CN115319404A - Processing technology and device for discharging hole plate of meat grinder - Google Patents
Processing technology and device for discharging hole plate of meat grinder Download PDFInfo
- Publication number
- CN115319404A CN115319404A CN202111104437.6A CN202111104437A CN115319404A CN 115319404 A CN115319404 A CN 115319404A CN 202111104437 A CN202111104437 A CN 202111104437A CN 115319404 A CN115319404 A CN 115319404A
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- plate
- cutting
- processing
- meat grinder
- punching
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- 238000012545 processing Methods 0.000 title claims abstract description 39
- 235000013372 meat Nutrition 0.000 title claims abstract description 18
- 238000005516 engineering process Methods 0.000 title claims abstract description 15
- 238000007599 discharging Methods 0.000 title description 5
- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 37
- 230000008569 process Effects 0.000 claims abstract description 36
- 238000004080 punching Methods 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000003698 laser cutting Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 14
- 239000000155 melt Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000006872 improvement Effects 0.000 description 8
- 239000000843 powder Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention relates to the field of plate processing, in particular to a processing technology and a device for a discharge hole plate of a meat grinder, which simplify the operation process, save the time and improve the processing efficiency compared with the traditional processing technology; during processing, a user can directly process the plate by adopting a conventional plate on the market, and a finished product is obtained by cutting and perforating; in addition, compared with the traditional processing technology, the matched die does not need to be additionally customized, so that the processing cost is reduced; the application also provides a punching pressure device which comprises a punching platform, a clamping mechanism arranged on the punching platform and a punching mechanism arranged above the clamping mechanism; the stamping part can be driven by a power shaft to extend and retract up and down, and a stamping head of the stamping part can stamp a plate by the aid of the extending and retracting movement of the power shaft, so that a plurality of through holes are formed in the plate; the stamping part is detachably connected with the power shaft; thereby having the characteristics of simple and reasonable structure, convenient use and high practical value.
Description
Technical Field
The invention relates to the field of plate processing, in particular to a processing technology and a processing device for a discharge hole plate of a meat grinder.
Background
At present, in most factory workshops, a plurality of pore plates with high precision requirements are usually processed by adopting a plurality of processes, the plurality of processes are required to be completed on a plurality of devices in sequence, most discharge pore plates of meat minders are processed by melting or pressing plates into powder, when the plates are processed, the plates are melted to obtain molten liquid, the molten liquid is shaped and cooled to form a model plate, then the model plate is heated and pressurized, and then the extruded pore plates are obtained by operating an extrusion die; the powder pressing is to grind the plate to form powder, and the powder pressing is made by processes of pressing, sintering, subsequent treatment and the like; such an operation process takes a lot of time, resulting in low efficiency of processing the orifice plate.
Disclosure of Invention
The invention aims to provide a processing technology of a discharge hole plate of a meat grinder, which aims to solve at least one of the defects in the prior art.
In order to realize the purpose, the invention provides the following technical scheme: a processing technology of a discharging hole plate of a meat grinder comprises the following steps:
s1, placing a plate to be cut and formed on a cutting platform, and positioning and fixing the plate on the cutting platform;
s2, cutting and forming the plate into a plate with a preset parameter standard by using a laser cutting machine through setting process parameters of the laser cutting machine;
s3, conveying the formed plate to a perforating platform, and positioning and fixing the plate on the perforating platform;
and S4, stamping the plate by using the punching pressure device through setting the technological parameters of the punching pressure device, so that a plurality of punched holes are formed in the plate.
In a further improvement of the invention, in S2, the sheet material forms a laser cut by the interaction of the laser beam focus; the laser cutting process comprises the following steps:
focusing the laser beam on a processing position through a lens of a focusing lens and an optical reflector;
hitting the plate by a laser beam and heating it until it melts or evaporates;
by blowing the melt produced out of the slitting slits by means of a cutting gas; the gas flows out from the nozzle coaxially with the laser beam;
cutting a groove to obtain a typical groove model by cutting edges in the laser cutting process; if the cutting speed is low, the grooves extend almost parallel to the laser beam.
In a further improvement of the invention, in S2, the power of the process parameter of the laser cutting machine is 1300W-2800W.
In a further improvement of the invention, in S2, the pulse frequency of the process parameters of the laser cutting machine is 50HZ-130HZ.
In a further improvement of the invention, in S1, the thickness of the plate is 2mm-12mm.
In a further improvement of the invention, in S4, the hole diameter of the plate is 2mm-6mm.
In the further improvement of the invention, in S2, the distance between the cutting nozzle of the laser cutting machine and the plate is 0.5mm-2mm.
In the further improvement of the invention, in S2, the movement speed of the cutting nozzle of the laser cutting machine is 450mm/min-2200mm/min.
Another object of the present invention is to provide a punching pressure device, comprising a punching platform, a clamping mechanism arranged on the punching platform, and a punching mechanism arranged above the clamping mechanism;
the clamping mechanism comprises a clamping seat and telescopic clamping blocks which are arranged on two sides of the clamping seat and used for clamping a plate;
the stamping mechanism comprises an installation structure positioned above the clamping mechanism, an air cylinder assembled on the installation structure, a power shaft connected with the air cylinder and penetrating through the installation structure, and a stamping part connected with the power shaft and used for punching the plate.
According to the further improvement of the invention, the stamping part is detachably connected with the power shaft.
Compared with the prior art, the invention at least has the following beneficial effects:
the application provides a meat grinder discharging hole plate processing technology which is compared with a traditional processing technology, simplifies the operation process, saves time and improves processing efficiency; during processing, a user can directly process the plate by adopting a conventional plate on the market, and a finished product is obtained by cutting and perforating; in addition, compared with the traditional processing technology, the matched die does not need to be additionally customized, so that the processing cost is reduced;
the application also provides a perforating pressure device which comprises a perforating platform, a clamping mechanism arranged on the perforating platform and a stamping mechanism arranged above the clamping mechanism; when the clamping seat is used, the stamping head can penetrate through the plate during stamping, and the plate penetrates through the cavity and then enters and exits into the cavity through the design of the cavity, so that the clamping seat is prevented from being damaged due to the contact with the stamping head, and the practicability is improved; the stamping part can be driven by the power shaft to extend and retract up and down, and when the stamping part is used, the stamping head of the stamping part can stamp a plate through the extension and retraction of the power shaft, so that a plurality of through holes are formed in the plate; the stamping part is detachably connected with the power shaft; however, different stamping parts can be replaced according to the requirements of users, for example, different stamping parts have different numbers of stamping heads and different sizes of stamping heads, and finally, the plate can form various different types of through holes; thereby having the characteristics of simple and reasonable structure and convenient use; can meet the requirements of users and has high practical value.
The invention is further described with reference to the drawings and the following detailed description.
Drawings
FIG. 1 is a process flow diagram of a meat grinder discharge orifice plate processing process provided by an embodiment of the present invention;
fig. 2 is a schematic view of a partial structure of a laser cutting machine according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a piercing press according to an embodiment of the present invention;
fig. 4 is an enlarged schematic structural diagram of a portion a of fig. 3 according to an embodiment of the present invention.
Detailed Description
The present invention is described in more detail below with reference to specific examples, but the embodiments of the present invention are not limited thereto, and the examples are illustrative and are intended to explain the present invention, and should not be construed as limiting the present invention. For process parameters or conditions not specifically mentioned, reference may be made to conventional techniques.
Referring to fig. 1 to 4, the technical solution adopted by the present embodiment is as follows: a processing technology of a discharging hole plate of a meat grinder comprises the following steps:
s1, placing a plate to be cut and formed on a cutting platform, and positioning and fixing the plate on the cutting platform; the cutting platform can be matched with a mechanical arm to conveniently take and place the plate, so that the working efficiency is improved;
s2, cutting and forming the plate into a plate with a preset parameter standard by using a laser cutting machine through setting process parameters of the laser cutting machine;
s3, conveying the formed plate to a perforating platform, and positioning and fixing the plate on the perforating platform;
and S4, stamping the plate by using the perforating pressure device through setting the process parameters of the perforating pressure device, so that a plurality of perforations are formed on the plate.
However, compared with the traditional processing technology, the operation process is simplified, the time is saved, and the processing efficiency is improved; during processing, a user can directly process the plate by adopting a conventional plate on the market, and a finished product is obtained by cutting and perforating; in addition, compared with the traditional processing technology, the matched die does not need to be additionally customized, so that the processing cost is reduced.
In S2, the plate forms laser cutting through the interaction of laser beam focusing, and in order to ensure that the process is safely and accurately carried out, the laser cutting process comprises the following steps:
focusing the laser beam on a processing position through a lens of a focusing lens and an optical reflector;
hitting the plate by a laser beam and heating it until it melts or evaporates;
by blowing the melt produced out of the slitting slits by means of a cutting gas; the gas flows out from the nozzle coaxially with the laser beam;
cutting a groove, and trimming to obtain a typical groove model in the laser cutting process; if the cutting speed is low, the grooves extend almost parallel to the laser beam.
Wherein the melt is guided along the profile by a beam laser of the laser beam and melts the local material.
Wherein the cutting trail is such that the kerf is hardly wider than the focused laser beam on the sheet material.
Wherein the laser beam of the nozzle and the cutting gas hit the plate through the cutting nozzle.
Wherein the cutting direction creates a slit by moving the cutting head or sheet material in a particular direction.
In S2, the power of the technological parameters of the laser cutting machine is 1300W-2800W;
in S2, the pulse frequency of the technological parameters of the laser cutting machine is 50HZ-130HZ;
in S1, the thickness of the plate is 2mm-12mm;
s4, the diameter of the hole of the plate is 2mm-6mm;
in S2, the distance between a cutting nozzle of the laser cutting machine and the plate is 0.5mm-2mm;
in S2, the movement speed of a cutting nozzle of the laser cutting machine is 450mm/min-2200mm/min.
The plate can be made of a metal material, and the metal material can be a stainless steel material; in addition to the above materials, other materials are also applicable to the present embodiment, for example, metal materials such as carbon steel, alloy steel, spring steel, copper plate, and the like.
Wherein the laser cutter can be a DT-F6025H optical fiber laser cutter; it adopts an integral welding structure and an integral heat treatment process; and an imported servo motor is adopted, so that the high-precision high-speed motor is stable and durable in performance, and the high speed and the acceleration of the whole machine are ensured.
The laser cutting machine is a cutting process which can be used for cutting metal and nonmetal materials with different material thicknesses. The laser beam after guiding, forming and bundling lays a foundation for the method. After it hits the sheet, the material is heated to melt or evaporate it. The full laser power is concentrated to a point typically less than half a millimeter in diameter. If more heat is input at this location than is lost due to thermal conduction, the laser beam will penetrate the material completely and the cutting process begins. In other processes heavy tools apply a large external force to the sheet material, while the laser beam does so without contact. Therefore, the tool itself is not worn and no deformation or damage is caused to the plate material.
The punching pressure device comprises a punching platform 1, a clamping mechanism 2 arranged on the punching platform 1 and a punching mechanism 3 arranged above the clamping mechanism 2; the clamping mechanism 2 comprises a clamping seat 201 and telescopic clamping blocks 202 which are arranged on two sides of the clamping seat 201 and used for clamping the plate 4; wherein, the clamping block 202 is elastically connected with the clamping seat 201 through an elastic piece 203, and the elasticity can be a spring; the inner side of the clamping seat 201 is provided with a blocking support part for supporting and placing the plate 4; a cavity 204 is arranged at the lower end of the blocking support part; when the punching tool is used, the punching head 3052 penetrates through the plate 4 during punching, and the plate 4 penetrates through the cavity 204 and then enters into the cavity 204, so that the clamping seat 201 is prevented from being touched with the punching head 3052, the damage caused by the touch is avoided, and the practicability is improved.
The punching mechanism 3 comprises a mounting structure 301 positioned above the clamping mechanism 2, an air cylinder 302 assembled on the mounting structure 301, wherein the air cylinder 302 is fixed on the mounting structure 301, a power shaft 304 connected with the air cylinder 302 and penetrating through the mounting structure 301, and a punching part 305 connected with the power shaft 304 and used for punching the plate 4; wherein, the mounting structure 301 is fixedly arranged on the perforated platform 1; the mounting structure 301 is provided with a through hole for the power shaft 304 to penetrate through, and the power shaft can move in the through hole in a telescopic way; the stamping part 305 comprises a stamping block 3051 fixed with the power shaft 304 and a plurality of stamping heads 3052 vertically arranged on the stamping block 3051.
Specifically, the stamping part 305 can be driven by the power shaft 304 to perform vertical telescopic motion, and when the stamping part is used, the stamping head 3052 of the stamping part 305 stamps the plate 4 through the telescopic motion of the power shaft 304, so that a plurality of through holes are formed in the plate 4.
The stamping part 305 is detachably connected with the power shaft 304; however, different stamping parts 305 can be replaced according to the needs of the user, for example, different stamping parts 305 have different numbers of stamping heads 3052 and different sizes of stamping heads 3052, and finally, the plate 4 can be perforated in various different ways; thereby having the characteristics of simple and reasonable structure and convenient use; can meet the requirements of users and has high practical value.
In the present invention, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being permanently connected, detachably connected, or integral; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The detachable installation mode has various modes, for example, a mode of matching with a buckle through plugging, for example, a mode of connecting through a bolt, and the like.
The conception, the specific structure and the technical effects of the present invention are clearly and completely described above in connection with the embodiments and the accompanying drawings, so that the objects, the features and the effects of the present invention can be fully understood. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the coupling/connection relationships mentioned herein do not mean that the components are directly connected, but mean that a better coupling structure can be formed by adding or reducing coupling accessories according to specific implementation conditions.
The above embodiments are described in detail for the purpose of further illustrating the present invention and should not be construed as limiting the scope of the present invention, and the skilled engineer can make insubstantial modifications and variations of the present invention based on the above disclosure.
Claims (10)
1. A processing technology of a discharge hole plate of a meat grinder is characterized by comprising the following steps:
s1, placing a plate to be cut and formed on a cutting platform, and positioning and fixing the plate on the cutting platform;
s2, cutting and forming the plate into a plate with a preset parameter standard by using a laser cutting machine through setting process parameters of the laser cutting machine;
s3, conveying the formed plate to a perforating platform, and positioning and fixing the plate on the perforating platform;
and S4, stamping the plate by using the punching pressure device through setting the technological parameters of the punching pressure device, so that a plurality of punched holes are formed in the plate.
2. The process for processing the discharge hole plate of the meat grinder as claimed in claim 1, wherein: s2, forming laser cutting by the plate through the interaction of laser beam focusing; the laser cutting process comprises the following steps:
focusing the laser beam on a processing position through a lens of a focusing lens and an optical reflector;
hitting the plate material by a laser beam and heating it until it melts or evaporates;
by blowing the melt produced out of the slitting slits by means of a cutting gas; the gas flows out from the nozzle coaxially with the laser beam;
cutting a groove to obtain a typical groove model by cutting edges in the laser cutting process; if the cutting speed is low, the grooves extend almost parallel to the laser beam.
3. The process for processing the discharge orifice plate of the meat grinder as set forth in claim 1, wherein: in S2, the power of the process parameters of the laser cutting machine is 1300W-2800W.
4. The process for processing the discharge orifice plate of the meat grinder as set forth in claim 1, wherein: and in S2, the pulse frequency of the technological parameters of the laser cutting machine is 50HZ-130HZ.
5. The process for processing the discharge hole plate of the meat grinder as claimed in claim 1, wherein: in S1, the thickness of the plate is 2mm-12mm.
6. The process for processing the discharge hole plate of the meat grinder as claimed in claim 1, wherein: and S4, the diameter of the hole of the plate is 2-6 mm.
7. The process for processing the discharge orifice plate of the meat grinder as set forth in claim 1, wherein: and in S2, the distance between a cutting nozzle of the laser cutting machine and the plate is 0.5mm-2mm.
8. The process for processing the discharge orifice plate of the meat grinder as set forth in claim 1, wherein: in S2, the movement speed of a cutting nozzle of the laser cutting machine is 450mm/min-2200mm/min.
9. A perforation pressure device is characterized by comprising a perforation platform, a clamping mechanism arranged on the perforation platform and a punching mechanism arranged above the clamping mechanism;
the clamping mechanism comprises a clamping seat and telescopic clamping blocks which are arranged on two sides of the clamping seat and used for clamping plates;
the stamping mechanism comprises an installation structure positioned above the clamping mechanism, an air cylinder assembled on the installation structure, a power shaft connected with the air cylinder and penetrating through the installation structure, and a stamping part connected with the power shaft and used for punching the plate.
10. The perforating pressure apparatus as recited in claim 9 wherein: the stamping part and the power shaft are detachably connected.
Priority Applications (1)
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CN202111104437.6A CN115319404A (en) | 2021-09-22 | 2021-09-22 | Processing technology and device for discharging hole plate of meat grinder |
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CN202111104437.6A CN115319404A (en) | 2021-09-22 | 2021-09-22 | Processing technology and device for discharging hole plate of meat grinder |
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CN202111104437.6A Pending CN115319404A (en) | 2021-09-22 | 2021-09-22 | Processing technology and device for discharging hole plate of meat grinder |
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US4403134A (en) * | 1981-03-17 | 1983-09-06 | Trumpf Gmbh & Co. | Method and apparatus for cutting by means of a laser beam |
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