CN115289735A - Intelligent ice maker control system - Google Patents
Intelligent ice maker control system Download PDFInfo
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- CN115289735A CN115289735A CN202211130147.3A CN202211130147A CN115289735A CN 115289735 A CN115289735 A CN 115289735A CN 202211130147 A CN202211130147 A CN 202211130147A CN 115289735 A CN115289735 A CN 115289735A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000012163 sequencing technique Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 9
- 238000002372 labelling Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 5
- 238000012795 verification Methods 0.000 claims description 4
- 238000010191 image analysis Methods 0.000 claims description 3
- 241000533950 Leucojum Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C1/00—Producing ice
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C2600/00—Control issues
- F25C2600/04—Control means
Abstract
The invention discloses an intelligent ice maker control system, which relates to the technical field of ice makers and is characterized in that an ice making task is generated by remotely using remote mobile equipment through a task generation module; the task ordering module is arranged to order ice making tasks produced by the plurality of remote mobile devices and order ice making sequences according to the ice making quantities of ice cakes with different shapes; the ice maker produces ice cubes according to an ice cube production sequence; setting a task checking module to verify the shape and the size of each ice block; setting a re-queuing module to queue the task again for the ice blocks which do not meet the task requirement; the set fault notification module judges whether a fault occurs or not by judging the time length of generating ice cubes and the number of the ice cubes with continuous problems, and sends a fault notification to a worker when the ice maker has the fault; the problem of ice machine task order regulation and automatic judgement trouble is solved.
Description
Technical Field
The invention belongs to the field of ice making machines, relates to a remote automatic control technology, and particularly relates to an intelligent ice making machine control system.
Background
An ice maker is a refrigerating mechanical device which cools water through an evaporator by a refrigerating system refrigerant to generate ice. According to different principles and production modes of the evaporator, the shapes of the generated ice blocks are different; for an intelligent ice maker for producing various ice cubes, if the shape of the produced ice cubes is adjusted too frequently, machine loss and time waste are easily caused; further, a method for automatically judging whether the ice maker is in failure according to the ice outlet condition is also lacked at present;
therefore, an intelligent ice maker control system is provided.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. The invention provides an intelligent ice maker control system, which generates an ice making task by remotely using remote mobile equipment through a task generation module; the task sequencing module is arranged for sequencing ice making tasks produced by the plurality of remote mobile devices and sequencing ice making sequences according to the ice making quantities of ice cubes with different shapes; the ice maker produces ice cubes according to an ice cube production sequence; setting a task checking module to verify the shape and the size of each ice block; setting a re-queuing module to queue the task again for the ice blocks which do not meet the task requirement; the set fault notification module judges whether a fault occurs or not by judging the time length of generating ice cubes and the number of the ice cubes with continuous problems, and sends a fault notification to a worker when the ice maker has the fault; the problem of ice machine task order regulation and automatic judgement trouble is solved.
In order to achieve the above object, an embodiment according to a first aspect of the present invention provides an intelligent ice maker control system, which includes a task generation module, a task sorting module, a task checking module, a re-queuing module, and a fault notification module; wherein, the modules are electrically connected with each other;
the task generation module is mainly used for remotely generating an ice making task;
the task generation module comprises a plurality of remote mobile devices; each remote mobile device can generate a plurality of ice making tasks; the working personnel inputs basic data of ice blocks to be manufactured in each remote mobile device; the basic data comprises the number of ice cubes, the shapes of the ice cubes and size data of the ice cubes; the task generation module sends the ice block basic data input by the staff to the task sorting module;
the task ordering module is mainly used for ordering the ice making tasks sent by the task generating module according to the shapes of ice cubes;
the task sequencing module is a functional module in an ice maker control system; the task ordering module for ordering ice making tasks comprises the following steps:
step S1: the task ordering module orders the ice making tasks according to the time sequence received by all the ice making tasks; marking the sorted task set as T; marking each task as t; labeling each ice cube type as z; then, tzn is used to represent the number of ice categories z that need to be made in task t;
step S2: counting the total number of the ice cubes to be made in each type of ice cube shape; marking the number of ice cubes to be made of the ice cube type z as zN; then zN is calculated as Σ t∈T tzn; it is understood that when a change occurs in the ice making task in the task set, the value of the ice making number zN of the ice making type z is changed according to the change in the task set;
and step S3: in order to ensure that each type of ice block shape has an opportunity to be manufactured, the task sequencing module sets a manufacturing quantity threshold value N in advance according to actual experience; the task sequencing module counts the ice making quantity zN of the ice making type z in real time and sequences the ice making quantity from large to small; the sequence of the ice making types is the sequence of ice making by the ice making machine; and the number of ice types z produced by the ice maker at a time is
And zN; labeling the minimum value as zr; the method comprises the steps that the ice making type of an ice maker is adjusted to the next time each time, and the adjustment is called a round of ice making task;
and step S4: updating the ice making quantity of each ice making task in the task set T before the ice maker starts a round of ice making task of the ice cube type z each time; specifically, the updating mode is that whether the value of tzn is smaller than zr is judged from the first task t, if so, the tzn is updated to 0, and zr is updated to zr-tzn; continuously updating the ice making quantity of the next task; otherwise, updating the tzn to be the tzn-zr; and ending the updating; sending the size of each updated task to be made ice to an ice maker control system according to an updating sequence;
the ice maker control system makes ice cubes according to the type and size data of the ice making tasks sent by the task sorting module;
the task checking module is mainly used for verifying whether each manufactured ice block meets the task requirement or not;
the task checking module comprises an image capturing device and an image processing device which are arranged at the ice storage tank; the task checking module for checking whether the ice block meets the task requirement comprises the following steps:
step P1: the image capturing device captures an image of each ice piece entering the ice storage tank; sending the captured ice block image to an image processing device and a fault notification module electrically;
step P2: the image processing device acquires the shape and the size of ice cubes in an ice cube image by using an image analysis technology; comparing the shape and size of the ice block with the task requirement corresponding to the ice block; if the shape or the size of the manufactured ice blocks is different from the task requirement, sending a re-queue signal to a re-queue module; the re-queue signal comprises the ice type and the size of the ice to be made;
the re-queuing module is mainly used for re-queuing the manufacturing task and waiting for re-manufacturing when the ice maker manufactures ice blocks which do not meet the requirements;
the re-queuing module regenerates an ice making task according to the received re-queuing signal; the ice making task is to generate ice cubes with ice cube types and ice cube sizes corresponding to the re-queue signal; and adding the ice-making task to the task set T;
the fault notification module is mainly used for notifying a worker to timely process a fault when the fault occurs in the ice making process of the ice maker;
the fault notification module sets an ice block making time threshold S and a problem ice block quantity threshold W in advance according to actual experience; the fault notification module calculates the interval time of ice blocks by using the image of the ice storage tank captured by the image capturing device, and sends an ice maker fault signal to the remote mobile device of a worker if the interval time exceeds an ice block manufacturing time threshold S; if the ice maker continuously produces ice cubes that do not meet the mission requirement greater than the problem ice cube quantity threshold W, an ice maker failure signal is sent to the remote mobile device of the crew member.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the sequences of each type of ice making subtasks in the plurality of ice making tasks are rearranged, so that the frequent adjustment of the ice making type by the ice making machine is reduced, the adjustment time is reduced, and the machine loss is reduced;
2. the invention automatically judges whether the generated ice block meets the task requirement and whether a fault occurs by using a computer vision technology, thereby realizing the function of automatically discovering the problem ice block and the fault.
Drawings
Fig. 1 is a schematic diagram of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
As shown in fig. 1, an intelligent ice maker control system includes a task generation module, a task sorting module, a task checking module, a re-queuing module, and a fault notification module; wherein, the modules are electrically connected with each other;
the task generation module is mainly used for remotely generating an ice making task;
in a preferred embodiment, the task generation module comprises a number of remote mobile devices; each remote mobile device can generate a plurality of ice making tasks; the working personnel inputs basic data of ice blocks to be manufactured in each remote mobile device; the basic data comprises the number of ice cubes, the shapes of the ice cubes and the size data of the ice cubes; the task generation module sends the ice block basic data input by the staff to the task sorting module;
the task ordering module is mainly used for ordering the ice making tasks sent by the task generating module according to the shapes of ice cubes;
it is understood that the ice maker can produce ice cubes of various shapes, such as cubes, columns, snowflakes, flakes, etc.; therefore, after the ice maker completes making an ice block, if the shape of the ice block to be made in the subsequent ice making task is different, the ice block making mode needs to be adjusted; if the manufacturing mode is adjusted too frequently, time is obviously wasted and the machine is easily damaged; therefore, ordering ice making tasks is required;
in a preferred embodiment, the task sequencing module is a functional module in an ice maker control system; specifically, the task sequencing module for sequencing the ice making tasks comprises the following steps:
step S1: the task sorting module sorts the ice making tasks according to the time sequence received by all the ice making tasks; marking the sequenced task set as T; marking each task as t; labeling each ice cube type as z; then, tzn is used to represent the number of ice categories z that need to be made in task t;
step S2: counting the total number of the ice cubes to be made in each type of ice cube shape; marking the number of ice cubes to be made of the ice cube type z as zN; then zN is calculated as Σ t∈T tzn; it is understood that when a change occurs in the ice making task in the task set, the value of the ice making number zN of the ice making type z is changed according to the change in the task set;
and step S3: in order to ensure that each type of ice block shape has an opportunity to be manufactured, the task sequencing module sets a manufacturing quantity threshold value N in advance according to actual experience; the task sequencing module counts the ice making quantity zN of the ice making type z in real time and sequences the ice making quantity from large to small; the sequence of the ice making types is the sequence of ice making by the ice making machine; and the number of the ice-making varieties z per time of the ice maker is
And zN; labeling the minimum value as zr; the ice making task is called as a round of ice making task from the adjustment of the ice making type of the ice making machine to the adjustment of the ice making type of the next time each time;
and step S4: updating the ice making quantity of each ice making task in the task set T before the ice maker starts a round of ice making task of the ice cube type z each time; specifically, the updating mode is that whether the value of tzn is smaller than zr is judged from the first task t, if so, the tzn is updated to 0, and zr is updated to zr-tzn; continuously updating the ice making quantity of the next task; otherwise, updating the tzn into the tzn-zr; and ending the updating; sending the size of each updated task to be made ice to an ice maker control system according to an updating sequence;
the ice maker control system makes ice cubes according to the type and size data of the ice making tasks sent by the task sorting module;
the task checking module is mainly used for verifying whether each manufactured ice block meets the task requirement or not;
in a preferred embodiment, the task verification module includes an image capturing device installed at the ice storage bin and an image processing apparatus; the task verification module for verifying whether the ice block meets the task requirement comprises the following steps:
step P1: the image capturing device captures an image of each ice piece entering the ice storage tank; sending the captured ice block image to an image processing device and a fault notification module electrically;
step P2: the image processing device acquires the shape and the size of ice cubes in an ice cube image by using an image analysis technology; comparing the shape and size of the ice block with the task requirement corresponding to the ice block; if the shape or the size of the manufactured ice blocks is different from the task requirement, sending a re-queue signal to a re-queue module; the re-queue signal comprises the ice type to be made and the size;
the re-queuing module is mainly used for re-queuing the manufacturing task and waiting for re-manufacturing when the ice maker manufactures ice blocks which do not meet the requirements;
it will be appreciated that when the ice maker produces an undesirable ice cube, the ice cube may be unusable; therefore, the same type and size of ice blocks need to be manufactured again;
in a preferred embodiment, the re-queuing module regenerates an ice-making task according to the received re-queuing signal; the ice making task is to generate ice blocks of ice block types and ice block sizes corresponding to the re-queue signal; and adding the ice-making task to the task set T;
the fault notification module is mainly used for notifying workers to timely process faults when the faults occur in the process of manufacturing ice cubes by the ice maker;
it can be appreciated that when an ice maker fails, the ice maker will not produce ice pieces or will produce ice pieces that are not satisfactory;
in a preferred embodiment, the fault notification module sets an ice making time threshold S and a problem ice quantity threshold W in advance according to actual experience; the fault notification module calculates the interval time of ice cubes by using the image of the ice storage tank captured by the image capturing device, and sends an ice maker fault signal to the remote mobile device of a worker if the interval time exceeds an ice cube manufacturing time threshold S; if the ice maker continuously produces ice cubes that do not meet the mission requirement greater than the problem ice cube quantity threshold W, an ice maker failure signal is sent to the remote mobile device of the crew member.
Although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the present invention.
Claims (6)
1. An intelligent ice maker control system is characterized by comprising a task generation module, a task sequencing module, a task checking module, a re-queuing module and a fault notification module; wherein, the modules are electrically connected with each other;
the task generation module is used for remotely generating an ice making task; the task generating module sends basic data of ice cubes input by workers to the task sorting module;
the task ordering module is used for ordering the ice making shape, the ice making quantity and the ice making size of each ice making task sent by the task generating module to the ice making order; the ice maker control system makes ice cubes according to the type and size data of the ice making tasks sent by the task sorting module;
the task checking module is used for manually verifying whether each manufactured ice block meets the task requirement; the task checking module sends a re-queuing signal to the re-queuing module when checking that ice blocks which do not meet the task requirement appear;
the re-queuing module is used for re-queuing the manufacturing task and waiting for re-manufacturing when the ice maker manufactures ice blocks which do not meet the requirements;
the fault notification module is used for notifying workers to timely process faults when the faults occur in the process of manufacturing ice cubes by the ice maker.
2. The intelligent ice-making machine control system according to claim 1, wherein said task generation module comprises a number of remote mobile devices; the working personnel inputs basic data of ice blocks to be manufactured in each remote mobile device; the basic data includes the number of ice cubes, the shape of the ice cubes, and size data of the ice cubes.
3. The intelligent ice-making machine control system of claim 1, wherein said task sequencing module sequences ice-making tasks comprising the steps of:
step S1: the task ordering module orders the ice making tasks according to the time sequence received by all the ice making tasks; marking the sorted task set as T; marking each task as t; labeling each ice cube type as z; then tzn is used to represent the number of ice cube types z that need to be made in task t;
step S2: counting the total number of the ice cubes to be made in each type of ice cube shape; marking the number of ice cubes to be made of the ice cube type z as zN; then zN is calculated as Σ t∈T tzn; when the ice making task in the task set changes, the value of the ice making quantity zN of the ice making type z changes according to the change of the task set;
and step S3: in order to ensure that each type of ice block shape has an opportunity to be manufactured, the task sequencing module sets a manufacturing quantity threshold value N in advance according to actual experience; the task sequencing module counts the ice making quantity zN of the ice making type z in real time and sequences the ice making quantity from large to small; the sequence of the ice making types is the sequence of ice making by the ice making machine; and the number of ice types z produced by the ice maker at a time is
And zN; labeling the minimum value as zr; the method comprises the steps that the ice making type of an ice maker is adjusted to the next time each time, and the adjustment is called a round of ice making task;
and step S4: updating the ice making quantity of each ice making task in the task set T before the ice maker starts a round of ice making task of the ice cube type z each time; specifically, the updating mode is that whether the value of tzn is smaller than zr is judged from the first task t, if so, the tzn is updated to 0, and zr is updated to zr-tzn; continuously updating the ice making quantity of the next task; otherwise, updating the tzn into the tzn-zr; and ending the updating; and sending the updated size of each task to be made ice to the ice maker control system in the updating sequence.
4. The intelligent ice-making machine control system according to claim 1, wherein said task verification module comprises an image capturing device installed at the ice storage tank and an image processing device; the task verification module for verifying whether the ice block meets the task requirement comprises the following steps:
step P1: the image capturing device captures an image of each ice piece entering the ice storage tank; sending the captured ice block image to an image processing device and a fault notification module electrically;
and step P2: the image processing device acquires the shape and the size of ice cubes in an ice cube image by using an image analysis technology; comparing the shape and size of the ice block with the task requirement corresponding to the ice block; if the shape or the size of the manufactured ice blocks is different from the task requirement, sending a re-queue signal to a re-queue module; the re-queue signal includes the type of ice to be made and the size.
5. The intelligent ice-making machine control system according to claim 1, wherein said re-queuing module re-generates an ice-making task based on the received re-queuing signal; the ice making task is to generate ice cubes with ice cube types and ice cube sizes corresponding to the re-queue signal; and adds the ice making task to the task set T.
6. The intelligent ice maker control system according to claim 1, wherein the fault notification module sets an ice making time threshold S and a problem ice quantity threshold W in advance according to actual experience; the fault notification module calculates the interval time of ice cubes by using the image of the ice storage tank captured by the image capturing device, and sends an ice maker fault signal to the remote mobile device of a worker if the interval time exceeds an ice cube manufacturing time threshold S; if the ice maker continuously produces ice cubes that do not meet the mission requirement greater than the problem ice cube quantity threshold W, an ice maker fault signal is sent to the remote mobile device of the worker.
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