, the output end of the first driving motor is provided with a driving shaft, the other end of the driving shaft penetrates into the supporting plate to be connected with a driving gear, two sides of the driving gear are respectively meshed with a driven gear, the center of the driven gear is provided with a rotating rod, the other end of the rotating rod penetrates into the outer side of the supporting plate to be connected with a connecting seat, and a plurality of cleaning strips are arranged on the connecting seat.
Preferably, a cleaning tank is arranged on one side of the supporting frame group, and a rectangular hole communicated with the cavity is formed in the outer surface of the gas drying head.
Preferably, a clamping block is arranged at the center of the top of the clamping rod, and a clamping groove matched with the clamping block is formed in the bottom of the clamping rod.
According to another aspect of the present invention, there is provided a method for using a cleaning and drying integrated device for aluminum bar spray processing, comprising the steps of;
firstly, placing a pipe in a box body for cleaning, placing a bar on a lifting workbench, driving a sucker and the end part of a solid bar by an electric telescopic rod beside the lifting workbench to be extruded together, then starting a water supply pipeline, and alternately impacting the bar by a cleaning agent and high-pressure water flow in the water supply pipeline through a plurality of cleaning nozzles to further clean the bar;
when the cleaning device is used for flushing, the servo motor drives the first rotating shaft to rotate, the first rotating shaft and the second connecting rod synchronously rotate for one circle, the first rotating shaft drives the pushing plate and the first connecting rod to rotate for one circle when rotating, the first connecting rod enters one driving groove when rotating so as to enable the angle adjusting wheel to rotate for one eighth of a circle, the meshed driving groove also rotates to the driving groove at the previous position, and the bar material also rotates for one eighth of a circle when the angle adjusting wheel rotates so as to replace a cleaning working surface of the cleaning nozzle;
when the connecting rod II rotates, the rotating rod II and the rotating rod I rotate by taking the rotating shaft II as a fulcrum, the other end of the rotating rod II pushes the rotating piece, the rotating piece can rotationally slide on the movable block through the movable groove, and further the rotating action of changing the supporting plate from a vertical state to a horizontal state is completed, so that the cleaning strip on the supporting plate is driven by the driving motor I to rotate under the driving of the driving gear, the driven gear drives the cleaning strip to rotate so as to clean the outer surface of the rod, and when the cleaning strip enters the cleaning tank in the vertical state, at the moment, the driving motor I can drive the cleaning strip to perform cleaning treatment in the cleaning tank;
after the cleaning is finished, if the bar is a solid bar, the bar is continuously placed on a lifting workbench, a driving motor continuously drives the bar to rotate, if the bar is a hollow bar, the bar is placed on two hollow bar placing tables, a rubber pad on each hollow bar placing table clamps the end part of the hollow bar, at the moment, a hot air blower is started, the hot air blower outputs air flow into a box body through a hot air outlet, and hot air flow dries the solid bar and the outer surface of the hollow bar;
the hollow pipe is characterized in that two gas drying heads are required to be inserted into holes at two ends of a hollow bar, then, a driving motor II is started, a driving rod is driven by the driving motor II to rotate, a driven rod and a combined rod are driven by the driving rod to rotate, the driven rod and the combined rod push a driving block to move through a pushing rod, a clamping rod in a storage box enters between two track plates under the action of a power spring, a lug on the side edge of the clamping rod enters a guide groove, then, under the action of the driving block, the clamping rod enters the other end of the guide groove, a plurality of clamping rods gradually enter the other end of the guide groove along with the reciprocating movement of the driving block, the clamping rods which come out first push a limiting seat to move along with the pushing of the clamping rods, the limiting seat enters the outer side of the gas drying head to be extruded with the inner wall of the hollow bar through a through hole, at the moment, the gas drying head is fixed with the hollow bar, and at the moment, hot air conveying pipe outputs hot air to dry the inner wall of the hollow bar.
The beneficial effects of the invention are as follows:
1. through solid bar wiper mechanism's design to can inject the bar, also drive the cleaning strip and clean the processing to the bar surface when adjusting the position of bar in the cleaning process step by step, the rotation of axis of rotation is rotatory with bar through a drive plate and connecting rod driving angle adjustment wheel, the rotation of axis of rotation is rotatory through connecting rod two, the trace, rotary rod one, rotary rod two drive the rotation piece and use movable block to rotate on the fulcrum, and then become the rotatory action of horizontality with the backup pad from the vertical state, when the cleaning strip in the backup pad is in the horizontality, under the drive of driving motor one, the driving gear drives driven gear rotation, driven gear drives the cleaning strip rotation and cleans the bar surface and then, when the vertical state, the cleaning strip gets into in the washing pond, at this moment, driving motor one can drive the cleaning strip and clean the processing cleaning strip in the washing pond.
2. Through the design of movable groove to give the scope of a activity regulation between rotating member and the movable block, and then make the rotation regulation action that the rotating member can accomplish the degree, and then can be with the position of cleaning the strip in the backup pad, follow the surface that washs the pond and remove the rod work piece, and then can clean the processing action.
3. Through the design of gas stoving head, when can adapt to the hollow rod of various sizes, also can carry out the stoving processing to the inner wall of hollow rod, and then improve the process of hollow rod stoving processing for with solid rod and hollow rod both can separate the stoving when drying, the stoving of both is mutually noninterfere, and the stoving mode of both is also different.
4. Through elevating platform's design, can make the rod no matter carelessly, its axle center is located same axis with the axis of rotation one both all the time, and then makes the sucking disc of axis of rotation one side can adsorb together with the rod, and then fixes the rod.
5. Through the design of guide way to can follow straight section with the clamping lever and adjust to perpendicular section, and then remove the clamping lever to the opening part of guide way, and then pile up through a plurality of clamping lever with spacing seat jack-up, spacing seat and spacing pole are the action improvement support that stretches out of a plurality of clamping lever.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic general structural diagram of a cleaning and drying integrated device for aluminum bar spraying processing according to an embodiment of the invention;
fig. 2 is a schematic structural diagram of a solid bar cleaning mechanism in an integrated cleaning and drying device for aluminum bar spraying processing according to an embodiment of the invention;
fig. 3 is a schematic structural diagram II of a solid bar cleaning mechanism in an integrated cleaning and drying device for aluminum bar spraying processing according to an embodiment of the invention;
fig. 4 is a schematic structural view of a solid bar cleaning mechanism in an integrated cleaning and drying device for aluminum bar spraying processing according to an embodiment of the invention;
fig. 5 is a schematic view showing an internal structure of a support plate in a cleaning and drying integrated device for aluminum bar spraying processing according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a clamping assembly of a cleaning and drying integrated device for aluminum bar spraying processing according to an embodiment of the invention;
fig. 7 is a schematic structural diagram of the positional relationship of clamping rods in an integrated cleaning and drying device for aluminum bar spraying processing according to an embodiment of the invention;
fig. 8 is a schematic structural diagram of a relation between a clamping rod and a limiting seat in a cleaning and drying integrated device for aluminum bar spraying processing according to an embodiment of the invention;
fig. 9 is a schematic diagram of a position relationship structure between a limiting seat and a limiting rod in a cleaning and drying integrated device for aluminum bar spraying processing according to an embodiment of the invention;
FIG. 10 is a flow chart of the steps of a method of using a cleaning and drying integrated device for aluminum bar spray processing according to an embodiment of the present invention;
fig. 11 is a second flowchart of the steps of a method for using a cleaning and drying integrated device for aluminum bar spray processing according to an embodiment of the invention.
In the figure:
1. a case; 2. a hollow bar placing table; 3. lifting the workbench; 4. a support frame group; 5. a first rotating shaft; 6. a second rotating shaft; 7. a movable block; 8. a third rotating shaft; 9. an angle adjusting wheel; 10. an arc-shaped groove; 11. a driving groove; 12. a rotating wheel; 13. a pushing plate; 14. a first connecting rod; 15. a second connecting rod; 16. a linkage rod; 17. rotating the first rod; 18. rotating the second rod; 19. a rotating member; 20. a movable groove; 21. a support plate; 22. driving a first motor; 23. a drive gear; 24. a driven gear; 25. a rotating lever; 26. a connecting seat; 27. a cleaning strip; 28. a hot air outlet; 29. a hot air delivery pipe; 30. a gas drying head; 31. a second driving motor; 32. a driving rod; 33. a driven rod; 34. a combination rod; 35. a push rod; 36. a track plate; 37. a driving block; 38. a storage tank; 39. a guide plate; 40. a guide groove; 41. a clamping rod; 42. a bump; 43. a clamping block; 44. a limit seat; 45. a limit rod; 46. a return spring; 47. a limiting block seat; 48. a bar workpiece; 49. a cleaning pool; 50. and cleaning the spray head.
Detailed Description
For the purpose of further illustrating the various embodiments, the present invention provides the accompanying drawings, which are a part of the disclosure of the present invention, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present invention, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
According to the embodiment of the invention, a cleaning and drying integrated device for aluminum bar spraying and processing and a using method thereof are provided.
Embodiment one;
as shown in fig. 1-9, the integral cleaning and drying device for aluminum bar spraying processing according to the embodiment of the invention comprises a box body 1, an air heater and a plurality of cleaning spray heads 50, wherein the cleaning spray heads 50 are arranged on the inner wall of the box body 1 and are connected and communicated with a water supply pipeline, a plurality of hot air outlets 28 are formed in the inner wall of the box body 1, the hot air outlets 28 are connected and communicated with an output end pipeline of the air heater, two hot air conveying pipes 29 are further communicated on the output pipeline, the other ends of the hot air conveying pipes 29 penetrate into the box body 1 and are connected and communicated with a gas drying head 30, a plurality of storage boxes 38 are arranged on the outer sides of the gas drying head 30, a power spring is arranged at the bottoms of the storage boxes 38, a bearing plate is arranged at the tops of the power spring, a plurality of clamping rods 41 which are sequentially arranged from top to bottom are respectively arranged, a section groove is formed in the outer surface of each clamping rod 41, a bump 42 is formed in each section groove, a cavity is formed in the gas drying head 30, a plurality of solid rods 38 are arranged in the cavity, a hollow rod 3 is matched with the storage boxes, a lifting mechanism 48 is arranged at the tops of the hollow rod 3, and the lifting mechanism 48 is matched with the lifting mechanism is arranged at one side of the lifting mechanism 2.
Embodiment two;
as shown in fig. 1-9, the clamping assembly comprises a second driving motor 31 and two track plates 36, which are positioned in the cavity, wherein the output end of the second driving motor 31 is provided with a motor shaft, the other end of the motor shaft is connected with a driving rod 32, the inner wall of the cavity is sleeved with a driven rod 33, the driving rod 32 and the driven rod 33 are connected through a combined rod 34, the joint of the combined rod 34 and the driven rod 33 is sleeved with a pushing rod 35, an opening which is connected with and communicated with the storage box 38 is formed in the inner wall of the cavity and between the two track plates 36, a driving block 37 is sleeved between the two track plates 36, the other end of the pushing rod 35 is movably connected with the driving block 37, one side of the track plate 36 is provided with a guide plate 39, the outer surfaces of the track plates 36 and the guide plate 39 are provided with guide grooves 40 matched with the projections 42, a limit cavity is formed in the inner wall of one side of the opening of the guide groove 40, a limit block seat 47 is arranged in the limit cavity, a limit rod 45 is arranged on the limit block seat 47, a reset spring 46 is sleeved on the limit rod 45, the other end of the reset spring 46 is extruded with the inner wall of the limit cavity, the other end of the limit rod 45 penetrates through the outer side of the guide plate 39 and is connected with the limit seat 44, a through hole matched with the limit seat 44 is formed in the inner wall of the cavity, the solid bar cleaning mechanism comprises a support frame group 4 positioned at the inner bottom of the box body 1, two groups of symmetrically arranged rotating shafts I5, II 6, 7 and III 8 are arranged on the support frame group 4, the III 8 is positioned right above the first 5, the three 8 both ends of axis of rotation are equipped with electric telescopic handle and angle regulating wheel 9 respectively, electric telescopic handle's output is equipped with the sucking disc, a plurality of arc wall 10 and a plurality of drive slot 11 have been seted up to angle regulating wheel 9 side, arc wall 10 with drive slot 11 crisscross the setting, the both ends of axis of rotation 5 are equipped with connecting rod two 15 and servo motor respectively, servo motor with the inner wall connection of box 1 is fixed, axis of rotation 5 middle part is equipped with runner 12, connecting rod two 15's the other end is equipped with carrier bar 16, runner 12 side is equipped with push plate 13, push plate 13's other end center department be equipped with drive slot 11 matched with connecting rod one 14, two be connected through rotating member 19 between the movable block 7, rotating rod one 17 and rotary rod two 18 are equipped with respectively at rotating member two 6's both ends, rotating member one 17's the other end swing joint with the other end swing joint of rotating rod 16, set up on the rotating member 19 with movable block 7 matched with movable slot 20, two ends of rotating member 18 and rotating member 19 are equipped with runner bar 12, the rotating member 19 is equipped with carrier bar 21 to the driven shaft 21, the one is equipped with the driven shaft 25 through the one and is equipped with the driven shaft 21 to the driven shaft 25, the driven shaft 25 is equipped with the driven shaft 25 in the driven shaft 25, the driven shaft 25 is connected to the driven shaft 25. From the above design, it is easy to see that the rod is limited by the design of the clamping mechanism, so that when the cleaning nozzle 50 cleans the rod, the cleaning position of the rod can be gradually adjusted, and the cleaning bar can be synchronously driven to rotate from a vertical state to a horizontal state, so that the cleaning treatment work is performed on the outer surface of the rod.
Embodiment three;
as shown in fig. 1-9, a cleaning tank 49 is disposed on one side of the supporting frame set 4, a rectangular hole communicating with the cavity is formed on the outer surface of the gas drying head 30, a clamping block 43 is disposed at the center of the top of the clamping rod 41, and a clamping groove matched with the clamping block 43 is formed at the bottom of the clamping rod 41. By the design of the clamping blocks 43 and the clamping grooves, two adjacent clamping rods 41 can be limited together, and the stability of the clamping rods 41 is improved;
fourth embodiment;
as shown in fig. 1 to 11, according to an embodiment of the present invention, there is also provided a method for using a cleaning and drying integrated device for aluminum bar spray processing, the cleaning and drying integrated device for aluminum bar spray processing including the steps of;
step S101, firstly, placing a pipe in a box body 1 for cleaning, placing a bar on a lifting workbench 3, driving a sucker and the end part of a solid bar by an electric telescopic rod beside the lifting workbench 3 to be extruded together, then starting a water supply pipeline, and alternately impacting the bar by a cleaning agent and high-pressure water flow in the water supply pipeline through a plurality of cleaning nozzles 50 to further clean the bar;
step S103, during flushing, the servo motor drives the first rotating shaft 5 to rotate, the first rotating shaft 5 and the first rotating wheel 12 and the second connecting rod 15 synchronously rotate for one circle, the first rotating shaft 12 drives the pushing plate 13 and the first connecting rod 14 to rotate for one circle when rotating, the first connecting rod 14 enters one driving groove 11 when rotating so as to enable the angle adjusting wheel 9 to rotate for one eighth of a circle, the meshed driving groove 11 also rotates to the driving groove 11 at the previous position, and the bar material also rotates for one eighth of a circle when the angle adjusting wheel 9 rotates so as to replace the cleaning working surface of the cleaning nozzle 50;
step 105, when the second connecting rod 15 rotates, the first rotating rod 17 and the second rotating rod 18 rotate by taking the second rotating shaft 6 as a pivot, the other end of the second rotating rod 18 pushes the rotating member 19, the rotating member 19 rotates and slides on the movable block 7 through the movable groove 20, and further the rotation action of the supporting plate 21 from the vertical state to the horizontal state is completed, when the cleaning bar 27 on the supporting plate 21 is in the horizontal state, the driving gear 23 drives the driven gear 24 to rotate under the driving of the driving motor 22, the driven gear 24 drives the cleaning bar 27 to rotate so as to clean the outer surface of the bar, and when the cleaning bar 27 is in the vertical state, the cleaning bar 27 enters the cleaning tank 49, and at the moment, the driving motor 22 can drive the cleaning bar 27 to perform cleaning treatment in the cleaning tank 49;
step S107, after cleaning, if the bar is a solid bar, the bar is continuously placed on the lifting workbench 3, the driving motor continuously drives the bar to rotate, if the bar is a hollow bar, the bar is placed on the two hollow bar placing tables 2, the rubber pads on the hollow bar placing tables 2 clamp the end parts of the hollow bar, at the moment, the air heater is started, the air heater outputs air flow into the box body 1 through the hot air outlet 28, and the hot air flow dries the solid bar and the outer surface of the hollow bar;
step S109, the hollow tube is required to insert two gas drying heads 30 into holes at two ends of the hollow bar, then, the driving motor two 31 is started, the driving motor two 31 drives the driving rod 32 to rotate, the driving rod 32 drives the driven rod 33 and the combined rod 34 to rotate, the driven rod 33 and the combined rod 34 drive the driving block 37 to move through the pushing rod 35, the clamping rod 41 inside the storage box 38 enters between the two track plates 36 under the action of the power spring, the protruding block 42 at the side edge of the clamping rod 41 enters the guide groove 40, then, under the action of the driving block 37, the clamping rod 41 enters the other end of the guide groove 40, along with the reciprocating movement of the driving block 37, the clamping rods 41 gradually enter the other end of the guide groove 40, along with the pushing of the clamping rods 41, the first clamping rod 41 pushes the limiting seat 44 to move through the protruding block 42, the outside of the air drying head 30 enters the through hole to be pressed together with the inner wall of the hollow bar, at this time, the air head 30 is fixed with the hollow bar, then, the inner wall of the hot air conveying pipe 29 outputs hot air, and the hollow bar is dried.
In summary, by means of the above technical solution of the present invention, through the design of the solid bar cleaning mechanism, the bar may be limited, the bar may be cleaned by gradually adjusting the position of the bar during the cleaning process, and simultaneously driving the cleaning bar 27, the rotation shaft one 5 drives the angle adjusting wheel 9 and the bar to rotate through the pushing plate 13 and the connection rod one 14, the rotation shaft one 5 drives the rotation member 19 to rotate and slide on the movable block 7 through the connection rod two 15, the linkage rod 16, the rotation rod one 17 and the rotation rod two 18, so as to change the support plate 21 from the vertical state to the horizontal state, when the cleaning bar 27 on the support plate 21 is in the horizontal state, the driving gear 23 drives the driven gear 24 to rotate, and the driven gear 24 drives the cleaning bar 27 to rotate so as to clean the bar outer surface, and when the cleaning bar 27 is in the vertical state, the driving motor one 22 may drive the cleaning bar 27 to clean the cleaning bar 27 in the cleaning tank 49; through the design of the movable groove 20, a movable adjusting range is provided between the rotating piece 19 and the movable block 7, so that the rotating piece 19 can complete 90-degree rotation adjusting action, the position of the cleaning strip 27 on the supporting plate 21 can be moved from the cleaning pool 49 to the outer surface of the bar workpiece 48, and cleaning action can be performed; through the design of the gas drying head 30, the inner wall of the hollow bar can be dried while adapting to hollow bars with various sizes, so that the drying process of the hollow bar is improved, the solid bar and the hollow bar can be dried separately during drying, the drying of the solid bar and the hollow bar is not interfered, and the drying modes of the solid bar and the hollow bar are different; through the design of the lifting workbench 3, the bar is careless, the axle center of the bar and the first rotating shaft 5 are always positioned on the same axis, so that the sucker at the side edge of the first rotating shaft 5 can be adsorbed with the bar, and the bar is fixed; through the design of guide slot 40 to can follow straight section with clamping lever 41 and adjust the perpendicular section, and then remove clamping lever 41 to the opening part of guide slot 40, and then pile up through a plurality of clamping lever 41 with spacing seat 44 jack-up, spacing seat 44 and spacing rod 45 improve the support for the action of stretching out of a plurality of clamping lever 41.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (8)
1. The utility model provides an aluminum bar material spraying processing is with wasing stoving integral type device, includes box (1), air heater and a plurality of washing shower nozzle (50), washing shower nozzle (50) set up on box (1) inner wall and link up with water supply line connection, a plurality of hot-blast gas outlet (28) have been seted up on box (1) inner wall, hot-blast gas outlet (28) with the output pipe connection of air heater link up, characterized in that, still communicate two hot-blast conveyer pipes (29) on the output pipe, the other end of hot-blast conveyer pipe (29) runs through to in box (1) link up with gas stoving head (30), gas stoving head (30) outside is equipped with a plurality of bin (38), the bottom is equipped with power spring in bin (38), power spring's top is equipped with the bearing plate, be equipped with a plurality of clamping lever (41) from top to bottom set gradually on the bearing plate, an interval groove has been seted up respectively to the surface both sides of clamping lever (41), be equipped with lug (42) in the interval inslot, gas motor (30) are equipped with two motor shaft (30) and two in the drive assembly (36) are equipped with in two cavities (36) drive assembly, two drive assembly (36) are equipped with in the drive assembly, the other end of the motor shaft is connected with a driving rod (32), a driven rod (33) is sleeved on the inner wall of the cavity, the driving rod (32) is connected with the driven rod (33) through a combined rod (34), a pushing rod (35) is sleeved at the joint of the combined rod (34) and the driven rod (33), an opening which is communicated with the storage box (38) is formed in the inner wall of the cavity and is positioned between the two track plates (36), a driving block (37) is sleeved between the two track plates (36), the other end of the pushing rod (35) is movably connected with the driving block (37), a guide plate (39) is arranged on one side of the track plates (36), guide grooves (40) matched with the bumps (42) are formed in the outer surfaces of the two guide plates (36), a limit cavity is formed in the inner wall of one side of the opening of the guide groove (40), a limit block seat (47) is arranged in the limit cavity, a limit block seat (47) is arranged on the limit seat (45), the other end of the pushing rod (35) is movably connected with the driving block (37), a limit spring (46) is arranged on one side of the other end of the guide plate (36), the limit block seat (45) and the limit block (45) is extruded together, the other end of the limit block (45), the hollow bar cleaning device is characterized in that a through hole matched with the limiting seat (44) is formed in the inner wall of the cavity, a hollow bar placing table (2) and a lifting workbench (3) are arranged at the inner bottom of the box body (1), hollow bars are placed on the hollow bar placing table (2), bar workpieces (48) are arranged at the top of the lifting workbench (3), and a solid bar cleaning mechanism matched with the bar workpieces (48) is arranged on one side of the lifting workbench (3).
2. The cleaning and drying integrated device for aluminum bar spraying processing according to claim 1, wherein the solid bar cleaning mechanism comprises a supporting frame group (4) arranged at the inner bottom of the box body (1), two groups of symmetrically arranged rotating shafts I (5), two rotating shafts II (6), a movable block (7) and three rotating shafts 8 are arranged on the supporting frame group (4), the three rotating shafts 8 are arranged right above the first rotating shaft (5), two ends of the three rotating shafts 8 are respectively provided with an electric telescopic rod and an angle adjusting wheel (9), suction cups are arranged at the output ends of the electric telescopic rods, a plurality of arc-shaped grooves (10) and a plurality of driving grooves (11) are formed in the side edges of the angle adjusting wheels (9), and the arc-shaped grooves (10) and the driving grooves (11) are arranged in a staggered mode.
3. The cleaning and drying integrated device for aluminum bar spraying processing according to claim 2, wherein two ends of the first rotating shaft (5) are respectively provided with a second connecting rod (15) and a servo motor, the servo motor is fixedly connected with the inner wall of the box body (1), a rotating wheel (12) is arranged in the middle of the first rotating shaft (5), the other end of the second connecting rod (15) is provided with a linkage rod (16), a pushing plate (13) is arranged on the side edge of the rotating wheel (12), and a first connecting rod (14) matched with the driving groove (11) is arranged in the center of the other end of the pushing plate (13).
4. The integrated cleaning and drying device for aluminum bar spraying processing according to claim 3, wherein two movable blocks (7) are connected through rotating pieces (19), two ends of a second rotating shaft (6) are respectively provided with a first rotating rod (17) and a second rotating rod (18), the other end of the first rotating rod (17) is movably connected with the other end of a linkage rod (16), movable grooves (20) matched with the movable blocks (7) are formed in the rotating pieces (19), the other ends of the second rotating rods (18) are movably connected with the rotating pieces (19), and the two rotating pieces (19) are connected through support plates (21).
5. The integrated cleaning and drying device for aluminum bar spraying processing according to claim 4, wherein a first driving motor (22) is arranged at the center of the outer surface of the supporting plate (21), a driving shaft is arranged at the output end of the first driving motor (22), the other end of the driving shaft penetrates into the supporting plate (21) and is connected with a driving gear (23), two sides of the driving gear (23) are respectively meshed with a driven gear (24), a rotating rod (25) is arranged at the center of the driven gear (24), the other end of the rotating rod (25) penetrates into the outer side of the supporting plate (21) and is connected with a connecting seat (26), and a plurality of cleaning strips (27) are arranged on the connecting seat (26).
6. The integrated cleaning and drying device for aluminum bar spraying processing according to claim 5, wherein a cleaning tank (49) is arranged on one side of the supporting frame group (4), and a rectangular hole communicated with the cavity is formed in the outer surface of the gas drying head (30).
7. The integrated cleaning and drying device for aluminum bar spraying processing according to claim 6, wherein a clamping block (43) is arranged in the center of the top of the clamping rod (41), and a clamping groove matched with the clamping block (43) is formed in the bottom of the clamping rod (41).
8. The application method of the cleaning and drying integrated device for aluminum bar spraying processing is characterized by comprising the following steps of;
firstly, placing a bar in a box body (1) for cleaning, placing the bar on a lifting workbench (3), driving a sucker to be extruded with the end part of a solid bar by an electric telescopic rod beside the lifting workbench (3), starting a water supply pipeline, and alternately impacting the bar by a cleaning agent and high-pressure water flow in the water supply pipeline through a plurality of cleaning spray heads (50), so as to further perform bar cleaning;
during flushing, the servo motor drives the first rotating shaft (5) to rotate, the first rotating shaft (5) rotating wheel (12) and the second connecting rod (15) synchronously rotate for one circle, the first rotating shaft (12) drives the pushing plate (13) and the first connecting rod (14) to rotate for one circle, the first connecting rod (14) enters one driving groove (11) during rotation so as to enable the angle adjusting wheel (9) to rotate for one eighth of a circle, the meshed driving groove (11) also rotates to the driving groove (11) at the previous position, and the bar material also rotates for one eighth of a circle during rotation of the angle adjusting wheel (9), so that the cleaning working face of the cleaning nozzle (50) is replaced;
when the connecting rod II (15) rotates, the rotating rod II (18) and the rotating rod II (17) rotate by taking the rotating shaft II (6) as a fulcrum, the rotating piece (19) is pushed by the other end of the rotating rod II (18), the rotating piece (19) rotates and slides on the movable block (7) through the movable groove (20), so that the rotation action of the supporting plate (21) from the vertical state to the horizontal state is completed, the cleaning bar (27) on the supporting plate (21) is driven by the driving motor I (22) to rotate by the driving gear (23), the driven gear (24) drives the cleaning bar (27) to rotate so as to clean the outer surface of the bar, and when the cleaning bar (27) enters the cleaning tank (49) in the vertical state, the cleaning bar (27) can be driven by the driving motor I (22) to perform cleaning treatment in the cleaning tank (49);
after the cleaning is finished, judging whether the solid bar is a hollow bar or not at this moment, namely, if the bar is a solid bar, continuously placing the bar on a lifting workbench (3), continuously driving the bar to rotate by a driving motor, and if the bar is a hollow bar, placing the bar on two hollow bar placing tables (2), clamping the end parts of the hollow bar by a rubber pad on the hollow bar placing tables (2), then starting a hot air machine, and outputting air flow into a box body (1) through a hot air outlet (28) by the hot air machine, and drying the outer surfaces of the solid bar and the hollow bar by hot air flow;
the hollow bar is required to be inserted into holes at two ends of the hollow bar, then, a driving motor II (31) is started, the driving motor II (31) drives a driving rod (32) to rotate, the driving rod (32) drives a driven rod (33) and a combined rod (34) to rotate, the driven rod (33) and the combined rod (34) push a driving block (37) to move through a pushing rod (35), a clamping rod (41) in a storage box (38) enters between two track plates (36) under the action of a power spring, a lug (42) at the side edge of the clamping rod (41) enters a guide groove (40), then, under the action of the driving block (37), the clamping rod (41) enters the other end of the guide groove (40), a plurality of clamping rods (41) gradually enter the other end of the guide groove (40) in sequence along with the reciprocating movement of the driving block (37), the first clamping rod (41) pushes a limiting seat (44) to move through the lug (42), the air is extruded with the hollow bar (30) to the hollow bar, at the moment, the air is extruded with the hollow bar (30), the hot air flow output by the hot air conveying pipe (29) is used for drying the inner wall of the hollow bar.
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| CN202210633916.5A CN115325798B (en) | 2022-06-06 | 2022-06-06 | Cleaning and drying integrated device for aluminum bar spraying and processing and application method thereof |
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| CN202210633916.5A CN115325798B (en) | 2022-06-06 | 2022-06-06 | Cleaning and drying integrated device for aluminum bar spraying and processing and application method thereof |
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| CN115325798A (en) | 2022-11-11 |
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