CN108491903A - Service kit for power industry manages system and control method - Google Patents
Service kit for power industry manages system and control method Download PDFInfo
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- CN108491903A CN108491903A CN201810208357.7A CN201810208357A CN108491903A CN 108491903 A CN108491903 A CN 108491903A CN 201810208357 A CN201810208357 A CN 201810208357A CN 108491903 A CN108491903 A CN 108491903A
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- Prior art keywords
- tool
- module
- rfid
- touch screen
- service
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Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
Abstract
The present invention relates to electrical management device technical fields more particularly to a kind of service kit for power industry to manage system:Including CPU module, memory module, communication module, execution module, touch screen module, RFID module;CPU module as control centre is responsible for that touch screen module and RFID module data are acquired and are handled, sends instructions to execution module and communication module.This system, which may be mounted at workshop and be connected with relevant work ticket management system, common carries out task and tool management.This system may be implemented to receive after maintenance task that voluntarily select tools improve overhaul efficiency to which the time of service personnel's select tools be greatly saved.
Description
Technical field
The present invention relates to electrical management device technical field more particularly to a kind of service kit management for power industry
System and its control method.
Background technology
In power industry, when system is repaired when either exception or failure occurs in equipment, electric power overhaul people
Member needs to stand ready, and is ready with most fast speed and is unfolded to overhaul.But due to the randomness of failure, service personnel
The tool of carrying is also not quite similar, if taken excessive time for selecting tool, will miss repairing opportunity.Referred to herein as
Tool refer to the service kit and safety appliance that it can be used repeatedly, such as it is spanner, screwdriver, wire stripper, multimeter, inside and outside
Hexagonal, safety belt, electroscope etc., consumables (screw, nut, insulating tape, washer etc.) are not included.
Existing way is generally to provide set of tool for service personnel, is got if tool deficiency reintroduces application.
This way to manage is extensive, efficiency is low, the degree of automation is low, and it is very low many tools utilization rate in service personnel's hand often occur
And the high tool of utilization rate because abrasion and consumption are frequently necessary to replace and is now ready for insufficient situation.The employee even having
Tool can be taken home privately, these all substantially increase the expenditure of plant maintenance maintenance.
In addition, service personnel after being connected to maintenance task, usually according to task feature, empirically determines which is carried
Tool.But everyone experience deposit is different, tool leakage band, wrong band, mostly band and loss problems often occurs, tool carries not
It can correctly cause to reselect tool, reduce overhaul efficiency, miss the best repair time, and tool is lost at the scene
The cost of overhaul can be greatly improved and there are huge security risks.
Invention content
It is an object of the invention to overcome the shortcomings of above-mentioned technology, and provide a kind of service kit pipe for power industry
Reason system and its control method.
The present invention to achieve the above object, using following technical scheme:A kind of service kit management for power industry
System:Including CPU module, memory module, communication module, execution module, touch screen module, RFID module;Center
Processor module as control centre is responsible for that touch screen module and RFID module data are acquired and are handled, sent instructions to
Execution module and communication module;
The memory module is for storing maintenance task status and tool state and constantly updating, in addition, will also maintenance
Task is largely stored with institute using tool correspondence as sample, the learning materials as machine learning;
The communication module includes GSM/CDMA units and bus unit, and GSM/CDMA units are used to be responsible for service work
Human hair send identifying code or Quick Response Code, and bus unit is used for and Work Bill Management System is communicated;
The execution module includes to take object unit and alarm unit, and object unit is taken to pass through for receiving central processing unit instruction
Start different motors corresponding tool is pushed on conveyer belt, then taking mouth is transported to by conveyer belt;Alarm unit is for carrying out
Overtime tool inspection and maintenance prompt and the alarm of tool storage deficiency;
The touch screen module is inputted or is swept Quick Response Code by identifying code and carries out identity validation, laggard into system interface
Row correlation function selects, and borrowing for implementation tool takes and give back, and tool list is deleted and confirmed, while can be with show tools
Specification information and picture;
The RFID module is attached to the electronic tag on tool by RFID reader scanning and carries out tool identification and management.
A kind of service kit for power industry manages the control method of system, it is characterised in that:Step 1: centre
Manage the information of making out an invoice that device module receives Work Bill Management System;
Step 2: central processing unit extracts work ticket information, and the data information of storage is compared, according in work
Hold the tool for judging to need in advance, while identifying code is sent to tool responsible person's mobile phone by GSM/CDMA communication modules, as
Service personnel verifies the voucher of identity, or sends Quick Response Code to mobile phone, and service personnel takes object to live barcode scanning;
Step 3: service personnel enters system operatio interface, selection, which is borrowed, takes tool still to give back tool, is borrowed when selection and takes work
After tool, the tool list judged in advance will appear on touch screen, and service personnel can delete and confirm, can also basis
Maintenance task repeatedly borrow and is taken;
Step 4: confirming that good tool list will be assigned to execution unit, execution unit drives different motors by corresponding work
Tool push-in conveyer belt, conveyer belt send all tools to neck object mouth, and service personnel takes tool away use, posted on each tool
RFID electronic label is equipped with RFID reader in neck object mouth, and the tool taken away scans tag update tool state by RFID
With maintenance task status;
Step 5: tool needs to give back after use, service personnel enters touch screen operation interface by identifying code, selection
It gives back tool and tool is placed on neck object mouth, RFID reader proceeds by scanning at this time, confirms that lending tool has been given back simultaneously
Tool state and maintenance task status are updated, tool will be finally given back and be pushed into case to be allocated.
Preferably, the case to be allocated needs periodically to carry out manual classification, and different tools are placed into tool by operations staff
In the card slot of memory channel, waiting is drawn next time.
Preferably, tool management is carried out according to maintenance task status, tool state and tool amount of storage, is alarmed by picture
Signal periodically prompts operations staff to carry out tool Check and Maintenance, will produce sound-light alarm letter for the insufficient tool of amount of storage
Number, prompt operations staff to carry out tool supplement.
The beneficial effects of the invention are as follows:This system may be mounted at workshop and be connected with relevant work ticket management system
It is common to carry out task and tool management.Voluntarily select tools may be implemented to receive after maintenance task in this system, to greatly save
Time of service personnel's select tools, improve overhaul efficiency.For tool list amendment by the money as machine learning
Material continues to optimize pre- arbitration functions, which may be implemented the extraction of tool and give back, and thus greatly reduces because mistake is taken, leaked
It takes and needs the time for going back to take again.The identification and tracking that tool is carried out by RFID reader and electronic tag, by depositing
Reservoir record maintenance task status and tool state, may be implemented the unified management of tool, reduce the input of factory's O&M at
This, has carried out specification, tool can just be got by first opening work ticket, and work could be tied by only having given back tool simultaneously for repair process
Ticket, the case where utmostly can avoiding tool being lost in production scene in this way.In addition, the system also has the inspection of regular tool
The functions such as maintenance prompting and the rights management for carrying out specific type tool are looked into, are a set of intelligent service kit management systems.
Description of the drawings
Fig. 1 is the system pie graph of patent of the present invention;
Fig. 2 is the control system flow chart of patent of the present invention;
Fig. 3 is the machine learning algorithm set absorber structure figure of patent of the present invention.
Specific implementation mode
Below in conjunction with the accompanying drawings and the preferred embodiment specific implementation mode that the present invention will be described in detail.As shown in Figure 1, this system
Including six functions module, is respectively:CPU module, memory module, communication module, execution module, touch screen mould
Block, RFID module.CPU module is responsible for touch screen module and RFID module data being acquired as control centre
With handle, send instructions to execution module and communication module etc., and machine learning is carried out by the sample information in memory, no
The pre- judgement of disconnected optimization tool.Memory module is for storage maintenance task status and tool state and constantly updates, in addition,
Also maintenance task and institute are largely stored using tool correspondence as sample, the study as machine learning provides
Material.Communication module includes GSM/CDMA units and bus unit, and GSM/CDMA units are used to send to service work responsible person and test
Code or Quick Response Code are demonstrate,proved, bus unit is used for and Work Bill Management System is communicated.Execution module includes to take object unit and report
Alert unit takes object unit that corresponding tool is pushed to conveyer belt by starting different motors for receiving central processing unit instruction
On, then taking mouth is transported to by conveyer belt, alarm unit is insufficient for carrying out overtime tool inspection and maintenance prompt and tool storage
Alarm.Touch screen module inputs or sweeps Quick Response Code by identifying code and carries out identity validation, into system interface after carry out it is related
Function selects, and borrowing for tool may be implemented and take and give back, tool list can be deleted and be confirmed, while can show work
Have specification information and picture.RFID module is attached to the electronic tag on tool by RFID reader scanning and carries out tool identification
And management.
As shown in Fig. 2, this system reception work bill system is made out an invoice, update is overhauled task status and is believed according to task after information
Breath is pre- to judge tool of going to work, and then sends identifying code or Quick Response Code to work responsible person, is logged in for service personnel.Service personnel
Function selection is carried out after logging in, and takes tool then touch screen show tools inventory, service personnel that can carry out tool if necessary to borrow
Increase and decrease and confirmation, tool list will be uploaded to machine learning library and start motor related tool is pushed into conveyer belt after confirming,
Tool tool carrier to taking mouth is carried out RFID reader barcode scanning and updates tool state and maintenance task status by conveyer belt,
Then service personnel can be engaged in upkeep operation using tool;Tool is given back if necessary then to need tool being placed on taking mouth,
RFID reader carries out barcode scanning and updates tool state, and tool, which is then pushed into case to be allocated, waits for manual sort, finally judges
Whether the tool list of the maintenance task complete restitution and updates maintenance task status.
The system can be set using permission and inspection and maintenance period to different tools, cannot reach the maintenance of access right
Personnel can not borrow and take special tool(s), and to prevent there is security risk, having arrived the maintenance service time system of tool can report automatically
It is alert, prompt operations staff.In addition, system " can give back " number of tools check at any time, if will also send out alarm less than lower limit
Signal prompts operations staff to carry out classification and the supplement of tool in time.
This system carries out the pre- judgement of tool by machine learning algorithm, and the structure chart of the set absorber of the algorithm is as schemed
Shown in 3." needs " will absorb different tools, the key that basis source comes out in work ticket information decomposition as a set
Word.Work ticket information is identified and is decomposed, several keywords, such as device name, unit type, specific behaviour are formed
Make, significant adjective etc., the probability gathered belonging to various tools is set by different keywords.Setting up procedure needs special
Family system carry out prior judgement, if such as judged by dry repair experienced technical staff, different works are provided
The corresponding any keyword of tool uses probability, and show that final probability is recorded in the memory of system by summarizing.Then
The probability that each tool is corresponded to the task difference keyword sums up averagely, show that each tool is general to the use of the task
Rate is classified by the way that threshold probability is arranged, and the tool more than threshold probability will be selected out.If in addition, picking out
Tool do not meet the needs of service personnel, service personnel can be increased and decreased manually, and the tool list finally changed can quilt
It stores, if system identification goes out the tool list that identical keyword combination judges and always needs artificially to adjust, system
It is constantly complete to realize that machine constantly learns by the corresponding tool needle of modification to the probability or adjustment threshold probability of the keyword
The kind pre- function of judging tool.
The setting of probability can be by two ways, and a kind of probability is 0 or 1, as long as the keyword can use this work
Just setting probability is 1 to tool, and it is 0 to take less than the tool probability is just arranged, and this mode is fairly simple.Another probability is 0 to 1,
By in environment number of devices or the factors such as overhaul of the equipments frequency take into account, it is general to be that the corresponding keyword of each tool is assigned
Rate, this mode are more relative complex.It cites an actual example and illustrates, the keyword that certain maintenance task recognition comes out is " to tear open
Unload ", " low pressure ", " electric operator ", each tool in system, which corresponds to these three keywords all, can find a probability, so
These three probability are summed up afterwards and are averaged again, the tool for being more than threshold probability is selected.If probability is all assigned 0 or 1,
Last result is exactly that the tool that corresponding each key words probabilities are 1 is selected, is equivalent to intersection of sets collection and is selected, this
Mode assigns probabilistic process and calculating process is simple, but very high to the accuracy requirement for assigning probability.If probability is assigned 0 to 1, can
Assignment is carried out with factors such as the number of devices, the overhaul of the equipments frequencies that consider the environment, it is last the result is that being more than threshold probability
Tool is selected, and later stage machine-learning process for the probability of the keyword or can adjust threshold probability with modifiers, but
It is which to expert system experience Capability Requirement higher.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (4)
1. a kind of service kit for power industry manages system:Including CPU module, memory module, communication mould
Block, execution module, touch screen module, RFID module;CPU module be responsible for touch screen module as control centre and
RFID module data are acquired and handle, send instructions to execution module and communication module;
The memory module is for storing maintenance task status and tool state and constantly updating, in addition, will also overhaul task
With largely stored using tool correspondence as sample, the learning materials as machine learning;
The communication module includes GSM/CDMA units and bus unit, and GSM/CDMA units are used to be responsible for human hair to service work
Identifying code or Quick Response Code are sent, bus unit is used for and Work Bill Management System is communicated;
The execution module includes to take object unit and alarm unit, and object unit is taken to pass through startup for receiving central processing unit instruction
Corresponding tool is pushed on conveyer belt by different motors, then is transported to taking mouth by conveyer belt;Alarm unit is for carrying out time-out
Tool inspection and maintenance prompts and the alarm of tool storage deficiency;
The touch screen module by identifying code input or sweep Quick Response Code carry out identity validation, into system interface after carry out phase
Function selection is closed, borrowing for implementation tool takes and give back, tool list is deleted and confirmed, while can be with show tools specification
Information and picture;
The RFID module is attached to the electronic tag on tool by RFID reader scanning and carries out tool identification and management.
2. a kind of service kit for power industry manages the control method of system, it is characterised in that:Step 1: central processing
Device module receives the information of making out an invoice of Work Bill Management System;
Step 2: central processing unit extracts work ticket information, and the data information of storage is compared, pre- according to action
Judge the tool needed, while identifying code is sent to tool responsible person's mobile phone by GSM/CDMA communication modules, as maintenance
Personnel verify the voucher of identity, or send Quick Response Code to mobile phone, and service personnel takes object to live barcode scanning;
Step 3: service personnel enters system operatio interface, selection, which is borrowed, takes tool still to give back tool, is borrowed when selection and takes tool
Afterwards, the tool list judged in advance will appear on touch screen, and service personnel can delete and confirm, can also be according to inspection
Multiple borrow of task progress is repaiied to take;
Step 4: confirming that good tool list will be assigned to execution unit, execution unit drives different motors to push away corresponding tool
Enter conveyer belt, conveyer belt send all tools to neck object mouth, and service personnel takes tool away use, RFID is posted on each tool
Electronic tag is equipped with RFID reader in neck object mouth, and the tool taken away scans tag update tool state and inspection by RFID
Repair task status;
Step 5: tool needs to give back after use, service personnel enters touch screen operation interface by identifying code, and selection is given back
Tool is simultaneously placed on neck object mouth by tool, and RFID reader proceeds by scanning at this time, confirms that lending tool has been given back and updated
Tool state and maintenance task status, will finally give back tool and be pushed into case to be allocated.
3. the service kit according to claim 2 for power industry manages the control method of system, it is characterised in that:
The case to be allocated needs periodically to carry out manual classification, and different tools are placed into the card slot of tool memory channel by operations staff
Interior, waiting is drawn next time.
4. the service kit according to claim 2 for power industry manages the control method of system, appointed according to maintenance
Business state, tool state and tool amount of storage carry out tool management, periodically prompt operations staff to carry out by picture alarm signal
Tool Check and Maintenance will produce sound and light alarm signal for the insufficient tool of amount of storage, operations staff prompted to carry out tool benefit
It fills.
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109472555A (en) * | 2018-11-14 | 2019-03-15 | 慕贝尔汽车部件(太仓)有限公司 | Cubing management method and device |
CN109559081A (en) * | 2019-02-01 | 2019-04-02 | 沈阳宝通门业有限公司 | A kind of storehouse tool management system and control method based on RFID label tag |
CN109784767A (en) * | 2019-02-15 | 2019-05-21 | 睿惟智(上海)科技有限公司 | A kind of part-subassemble standard intelligence overhaul management control system |
CN109993327A (en) * | 2019-04-28 | 2019-07-09 | 秦皇岛智隆网络科技有限公司 | M of e system and maintenance method |
CN110400187A (en) * | 2019-07-24 | 2019-11-01 | 国网河北省电力有限公司邢台供电分公司 | A kind of billing method, billing device and terminal device |
CN112184119A (en) * | 2020-09-30 | 2021-01-05 | 国家电网有限公司 | Power grid first-aid repair resource warehousing system and method based on RFID and two-dimensional code |
CN112233333A (en) * | 2020-09-24 | 2021-01-15 | 珠海华伟电气科技股份有限公司 | Tool acceptance management method and system and tool cabinet |
CN112288105A (en) * | 2020-11-02 | 2021-01-29 | 国网山东省电力公司滨州市沾化区供电公司 | Distribution system troubleshooting user terminal |
CN112849865A (en) * | 2019-11-12 | 2021-05-28 | 德国邮政股份公司 | Piece goods cabinet comprising a plurality of piece goods modules and method for operating such a piece goods cabinet |
CN114205562A (en) * | 2021-12-16 | 2022-03-18 | 国网浙江省电力有限公司绍兴供电公司 | Distributed video command center, distributed video command platform, intelligent terminal, distributed video command system and working method of distributed video command system |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109472555A (en) * | 2018-11-14 | 2019-03-15 | 慕贝尔汽车部件(太仓)有限公司 | Cubing management method and device |
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CN112233333A (en) * | 2020-09-24 | 2021-01-15 | 珠海华伟电气科技股份有限公司 | Tool acceptance management method and system and tool cabinet |
CN112184119A (en) * | 2020-09-30 | 2021-01-05 | 国家电网有限公司 | Power grid first-aid repair resource warehousing system and method based on RFID and two-dimensional code |
CN112288105A (en) * | 2020-11-02 | 2021-01-29 | 国网山东省电力公司滨州市沾化区供电公司 | Distribution system troubleshooting user terminal |
CN114205562A (en) * | 2021-12-16 | 2022-03-18 | 国网浙江省电力有限公司绍兴供电公司 | Distributed video command center, distributed video command platform, intelligent terminal, distributed video command system and working method of distributed video command system |
CN114205562B (en) * | 2021-12-16 | 2023-12-12 | 国网浙江省电力有限公司绍兴供电公司 | Intelligent terminal and working method thereof |
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