CN115306104A - Fireproof plate for home decoration and processing technology thereof - Google Patents
Fireproof plate for home decoration and processing technology thereof Download PDFInfo
- Publication number
- CN115306104A CN115306104A CN202210879373.5A CN202210879373A CN115306104A CN 115306104 A CN115306104 A CN 115306104A CN 202210879373 A CN202210879373 A CN 202210879373A CN 115306104 A CN115306104 A CN 115306104A
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- China
- Prior art keywords
- plate
- frame
- fireproof
- aluminum alloy
- board
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Links
- 238000005034 decoration Methods 0.000 title claims abstract description 22
- 238000005516 engineering process Methods 0.000 title claims abstract description 17
- 238000005507 spraying Methods 0.000 claims abstract description 43
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 42
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 239000000565 sealant Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 79
- 230000005540 biological transmission Effects 0.000 claims description 71
- 239000011248 coating agent Substances 0.000 claims description 29
- 238000000576 coating method Methods 0.000 claims description 29
- 239000003973 paint Substances 0.000 claims description 15
- 239000002023 wood Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000002131 composite material Substances 0.000 claims description 11
- 239000003292 glue Substances 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 241001330002 Bambuseae Species 0.000 claims description 4
- 241000196324 Embryophyta Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 239000003610 charcoal Substances 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 239000011863 silicon-based powder Substances 0.000 claims description 4
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 claims description 4
- 229940048086 sodium pyrophosphate Drugs 0.000 claims description 4
- 239000010902 straw Substances 0.000 claims description 4
- 235000019818 tetrasodium diphosphate Nutrition 0.000 claims description 4
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000013329 compounding Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000011049 filling Methods 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 239000012796 inorganic flame retardant Substances 0.000 claims description 3
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L magnesium chloride Substances [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 3
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 3
- -1 magnesium chloride halogen Chemical class 0.000 claims description 3
- 239000000395 magnesium oxide Substances 0.000 claims description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 3
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000004381 surface treatment Methods 0.000 claims description 3
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 claims description 2
- 230000006872 improvement Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 11
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 239000003063 flame retardant Substances 0.000 description 8
- 230000032258 transport Effects 0.000 description 6
- 230000002265 prevention Effects 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 101000901617 Notophthalmus viridescens Homeobox protein DLX-3 Proteins 0.000 description 1
- 230000009056 active transport Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
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- 230000005494 condensation Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/08—Manufacture or reconditioning of specific semi-finished or finished articles of specially shaped wood laths or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a fireproof plate for home decoration and a processing technology thereof, and the fireproof plate comprises a fireproof plate body, wherein the fireproof plate body consists of a core plate, an upper panel, a lower panel and aluminum alloy wrapped frames for wrapping the edges of the plates, the number of the aluminum alloy wrapped frames is two, the two aluminum alloy wrapped frames are symmetrically distributed '21274', the shape of the frame structure is shaped, the surfaces of the aluminum alloy wrapped frames are provided with frosting layers, and the upper panel and the lower panel are respectively arranged right above and right below the core plate. According to the invention, the core plate, the upper panel, the lower panel and the aluminum alloy edge-covering frame form the fireproof plate body, the edge protection is realized by using the sealant and the metal wire mesh, the strength and toughness of the fireproof plate body are improved, the core plate cannot crack the fireproof plate body due to heating or damp expansion, an automatic spraying device is used for automatically spraying the plate, the working strength of workers is reduced, the processing efficiency is improved, and the fireproof effect can meet the actual requirement.
Description
Technical Field
The invention relates to the technical field of fireproof plate processing, in particular to a fireproof plate for home decoration and a processing technology thereof.
Background
At present, the solid wood board for furniture decoration in the market is prepared by overlapping a plurality of layers of solid wood materials such as veneers, natural veneers, core boards and the like according to a certain sequence, gluing and pressing, and has the advantages of low cost, excellent appearance, high mechanical strength and the like. However, the wood composite board has the characteristic of flammability, and when the wood composite board is used for indoor decoration, the fireproof requirement of a building is difficult to meet.
In order to improve the fire-proof performance of the home decoration plate, a fire-proof coating is usually sprayed on the outer side of the home decoration plate. For the fireproof plate combined by multiple layers of materials, when the fireproof plate is used, local material expansion deformation caused by heating or wetting exists, so that the fireproof plate is cracked, the fireproof effect is greatly reduced, and the production requirement cannot be met; and when the existing fireproof plate is processed, the working efficiency and the spraying effect of the used spraying device are required to be improved.
Therefore, it is necessary to invent a fire-proof board for home decoration and a processing technology thereof to solve the above problems.
Disclosure of Invention
The invention aims to provide a fireproof plate for home decoration and a processing technology thereof.
In order to achieve the above purpose, the invention provides the following technical scheme: the utility model provides a home improvement uses fire proof board, includes the fire proof board body, the fire proof board body comprises core, top panel, lower panel and the aluminum alloy package frame that is used for wrapping up the panel edge, wherein
The aluminum alloy edge covering frame comprises two aluminum alloy edge covering frames, wherein the two aluminum alloy edge covering frames are symmetrically distributed, and the 21274and shaped frame structures are arranged, a frosting layer is arranged on the surface of each aluminum alloy edge covering frame, an upper panel and a lower panel are respectively arranged right above and right below a core plate, the upper panel, the lower panel and the core plate are connected through AB glue, clamping grooves are formed in the inner sides of the aluminum alloy edge covering frames, notches are formed in the outer side edges of the upper panel and the lower panel, the outer side edges of the clamping grooves are matched with the notches, the core plate, the upper panel, the lower panel and the aluminum alloy edge covering frames are fixedly penetrated through air nails, sealing glue is filled in the joints of the aluminum alloy edge covering frames and the core plate, the upper panel and the lower panel, and the top and the bottom of the core plate are respectively provided with latticed woven metal wire meshes;
the upper panel and the lower panel are both made of solid wood plates, and the core plate comprises the following components: 7-10 parts of magnesium chloride halogen sheet, 15-20 parts of magnesium oxide powder, 5-8 parts of diatomite, 4-6 parts of fly ash, 7-8 parts of homogenized wood chips, 7-8 parts of plant straw, 1-2 parts of organic silicon powder, 2-4 parts of bamboo charcoal fiber, 0.5-0.8 part of urea resin, 0.5-0.8 part of sodium pyrophosphate and 0.3-0.5 part of inorganic flame retardant;
the fire proof plate body outside evenly coats and has the fire protection coating.
The processing technology of the fireproof plate for home decoration comprises the fireproof plate, wherein the fireproof plate body is prepared in the following steps:
the method comprises the following steps: processing a core plate, namely putting the preparation raw materials according to a proper proportion into a stirrer for mixing and stirring, quantitatively putting the raw materials into a plate laminating machine for preforming after uniformly stirring, namely firstly extruding the raw materials into a plate with loose internal texture, taking out the preformed plate, placing metal wire nets at the top and the bottom of the preformed plate, then putting the preformed plate into the plate laminating machine again for continuously pressurizing to extrude the preformed plate into a core plate structure with a compact structure, and pressing the metal wire nets and the core plate into an integral structure;
step two: the method comprises the following steps of (1) compounding boards, namely cutting and processing solid wood boards into an upper panel and a lower panel, aligning the upper panel, a core board and the lower panel, then sequentially distributing the upper panel, the core board and the lower panel, bonding the upper panel, the core board and the lower panel into a whole by using AB glue, and waiting for the completion of drying;
step three: performing surface treatment, namely cutting the size of the composite board according to the requirement, performing tidy treatment and glue cleaning on the outer edges, forming notches at the outer edges of the upper panel and the lower panel, and then polishing;
step four: gluing the edge, adjusting the size of the aluminum alloy edge covering frame, installing and wrapping the aluminum alloy edge covering frame outside the cleaned composite board, using a pneumatic nail gun to drive a pneumatic nail, fixing the composite board and the aluminum alloy edge covering frame, and filling sealant in a gap;
step five: the spraying coating accomplishes the equipment back at the fire proof board body, carries out the mopping to at outside spraying fire retardant coating, adopt the automatic spraying device that can realize the even spraying of two-sided to carry out automatic spraying operation during and the fire retardant coating spraying.
According to the preferred scheme, the automatic spraying device comprises a bottom support frame, a working frame is supported at the top of the bottom support frame through a support cushion block, two symmetrically distributed material conveying assemblies are arranged at the top of the working frame, spiral lifters are arranged at four corners of the top of the working frame, the tops of the four spiral lifters are connected with a hanging frame together, a coating box used for storing fireproof coating is installed at the bottom end of the middle part of the hanging frame, a feeding pipe is arranged at the top of the coating box, hollow pipe frames for uniformly distributing atomizing nozzles are arranged on two sides of the bottom of the hanging frame, a booster water pump is installed on each hollow pipe frame, the bottom of the coating box is connected with an input port of the booster water pump through a discharging pipe, and an output port of the booster water pump is communicated with the hollow pipe frames;
the bottom of the hanger frame is provided with double-shaft drivers at two sides of the coating box, the moving part of the spiral lifter is rotatably connected with end rod pieces, a screw rod piece is arranged between the output end of the double-shaft driver and the end rod piece close to the output end of the double-shaft driver, two ends of the screw rod piece are respectively connected with the output end of the double-shaft driver and the end rod piece through couplers, the screw thread of the screw rod piece is sleeved with an installation frame, the top end of the installation frame is attached to the hanger frame and is in sliding connection with the lower surface of the hanger frame, and an air cooler and an air heater are respectively installed on two installation frames driven by the output shaft of the same double-shaft driver;
the end part of the bottom supporting frame is fixedly connected with a manipulator used for turning and transferring the fireproof plate body, and the fireproof plate body is turned over and transferred to another material conveying assembly from one material conveying assembly.
According to the preferable scheme, the material conveying assembly comprises material conveying plates, one sides, close to the two material conveying plates, of the two material conveying plates are rotatably connected with a plurality of uniformly distributed driven conveying clamping pieces, the driven conveying clamping pieces on the two material conveying plates are arranged in a one-to-one correspondence mode, flat gears are fixedly connected to the bottom ends of the driven conveying clamping pieces, and the two corresponding driven conveying clamping pieces on the two material conveying plates are in meshing transmission through the flat gears;
an adjusting plate is arranged at the top end of one side, far away from the driven conveying clamping pieces, of the conveying plates, a plurality of driving conveying clamping pieces which are uniformly distributed are rotatably connected onto the adjusting plate, the driving conveying clamping pieces penetrate through the conveying plates and extend to the bottoms of the conveying plates, chain wheels are fixedly connected to the bottom ends of the driving conveying clamping pieces, four corners of the bottoms of the combined structures of the two conveying plates are supported by guide wheels and are wound with chains, a plurality of chain wheels arranged on one conveying plate are driven to be arranged on the inner side of the chains, and a plurality of chain wheels arranged on the other conveying plate are driven to be arranged on the outer side of the chains;
the middle position fixedly connected with step motor of workstation bottom one end, and step motor output shaft pass through sprocket and chain drive and be connected, the middle position fixedly connected with tensioning ware of one side bottom that step motor was kept away from to the workstation, the tip of tensioning ware passes through sprocket and chain drive and is connected.
As a preferred scheme of the invention, the adjusting plate is arranged at the top of the material conveying plate in a sliding manner, a plurality of strip-shaped grooves which are uniformly distributed are formed in the outer side of the adjusting plate, and the active conveying clamping piece slides in the strip-shaped grooves;
the inside is equipped with a plurality of spouts on the work frame, and the spout top runs through there is logical groove, it has the slider to lead to the inside sliding connection of groove, the slider passes through push-and-pull rod and regulating plate fixed setting, and fixedly connected with electric putter in one of them spout, and the slider transmission that first electric putter output and correspond is connected.
According to the preferable scheme, the driving transmission clamping piece and the driven transmission clamping piece are both arranged to be adjustable structures and comprise rotating shaft rods, the outer sides of the rotating shaft rods are fixedly connected with transmission clamping sleeves, the bottom ends of the transmission clamping sleeves are integrally provided with lower transmission clamping plates, arc-shaped grooves are formed in the two sides of the outer walls of the transmission clamping sleeves, the transmission clamping sleeves are connected with upper transmission clamping plates in a sliding mode, arc-shaped strips matched with the arc-shaped grooves are arranged on the inner sides of the upper transmission clamping plates, and the upper transmission clamping plates are fixedly connected with the transmission clamping sleeves through screws;
the surface of the upper transmission clamping plate and the surface of the lower transmission clamping plate are provided with buffering anti-slip layers, the buffering anti-slip layers are made of rubber materials, and the outer surface of the conveying clamping sleeve is provided with scale strips.
As a preferable mode of the present invention, the robot comprises
The clamping part is used for clamping the fireproof plate body and is provided with a pneumatic finger parallel clamp;
the guide part is used for withdrawing and pushing the fireproof plate body and comprises a guide frame, a guide rod is arranged at the top of the guide frame, a guide plate is movably connected onto the guide rod, a second electric push rod is fixedly connected to the end part of the guide frame, and the output end of the second electric push rod is in transmission connection with the guide plate;
the buffer part is used for guiding the plate to retreat and limit and is provided with a pressure sensor;
the rotating part is used for enabling the fireproof plate body to horizontally turn over for 180 degrees and is fixed to the top of the guide plate through the high platform, the pneumatic finger parallel clamp is installed on the turning plate arranged on the rotating part and drives the turning plate to rotate through the rotating motor, and the end part of the turning plate is not contacted with the guide plate when the turning part drives the turning plate to rotate;
a monitoring portion for observing this body position of fire prevention panel, and monitoring portion is including setting up laser ranging sensor and the camera at the guide frame front end.
As a preferred scheme of the present invention, the connecting end of the manipulator is further provided with a single chip microcomputer, and the input end and the output end of the single chip microcomputer are respectively electrically connected with an a/D converter and a D/a converter, and the pressure sensor, the laser ranging sensor and the camera are all electrically connected with the a/D converter;
the pneumatic mechanism, the rotating motor and the second electric push rod are all electrically connected with the D/A converter.
As the preferred scheme of the invention, the material collecting box is arranged on the inner side of the bottom supporting frame, the top of the bottom supporting frame is provided with an opening, and the top of the material collecting quantity is provided with an opening structure;
a plurality of overflow holes which are uniformly distributed are formed in the bottom of the working frame, and the top end of the material collecting box is attached to the lower plane of the working frame.
In the technical scheme, the invention provides the following technical effects and advantages:
1. the fireproof plate body is composed of the core plate, the upper panel, the lower panel and the aluminum alloy edge-covering frame, edge protection is achieved by using the sealant and the metal wire mesh, the strength and the toughness of the fireproof plate body are improved, the decorative plate is high in integration degree and convenient to splice and combine, the internal core plate is good in heat resistance, cracks of the fireproof plate body cannot occur due to heating or damp expansion, the plate is light and safe to use, an automatic spraying device is used in the processing technology to automatically spray the plate, the working strength of workers is reduced, the processing efficiency is improved, the spraying is uniform and convenient to rapidly attach, and the fireproof effect can meet the actual requirements;
2. the fireproof plate body to be sprayed is placed in a conveying area on a material conveying assembly on the front side, the fireproof plate body is conveyed to the other end of an automatic spraying device, in the process, the fireproof plate body is cleaned, sprayed and air-dried by an air cooler, an atomizing nozzle and a hot air blower, the fireproof layer is uniformly sprayed on the front side of the fireproof plate body and moves to a manipulator, the fireproof plate body is transferred from the material conveying assembly to another material conveying assembly and is butted into the conveying area, the fireproof layer is continuously and uniformly sprayed on the back side of the fireproof plate body, and then the fireproof layer is dried and returns to the position of a worker, so that the station does not need to be changed, the processing time is shortened, and the working efficiency and the spraying effect are greatly improved;
3. the length of the output end of the first electric push rod is controlled to drive the sliding block to move together with the push-pull rod, so that the position of the adjusting plate is adjusted, after adjustment is completed, the distance between the adjacent driven conveying clamping piece and the driving conveying clamping piece is consistent with the width of a fireproof plate body to be conveyed, the end part of the tensioner is in chain transmission connection with the chain through the chain wheel, stable transmission can still be achieved after the conveying size of the conveying assembly is changed, the distance between the upper transmission clamping plate and the lower transmission clamping plate can be adjusted to adapt to the thickness of the fireproof plate body, the height of the hanging frame is adjusted through the spiral lifter, the double-shaft driver is driven to enable the output shaft of the double-shaft driver to be in transmission connection with the wire rod piece, the positions of the air cooler and the air heater are changed, the optimal working position is adjusted, the application range of the device is widened, and the device is convenient to operate and use.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a perspective view of the fire-retardant sheet material of the present invention;
FIG. 2 is an exploded view of the fire-retardant panel of the present invention from a first perspective;
FIG. 3 is an exploded view of the fire-retardant panel of the present invention from a second perspective;
FIG. 4 is a first perspective view of an automated spray coating device for use with the present invention;
FIG. 5 is a second perspective view of an automated spray coating device for use with the present invention;
FIG. 6 is a front view of an automatic spray coating device used in the present invention;
FIG. 7 is an exploded view of the bottom transport component of the automatic spraying apparatus used in the present invention;
FIG. 8 is a first perspective view of the work frame and the feeding assembly of the present invention;
FIG. 9 is a perspective view of a second perspective of the working frame and the feeding assembly of the present invention;
FIG. 10 is a bottom view of the working frame and the feeding assembly of the present invention;
FIG. 11 is a perspective view of the combination structure of the driven transport card of the present invention;
FIG. 12 is a perspective view showing a disassembled structure of the driven transport card of the present invention;
FIG. 13 is a perspective view of a robot of the present invention;
fig. 14 is a flowchart of the system control of the robot of the present invention.
Description of the reference numerals:
a fireproof plate body-1;
core board-101; an upper panel-102; a lower panel-103; aluminum alloy frame-104; a card slot-105; notch-106; a pneumatic nail-107; -108, a wire mesh;
an automatic spraying device-2;
a bottom support frame-21; a working frame-22; a feeding assembly-23; a material conveying plate-231; a driven transport cartridge-232; rotating shaft-2321; a delivery card sleeve-2322; scale bar-2323; a lower drive bar-2324; an arc-shaped slot-2325; an upper transmission splint-2326; arc-2327; a spur gear-233; an adjusting plate-234; positive transport cartridge-235; sprocket-236; a chain-237; a stepper motor-238; -a tensioner-239; strip groove-2310; a through groove-2311; a slider-2312; a push-pull rod-2313; a first electric putter-2314; an active transport cartridge-235; a screw elevator-24; a hanger-25; a paint tank-26; atomizing spray-head-27; a hollow pipe frame-28; a booster water pump-29; a feed pipe-210; a discharge pipe-211; a dual-axis driver-212; an end rod member-213; a wire rod member-214; a mounting frame-215; an air cooler-216; a hot air blower-217;
a manipulator-3;
a clamping portion-31; a guide portion-32; a guide frame-321; a guide rod-322; a guide plate-323; a second electric putter-324; a buffer portion-33; a pressure sensor-34; a rotating portion-35; a crutch panel-351; a rotating electrical machine-352; a monitoring section-36; a laser ranging sensor-361; a camera-362; a singlechip-37;
a material collecting box-4.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings.
The invention provides a fireproof plate for home decoration as shown in figures 1-14, which comprises a fireproof plate body 1, wherein the fireproof plate body 1 consists of a core plate 101, an upper panel 102, a lower panel 103 and an aluminum alloy wrapped frame 104 for wrapping the edge of the plate, wherein the core plate 101, the upper panel 102, the lower panel 103 and the aluminum alloy wrapped frame 104 are arranged on the fireproof plate body
The number of the aluminum alloy wrapped frames 104 is two, the two aluminum alloy wrapped frames 104 are symmetrically distributed into a structure of 21274A, the surface of the aluminum alloy wrapped frame 104 is provided with a frosting layer, the upper panel 102 and the lower panel 103 are respectively arranged right above and right below the core plate 101, the upper panel 102, the lower panel 103 and the core plate 101 are arranged in a bonding mode through AB glue, the inner side of the aluminum alloy wrapped frame 104 is provided with a clamping groove 105, the outer side edges of the upper panel 102 and the lower panel 103 are respectively provided with a notch 106, the outer side edges of the clamping groove 105 are matched with the notches 106, the core plate 101, the upper panel 102, the lower panel 103 and the aluminum alloy wrapped frame 104 are fixedly penetrated through air nails 107, the joints of the aluminum alloy wrapped frame 104 and the core plate 101, the upper panel 102 and the lower panel 103 are filled with sealant, the top and the bottom homogeneous body of the core plate 101 are provided with a latticed woven metal wire mesh 108, the metal wire mesh 108 is arranged on the top and the bottom of the core plate 101, the metal wire 108 improves the strength and toughness of the fireproof plate body 1, improves the overall performance of the fireproof plate, has edge protection, and the decorative plate, and the outer side of the aluminum alloy wrapped frame 104 can be provided with combined lines, and is convenient for splicing and combining and splicing;
in this structure, the integration degree of fire proof board body 1 is high, and has good fire prevention and water-proof effects, goes up panel 102 and makes by solid wood board with lower panel 103, and the constitution of core 101 includes: 7-10 parts of magnesium chloride halogen sheets, 15-20 parts of magnesium oxide powder, 5-8 parts of diatomite, 4-6 parts of fly ash, 7-8 parts of homogenized wood chips, 7-8 parts of plant straws, 1-2 parts of organic silicon powder, 2-4 parts of bamboo charcoal fibers, 0.5-0.8 part of urea resin, 0.5-0.8 part of sodium pyrophosphate and 0.3-0.5 part of inorganic flame retardant, the board is light and has the effects of water resistance, fire resistance and oxidation resistance, the inner core board 101 has good heat resistance, and cracks can not occur on the fireproof board body 1 due to heating or damp expansion;
the product does not contain harmful substances to human beings, is safe to use, the weight of the whole plate is effectively reduced by adding the homogeneous wood chips, the heat preservation is improved, the wood chips are recycled, the condensation time can be controlled by adding the urea-formaldehyde resin and the sodium pyrophosphate, the integral strength of the plate is improved, the water resistance is improved, the surface property of the plate can be changed by adding the organic silicon powder, the hydrophilicity of the plate is reduced, the flexibility of the core plate 101 is improved by adding the bamboo charcoal fiber and the plant straws, and the indoor purification effect of the plate can be achieved;
the 1 outside even coating in fireproof plate body has fire protection coating, and fire protection coating is made by finish type fire prevention coating, and outside fire protection coating spraying thickness is even, and the surface can not have the omission, avoids the local damage problem because of there being the spraying blind area to lead to.
The processing technology of the fireproof plate for home decoration comprises the fireproof plate, wherein the fireproof plate body 1 is prepared as follows:
the method comprises the following steps: processing a core plate 101, namely putting the preparation raw materials according to a proper proportion into a stirrer for mixing and stirring, quantitatively putting the raw materials into a plate laminating machine for preforming after uniformly stirring, namely extruding the raw materials into a plate with loose internal texture, taking out the preformed plate, placing a metal wire mesh 108 at the top and the bottom of the preformed plate, then putting the preformed plate into the plate laminating machine again for continuous pressurization to extrude the preformed plate into a core plate 101 structure with a compact structure, pressing the metal wire mesh 108 and the core plate 101 into an integral structure, and arranging a staple on the core plate 101 for preventing the metal wire mesh 108 from being separated so as to completely fix the core plate 101 and the metal wire mesh 108;
step two: the method comprises the following steps of (1) compounding boards, namely cutting and processing solid wood boards into an upper board 102 and a lower board 103, aligning the upper board 102, a core board 101 and the lower board 103, then sequentially distributing the aligned boards, bonding the upper board 102, the core board 101 and the lower board 103 into a whole by using AB glue, and waiting for the completion of drying;
step three: performing surface treatment, namely cutting the size of the composite board according to the requirement, performing tidy treatment and glue cleaning on the outer edges, forming notches 106 at the outer edges of the upper panel 102 and the lower panel 103, and then polishing;
step four: binding and gluing, adjusting the size of the aluminum alloy frame 104, installing and wrapping the aluminum alloy frame 104 outside the cleaned composite board, using a pneumatic nail gun to drive a pneumatic nail 107, fixing the composite board and the aluminum alloy frame 104, and filling sealant in a gap to prevent water from entering, improve the dryness of the interior of the board, and reduce the possibility of shortening the service life of the board caused by dampness;
step five: the spraying coating finishes assembling the back at the fire-proof plate body 1, and then paints, and sprays the fire-proof paint at the outermost side, and adopts the automatic spraying device 2 capable of realizing double-sided even spraying to carry out automatic spraying operation during spraying of the fire-proof paint, and the finishing operation of high-efficient quality guarantee is carried out.
As a preferred scheme of the invention, the automatic spraying device 2 comprises a bottom support frame 21, the top of the bottom support frame 21 bears a working frame 22 through a support cushion block, two symmetrically distributed material conveying assemblies 23 are arranged at the top of the working frame 22, spiral lifters 24 are arranged at four corners of the top of the working frame 22, the tops of the four spiral lifters 24 are connected with a hanger 25 together, the height of the hanger 25 can be adjusted through the spiral lifters 24, a coating box 26 for storing fireproof coating is installed at the bottom end of the middle part of the hanger 25, a feeding pipe 210 is arranged at the top of the coating box 26, hollow pipe frames 28 for uniformly distributing atomizing nozzles 27 are arranged at two sides of the bottom of the hanger 25, a booster water pump 29 is installed on each hollow pipe frame 28, the bottom of the coating box 26 is connected with an input port of the booster water pump 29 through a discharging pipe 211, and an output port of the booster water pump 29 is communicated with the hollow pipe frames 28;
the bottom of the hanger 25 is provided with double-shaft drivers 212 at two sides of the paint box 26, the moving part of the spiral lifter 24 is rotatably connected with end rod pieces 213, a wire rod piece 214 is arranged between the output end of the double-shaft driver 212 and the end rod piece 213 close to the output end of the double-shaft driver 212, two ends of the wire rod piece 214 are respectively connected with the output end of the double-shaft driver 212 and the end rod piece 213 through couplings, an installation frame 215 is sleeved on the wire rod piece 214 in a threaded manner, the top end of the installation frame 215 is attached to the hanger 25 and is in sliding connection with the lower surface of the hanger 25, two installation frames 215 driven by the output shaft of the same double-shaft driver 212 are respectively provided with an air cooler 216 and an air heater 217, the air coolers 216 and the air heaters 217 at two sides are distributed in a central symmetry manner, the air coolers 216 and the air heaters 217 blow air towards the material conveying plate 231 and are inclined outwards, impurities on the surface of the fireproof plate body 1 can be blown off, then uniform spraying is carried out, drying treatment is carried out after the spraying is finished, in addition, the air coolers are connected with the wire rod pieces 214 through the drive of the output shaft driver 212, so that the positions of the air coolers 216 and the air heaters 217 are changed, and the optimal working position is adjusted;
the end part of the bottom support frame 21 is fixedly connected with a manipulator 3 for turning and transferring the fireproof plate body 1, and the fireproof plate body 1 is turned over and transferred to another material conveying assembly 23 from one material conveying assembly 23.
Specifically, the above scheme is further stated, the material conveying assembly 23 comprises material conveying plates 231, one side, close to each other, of each of the two material conveying plates 231 is rotatably connected with a plurality of uniformly distributed driven conveying clamping pieces 232, the driven conveying clamping pieces 232 on the two material conveying plates 231 are arranged in a one-to-one correspondence manner, flat gears 233 are fixedly connected to the bottom ends of the driven conveying clamping pieces 232, the two corresponding driven conveying clamping pieces 232 on the two material conveying plates 231 are in meshing transmission through the flat gears 233, so that the material conveying assembly 23 can stably convey materials, the conveying directions of the material conveying assemblies 23 on the two sides are opposite, return stroke processing can be completed, and an operator can load and unload materials at one end of the device;
an adjusting plate 234 is arranged at the top end of one side of the material conveying plates 231, which is far away from the driven conveying clamping pieces 232, a plurality of driving conveying clamping pieces 235 which are uniformly distributed are rotatably connected to the adjusting plate 234, the conveying parts of the driving conveying clamping pieces 235 expose the edge parts of the adjusting plate 234, the driving conveying clamping pieces 235 penetrate through the material conveying plates 231 and extend to the bottoms of the material conveying clamping pieces, chain wheels 236 are fixedly connected to the bottom ends of the driving conveying clamping pieces 235, four corners of the bottoms of the combined structure of the two material conveying plates 231 are supported by guide wheels and are provided with chains 237, the chains 237 are positioned above the supporting cushion blocks, and the two supporting cushion blocks cannot interfere with each other, a plurality of chain wheels 236 arranged on one material conveying plate 231 are driven to be arranged on the inner sides of the chains 237, a plurality of chain wheels 236 arranged on the other material conveying plate 231 are driven to be arranged on the outer sides of the chains 237, the chain wheels 236 on two sides rotate reversely under the driving effect of the chains 237, one material conveying assembly 23 finishes feeding, and the other material conveying assembly 23 finishes material return;
the middle position of one end of the bottom of the working frame 22 is fixedly connected with a stepping motor 238, an output shaft of the stepping motor 238 is in chain transmission connection with a chain 237 through a chain wheel 236 to realize the driving of the chain 237, the middle position of the bottom of one side of the working frame 22, which is far away from the stepping motor 238, is fixedly connected with a tensioner 239, the end part of the tensioner 239 is in chain transmission connection with the chain 237 through the chain wheel 236, and the tensioner 239 can automatically extend and retract by utilizing elastic force, so that stable transmission can still be realized after the transmission size of the material conveying assembly 23 is changed.
Further, in the above technical solution, in order to adapt to the processing and use of plates with different width specifications, the adjusting plate 234 is disposed at the top of the material conveying plate 231, and the adjusting plate 234 and the material conveying plate 231 are slidably disposed, a plurality of uniformly distributed strip-shaped grooves 2310 are formed in the outer side of the adjusting plate 234, and the driving conveying clamping piece 235 and the strip-shaped grooves 2310 slide inside each other, so that the distance between the adjacent driven conveying clamping piece 232 and the driving conveying clamping piece 235 is adjusted;
the working frame 22 is internally provided with a plurality of sliding grooves, the top ends of the sliding grooves penetrate through the through grooves 2311, the inside of each through groove 2311 is connected with a sliding block 2312 in a sliding mode, each sliding block 2312 is fixedly arranged with the corresponding adjusting plate 234 through a push-pull rod 2313, a first electric push rod 2314 is fixedly connected in one sliding groove, the output end of each first electric push rod 2314 is in transmission connection with the corresponding sliding block 2312, when the conveying width needs to be adjusted, the length of the output end of each first electric push rod 2314 is controlled, the sliding blocks 2312 are driven to move together with the push-pull rods 2313, the position of the adjusting plate 234 is adjusted, the distance between the adjacent driven conveying clamping pieces 232 and the driving conveying clamping pieces 235 is consistent with the width of the fireproof plate body 1 needing to be conveyed after adjustment is completed, and the conveying assemblies 23 on two sides are synchronously adjusted during adjustment.
Further, in the above technical solution, in order to meet the processing requirements of plates with different thicknesses, both the driving transmission clamping piece 235 and the driven transmission clamping piece 232 are set to be adjustable structures, both the driving transmission clamping piece 235 and the driven transmission clamping piece 232 include a rotating shaft 2321, the outer side of the rotating shaft 2321 is fixedly connected with a transmission clamping sleeve 2322, the bottom end of the transmission clamping sleeve 2322 is integrally provided with a lower transmission clamping plate 2324, both sides of the outer wall of the transmission clamping sleeve 2322 are provided with arc grooves 2325, the transmission clamping sleeve 2322 is slidably connected with an upper transmission clamping plate 2326, the inner side of the upper transmission clamping plate 2326 is provided with an arc bar 2327 matched with the arc groove 2325, the upper transmission clamping plate 2326 is fixedly connected with the transmission clamping sleeve 2322 through a screw, and the screw is loosened to slide the upper transmission clamping plate 2326 to adjust the distance between the upper transmission clamping plate 2326 and the lower transmission clamping plate 2324, so that the fireproof plate body 1 is clamped;
go up transmission splint 2326 and lower transmission splint 2324 surface and be equipped with the buffering skid resistant course, and the buffering skid resistant course is made by rubber materials, the setting of buffering skid resistant course has improved and the fire prevention panel body between 1 frictional force, be convenient for transport, can also protect panel reduction damage, be equipped with scale bar 2323 on the surface of conveying cutting ferrule 2322, through the distance between transmission splint 2326 and lower transmission splint 2324 on the audio-visual data observation accurate regulation, be convenient for adapt to the panel processing of co-altitude not to use.
Furthermore, in the above technical scheme, a flexible manipulator 3 structure is adopted to realize automatic turnover of the fireproof plate body 1, and the fireproof plate body can be placed into a corresponding rotary installation position to realize reverse side spraying, and the manipulator 3 in the structure comprises
The clamping part 31 is used for grasping the fireproof plate body 1, the clamping part 31 is a pneumatic finger parallel clamp, and a rubber gasket is arranged on the pneumatic finger parallel clamp, so that a protection effect can be achieved during clamping, and the fireproof plate body 1 or a coating on the surface of the fireproof plate body is prevented from being damaged;
the guiding part 32 is used for withdrawing and pushing the fireproof plate body 1 and comprises a guiding frame 321, a guiding rod 322 is arranged at the top of the guiding frame 321, a guiding plate 323 is movably connected onto the guiding rod 322, a second electric push rod 324 is fixedly connected to the end part of the guiding frame 321, the output end of the second electric push rod 324 is in transmission connection with the guiding plate 323, and the output end of the second electric push rod 324 moves to drive the guiding plate 323 to move, so that the guiding plate 323 can be carried and pulled along the direction of the guiding rod 322 to complete the pre-turning step of the fireproof plate body 1;
a buffer part 33 for limiting the retraction of the guide plate 323, wherein a pressure sensor 34 is arranged on the buffer part 33, the buffer part 33 can be arranged to play a role in protection and positioning, that is, the guide plate 323 touches the buffer part 33 when moving to the tail end, and the buffer part 33 can be arranged as a spring damper, the pressure sensor 34 can sense the pressure value between the buffer part 33 and the guide plate 323, when the pressure reaches a set value, the second electric push rod 324 stops withdrawing the guide plate 323, at this time, the fire-proof plate body 1 can be turned over, the output end of the second electric push rod 324 advances to push the guide plate 323 after the turning over is completed, and the fire-proof plate body 1 is further sent into the returned material conveying assembly 23 to be back-sprayed;
the rotating part 35 is used for enabling the fireproof plate body 1 to horizontally turn over for 180 degrees, the rotating part 35 is fixed to the top of the guide plate 323 through a high platform, the pneumatic fingers are parallelly clamped and installed on the turning plate 351 arranged on the rotating part 35 and drive the turning plate 351 to rotate through the rotating motor 352, the end part of the turning plate 351 does not touch the guide plate 323 when the rotating part 35 drives the turning plate 351 to rotate, the rotating part 35 can enable the fireproof plate body 1 to turn over after the turning plate 351 rotates, and the positions of the fireproof plate body 1 before and after turning over can be matched and corresponding to the material conveying assemblies 23 on two sides;
the monitoring part 36 is used for observing the position of the fireproof plate body 1, the monitoring part 36 comprises a laser ranging sensor 361 and a camera 362 which are arranged at the front end of the guide frame 321, and the type of the laser ranging sensor 361 is set to be XKC-KL200.
In order to realize the automatic intelligent operation of the manipulator 3, a single chip microcomputer 37 is further arranged at the connecting end of the manipulator 3, the input end and the output end of the single chip microcomputer 37 are respectively and electrically connected with an A/D converter and a D/A converter, a pressure sensor 34, a laser ranging sensor 361 and a camera 362 are respectively and electrically connected with the A/D converter, the model of the pressure sensor 34 is set to be CXL-101B, the laser ranging sensor 361 and the camera 362 are matched, the transmission condition of the fireproof plate body 1 can be obtained, and the fireproof plate body 1 is transferred and turned when being transmitted to a proper position and needing to be turned;
the link that the parallel of pneumatic finger pressed from both sides is equipped with pneumatic mechanism, and pneumatic mechanism, rotating electrical machines 352 and second electric putter 324 all with D/A converter electric connection, realize automated control, intelligence and efficient cooperation improve the operating efficiency, liberation labour.
Further, in the above technical scheme, the material collecting box 4 is arranged on the inner side of the bottom support frame 21 and used for collecting redundant paint, the top of the bottom support frame 21 is provided with an opening, and the top of the material collecting quantity is provided with an opening structure, so that the paint can conveniently enter the material collecting box 4;
a plurality of evenly distributed overflow holes are formed in the bottom of the working frame 22, the top end of the material collecting box 4 is attached to the lower plane of the working frame 22, paint falls down from the overflow holes, and the paint is prevented from leaking when the material collecting box 4 collects the paint, so that the cleanliness of the working environment is improved.
When the fireproof plate for home decoration is sprayed with the fireproof coating, the operation is as follows:
the staff stands at automatic spraying device 2 one end, through will treat the fire proof board body 1 of spraying put into the defeated material subassembly 23 of front side, specifically put in the conveying area that driven conveying fastener 232 and initiative conveying fastener 235 on this defeated material subassembly 23 are constituteed, the chain drive system of bottom provides power, send fire proof board body 1 to the automatic spraying device 2 other end, this in-process, through the clearance of air-cooler 216, atomizer 27 and hot-blast fan 217, spraying and air-drying, accomplish even spraying flame retardant coating with fire proof board body 1 front, move to manipulator 3 department, it shifts fire proof board body 1 from the defeated material subassembly 23 of place to on another defeated material subassembly 23 and butt joint to this conveying area, continue to accomplish even spraying flame retardant coating to the back of fire proof board body 1, the flame retardant coating is got back to the staff position after dry afterwards, need not to change the station.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (9)
1. The utility model provides a home improvement uses fire proof board, includes fire proof board body (1), its characterized in that: the fireproof plate body (1) is composed of a core plate (101), an upper panel (102), a lower panel (103) and an aluminum alloy wrapping frame (104) used for wrapping the edge of the plate, wherein
The aluminum alloy frame comprises aluminum alloy frame frames (104), wherein the number of the aluminum alloy frame frames (104) is two, the two aluminum alloy frame frames (104) are symmetrically distributed at 21274, a shape frame structure is formed, a frosting layer is arranged on the surface of each aluminum alloy frame (104), an upper panel (102) and a lower panel (103) are respectively arranged right above and right below a core plate (101), the upper panel (102) and the lower panel (103) are bonded with the core plate (101) through AB glue, clamping grooves (105) are formed in the inner sides of the aluminum alloy frame frames (104), notches (106) are formed in the outer side edges of the upper panel (102) and the lower panel (103), the outer side edges of the clamping grooves (105) are matched with the notches (106), the core plate (101), the upper panel (102), the lower panel (103) and the aluminum alloy frame frames (104) are fixedly penetrated through air nails (107), sealing glue is filled at the joints of the aluminum alloy frame frames (104) with the core plate (101), the upper panel (102) and the lower panel (103), and a grid-shaped woven metal screen (108) is uniformly arranged at the top and the bottom of the core plate (101);
the upper panel (102) and the lower panel (103) are both made of solid wood plates, and the core plate (101) comprises the following components: 7-10 parts of magnesium chloride halogen sheet, 15-20 parts of magnesium oxide powder, 5-8 parts of diatomite, 4-6 parts of fly ash, 7-8 parts of homogenized wood chips, 7-8 parts of plant straws, 1-2 parts of organic silicon powder, 2-4 parts of bamboo charcoal fiber, 0.5-0.8 part of urea-formaldehyde resin, 0.5-0.8 part of sodium pyrophosphate and 0.3-0.5 part of inorganic flame retardant;
the fireproof plate is characterized in that the outer side of the fireproof plate body (1) is uniformly coated with a fireproof coating.
2. A processing technology of a fireproof plate for home decoration comprises the fireproof plate according to claim 1, and is characterized in that: the preparation process of the fireproof plate body (1) is as follows:
the method comprises the following steps: processing a core plate (101), namely putting the preparation raw materials into a stirrer according to a proper proportion, mixing and stirring the raw materials, quantitatively putting the raw materials into a plate laminating machine for preforming after uniformly stirring, namely extruding the raw materials into a plate with loose internal texture, taking out the preformed plate, placing metal wire nets (108) at the top and the bottom of the preformed plate, then putting the preformed plate into the plate laminating machine again for continuously pressurizing to extrude the preformed plate into a core plate (101) structure with compact structure, and pressing the metal wire nets (108) and the core plate (101) into an integral structure;
step two: the method comprises the following steps of (1) compounding boards, namely cutting and processing solid wood boards into an upper board (102) and a lower board (103), aligning the upper board (102), a core board (101) and the lower board (103), then sequentially distributing the upper board, the core board (101) and the lower board, bonding the upper board (102), the core board (101) and the lower board (103) into a whole by using AB glue, and waiting for the completion of drying;
step three: performing surface treatment, namely cutting the size of the composite board according to the requirement, performing tidy treatment and glue cleaning on the outer edges, forming notches (106) at the outer edges of the upper panel (102) and the lower panel (103), and then polishing;
step four: binding and gluing, adjusting the size of the aluminum alloy wrapping frame (104), installing and wrapping the aluminum alloy wrapping frame outside the cleaned composite board, using a pneumatic nail gun to drive a pneumatic nail (107), fixing the composite board and the aluminum alloy wrapping frame (104), and filling sealant in a gap;
step five: the spraying coating finishes assembling the fireproof plate body (1) and then is painted, the fireproof coating is sprayed on the outermost side, and automatic spraying operation is carried out by adopting an automatic spraying device (2) capable of realizing double-sided uniform spraying during spraying of the fireproof coating.
3. The processing technology of the fireproof plate for home decoration according to claim 2, characterized in that: the automatic spraying device (2) comprises a bottom support frame (21), the top of the bottom support frame (21) is provided with a working frame (22) through a supporting cushion block, the top of the working frame (22) is provided with two symmetrically distributed material conveying assemblies (23), four corners of the top of the working frame (22) are respectively provided with a spiral elevator (24), the tops of the four spiral elevators (24) are jointly connected with a hanging bracket (25), the bottom of the middle part of the hanging bracket (25) is provided with a paint box (26) for storing fireproof paint, the top of the paint box (26) is provided with a feeding pipe (210), two sides of the bottom of the hanging bracket (25) are respectively provided with a hollow pipe frame (28) for uniformly distributing atomizing nozzles (27), a booster water pump (29) is installed on the hollow pipe frame (28), the bottom of the paint box (26) is connected with an input port of the booster water pump (29) through a discharging pipe (211), and the booster water pump (29) is communicated with the hollow pipe frame (28);
the bottom of the hanger (25) is positioned on two sides of the paint box (26) and is provided with a double-shaft driver (212), the moving part of the spiral lifter (24) is rotatably connected with an end rod piece (213), a wire rod piece (214) is arranged between the output end of the double-shaft driver (212) and the end rod piece (213) close to the output end of the double-shaft driver (212), two ends of the wire rod piece (214) are respectively connected with the output end of the double-shaft driver (212) and the end rod piece (213) through a coupler, an installation frame (215) is sleeved on the wire rod piece (214) in a threaded manner, the top end of the installation frame (215) is attached to the hanger (25) and is in sliding connection with the lower surface of the hanger (25), and an air cooler (216) and a hot air heater (217) are respectively installed on two installation frames (215) driven by output shafts of the same double-shaft driver (212);
bottom sprag frame (21) tip fixedly connected with is used for fire proof board body (1) upset and manipulator (3) that shift, with fire proof board body (1) from defeated material subassembly (23) go up through the back upset and transfer to on another defeated material subassembly (23).
4. The processing technology of the fireproof plate for home decoration according to claim 3, characterized in that: the material conveying assembly (23) comprises material conveying plates (231), one sides, close to each other, of the two material conveying plates (231) are rotatably connected with a plurality of uniformly distributed driven conveying clamping pieces (232), the driven conveying clamping pieces (232) on the two material conveying plates (231) are arranged in a one-to-one correspondence mode, flat gears (233) are fixedly connected to the bottom ends of the driven conveying clamping pieces (232), and the two corresponding driven conveying clamping pieces (232) on the two material conveying plates (231) are in meshing transmission through the flat gears (233);
an adjusting plate (234) is arranged at the top end of one side, away from the driven conveying clamping pieces (232), of the material conveying plate (231), a plurality of driving conveying clamping pieces (235) which are uniformly distributed are connected to the adjusting plate (234) in a rotating mode, the driving conveying clamping pieces (235) penetrate through the material conveying plate (231) and extend to the bottom of the material conveying plate, chain wheels (236) are fixedly connected to the bottom ends of the driving conveying clamping pieces (235), four corners of the bottom of a combined structure of the two material conveying plates (231) are supported through guide wheels and are provided with chains (237) in a winding mode, a plurality of chain wheels (236) installed on one material conveying plate (231) are driven to the inner side of the chains (237), and a plurality of chain wheels (236) installed on the other material conveying plate (231) are driven to the outer side of the chains (237);
the middle position of one end of the bottom of the working frame (22) is fixedly connected with a stepping motor (238), an output shaft of the stepping motor (238) is in chain transmission connection with a chain (237) through a chain wheel (236), the middle position of the bottom of one side, far away from the stepping motor (238), of the working frame (22) is fixedly connected with a tensioner (239), and the end part of the tensioner (239) is in chain transmission connection with the chain (237) through the chain wheel (236).
5. The processing technology of the fireproof plate for home decoration according to claim 4, characterized in that: the adjusting plate (234) is arranged on the top of the material conveying plate (231) in a sliding mode, a plurality of strip-shaped grooves (2310) are uniformly distributed on the outer side of the adjusting plate (234), and the active conveying clamping piece (235) slides in the strip-shaped grooves (2310);
the working frame (22) is internally provided with a plurality of sliding grooves, the top ends of the sliding grooves penetrate through the through grooves (2311), the inside of each through groove (2311) is connected with a sliding block (2312) in a sliding mode, each sliding block (2312) is fixedly arranged with the corresponding adjusting plate (234) through a push-pull rod (2313), a first electric push rod (2314) is fixedly connected into one sliding groove, and the output end of each first electric push rod (2314) is in transmission connection with the corresponding sliding block (2312).
6. The processing technology of the fireproof plate for home decoration according to claim 4, characterized in that: the driving transmission clamping piece (235) and the driven transmission clamping piece (232) are both arranged to be adjustable in structure, the driving transmission clamping piece (235) and the driven transmission clamping piece (232) both comprise rotating shaft rods (2321), a transmission clamping sleeve (2322) is fixedly connected to the outer side of each rotating shaft rod (2321), a lower transmission clamping plate (2324) is integrally arranged at the bottom end of each transmission clamping sleeve (2322), arc-shaped grooves (2325) are formed in two sides of the outer wall of each transmission clamping sleeve (2322), an upper transmission clamping plate (2326) is connected to the transmission clamping sleeve (2322) in a sliding mode, arc-shaped bars (2327) matched with the arc-shaped grooves (2325) are arranged on the inner side of the upper transmission clamping plate (2326), and the upper transmission clamping plate (2326) is fixedly connected with the transmission clamping sleeve (2322) through screws;
the surface of the upper transmission clamping plate (2326) and the surface of the lower transmission clamping plate (2324) are provided with buffering anti-slip layers, the buffering anti-slip layers are made of rubber materials, and the outer surface of the transmission clamping sleeve (2322) is provided with a scale bar (2323).
7. The processing technology of the fireproof plate for home decoration according to claim 3, characterized in that: the manipulator (3) comprises
The clamping part (31) is used for grasping the fireproof plate body (1), and the clamping part (31) is arranged to be a pneumatic finger parallel clamp;
the guiding part (32) is used for retreating and propelling the fireproof plate body (1), and comprises a guiding frame (321), a guiding rod (322) is arranged at the top of the guiding frame (321), a guiding plate (323) is movably connected onto the guiding rod (322), a second electric push rod (324) is fixedly connected to the end part of the guiding frame (321), and the output end of the second electric push rod (324) is in transmission connection with the guiding plate (323);
a buffer part (33) for limiting the retraction of the guide plate (323), wherein a pressure sensor (34) is arranged on the buffer part (33);
a rotating part (35) for making fire proof board body (1) be 180 levels upsets, rotating part (35) are fixed at guide board (323) top through the high platform, and pneumatic finger parallel clamp installs on turning plate (351) that set up on rotating part (35) and through rotating electrical machines (352) drive turning plate (351) rotation, turning plate (351) tip and guide board (323) do not have the touching when rotating part (35) drive turning plate (351) rotation;
a monitoring portion (36) for observing fire proof board body (1) position, and monitoring portion (36) are including setting up laser rangefinder sensor (361) and camera (362) at leading truck (321) front end.
8. The processing technology of the fireproof plate for home decoration according to claim 7, characterized in that: the connecting end of the manipulator (3) is also provided with a single chip microcomputer (37), the input end and the output end of the single chip microcomputer (37) are respectively and electrically connected with an A/D converter and a D/A converter, and the pressure sensor (34), the laser ranging sensor (361) and the camera (362) are all electrically connected with the A/D converter;
the pneumatic mechanism is arranged at the connecting end of the pneumatic finger parallel clamp, and the pneumatic mechanism, the rotating motor (352) and the second electric push rod (324) are all electrically connected with the D/A converter.
9. The processing technology of the fireproof plate for home decoration according to claim 3, characterized in that: the material collecting box (4) is arranged on the inner side of the bottom supporting frame (21), an opening is formed in the top of the bottom supporting frame (21), and the top of the material collecting amount is of an opening structure;
a plurality of overflow holes which are uniformly distributed are formed in the bottom of the working frame (22), and the top end of the material collecting box (4) is attached to the lower plane of the working frame (22).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210879373.5A CN115306104B (en) | 2022-07-25 | 2022-07-25 | Fireproof plate for home decoration and processing technology thereof |
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| CN202210879373.5A CN115306104B (en) | 2022-07-25 | 2022-07-25 | Fireproof plate for home decoration and processing technology thereof |
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| CN116803543A (en) * | 2023-08-24 | 2023-09-26 | 济南旭泉通亚建材有限公司 | High-efficient spraying processingequipment of aluminium veneer |
| CN118023045A (en) * | 2024-04-11 | 2024-05-14 | 常州屏宇屏蔽设备有限公司 | Electromagnetic shielding door spraying equipment |
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| CN116803543B (en) * | 2023-08-24 | 2023-10-27 | 济南旭泉通亚建材有限公司 | High-efficient spraying processingequipment of aluminium veneer |
| CN118023045A (en) * | 2024-04-11 | 2024-05-14 | 常州屏宇屏蔽设备有限公司 | Electromagnetic shielding door spraying equipment |
| CN118023045B (en) * | 2024-04-11 | 2024-06-04 | 常州屏宇屏蔽设备有限公司 | Electromagnetic shielding door spraying equipment |
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