Oxygen-free copper cleaning and processing equipment and method capable of continuously feeding
Technical Field
The invention relates to the technical field of oxygen-free copper production and processing, in particular to oxygen-free copper cleaning and processing equipment and method capable of continuously feeding.
Background
Oxygen-free copper requires cleaning for a number of reasons: deposit and fouling: during use and during production, the oxygen free copper surface may accumulate deposits, dirt and dust; these contaminants may cause the copper to have a poor appearance, reducing its aesthetic appearance; oxidizing: oxygen-free copper can undergo oxidation reaction when exposed to air for a long time to form a layer of oxide film (copper green); the oxide film not only can influence the appearance of copper, but also can reduce the conductivity of copper; therefore, in the oxygen-free copper processing process, the copper parts are packed and transported after being cleaned, especially rod-shaped and tubular copper parts are processed and cut differently in application, diameter, length and the like, burrs are easy to exist on cut sections, and if the cleaning efficiency is low manually, the copper parts are also easy to scratch by the burrs, so that the oxygen-free copper cleaning processing equipment and method capable of continuously feeding are designed.
Disclosure of Invention
The invention aims to provide oxygen-free copper cleaning processing equipment and method capable of continuously feeding, so as to solve the problem of rapid cleaning of rod-shaped and tubular copper parts with different sizes.
In order to solve the problems, the invention provides the following technical scheme: the utility model provides an oxygen-free copper cleaning and processing equipment that can continuity material loading, includes washs case, case lid, unloading structure and washs the structure, it is the rectangle box to wash the case, and preceding lateral wall middle part is provided with moves the export, it is provided with the delivery port to wash case right side wall bottom, the case lid can be dismantled the spiral-lock and wash the case on, and the case lid middle part is provided with puts in the mouth, be provided with the water inlet on the case lid, unloading structure can dismantle and set up on the case lid, it is fixed to set up in washing the incasement lower wall to wash the structure, and is located the middle part.
Preferably, the discharging structure comprises an aggregate unit and a feeding unit, wherein the aggregate unit is detachably arranged on the upper wall of the box cover and positioned at the position of the throwing opening, and the feeding unit is fixedly arranged on the lower wall of the box cover and positioned in the cleaning box; the collecting unit comprises a pair of base plates, a pair of side plates, a pair of first air cylinders, a pair of first brackets, a pair of second brackets, two pairs of telescopic rods and two pairs of jacking bolts; the pair of base plates are detachably arranged on the upper wall of the box cover and are positioned on the front side and the rear side of the throwing opening, one pair of side plates are detachably arranged on the base plates and are symmetrical to each other, the front side and the rear side of one side plate close to the top end are respectively provided with a movable groove, one pair of first cylinder ends are fixedly arranged on the side walls of the front end and the rear end of one side plate and are respectively positioned above the base plates, one pair of first bracket ends are symmetrically arranged on the telescopic ends of the first cylinders, one pair of first bracket ends are attached to the upper wall of the left end of the base plates, one pair of telescopic holes are formed in the other ends of the first bracket in a penetrating mode, one pair of second brackets are symmetrically arranged on the first bracket and are close to the upper side of the right end of the base plates, one end of each telescopic rod is fixedly connected to the side wall of the other end of the second bracket, the other ends of the telescopic rods respectively movably penetrate through the telescopic holes of the other end of the first bracket, the two pairs of jacking bolts are respectively movably screwed in the side walls of the other end of the first bracket, and the jacking bolts are attached to the telescopic rods respectively.
Preferably, the feeding unit comprises a supporting plate, a second cylinder, a plurality of high-pressure spray pipes, a limiting frame and a first electric push rod; the utility model provides a high-pressure spraying pipe, including the layer board, the layer board is detachable to be settled in the case lid lower wall, and the layer board has certain interval for the case lid lower wall, second cylinder one end is fixed to be set up in layer board rear end upper wall middle part, a plurality of the high-pressure spraying pipe is equidistant fixed to be set up in layer board lower wall respectively, and the high-pressure spraying pipe is connected with the water inlet through first pipeline respectively, the spacing is concave structure, spacing horizontally fixed sets up on the flexible end of second cylinder, and the spacing laminating is in layer board upper wall, spacing is corresponding with the opening of puting in, first electric putter one end is fixed to be run through in spacing left end middle part, and in the flexible end of first electric putter can run through the spacing.
Preferably, the cleaning structure comprises a pair of first electric sliding rails, a pair of second electric sliding rails, a pair of support arms, a pair of third air cylinders, a pair of lifting frames, a pair of first motors, a brush frame, a clamping frame and two pairs of second electric push rods; the pair of first electric slide rail symmetry sets up respectively in wasing the incasement lower wall, and is located respectively and is close to controlling both ends symmetry, a pair of all be provided with a first seat that removes on the first electric slide rail, second electric slide rail both ends are fixed respectively and are set up on the first seat that removes of first electric slide rail, and second electric slide rail is mutually perpendicular with first electric slide rail, the symmetry is provided with a pair of second seat that removes on the second electric slide rail, and the second removes the seat and can relative movement or move in opposite directions, a pair of support arm one end is fixed respectively and is set up on the second seat that removes of second electric slide rail, a pair of the support arm is T type structure, and support arm other end symmetry is provided with a pair of lifting mouth, a pair of third cylinder one end is fixed respectively and is set up in support arm other end upper wall middle part, a pair of the lifting frame is concave, a pair of lifting frame both ends are movable through the lifting mouth of support arm respectively, and lifting frame and third cylinder expansion end link to each other, a pair of first motor top is fixed respectively and is set up in the lifting frame, and the brush top is set up in two and one of the corresponding brush holder with two and the brush holder, and two brush top and two brush holder sets up in the same distance with the corresponding brush top and one of the two brush holder top and two brush holder sets up in the same distance.
Preferably, the brush holder and the clamping frame can synchronously rotate, and the brush holder and the clamping frame are respectively positioned at the left side and the right side of the supporting plate.
Preferably, the clamping opening can be opposite to the right end of the limiting frame.
Preferably, the distance between the first bracket and the second bracket is adjustable, and the distance and the width of the backing plate are both adjustable and are opposite to the throwing opening of the box cover.
The application method of the oxygen-free copper cleaning and processing equipment capable of continuously feeding comprises the following steps of:
firstly, putting a round rod-shaped workpiece, a tubular workpiece or a rectangular rod-shaped workpiece into a blanking structure, and limiting and stacking the round rod-shaped workpiece, the tubular workpiece or the rectangular rod-shaped workpiece between a first bracket and a second bracket;
step two, through the alternate back-and-forth swing of the first bracket and the second bracket, the work piece is promoted to sink and pass through the putting opening to enter the cleaning box;
step three, the workpiece is pushed forward in a limiting way through the fact that the limiting frame is matched with the throwing opening, one end of the workpiece is fixed in the clamping frame after the clamping opening of the clamping frame corresponds to the limiting frame, and the four workpieces are limited together;
and fourthly, descending the workpiece through the cleaning structure, performing mobile spraying cleaning, and performing mobile brushing by means of the brush holder sleeve.
The oxygen-free copper cleaning and processing equipment capable of continuously feeding provided by the invention has the beneficial effects that:
1. the automatic blanking and cleaning device adopts an automatic blanking and cleaning structure, realizes continuous blanking and cleaning processes, greatly improves cleaning efficiency, reduces the requirement of manual operation, and saves labor cost and time.
2. According to the invention, through the reasonable design of the overlapped accommodating structure and the limiting frame, a plurality of workpieces can be limited and cleaned together, so that the cleaning process is more efficient, and the copper workpiece cleaning device is suitable for processing copper workpieces in different batches.
3. The invention uses two modes of spray flushing and brush moving brushing to clean, and can select proper cleaning modes according to the requirements of different workpieces, thereby ensuring good cleaning effect; the width, diameter and length of the cleaning workpiece can be changed to a certain extent according to actual requirements, and the applicability and flexibility of the scheme are enhanced.
Drawings
Fig. 1 is a schematic view of an assembly structure of the present invention.
Fig. 2 is a schematic view showing the structure of the washing tank of the present invention.
Fig. 3 is a schematic diagram of an assembly structure of a blanking structure according to the present invention.
Fig. 4 is a schematic diagram of a blanking structure splitting structure of the present invention.
Fig. 5 is a schematic diagram of a split structure of a cleaning structure according to the present invention.
Fig. 6 is a schematic view of a partially assembled structure of the present invention.
Fig. 7 is a schematic view of a partial enlarged structure at a in fig. 6 according to the present invention.
Fig. 8 is a schematic view of a partial enlarged structure at B in fig. 3 according to the present invention.
Fig. 9 is a schematic view of a partial enlarged structure at C in fig. 3 according to the present invention.
In the figure: 1. a cleaning box; 2. a case cover; 3. a blanking structure; 30. a backing plate; 31. a side plate; 32. a first cylinder; 33. a first bracket; 34. a second bracket; 35. a telescopic rod; 36. a jack bolt; 37. a supporting plate; 38. a second cylinder; 39. a high pressure nozzle; 40. a limiting frame; 41. a first electric push rod; 5. cleaning the structure; 51. a first electric slide rail; 52. the second electric sliding rail; 53. a support arm; 54. a third cylinder; 55. a lifting frame; 56. a first motor; 57. a brush holder; 58. a clamping frame; 59. a second electric push rod; 60. brushing the mouth; 61. a clamping opening; 7. a water outlet; 8. and a water inlet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, the present invention provides a technical solution: the utility model provides an oxygen-free copper that can continuity material loading washs processing equipment, including wasing case 1, case lid 2, unloading structure 3 and washing structure 5, wash case 1 and be the rectangle box, and preceding lateral wall middle part is provided with the export, wash case 1 right side wall bottom is provided with delivery port 7, the detachable spiral-lock of case lid 2 is on wasing case 1, and case lid 2 middle part is provided with puts in the mouth, be provided with water inlet 8 on the case lid 2, unloading structure 3 can dismantle and set up on case lid 2, washing structure 5 is fixed to be set up in wasing case 1 inner lower wall, and be located the middle part.
As a further scheme of the invention, the discharging structure 3 comprises an aggregate unit and a feeding unit, wherein the aggregate unit is detachably arranged on the upper wall of the tank cover 2 and positioned at the position of the feeding opening, and the feeding unit is fixedly arranged on the lower wall of the tank cover 2 and positioned in the cleaning tank 1; the aggregate unit includes a pair of tie plates 30, a pair of side plates 31, a pair of first cylinders 32, a pair of first brackets 33, a pair of second brackets 34, two pairs of telescopic rods 35, and two pairs of jack bolts 36; the pair of backing plates 30 are detachably arranged on the upper wall of the box cover 2 and are positioned on the front side and the rear side of the throwing opening, one ends of the pair of side plates 31 are detachably arranged on the backing plates 30 and are symmetrical to each other, the front side and the rear side of one of the side plates 31 close to the top end are respectively provided with a movable groove, one ends of the pair of first air cylinders 32 are fixedly arranged on the front side and the rear side of the other end of one of the side plates 31, the first air cylinders 32 are respectively positioned above the backing plates 30, one ends of the pair of first brackets 33 are symmetrically arranged on the telescopic ends of the first air cylinders 32, one ends of the first brackets 33 are attached to the upper wall of the left end of the backing plates 30, the other ends of the pair of first brackets 33 are respectively penetrated through a pair of telescopic holes, one ends of the pair of second brackets 34 are symmetrically arranged on the first brackets 33 and are close to the upper side of the right end of the backing plates 30, one ends of the two pairs of telescopic rods 35 are respectively fixedly connected to the other end side walls of the second brackets 34, the other ends of the telescopic rods 35 are respectively movably penetrated through the telescopic holes of the other ends of the first brackets 33, the two pairs of jack bolts 36 are respectively movably screwed into the other end side walls of the first brackets 33, and the telescopic rods 36 are respectively attached to the other ends of the telescopic rods 35 respectively.
As a further scheme of the invention, the feeding unit comprises a supporting plate 37, a second cylinder 38, a plurality of high-pressure spray pipes 39, a limiting frame 40 and a first electric push rod 41; the layer board 37 can be dismantled and settle in case lid 2 lower wall, and layer board 37 has certain interval for case lid 2 lower wall, second cylinder 38 one end is fixed to be set up in layer board 37 rear end upper wall middle part, a plurality of high-pressure spray pipes 39 are equidistant respectively fixed to be set up in layer board 37 lower wall, and high-pressure spray pipes 39 are connected with water inlet 8 through first pipeline respectively, spacing 40 is concave structure, spacing 40 horizontal fixation sets up on second cylinder 38 flexible end, and spacing 40 laminating is in layer board 37 upper wall, spacing 40 is corresponding with the mouth of puting in, first electric putter 41 one end is fixed to be run through in spacing 40 left end middle part, and first electric putter 41 flexible end can run through in the spacing 40.
As a further aspect of the present invention, the cleaning structure 5 includes a pair of first electric slide rails 51, a second electric slide rail 52, a pair of support arms 53, a pair of third cylinders 54, a pair of lifting frames 55, a pair of first motors 56, a brush frame 57, a clamping frame 58, and two pairs of second electric push rods 59; the pair of first electric sliding rails 51 are symmetrically arranged on the inner lower wall of the cleaning box 1 and are symmetrically positioned near the left end and the right end, a first moving seat is arranged on each pair of first electric sliding rails 51, two ends of each second electric sliding rail 52 are fixedly arranged on the first moving seat of each first electric sliding rail 51, the second electric sliding rails 52 are perpendicular to the first electric sliding rails 51, a pair of second moving seats are symmetrically arranged on each second electric sliding rail 52, the second moving seats can relatively move or oppositely move, one ends of a pair of support arms 53 are fixedly arranged on the second moving seats of each second electric sliding rail 52, the pair of support arms 53 are of T-shaped structures, a pair of lifting ports are symmetrically arranged at the other ends of the support arms 53, one ends of a pair of third air cylinders 54 are fixedly arranged in the middle of the upper wall of the other ends of the support arms 53, the pair of lifting frames 55 are concave, two ends of the pair of lifting frames 55 respectively penetrate through lifting openings of the supporting arm 53 in a movable mode, the lifting frames 55 are connected with telescopic ends of the third air cylinder 54, the pair of first motors 56 are respectively fixedly arranged at the top ends of the lifting frames 55, the middle of the brush frame 57 is movably arranged at the top end of one of the lifting frames 55 and connected with the driving end of one of the first motors 56, two pairs of brush openings 60 are equidistantly arranged on the brush frame 57, brushes are respectively arranged in the brush openings 60, the clamping frames 58 are movably arranged at the top end of the other lifting frame 55 and connected with the driving end of the first motor 56, two pairs of clamping openings 61 are respectively arranged on the clamping frames 58 in an equidistant mode and concentrically symmetrical with the brush openings 60, and two pairs of second electric push rods 59 are respectively fixedly arranged on the side walls of the clamping frames 58 and respectively correspond to the clamping openings 61.
As a further aspect of the present invention, the brush holder 57 and the holder 58 can rotate synchronously, and the brush holder 57 and the holder 58 are located on the left and right sides of the supporting plate 37, respectively.
As a further aspect of the present invention, the nip 61 can be opposite to the right end of the stopper 40.
As a further aspect of the present invention, the distance between the first bracket 33 and the second bracket 34 is adjustable, and the distance and width of the pad 30 are both adjustable and are opposite to the dispensing opening of the case cover 2.
Working principle: firstly, connecting a water inlet 8 of a box cover 2 with a water supply pipeline, and connecting a water outlet 7 with a drainage pipeline; by placing a plurality of workpieces in the blanking structure 3, both ends are respectively attached to the side plates 31; then, the front side and the rear side of the first bracket 33 and the second bracket 34 are shielded for limiting and concentrating, and the overlapping placement is realized; step two, driving the limiting frame 40 to move to the position below the throwing opening of the box cover 2 to fit and correspond to the position through the telescopic driving of the second air cylinder 38 on the control supporting plate 37; because the superimposed workpieces are in a static state, the workpieces cannot be automatically fed; therefore, the first cylinders 32 are driven to stretch and retract alternately, so that the two first brackets 33 are driven to move alternately, the workpiece can move, the bottommost workpiece is sunk into the throwing opening and then stopped (in order to prevent the workpiece in a static state from still penetrating through the throwing opening, one end of the limiting frame 40 can be set to a plane with a certain length for shielding the throwing opening during the movement of the limiting frame 40); step three, a workpiece passes through the throwing opening and enters the limiting frame 40, then the limiting frame 40 is controlled to move towards the front end of the supporting plate 37 by controlling the second air cylinder 38, the workpiece is driven to move, after the limiting frame 40 corresponds to the clamping opening 61 of the clamping frame 58, the first electric push rod 41 is driven to insert one end of the workpiece into the clamping opening 61, the second electric push rod 59 on the clamping frame 58 is driven to stretch to tightly push and fix the workpiece, and then the first motor 56 on the corresponding clamping frame 58 is controlled to drive to rotate by a corresponding angle to carry out the blanking and fixing of the next workpiece; four workpieces can be fixed through the clamping frame 58, after the four workpieces are fixed, the third air cylinder 54 positioned below the clamping frame 58 is contracted, the corresponding lifting frame 55 passes through the supporting arm 53 to descend, the workpieces are positioned below the supporting plate 37, and the first electric sliding rail 51 is controlled to move the second electric sliding rail 52 to the front end of the supporting plate 37 in the descending process; step five, the descending workpiece can fully contact with a plurality of high-pressure spray pipes 39 by means of the movement of the first electric slide rail 51 to carry out spray cleaning; the first motor 56 can be driven to drive the workpiece to rotate to adjust the wall surface in spray contact in the cleaning process; step six, in the cleaning process, the second electric slide rail 52 can be driven to enable the support arm 53 to move relatively, so that the brush holder 57 on the other side is realized, and the brush holder is sleeved on a workpiece through the brush opening 60 to move for brushing; and the brush holder 57 can realize synchronous rotation and correspondence of the brush holder 57 and the clamping holder 58 by driving the first motor 56; step seven, after cleaning, all the support arms 53, the lifting frames 55, the clamping frames 58 and the brush frames 57 on the second electric slide rail 52 are moved to the position of the moving-out opening of the cleaning box 1 through the first electric slide rail 51, so that the workpiece is removed; in the use, since the length of the throwing port is limited to the longest length of the workpiece, the width can be changed according to the specific condition of the workpiece, and the spacing between the backing plates 30 can be adjusted and the limiting frame 40 can be replaced; simultaneously, the second bracket 34 can be adjusted in space on the first bracket 33 by means of the telescopic rod 35 by rotating the tightening bolt 36, so that the spacing length of the adjusting side plate 31 is changed, and the length and the width of the workpiece are adjusted integrally according to workpieces with different sizes.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.