CN115306173A - Construction method for reinforcing inner side of silo - Google Patents
Construction method for reinforcing inner side of silo Download PDFInfo
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- CN115306173A CN115306173A CN202210841841.XA CN202210841841A CN115306173A CN 115306173 A CN115306173 A CN 115306173A CN 202210841841 A CN202210841841 A CN 202210841841A CN 115306173 A CN115306173 A CN 115306173A
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- 238000010276 construction Methods 0.000 title claims abstract description 61
- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 4
- 238000009415 formwork Methods 0.000 claims description 154
- 230000002787 reinforcement Effects 0.000 claims description 43
- 239000004567 concrete Substances 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 3
- 239000004035 construction material Substances 0.000 abstract description 5
- 238000009435 building construction Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/51—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for storing agricultural or horticultural products
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Abstract
Description
技术领域technical field
本发明涉及筒仓建筑施工技术领域,尤其涉及一种筒仓内侧加固的施工方法。The invention relates to the technical field of silo building construction, in particular to a construction method for reinforcing the inside of a silo.
背景技术Background technique
混凝土圆形筒仓施工完成后,筒仓内部安装有相关设备。当发现筒仓强度存在缺陷需补强时,由于相关设备拆除困难,直接在筒仓内壁施工容易导致施工部件脱落,损伤设备,维修施工困难。After the construction of the concrete circular silo is completed, relevant equipment is installed inside the silo. When it is found that there is a defect in the strength of the silo and needs to be reinforced, due to the difficulty in dismantling the relevant equipment, direct construction on the inner wall of the silo will easily cause the construction parts to fall off, damage the equipment, and make maintenance and construction difficult.
发明内容Contents of the invention
针对上述现有技术中存在的不足之处,本发明提供了一种施工操作简便、且无需拆除筒仓内侧已安装的相关设备的筒仓内侧加固的施工方法。Aiming at the deficiencies in the above-mentioned prior art, the present invention provides a construction method for reinforcing the inner side of the silo, which is easy to operate and does not need to dismantle related equipment installed inside the silo.
本发明提供一种筒仓内侧加固的施工方法,包括如下步骤:The invention provides a construction method for reinforcing the inner side of a silo, comprising the following steps:
S1、将修复模板组件吊装放入筒仓内部并进行连接固定:S1. Hoist the repair formwork assembly into the silo and connect and fix it:
将修复模板组件进行吊装,从筒仓的顶部开口处放入筒仓内部,并将所述修复模板组件通过承重组件与筒仓进行紧固连接;hoisting the repair formwork assembly, putting it into the silo from the top opening of the silo, and fastening the repair formwork assembly to the silo through the load-bearing assembly;
S2、修复模板组件移动至指定施工高度,构建第一修复空间:S2. The repair formwork components are moved to the specified construction height, and the first repair space is constructed:
所述修复模板组件调整高度,移动至指定施工高度,然后所述修复模板组件伸展至与所述筒仓的内壁接触,所述修复模板组件的底模板和侧模板与所述筒仓内壁形成顶部开口的环形槽状的第一修复空间;The repair formwork assembly is adjusted in height, moved to a designated construction height, and then the repair formwork assembly is stretched to contact the inner wall of the silo, and the bottom formwork and side formwork of the repair formwork assembly form a top with the inner wall of the silo The first repair space in the shape of an open annular groove;
S3、浇筑第一加固层:S3, pouring the first reinforcement layer:
在所述修复模板组件上搭建临时施工平台,并在所述第一修复空间内进行植筋施工、绑扎钢筋,然后浇筑混凝土,形成第一加固层;Build a temporary construction platform on the repair formwork assembly, carry out reinforcement construction in the first repair space, bind steel bars, and then pour concrete to form a first reinforcement layer;
S4、拆除底模板:S4, remove the bottom template:
当所述第一加固层的混凝土达到拆模强度后,将所述底模板进行拆除;When the concrete of the first reinforcement layer reaches the demolition strength, the bottom template is removed;
S5、移动侧模板:S5. Mobile side template:
将所述底模板拆除后,所述侧模板向背离所述第一加固层的方向回收,与所述第一加固层进行分离;After the bottom formwork is removed, the side formwork is recovered in a direction away from the first reinforcement layer, and separated from the first reinforcement layer;
S6、抬升修复模板组件,并构建第二修复空间:S6. Elevate the repair template assembly, and build a second repair space:
待所述侧模板与所述第一加固层分离后,向上抬升所述修复模板组件一定距离,所述侧模板向靠近所述筒仓内壁的方向移动,直至所述侧模板与所述第一加固层的外侧面上方紧密接触,所述侧模板、所述第一加固层的顶面以及所述筒仓的内壁形成第二修复空间;After the side formwork is separated from the first reinforcement layer, the repair formwork assembly is lifted up for a certain distance, and the side formwork moves toward the inner wall of the silo until the side formwork is separated from the first reinforcement layer. The top of the outer surface of the reinforcement layer is in close contact, and the side formwork, the top surface of the first reinforcement layer and the inner wall of the silo form a second repair space;
S7、浇筑第二加固层:S7, pouring the second reinforcement layer:
在所述第二修复空间内进行植筋施工、绑扎钢筋,然后浇筑混凝土,形成第二加固层;Carry out reinforcement construction in the second repair space, bind steel bars, and then pour concrete to form a second reinforcement layer;
S8、重复步骤S4-S7,直到所述筒仓内壁的加强混凝土全部施工完毕,拆除所述修复模板组件。S8. Steps S4-S7 are repeated until the reinforced concrete on the inner wall of the silo is completely constructed, and then the repair formwork assembly is removed.
本技术方案中,对筒仓内侧进行加固施工时,无需拆除已安装在的筒仓内相关设备,施工操作简便,施工过程中可以能够拖住上部施工区域的施工材料,对下部设备影响小,提高了施工效率高,降低了成本。In this technical solution, when reinforcing the inner side of the silo, there is no need to dismantle the related equipment installed in the silo, the construction operation is simple, the construction materials in the upper construction area can be dragged during the construction process, and the impact on the lower equipment is small. The construction efficiency is improved and the cost is reduced.
在本申请的一些实施例中,步骤S2中,构建所述第一修复空间时,修复模板组件通过第一伸缩油缸进行伸展,所述第一伸缩油缸水平固定在所述修复模板组件的支撑架上,所述第一伸缩油缸的活塞杆与所述侧模板固定,所述第一伸缩油缸带动所述侧模板和所述底模板向所述筒仓内壁方向移动,直至所述底模板与所述筒仓内壁紧密接触,此时所述侧模板、所述底模板、所述筒仓内壁形成所述第一修复空间。In some embodiments of the present application, in step S2, when constructing the first repair space, the repair formwork assembly is extended through the first telescopic oil cylinder, and the first telescopic oil cylinder is horizontally fixed on the support frame of the repair formwork assembly Above, the piston rod of the first telescopic cylinder is fixed to the side template, and the first telescopic cylinder drives the side template and the bottom template to move toward the inner wall of the silo until the bottom template and the bottom template The inner wall of the silo is in close contact, and at this time, the side formwork, the bottom formwork, and the inner wall of the silo form the first repair space.
在本申请的一些实施例中,所述修复模板组件包括至少两个侧模板,所述底模板与所述侧模板的数量相同,In some embodiments of the present application, the repair template assembly includes at least two side templates, the number of the bottom template is the same as that of the side templates,
所述侧模板为与所述筒仓同心设置的弧形板材、且平行于所述筒仓内壁竖向设置;The side formwork is an arc-shaped plate concentrically arranged with the silo and vertically arranged parallel to the inner wall of the silo;
所述底模板水平固定在所述侧模板的底部,与所述侧模板垂直,所述底模板为与所述筒仓的底面同心设置的弧形板材;The bottom formwork is horizontally fixed on the bottom of the side formwork, perpendicular to the side formwork, and the bottom formwork is an arc-shaped plate concentrically arranged with the bottom surface of the silo;
所述底模板和所述侧模板为可拆卸的连接。The bottom formwork and the side formwork are detachably connected.
在本申请的一些实施例中,步骤S2和步骤S6中,所述修复模板组件通过所述承重组件调整高度,所述承重组件包括:In some embodiments of the present application, in steps S2 and S6, the height of the repair template assembly is adjusted through the load-bearing assembly, and the load-bearing assembly includes:
承重横梁,至少两根,平行固定在所述筒仓的顶部开口上;At least two load-bearing beams are fixed parallel to the top opening of the silo;
第二伸缩油缸,至少两个,竖向固定在所述承重横梁上;At least two second telescopic oil cylinders are vertically fixed on the load-bearing beam;
起吊管,上端与所述第二伸缩油缸连接,下端与所述修复模板组件的支撑架固定连接;The lifting pipe, the upper end is connected with the second telescopic oil cylinder, and the lower end is fixedly connected with the support frame of the repair formwork assembly;
通过所述第二伸缩油缸的伸缩带动所述起吊管升降,从而带动所述修复模板组件的升降。The expansion and contraction of the second telescopic oil cylinder drives the lifting pipe up and down, thereby driving up and down the repair formwork assembly.
在本申请的一些实施例中,所述修复模板组件的支撑架包括横向支撑管、竖向支撑管、以及用来增加强度的斜管;In some embodiments of the present application, the support frame of the repair template assembly includes horizontal support pipes, vertical support pipes, and inclined pipes for increasing strength;
所述横向支撑管包括外管以及内管,所述内管套置在所述外管内部,且所述外管的内壁上设置有滑道,所述内管的外壁上对应设置有滑块,使得所述内管可沿所述外管的长度方向滑动。The lateral support tube includes an outer tube and an inner tube, the inner tube is sleeved inside the outer tube, and a slideway is provided on the inner wall of the outer tube, and a slider is correspondingly provided on the outer wall of the inner tube , so that the inner tube can slide along the length direction of the outer tube.
在本申请的一些实施例中,所述第一伸缩油缸的缸筒固定在所述外管上,所述第一伸缩油缸的活塞杆与所述侧模板固定连接;所述内管的外端与所述侧模板固定,以提高侧模板移动时的稳定性。In some embodiments of the present application, the cylinder barrel of the first telescopic oil cylinder is fixed on the outer tube, and the piston rod of the first telescopic oil cylinder is fixedly connected with the side formwork; the outer end of the inner tube It is fixed with the side formwork to improve the stability of the side formwork when it moves.
步骤S2、S5和S6中,第一伸缩油缸带动所述侧模板伸展或回收,所述内管沿所述外管滑动以限制所述侧模板的移动轨迹。In steps S2, S5 and S6, the first telescopic oil cylinder drives the side formwork to extend or retract, and the inner tube slides along the outer tube to limit the moving track of the side formwork.
在本申请的一些实施例中,步骤S2和步骤S6中,所述侧模板伸展到位后,为使所述第一修复空间或所述第二修复空间形成完整的闭环结构,两个相邻的所述侧模板之间设置有第二侧模板,两个相邻的所述底模板之间设置有第二底模板;In some embodiments of the present application, in step S2 and step S6, after the side formwork is stretched in place, in order to make the first repair space or the second repair space form a complete closed-loop structure, two adjacent A second side template is arranged between the side templates, and a second bottom template is arranged between two adjacent bottom templates;
所述第二侧模板为竖向设置的弧形板材;所述第二底模板为水平设置的弧形板材。The second side formwork is a vertically arranged arc-shaped plate; the second bottom formwork is a horizontally arranged arc-shaped plate.
在本申请的一些实施例中,步骤S4中,拆除所述底模板后,再拆除所述第二底模板,然后拆除所述第二侧模板,然后进行步骤S5移动所述侧模板。In some embodiments of the present application, in step S4, after the bottom formwork is removed, the second bottom formwork is removed, and then the second side formwork is removed, and then step S5 is performed to move the side formwork.
在本申请的一些实施例中,所述侧模板的两侧端面上设置有正投影形状为梯形的凸出滑块,所述第二侧模板与所述侧模板对接的两个侧端面上均设置有滑轨,所述滑轨为正投影形状为梯形的凹槽结构,所述滑轨与所述凸出滑道的形状相适配;In some embodiments of the present application, protruding sliders with a trapezoidal shape in orthographic projection are provided on both side end faces of the side formwork, and the two side end surfaces of the second side formwork abutting with the side formwork are A slide rail is provided, and the slide rail is a trapezoidal groove structure in an orthographic projection, and the slide rail is adapted to the shape of the protruding slideway;
步骤S2和步骤S6中,所述第二侧模板安装时,所述梯形凹槽沿所述梯形凸出部向下滑动;In step S2 and step S6, when the second side template is installed, the trapezoidal groove slides downward along the trapezoidal protrusion;
步骤S4中,拆除所述第二侧模板时,所述梯形凹槽沿所述梯形凸出部向上滑动。In step S4, when the second side template is removed, the trapezoidal groove slides upward along the trapezoidal protrusion.
在本申请的一些实施例中,所述底模板和第二底模板靠近所述筒仓内壁的端面上设置有密封条,保证构建第一修复空间时,所述底模板和第二底模板与筒仓内壁接触紧实,防止浇筑混凝土时发生泄露,影响加固效果。In some embodiments of the present application, the bottom formwork and the second bottom formwork are provided with sealing strips on the end surfaces close to the inner wall of the silo, so as to ensure that the bottom formwork and the second bottom formwork are compatible with the first repair space when the first repair space is constructed. The inner wall of the silo is tightly contacted to prevent leakage during pouring of concrete and affect the reinforcement effect.
基于上述技术方案,本发明的方法对筒仓内侧进行加固施工时,无需拆除已安装在的筒仓内相关设备,施工操作简便,施工过程中可以能够拖住上部施工区域的施工材料,对下部设备影响小,提高了施工效率高,降低了成本。Based on the above technical solution, when the method of the present invention carries out reinforcement construction on the inner side of the silo, there is no need to dismantle the related equipment installed in the silo, the construction operation is simple, and the construction materials in the upper construction area can be dragged during the construction process, and the lower part The impact on the equipment is small, the construction efficiency is improved, and the cost is reduced.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1为本发明实施例中修复模板组件放入筒仓内时的俯视图;Fig. 1 is the top view when the repair template assembly is put into the silo in the embodiment of the present invention;
图2为本发明实施例中承重组件放在筒仓顶部开口处时的俯视图;Fig. 2 is a top view when the load-bearing assembly is placed at the top opening of the silo in the embodiment of the present invention;
图3为本发明实施例中构建第一修复空间的结构示意图;Fig. 3 is a schematic structural diagram of constructing a first repair space in an embodiment of the present invention;
图4为本发明实施例中浇筑第一加固层的结构示意图;Fig. 4 is the structural representation of pouring the first reinforcement layer in the embodiment of the present invention;
图5为本发明实施例中底模板与内壁接触时的俯视结构示意图;Fig. 5 is a top view structural diagram when the bottom template is in contact with the inner wall in the embodiment of the present invention;
图6为本发明实施例中构建第二修复空间的结构示意图;Fig. 6 is a schematic structural diagram of constructing a second repair space in an embodiment of the present invention;
图7为本发明实施例中浇筑第二加固层的结构示意图;Fig. 7 is the structural representation of pouring the second reinforcement layer in the embodiment of the present invention;
图8为本发明实施例中侧模板之间加入第二侧模板、底模板之间加入第二底模板的结构示意图;Fig. 8 is a structural schematic diagram of adding a second side formwork between the side formworks and adding a second bottom formwork between the bottom formworks in the embodiment of the present invention;
图9为图8的A部放大图;Fig. 9 is an enlarged view of part A of Fig. 8;
图中,In the figure,
10、筒仓;11、顶部开口;12、内壁;20、修复模板组件;21、底模板;211、凸出部;22、侧模板;221、凸出滑块;23、第一伸缩油缸;24、支撑架;241、横向支撑管;2411、外管;2412、内管;242、竖向支撑管;243、斜管;25、第二侧模板;251、滑轨;26、第二底模板;261、凹槽;30、承重组件;31、承重横梁;32、第二伸缩油缸;33、起吊管;40、第一修复空间;41、第一加固层;50、第二修复空间;51、第二加固层。10. Silo; 11. Top opening; 12. Inner wall; 20. Repair formwork assembly; 21. Bottom formwork; 211. Protruding part; 22. Side formwork; 221. Protruding slider; 24, support frame; 241, horizontal support tube; 2411, outer tube; 2412, inner tube; 242, vertical support tube; 243, inclined tube; 25, second side formwork; 251, slide rail; 26, second bottom template; 261, groove; 30, load-bearing component; 31, load-bearing beam; 32, second telescopic oil cylinder; 33, lifting pipe; 40, first repair space; 41, first reinforcement layer; 50, second repair space; 51. The second reinforcement layer.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而非全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Apparently, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“横向”、“纵向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "transverse", "longitudinal", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner" and "outer" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and Simplified descriptions, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention.
术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括一个或者更多个该特征。The terms "first", "second", and "third" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first", "second" and "third" may explicitly or implicitly include one or more of these features.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如图1-6所示,本申请实施例的筒仓内侧加固的施工方法中,筒仓10的顶部开口,通过修复模板组件20的安装、移动在筒仓10的内侧构建修复空间,以对筒仓10内侧进行加固。As shown in Figures 1-6, in the construction method for strengthening the inner side of the silo in the embodiment of the present application, the top of the
如图1-3所示,本实施例中,筒仓内侧加固的施工方法,包括如下步骤:As shown in Figure 1-3, in this embodiment, the construction method for strengthening the inner side of the silo includes the following steps:
S1、将修复模板组件吊装放入筒仓内部并进行连接固定:S1. Hoist the repair formwork assembly into the silo and connect and fix it:
使用吊车,将修复模板组件20进行吊装,从筒仓10的顶部开口处放入筒仓10内部,如图1所示;将承重组件置于筒仓10的顶部开口11处,如图2所示,修复模板组件20通过承重组件40与筒仓10进行紧固连接;Use a crane to hoist the
S2、修复模板组件移动至指定施工高度,构建第一修复空间:S2. The repair formwork components are moved to the specified construction height, and the first repair space is constructed:
修复模板组件20调整高度,移动至指定施工高度,如图3所示,然后修复模板组件伸展20至与筒仓10的内壁12接触,修复模板组件20的底模板21和侧模板22与筒仓10的内壁12形成顶部开口的环形槽状的第一修复空间40;The
S3、浇筑第一加固层:S3, pouring the first reinforcement layer:
在修复模板组件20上搭建临时施工平台,并在第一修复空间40内进行植筋施工、绑扎钢筋,然后浇筑混凝土,形成第一加固层41,如图4所示;Build a temporary construction platform on the
S4、拆除底模板:S4, remove the bottom template:
当第一加固层41的混凝土达到拆模强度后,将底模板21进行拆除;After the concrete of the
S5、移动侧模板:S5. Mobile side template:
将底模板21拆除后,侧模板22向背离第一加固层41的方向回收,与第一加固层41进行分离;After the
S6、抬升修复模板组件,并构建第二修复空间:S6. Elevate the repair template assembly, and build a second repair space:
待侧模板22与第一加固层41分离后,向上抬升修复模板组件20一定距离,侧模板22再次向靠近筒仓10内壁12的方向移动,直至侧模板22与第一加固层31的外侧面上方紧密接触,侧模板22、第一加固层31的顶面以及筒仓的内壁12形成第二修复空间50,如图6所示;After the
S7、浇筑第二加固层:S7, pouring the second reinforcement layer:
在第二修复空间50内进行植筋施工、绑扎钢筋,然后浇筑混凝土,形成第二加固层51,如图7所示;Carry out reinforcement construction in the
S8、重复步骤S4-S7,直到所述筒仓10内壁12的加强混凝土层全部施工完毕,拆除修复模板组件20。S8. Steps S4-S7 are repeated until the reinforced concrete layer of the
筒仓10内侧进行加固施工时,无需拆除已安装在的筒仓内相关设备,施工操作简便,施工过程中可以能够拖住上部施工区域的施工材料,对下部设备影响小,提高了施工效率高,降低了成本。When the reinforcement construction is carried out on the inner side of the
步骤S2中,构建第一修复空间30时,修复模板组件20通过第一伸缩油缸23进行伸展,第一伸缩油缸23水平固定在修复模板组件20的支撑架24上,第一伸缩油缸23的活塞杆与侧模板22固定,第一伸缩油缸23带动侧模板22和底模板21向筒仓的内壁12方向移动,直至底模板21与筒仓内壁12紧密接触,此时侧模板22、底模板21、筒仓的内壁12形成环形的、顶部开口的第一修复空间40。In step S2, when building the
如图1所示,本实施例中,修复模板组件20包括四个侧模板22、四个底模板21,侧模板22为与筒仓10同心设置的四分之一圆的弧形板材、且平行于筒仓内壁12竖向设置;底模板21水平固定在侧模板22的底部,与所述侧模板22垂直,底模板21为与所述筒仓的底面同心设置的四分之一圆的水平弧形板材;As shown in FIG. 1 , in this embodiment, the
为了便于后续的施工,底模板21和侧模板22之间为可拆卸的连接,当第一加固层41达到拆模强度后,将底模板21拆除,构筑第二修复空间50时,将第一加固层31的上顶面作为底模板使用。In order to facilitate subsequent construction, the
步骤S2和步骤S6中,修复模板组件20通过承重组件30调整高度,如图2-3所示,承重组件30包括:In steps S2 and S6, the height of the
承重横梁31,有四根,分为两组,两根承重横梁31为一组,平行固定在筒仓10的顶部开口11上;There are four load-
第二伸缩油缸32,四个,竖向固定在所述承重横梁上,每组承重横梁31上设置两个第二伸缩油缸,第二伸缩油缸的伸长方向为竖直向下;The second
起吊管33,四根,每个第二伸缩油缸32连接一根起吊管33,起吊管33的上端与第二伸缩油缸32连接,下端与修复模板组件20的支撑架24固定连接;Lifting
通过第二伸缩油缸32的伸缩带动起吊管33升降,起吊管33带动修复模板组件20的升降,到达施工高度。The expansion and contraction of the second
如图3所示,本申请的修复模板组件20的支撑架24包括横向支撑管241、竖向支撑管242、以及用来增加修复模板组件强度的斜管243;As shown in FIG. 3 , the
横向支撑管241包括外管2411以及内管2412,内管2412套置在所述外管2411内部,且外管2411的内壁上设置有滑道,对应的内管2412的外壁上对应设置有滑块,所述内管2412可沿外管2411的长度方向滑动。The
如图4所示,第一伸缩油缸23的缸筒固定在外管2411上,所述第一伸缩油缸23的活塞杆与侧模板22的背面固定连接;所述内管2412的外端也与侧模板22的背面固定,提高了侧模板22移动时的稳定性。步骤S2、S5和S6中,第一伸缩油缸23带动所述侧模板22伸展或回收,所述内管2412沿所述外管2411滑动以限制所述侧模板22的移动轨迹,提高侧模板22移动的稳定性。As shown in Figure 4, the cylinder barrel of the first
如图8所示,步骤S2和步骤S6中,侧模板22伸展到位后,相邻两个侧模板22之间存在缝隙,为使所述第一修复空间40和所述第二修复空间50为完整的闭环结构,防止浇筑混凝土的过程中发生泄露,两个相邻的侧模板22之间设置有第二侧模板25,两个相邻的所述底模板21之间设置有第二底模板26,本实施例中,设置有四个第二侧模板25,四个第二底模板26;As shown in Figure 8, in steps S2 and S6, after the
第二侧模板25为竖向设置的弧形板材;所述第二底模板26为水平设置的弧形板材26。The
如图8-9所示,侧模板22的两侧端面上设置有正投影形状为梯形的凸出滑块221,第二侧模板25与侧模板22对接的两个侧端面上均设置滑轨251,滑轨251为正投影形状为梯形的凹槽结构,滑块221与滑轨251的形状相适配,且滑轨251的正投影轮廓面积稍大于滑块221的正投影面积,以便于滑轨251能顺利与滑块221相对接,滑块221的顶端低于侧模板22,底端与侧模板22的底边齐平。为了使底模板21和第二底模板26连接牢固,底模板21的两端设置有正投影形状为梯形的凸出部211,第二底模板26的两端设置有正投影形状为梯形的凹槽261,凹槽261与凸出部211的形状相适配。As shown in Figures 8-9, protruding
步骤S2和步骤S6中,第二侧模板25安装时,第二侧模板25从上往下移动,第二侧模板25的底部进入两个相邻侧模板22之间的间隙,继续向下移动,到滑轨251的底部首先与滑块221的上端对接,然后第二侧模板25继续向下移动,滑轨251沿滑块221向下移动,直至所述第二侧模板25的底部与侧模板22底部平齐,第二侧模板25安装到位。In step S2 and step S6, when the
步骤S4中,拆除第二侧模板22时,向上吊起第二侧模板25,滑轨251沿滑块221移动,直至第二侧模板25的底部脱离侧模板22的顶端,第二侧模板22继续上移动至不影响第二加固层施工的高度为止。In step S4, when the
步骤S4中,拆除底模板21后,再拆除第二底模板26,然后拆除所述第二侧模板25,然后进行步骤S5移动侧模板22,将侧模板22与第一加固层分离。In step S4, after the
所述底模板21和第二底模板26靠近所述筒仓内壁11的端面上设置有密封条(图中未示出),保证构建第一修复空间40时,底模板21和第二底模板26与筒仓内壁11接触紧实,防止浇筑混凝土时发生泄露,影响加固效果。The
继续参见图5,在步骤S6中,第一伸缩油缸23回收,使得侧模板22与第一加固层41分离,承重组件30中的第二伸缩油缸32回收,起吊管33向上抬升修复模板组件20,侧模板22随之抬升,当侧模板22的低端低于第一加固层41的顶端10cm左右距离时,第二伸缩油缸32停止回收,第一伸缩油缸23伸长,将侧模板22再次向靠近筒仓10内壁12的方向移动,直至侧模板22与第一加固层31的外侧面上方紧密接触,然后安装第二侧模板25,侧模板22、第一加固层31的顶面以及筒仓的内壁12形成第二修复空间50。Continuing to refer to FIG. 5 , in step S6, the first
利用上述的方法对筒仓内侧进行加固施工时,无需拆除已安装在的筒仓内相关设备,施工操作简便,施工过程中可以能够拖住上部施工区域的施工材料,对下部设备影响小,提高了施工效率高,降低了成本。When using the above method to reinforce the inner side of the silo, there is no need to dismantle the relevant equipment installed in the silo, the construction operation is simple, and the construction materials in the upper construction area can be dragged during the construction process, which has little impact on the lower equipment and improves In order to improve the construction efficiency and reduce the cost.
最后应当说明的是:本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Finally, it should be noted that each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。The above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the specific implementation of the present invention can still be carried out Modification or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, all of them shall be included in the scope of the technical solution claimed in the present invention.
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