CN115323584A - Quick-sinking super-absorbent towel and weaving process thereof - Google Patents

Quick-sinking super-absorbent towel and weaving process thereof Download PDF

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Publication number
CN115323584A
CN115323584A CN202210946361.XA CN202210946361A CN115323584A CN 115323584 A CN115323584 A CN 115323584A CN 202210946361 A CN202210946361 A CN 202210946361A CN 115323584 A CN115323584 A CN 115323584A
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area
honeycomb
towel
yarns
interlayer
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Inventor
肖茂昌
卞立军
刘萍
罗安桥
赵荣强
仉明亮
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Sunvim Group Co ltd
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Sunvim Group Co ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00Woven pile fabrics
    • D03D27/02Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/06Warp pile fabrics
    • D03D27/08Terry fabrics
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47KSANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K10/00Body-drying implements; Toilet paper; Holders therefor
    • A47K10/02Towels
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/30Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the fibres or filaments
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/11Starch or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a quick-sinking super absorbent towel and a weaving process thereof, wherein the towel comprises a three-layer structure woven by Mao Jing, ground warp and weft yarns: the front side is provided with a terry layer, the back side is provided with a honeycomb tissue, and the middle is also provided with a gauze interlayer; dividing the ground warp and the weft into three layers: the weft yarns in the fuzzing area, the weft yarns in the interlayer area and the weft yarns in the honeycomb area; a raising area ground warp, a sandwich area ground warp and a honeycomb area ground warp; the terry layer is formed by clamping the wool warp terry by the weft yarns in the fuzzing area and the fuzzing area; the gauze interlayer is a plain cloth tissue formed by weaving the interlayer region weft yarns and the interlayer region; the honeycomb weave is formed by floating and lengthening the honeycomb weft yarns and the honeycomb ground warp respectively; and the ground warp and the interlayer area weft adopt hollow yarns. The towel provided by the invention forms a product with three layers of tissues through the design of the tissues and the yarns, is moisture-absorbing and breathable, is fluffy and soft, and achieves the effect of absorbing water and sinking quickly.

Description

Quick-sinking super-absorbent towel and weaving process thereof
Technical Field
The invention relates to the technical field of spinning, in particular to a quick-sinking super absorbent towel.
Background
Along with the increasing national economy, towels become necessities for mass consumption, and various functional towel products emerge endlessly.
Because of the requirement of the use performance of the towel, the towel is required to have strong water absorption in the use process and can be soaked instantly in the use soaking process, however, the existing towel is often due to the fluffy characteristic of the looped pile, because the towel fabric is mostly looped pile fabric, the fabric tissue is thick and heavy, and the four sides of the towel are mostly plain cloth encrypted tissues, particularly Mao Jing, ground warp and weft are tightly interwoven in tissue, when the towel is soaked in water, the towel is soaked in the water by the looped pile part on the front side and then penetrates through the interwoven part of the tissue, so that the towel cannot be settled instantly in the water, and the problem of used yarn cannot be met fast water absorption and fast settlement or cannot be met fast water absorption and fast settlement of the whole towel, and the edge covering part and the head part of the towel are difficult to settle due to the tight tissue or chemical fiber yarn, so that the phenomenon that the towel body part completely penetrates and the four sides still float on the water surface exists.
Therefore, the technical staff in the technical field needs to solve the problem of how to ensure that the towel product has super-strong water absorption and instantly sinks after being soaked in water, thereby meeting the requirements of mass consumption on the use performance of the towel.
Disclosure of Invention
The first technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the quick-sinking super absorbent towel is provided, and the purposes of quick water absorption and quick sinking are achieved through the design of tissues and yarns.
The second technical problem to be solved by the invention is: aiming at the defects in the prior art, the weaving process of the quick-sinking super absorbent towel is provided, and the quick-sinking absorbent towel is woven by the design of tissues and yarns.
In order to solve the first technical problem, the technical scheme of the invention is as follows:
a quick-setting superabsorbent towel comprising a three-layer weave of Mao Jing, a ground warp and a weft: the front side is provided with a terry layer, the back side is provided with a honeycomb tissue, and the middle is also provided with a gauze interlayer;
the ground warp and weft yarns are divided into three layers: the weft yarns in the fuzzing area, the weft yarns in the interlayer area and the weft yarns in the honeycomb area; a raising area ground warp, a sandwich area ground warp and a honeycomb area ground warp;
the terry layer is formed by clamping the wool warp terry and weaving the wool warp terry by the weft yarns in the fluffy area and the fluffy area;
the gauze interlayer is a plain weave formed by weaving the interlayer region weft yarns and the interlayer region ground yarns;
the honeycomb weave is formed by floating and lengthening the honeycomb weft yarns and the honeycomb ground warp respectively.
As an improved technical scheme, the ground warp and the interlayer area weft adopt hollow yarns. The middle layer uses hollow yarn, which can absorb water quickly after being soaked in the honeycomb area, and accelerate sinking.
As an improved technical scheme, the gauze interlayer is a plain weave which is woven by weft yarns in the interlayer area and warps in the interlayer area in an up-and-down mode.
As an improved technical scheme, the wool warp is a pure cotton yarn of 36.4-58.3 tex or a blended yarn of the pure cotton yarn and natural fibers; the wool warp is single yarn or plied yarn, and the twist of the single yarn is 45 twists/10 cm.
As a technical scheme of improvement, the ground warp is hollow cotton fiber of 24.3 multiplied by 2tex, and the twist is 33 twists/10 cm; the weft yarn in the interlayer region is hollow cotton fiber of 36.4-58.3 tex, and the twist is 53 twist/10 cm; the hollow cotton fiber contains 25% of water-soluble vinylon.
As an improved technical scheme, every 7 picks of the towel are one cycle, the 1 st, 2 nd and 3 rd picks of the cycle are picking region wefts, the 4 th and 5 th picks are interlayer region wefts, and the 6 th and 7 th picks are honeycomb region wefts.
As an improved technical scheme, the sewing thread of the towel adopts 30-34S/2 ply cotton yarn, the single yarn twist is 95-115 twist/10 cm, and the ply twist is 55-65 twist/10 cm.
In order to solve the second technical problem, the technical solution of the present invention is:
the weaving process of the quick-sinking super absorbent towel comprises the following steps:
according to the weave cycle, the weft yarns in each cycle are divided into three groups: the weft yarns in the fuzzing area, the weft yarns in the interlayer area and the weft yarns in the honeycomb area; ground warps are correspondingly divided into three groups: a raising area ground warp, a sandwich area ground warp and a honeycomb area ground warp;
weaving the weft yarns in the napping area and the ground yarns in the napping area into a front loop layer through clamping and looping, wherein the ground yarns in the interlayer area and the ground yarns in the honeycomb area are not interwoven;
interweaving the weft yarns in the interlayer area and the ground yarns in the interlayer area into a plain weave structure with one above the other, wherein the ground yarns in the raising area fall completely, and the ground yarns in the honeycomb area are lifted completely;
and respectively interweaving the honeycomb area weft yarns and the honeycomb area ground yarns and carrying out floating growth to form a honeycomb structure on the reverse side, wherein the raising area ground yarns and the interlayer area ground yarns all fall.
As an improved technical scheme, the dyeing and finishing treatment of the towel comprises the following steps:
(1) Pretreatment: using a high-temperature high-pressure overflow dyeing machine, rotating speed of 80m/min, nozzle pressure of 60%, bath ratio of 1:6 to 9, the temperature is 105 to 115 ℃, the treatment is carried out for 50 to 80min, and the dye bath contains 6 to 8g/L of 38 Baume liquid caustic soda, 8 to 10g/L of 27.5 percent hydrogen peroxide and 1 to 3g/L of a refining agent CNS;
(2) Hot washing: after dyeing, the dyeing is carried out at a bath ratio of 1:6 to 10, the temperature is 88 to 92 ℃, the hot washing is carried out for 10 to 20min, and 3 to 6g/L of emulsifier T is added into the dye bath;
(3) Softening: after hot washing, 1-3 g/L of hydrophilic self-emulsifying organosilicon softener TWS is added into a dye bath with the bath ratio of 1:6-9 and the temperature of 38-42 ℃ and the treatment is carried out for 30-60 min;
(4) Drying: drying at 125-135 deg.c in a reciprocating airflow drier at 125 deg.c, 130 deg.c and 135 deg.c separately in the first, second and third bins; the drying speed is 12m/min.
As an improved technical scheme, when sizing treatment is carried out on the wool warp yarns before weaving, 22-28 g/L of environment-friendly modified starch Pro-206 is added into sizing liquid, the temperature of a size box is 92 ℃, the pressure of a rolling rod is 0.4Mpa, and the speed of the loom is controlled at 40m/min.
As an improved technical scheme, the towel is sewn in a chain type, three-needle and five-thread sewing mode; the sewing thread adopts 30-34S/2 ply-twisted cotton yarn, the single yarn twist is 95-115 twist/10 cm, and the ply-twisted twist is 55-65 twist/10 cm.
As a preferred technical solution, the emulsifier T is: 50% polyoxyethylene fatty alcohol polyoxypropylene ether and 50% polyoxyethylene polyoxypropylene ether of isomeric alcohol, preferably those produced by Shijia Federal scientific chemical Co., ltd.
Preferably, the refining agent CNS is: the fatty alcohol-polyoxyethylene ether has the functions of strong removal force on cotton wax, no rewet, and optimal use of Tuonan chemical production, and the instantaneous hair effect of the towel fabric after pretreatment is 8 cm/30 s.
As a preferred technical scheme, the novel hydrophilic self-emulsifying organic silicon softener TWS is aliphatic quaternary ammonium salt aqueous solution, and is preferably produced by using Tuona chemistry. The softening agent is a hydrophilic self-emulsifying organic silicon softening agent, and an emulsifier is not used at all, so that the problem that the hydrophilicity of the towel fabric is reduced along with the prolonging of the storage time when the common softening agent is used for the towel fabric is fundamentally solved.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
the invention relates to a quick-sinking super absorbent towel, which comprises three layers of tissues: the front side is provided with a terry layer, the back side is provided with a honeycomb tissue, and the middle is also provided with a gauze interlayer; dividing the ground warp and the weft into three layers: the weft yarns in the fuzzing area, the weft yarns in the interlayer area and the weft yarns in the honeycomb area; a raising area ground warp, a sandwich area ground warp and a honeycomb area ground warp; the terry layer is formed by clamping the wool warp terry and weaving the wool warp terry by the weft yarns in the fluffy area and the fluffy area; the gauze interlayer is a plain cloth tissue formed by weaving the interlayer region weft yarns and the interlayer region; the honeycomb weave is formed by floating and lengthening the honeycomb weft yarns and the honeycomb ground warp respectively. According to the three-layer towel structure, the wool warps are not interwoven when the honeycomb structure is woven, and the number of the warps used in the honeycomb area is less than that of the ground warps, so that the tension of the honeycomb warps is consistent, uniform stereoscopic honeycombs are formed, the control of the warp shrinkage of products is facilitated, and the warp yarns of the honeycombs are sparse in the warp direction compared with common honeycomb products, so that the space feeling among the yarns is large, and the quick sinking of fabrics is facilitated. The three tissue areas form three layers of the product, so that the product is moisture-absorbing, breathable, fluffy and soft, and achieves the effect of absorbing water and sinking quickly.
The towel has the advantages that 30-34S/2 twisted cotton yarns are selected as the sewing threads, so that the strength can be ensured, and the problem that four edges of the towel are not easy to sink due to the fact that polyester yarns are selected as the sewing threads and are not easy to absorb water in the prior art can be solved.
When the wool warp yarn is subjected to sizing treatment before weaving, the environment-friendly modified starch Pro-206 is added into sizing liquid, the main components of the environment-friendly modified starch Pro-206 comprise 50% of corn starch and 38% of oxidized starch (2% of water), compared with the traditional corn starch or common starch, the subsequent dyeing and finishing desizing process is simple, the dyeing and finishing process can be removed after washing with hot water, the traditional corn starch and the like adopt a desizing enzyme desizing mode, but still contain a small amount of starch after treatment, and the hydrophilicity of the product is influenced.
According to the invention, the emulsifier T is added in the towel post-treatment hot washing, and a large amount of wax and ash substances on the cotton fiber are treated in the towel pre-treatment process of the common process and exist in the treatment liquid and can be reversely adhered to the cotton fiber, namely the problem of treatment impermeability is solved, so that the hydrophilicity of the towel is influenced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a diagram of an upper computer organization of an embodiment of the present invention;
in the figure, a-denotes the honeycomb structure point; ■ -representing a sandwich region plain weave point; ● -representing the stitch points of the loop layer in the raised area; x-represents warp yarn lifting; □ — represents the warp yarn falling.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention can be made by those skilled in the art after reading the teaching of the present invention, and these equivalents also fall within the scope of the claims appended to the present application.
As shown in the figures, the quick-sinking super absorbent towel of the invention comprises three layers of tissues woven by Mao Jing, ground warp and weft: every 7 wefts are a cycle, the 1 st, 2 nd and 3 rd wefts in each cycle are fuzzing zone wefts, the 4 th and 5 th wefts are interlayer zone wefts, and the 6 th and 7 th wefts are honeycomb zone wefts; ground warps are correspondingly divided into three groups: a raising area ground warp, a sandwich area ground warp and a honeycomb area ground warp; weaving the weft yarns in the raising area and the ground warps in the raising area into a front-side loop layer by clamping the ground warps and raising loops, wherein the ground warps in the interlayer area and the ground warps in the honeycomb area do not participate in interweaving; interweaving the weft yarns in the interlayer area and the ground yarns in the interlayer area into a plain weave structure with one above the other, wherein the ground yarns in the raising area fall completely, and the ground yarns in the honeycomb area are lifted completely; and respectively interweaving the honeycomb area weft yarns and the honeycomb area ground yarns, and carrying out floating growth to form a honeycomb structure on the back surface, wherein the raising area ground yarns and the interlayer area ground yarns fall completely to form a three-layer towel structure with a terry layer on the front surface, a honeycomb structure on the back surface and a gauze interlayer in the middle.
As a modified embodiment, the ground warp and the interlayer area weft adopt hollow yarns.
Example 1
1. Selecting yarns:
pile loop warp yarn selection: 36.4tex ultra-soft yarn, 45 twists/10 cm,20% tencel +80% combed Xinjiang long stapled cotton;
the ground warp adopts hollow yarns: 24.3 multiplied by 2tex of combed Xinjiang long stapled cotton, 25% water-soluble vinylon and 33 twists/10 cm.
The yarns in the interlayer area adopt hollow yarns, 46.6tex of Xinjiang long stapled cotton is combed, 25% of water-soluble vinylon is contained, and the twist rate is 53/10 cm;
weft yarns of the reverse side honeycomb weave: 46.6tex cotton yarn or cotton blend, 53 twists/10 cm
2. Sizing wool warp yarns: selecting a Beningger slasher, adding 25kg of environment-friendly modified starch Pro-206 into 1000L of solution in a size dissolving tank, controlling the temperature of the size dissolving tank at 92 ℃, the pressure of a roller at 0.4Mpa and the speed at 40m/min;
3. weaving:
(1) Weaving by using a jacquard loom G260;
(2) Density selection: warp density: 60#/5.08cm, weft density: 46 pieces/2.54 cm, gram weight 450gsm;
(3) Dividing the ground warp and the weft into three layers: every 7 wefts form a cycle, the 1 st, 2 nd and 3 rd wefts in each cycle form fluffing area wefts, the 4 th and 5 th wefts form interlayer area wefts, and the 6 th and 7 th wefts form honeycomb area wefts; ground warps are correspondingly divided into three groups: a raising area ground warp, a sandwich area ground warp and a honeycomb area ground warp;
a loop layer: weaving the 1, 2 and 3 weft clamping wool warps of each cycle of the weft yarns into a front-side wool loop layer through the wool loops, wherein the interlayer area ground warps and the honeycomb area ground warps do not participate in interweaving;
a gauze interlayer: interweaving 4 and 5 picks of each cycle of the weft yarns and the interlayer region ground warps into a plain weave structure with one on top and one on bottom, wherein the ground warps of the raising region fall all over, and the ground warps of the honeycomb region are all lifted;
honeycomb organization: and respectively interweaving 6 and 7 picks of each cycle of the weft yarns and the honeycomb area ground warp and carrying out floating growth to form a reverse honeycomb structure, wherein the raising area ground warp and the interlayer area ground warp fall off.
4. Dyeing and finishing:
(1) Pretreatment: using a high-temperature high-pressure overflow dyeing machine, rotating speed of 80m/min, nozzle pressure of 60%, bath ratio of 1:8, treating at 110 ℃ for 60min, wherein the dye bath contains 7g/L of 38 Baume liquid caustic soda, 8g/L of 27.5% hydrogen peroxide and 2g/L of a refining agent CNS;
(2) Hot washing: after dyeing, the dyeing is carried out at a bath ratio of 1:10, hot washing for 15min at the temperature of 90 ℃, and adding 4g/L of emulsifier T into a dye bath;
(3) Softening: after hot washing, 2g/L of hydrophilic self-emulsifying organosilicon softener TWS is added into a dye bath with the bath ratio of 1:8 and the temperature of 40 ℃ for processing for 30min;
(4) Drying: selecting an airflow reciprocating dryer, wherein the drying temperatures of the first, second and third bins are 125 ℃, 130 ℃ and 135 ℃ respectively; the drying speed is 12m/min.
5. The towel is sewn in a chain type, three-needle and five-thread sewing mode; the sewing thread adopts 32S/2 folded cotton yarn, the single yarn twist is 105 twists/10 cm, and the folded twist is 60 twists/10 cm.
Comparative example 1
Comparative example 1 differs from example 1 in that: when weaving the honeycomb structure of the towel, the warp also participates in interweaving: and respectively interweaving the wool warp yarns with 6.7 wefts of each cycle in the weft yarns and the honeycomb area warp yarns, wherein the honeycomb area warp yarns and the weft yarns respectively float to form a honeycomb structure on the back surface, and the sandwich area warp yarns all fall. The rest is the same.
Comparative example 2
Comparative example 2 differs from example 1 in that: the towel is of a two-layer structure, namely a front terry layer and a back honeycomb structure: dividing the ground warp and the weft into two layers: every 5 picks are a cycle, the 1 st, 2 nd and 3 rd picks of each cycle are the wefts in the fuzzing area, and the 4 th and 5 th picks are the wefts in the honeycomb area; ground warps are correspondingly divided into two groups: a raising area ground warp and a honeycomb area ground warp;
a loop layer: weaving the 1, 2 and 3 weft clamping wool warp terry of each cycle of the weft yarn into a front wool loop layer, wherein the warp yarns in the honeycomb area are not interwoven;
honeycomb organization: and respectively interweaving 4 and 5 picks of each cycle of the weft yarns and the honeycomb area ground warp and carrying out float growth to form a reverse honeycomb structure, wherein the raising area ground warp and the interlayer area ground warp fall down.
The rest is the same.
The towel of example 1, the towel of comparative example 2 and the common towel were subjected to water absorption quick-setting tests, and the results of the tests are shown in table 1.
TABLE 1
Figure BDA0003787524750000071
Figure BDA0003787524750000081
The method A is a sedimentation method, which measures the time required for the towel product to completely permeate from the surface of water, and the method B is an absorption method, which measures the maximum moisture content of the towel product after soaking in water, and is expressed in terms of% (water absorption by weight).
The experiment shows that compared with the common towel, the towel provided by the invention has the advantages that the absorption time is greatly shortened, and the water absorption rate is also greatly improved. The water absorption and water permeability of the honeycomb tissue are much lower when the wool warp is also involved in interweaving, and the water immersion time is not as good as that of the comparative example 2 without the interlayer; and when the towel has no interlayer, the water absorption rate is greatly reduced.

Claims (10)

1. A quick-setting superabsorbent towel, characterized in that it comprises a three-layer weave made of Mao Jing, ground warp and weft yarns: the front side is provided with a terry layer, the back side is provided with a honeycomb tissue, and the middle is also provided with a gauze interlayer;
dividing the ground warp and the weft into three layers: the weft yarns in the fuzzing area, the weft yarns in the interlayer area and the weft yarns in the honeycomb area;
a raising area ground warp, a sandwich area ground warp and a honeycomb area ground warp;
the terry layer is formed by clamping the wool warp terry by the weft yarns in the fuzzing area and the fuzzing area;
the gauze interlayer is a plain cloth tissue formed by weaving the interlayer region weft yarns and the interlayer region;
the honeycomb weave is formed by floating and lengthening the honeycomb weft yarns and the honeycomb ground warp respectively.
2. The quick-setting superabsorbent towel of claim 1, wherein: and hollow yarns are adopted as the ground yarns and the interlayer area weft yarns.
3. The quick-setting superabsorbent towel of claim 1, wherein: the wool warp is 36.4-58.3 tex pure cotton yarn or blended yarn of pure cotton yarn and natural fiber; the wool warp is single yarn or plied yarn, and the twist of the single yarn is 45 twists/10 cm.
4. The quick-setting superabsorbent towel of claim 1, wherein: the ground warp is hollow cotton fiber of 24.3 multiplied by 2tex, and the twist is 33 twists/10 cm; the weft yarn in the interlayer region is hollow cotton fiber of 36.4-58.3 tex, and the twist is 53 twist/10 cm; the hollow cotton fiber contains 25% of water-soluble vinylon.
5. The quick-setting superabsorbent towel of claim 1, wherein: every 7 picks of the towel are a cycle, the 1 st, 2 nd and 3 rd picks of the cycle are picking zone wefts, the 4 th and 5 th picks are interlayer zone wefts, and the 6 th and 7 th picks are honeycomb zone wefts.
6. The quick-setting superabsorbent towel of claim 1, wherein: the sewing thread of the towel adopts 30-34S/2 ply cotton yarn, the single yarn twist is 95-115 twist/10 cm, and the ply twist is 55-65 twist/10 cm.
7. The process for weaving a quick-setting superabsorbent towel according to any of claims 1 to 6, characterized in that it comprises the following steps:
according to the weave cycle, the weft yarns in each cycle are divided into three groups: the weft yarns in the fluffing area, the weft yarns in the interlayer area and the weft yarns in the honeycomb area; ground warps are correspondingly divided into three groups: a raising area ground warp, a sandwich area ground warp and a honeycomb area ground warp;
weaving the weft yarns in the napping area and the ground yarns in the napping area into a front loop layer through clamping and looping, wherein the ground yarns in the interlayer area and the ground yarns in the honeycomb area are not interwoven;
interweaving the weft yarns in the interlayer area and the ground warp in the interlayer area into a plain weave structure with one on top and one on bottom, wherein the ground warp in the fluffing area falls completely, and the ground warp in the honeycomb area is lifted completely;
and respectively interweaving the honeycomb area weft yarns and the honeycomb area ground yarns and carrying out floating growth to form a honeycomb structure on the reverse side, wherein the raising area ground yarns and the interlayer area ground yarns all fall.
8. The process for weaving a quick-setting superabsorbent towel as claimed in claim 7, wherein said dyeing and finishing treatment of the towel comprises the steps of:
(1) Pretreatment: using a high-temperature high-pressure overflow dyeing machine, wherein the bath ratio is 1:6 to 9, the temperature is between 105 and 115 ℃, the treatment is carried out for 50 to 80min, and the dye bath contains 1 to 3g/L of refining agent CNS;
(2) Hot washing: after dyeing, the bath ratio is 1:6 to 10, the temperature is 88 to 92 ℃, the hot washing is carried out for 10 to 20min, and 3 to 6g/L of emulsifier T is added into the dye bath;
(3) Softening: after hot washing, 1-3 g/L of hydrophilic self-emulsifying organosilicon softener TWS is added into a dye bath with the bath ratio of 1:6-9 and the temperature of 38-42 ℃ and the treatment is carried out for 30-60 min;
(4) Drying: drying at 125-135 ℃.
9. The process of weaving a quick-setting superabsorbent towel of claim 7 wherein: when the wool warp yarn is subjected to sizing treatment before weaving, 22-28 g/L of environment-friendly modified starch Pro-206 is added into sizing liquid.
10. The process of weaving a quick-setting superabsorbent towel of claim 7 wherein: the towel is sewn in a chain type, three-needle and five-thread sewing mode; the sewing thread adopts 30-34S/2 ply cotton yarn, the single yarn twist is 95-115 twist/10 cm, and the ply twist is 55-65 twist/10 cm.
CN202210946361.XA 2022-08-08 2022-08-08 Quick-sinking super-absorbent towel and weaving process thereof Pending CN115323584A (en)

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