CN115284102B - Surface finish machining device for impeller production - Google Patents
Surface finish machining device for impeller production Download PDFInfo
- Publication number
- CN115284102B CN115284102B CN202210940681.4A CN202210940681A CN115284102B CN 115284102 B CN115284102 B CN 115284102B CN 202210940681 A CN202210940681 A CN 202210940681A CN 115284102 B CN115284102 B CN 115284102B
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- Prior art keywords
- impeller
- plate
- lifting plate
- rod
- spline sleeve
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- 238000003754 machining Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims description 26
- 238000005498 polishing Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 230000006378 damage Effects 0.000 description 6
- 208000027418 Wounds and injury Diseases 0.000 description 4
- 208000014674 injury Diseases 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a surface finish machining device for impeller production, which comprises a machining table, wherein a mounting frame is fixedly arranged at the top of the machining table, a finish machining mechanism is arranged at the top of the mounting frame, a supporting plate for placing impellers is arranged above the machining table, two fixing mechanisms for limiting the impellers are symmetrically arranged at the bottom of the supporting plate, a servo motor is fixedly arranged at the bottom of the machining table, the output end of the servo motor is fixedly connected with a spline shaft, a spline sleeve is fixedly arranged at the central position of the bottom of the supporting plate, and the top end of the spline shaft movably penetrates through the machining table and is matched with the spline sleeve; through the driving lever sliding to its bottom in L shape inslot for the link drives the polisher and removes, carries out the burring to blade and apron junction on the impeller, avoids rivers and impeller friction to cause the loss of energy, improves the running efficiency of impeller.
Description
Technical Field
The invention relates to the technical field of impeller processing equipment, in particular to a surface finish machining device for impeller production.
Background
The impeller is a core component of the water pump, the blades on the water pump impeller play a main role, and the shape and the size of the water pump impeller are closely related to the performance of the water pump; the joint between the blade and the cover plate is fixed by welding, so that the welded part is not smooth, and the welded part is easy to rub with water flow due to the fact that the water pump impeller is in direct contact with the water in the working process, so that the energy consumption for driving the impeller to operate is increased; meanwhile, when the impeller is polished, the impeller is easy to shake, and the polisher is easy to damage the blades, so that the product quality of the impeller is damaged.
Disclosure of Invention
The technical problem solved by the scheme is as follows:
(1) How to arrange the finish machining mechanism, the deflector rod slides to the bottom of the L-shaped groove, so that the connecting frame drives the polisher to move, burrs are removed at the joint of the upper blade of the impeller and the cover plate, the energy loss caused by friction between water flow and the impeller is avoided, and the running efficiency of the impeller is improved;
(2) How is through setting up fixed establishment, the backup pad provides decurrent pressure to two supporting tables for supporting table cooperation dwang provides thrust to the ejector pad, and the ejector pad moves towards the integral key shaft under the effect of first guide bar, and two spacing grooves of cooperation are fixed the spline housing simultaneously, and it is fixed to make the backup pad process the platform relatively, has improved the stability when impeller processing, avoids appearing rocking when burring to the impeller and leads to causing the injury to the blade of impeller.
The aim of the invention can be achieved by the following technical scheme: the utility model provides a surface finish machining device for impeller production, includes the processing platform, the top fixed mounting of processing platform has the mounting bracket, the top of mounting bracket is provided with finish machining mechanism, the top of processing platform is provided with the backup pad that is used for placing the impeller, the bottom symmetry of backup pad is provided with two fixed mechanisms that are used for spacing impeller, the bottom fixed mounting of processing platform has servo motor, servo motor's output fixedly connected with spline shaft, the bottom central point department of backup pad puts fixed mounting has the spline housing, the top activity of spline shaft runs through the processing platform and mutually support with the spline housing; the position of the impeller is changed by matching the servo motor with the spline housing and the spline shaft;
the finish machining mechanism comprises a cylinder fixedly installed on the installation frame, a lifting plate is fixedly installed at the output end of the cylinder, a polishing unit for deburring the joint of the upper cover plate of the impeller and the blades is arranged at one end of the lifting plate, and a pressing unit for providing pressure for the impeller is arranged at the other end of the lifting plate.
The invention further technically improves that: the polishing unit comprises a base fixedly mounted on a processing table, a sliding block is arranged at the top of the base in a sliding manner through a guide rail, a connecting frame is fixedly connected to the top of the sliding block, a polishing machine which is obliquely arranged is fixedly mounted in the middle of the connecting frame, the model of the polishing machine is S-6630, an adjusting plate is fixedly mounted at the top of the connecting frame, an L-shaped groove is formed in the surface of the adjusting plate, a deflector rod is fixedly connected to the positive end face of the lifting plate, and the deflector rod is movably connected with the L-shaped groove.
The invention further technically improves that: the pressing unit comprises a pressing rod movably inserted on the lifting plate, a rubber plate is fixedly arranged at the bottom of the pressing rod, a tension spring is sleeved on the top of the pressing rod, and two ends of the tension spring are fixedly connected with the top end of the pressing rod and the lifting plate respectively; place the impeller in the backup pad, drive the spline housing through servo motor cooperation integral key shaft and rotate for the impeller takes place the regulation of angle, after rotating the position of settlement, extend through the cylinder, make the lifter plate down move under the guide effect of gag lever post, make press pole and rubber slab press the impeller, make the backup pad down move, the slipmat of cooperation backup pad top surface, make the impeller fixed relative backup pad, simultaneously, the driving lever slides to its bottom in L-shaped groove, make the link drive polisher remove, carry out the burring to impeller upper vane and apron junction, avoid rivers and impeller friction to cause the loss of energy, improve the running efficiency of impeller.
The invention further technically improves that: and a limiting rod for guiding the lifting plate to move is further vertically arranged on the mounting frame.
The invention further technically improves that: the fixing mechanism comprises a fixing seat fixedly connected with the processing table, two first guide rods are transversely arranged on the fixing seat, a supporting table is arranged between the first guide rods, a second guide rod is movably inserted into the bottom of the supporting table, the second guide rod is fixedly connected with the processing table, a thrust spring is sleeved on the second guide rod, and a clamping unit for fixing a spline sleeve is arranged on the side face of the supporting table, facing the spline shaft.
The invention further technically improves that: the clamping unit comprises push blocks movably sleeved on the two first guide rods, limiting grooves are formed in the side faces of the push blocks, one ends, far away from the push blocks, of the limiting grooves are rotationally connected with two rotating rods, and one ends of the two rotating rods are hinged with the supporting table; when the cylinder extends to the longest, the backup pad provides decurrent pressure to two supporting tables, spline housing and spline shaft take place to slide simultaneously, the spacing effect of cooperation second guide bar for supporting bench cooperation dwang provides thrust to the ejector pad, the ejector pad moves towards the spline shaft under the effect of first guide bar, two spacing grooves of cooperation are fixed the spline housing simultaneously, make the backup pad fixed to the processing table relatively, stability when having improved impeller processing, avoid appearing rocking when the burring to the impeller and lead to causing the injury to the blade of impeller, and at this moment, because the pulling force effect of tension spring, the pressure to the impeller has been increaseed to the rubber slab is cooperation to the push rod, make the impeller more stable.
Compared with the prior art, the invention has the beneficial effects that:
when the impeller is used, the impeller is placed on the supporting plate, the spline sleeve is driven to rotate by the servo motor in cooperation with the spline shaft, so that the impeller is subjected to angle adjustment, after the impeller rotates to a set position, the lifting plate moves downwards under the guiding action of the limiting rod through the extension of the air cylinder, the impeller is pressed by the pressing rod and the rubber plate, the supporting plate moves downwards, the impeller is fixed relative to the supporting plate in cooperation with the anti-slip pad on the top surface of the supporting plate, meanwhile, the deflector rod slides to the bottom of the L-shaped groove, the connecting frame drives the polisher to move, burrs are removed at the joint of the impeller upper blade and the cover plate, energy loss caused by friction between water flow and the impeller is avoided, and the running efficiency of the impeller is improved.
When the support plate is stretched to the longest, the support plate provides downward pressure for the two support tables, the spline housing and the spline shaft slide simultaneously, the support table is matched with the limiting function of the second guide rod, the support table is matched with the rotating rod to provide thrust for the push block, the push block moves towards the spline shaft under the action of the first guide rod, and the spline housing is fixed by being matched with the two limiting grooves simultaneously, so that the support plate is fixed relative to the processing table, the stability of the impeller during processing is improved, damage to blades of the impeller caused by shaking during deburring of the impeller is avoided, and at the moment, the pressure of the impeller is increased by the pressing rod matched with the rubber plate due to the tensile force of the tension spring, so that the impeller is more stable.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the finishing mechanism of the present invention;
FIG. 3 is a schematic view of a pressing unit according to the present invention;
FIG. 4 is a schematic view of a fixing mechanism according to the present invention;
fig. 5 is a schematic perspective view of a structure of a clamping unit according to the present invention.
In the figure: 1. a finishing mechanism; 2. a fixing mechanism; 3. a servo motor; 4. a processing table; 5. a support plate; 6. a mounting frame; 101. a limit rod; 102. an adjusting plate; 103. an L-shaped groove; 104. a connecting frame; 105. a grinding machine; 106. a base; 107. a slide block; 108. a pressing unit; 109. a lifting plate; 110. a cylinder; 201. a clamping unit; 202. a second guide bar; 203. a first guide bar; 204. a fixing seat; 205. a support table; 1081. a rubber plate; 1082. pressing a pressing rod; 2011. a pushing block; 2012. a limit groove; 2013. and rotating the rod.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, a surface finishing device for impeller production comprises a processing table 4, wherein a mounting frame 6 is fixedly arranged at the top of the processing table 4, a finishing mechanism 1 is arranged at the top of the mounting frame 6, a supporting plate 5 for placing impellers is arranged above the processing table 4, two fixing mechanisms 2 for limiting the impellers are symmetrically arranged at the bottom of the supporting plate 5, a servo motor 3 is fixedly arranged at the bottom of the processing table 4, an output end of the servo motor 3 is fixedly connected with a spline shaft, a spline sleeve is fixedly arranged at the central position of the bottom of the supporting plate 5, and the top end of the spline shaft movably penetrates through the processing table 4 and is matched with the spline sleeve; the position of the impeller is changed by matching the spline housing with the spline shaft through the servo motor 3.
Referring to fig. 1 and 2, the finishing mechanism 1 includes a cylinder 110 fixedly mounted on the mounting frame 6, a lifting plate 109 is fixedly mounted at an output end of the cylinder 110, a polishing unit for deburring a joint between an upper cover plate and a blade of the impeller is disposed at one end of the lifting plate 109, and a pressing unit 108 for providing pressure to the impeller is disposed at the other end of the lifting plate 109.
Referring to fig. 1 and 2, the polishing unit includes a base 106 fixedly mounted on the processing table 4, a slider 107 is slidably disposed on the top of the base 106 through a guide rail, a connecting frame 104 is fixedly connected to the top of the slider 107, a polishing machine 105 is fixedly mounted in the middle of the connecting frame 104 and is obliquely disposed, the model of the polishing machine 105 is S-6630, an adjusting plate 102 is fixedly mounted on the top of the connecting frame 104, an L-shaped groove 103 is formed in the surface of the adjusting plate 102, a driving lever is fixedly connected to the front end surface of the lifting plate 109, and the driving lever is movably connected with the L-shaped groove 103.
Referring to fig. 2 and 3, the pressing unit 108 includes a pressing rod 1082 movably inserted into the lifting plate 109, a rubber plate 1081 is fixedly installed at the bottom of the pressing rod 1082, a tension spring is sleeved on the top of the pressing rod 1082, and two ends of the tension spring are fixedly connected with the top end of the pressing rod 1082 and the lifting plate 109 respectively; the impeller is placed on the supporting plate 5, the spline sleeve is driven to rotate through the servo motor 3 and matched with the spline shaft, the impeller is enabled to rotate, after the impeller rotates to a set position, the impeller is stretched through the cylinder 110, the lifting plate 109 moves downwards under the guiding action of the limiting rod 101, the pressing rod 1082 and the rubber plate 1081 are enabled to press the impeller, the supporting plate 5 moves downwards, the anti-slip pad matched with the top surface of the supporting plate 5 is enabled to enable the impeller to be fixed relative to the supporting plate 5, meanwhile, the deflector rod slides to the bottom of the supporting plate 5 in the L-shaped groove 103, the connecting frame 104 is enabled to drive the polisher 105 to move, deburring is carried out on the joint of the impeller upper blade and the cover plate, energy loss caused by friction between water flow and the impeller is avoided, and the running efficiency of the impeller is improved.
Referring to fig. 1 and 2, the mounting frame 6 is further provided with a stop lever 101 for guiding the lifting plate 109 to move.
Referring to fig. 1 and 4, the fixing mechanism 2 includes a fixing seat 204 fixedly connected with the processing table 4, two first guide rods 203 are transversely disposed on the fixing seat 204, a supporting table 205 is disposed between the two first guide rods 203, a second guide rod 202 is movably inserted at the bottom of the supporting table 205, the second guide rod 202 is fixedly connected with the processing table 4, a thrust spring is sleeved on the second guide rod 202, and a clamping unit 201 for fixing a spline sleeve is disposed on a side surface of the supporting table 205 facing the spline shaft.
Referring to fig. 4 and 5, the above-mentioned clamping unit 201 includes a push block 2011 movably sleeved on two first guide rods 203, a limit slot 2012 is formed on a side surface of the push block 2011, one end of the limit slot 2012 away from the push block 2011 is rotatably connected with two rotating rods 2013, and one ends of the two rotating rods 2013 are both hinged with the supporting table 205; when the cylinder 110 extends to the longest, the backup pad 5 provides decurrent pressure to two brace tables 205, simultaneously spline housing and integral key shaft take place to slide, the spacing effect of cooperation second guide bar 202, make brace table 205 cooperation dwang 2013 provide thrust to push away piece 2011, push away piece 2011 moves towards the integral key shaft under the effect of first guide bar 203, simultaneously cooperate two spacing grooves 2012 to fix the spline housing, make backup pad 5 fixed relative to processing platform 4, stability when having improved the impeller processing, avoid appearing rocking when removing the burr to the impeller and lead to causing the injury to the blade of impeller, and at this moment, because the pulling force effect of tension spring, push down lever 1082 cooperation rubber plate 1081 has increaseed the pressure to the impeller, make the impeller more stable.
Referring to fig. 1, one ends of the two first guide rods 203 are fixedly connected to the two corresponding first guide rods 203, respectively.
Referring to fig. 1, the top surface of the supporting plate 5 is provided with a non-slip mat.
Working principle: when the impeller is used, firstly, the impeller is placed on the supporting plate 5, the servo motor 3 is matched with the spline shaft to drive the spline sleeve to rotate, so that the impeller is subjected to angle adjustment, after the impeller rotates to a set position, the lifting plate 109 is stretched by the air cylinder 110, the lifting plate 109 moves downwards under the guiding action of the limiting rod 101, the pressing rod 1082 and the rubber plate 1081 press the impeller, the supporting plate 5 moves downwards, the impeller is fixed relative to the supporting plate 5 by matching with the anti-skid pad on the top surface of the supporting plate 5, meanwhile, the deflector rod slides to the bottom of the supporting plate 5 in the L-shaped groove 103, the connecting frame 104 drives the polisher 105 to move, burrs are removed at the joint of the upper blade and the cover plate of the impeller, the energy loss caused by the friction of water flow and the impeller is avoided, and the running efficiency of the impeller is improved; when the cylinder 110 extends to the longest, the backup pad 5 provides decurrent pressure to two brace tables 205, simultaneously spline housing and integral key shaft take place to slide, the spacing effect of cooperation second guide bar 202, make brace table 205 cooperation dwang 2013 provide thrust to push away piece 2011, push away piece 2011 moves towards the integral key shaft under the effect of first guide bar 203, simultaneously cooperate two spacing grooves 2012 to fix the spline housing, make backup pad 5 fixed relative to processing platform 4, stability when having improved the impeller processing, avoid appearing rocking when removing the burr to the impeller and lead to causing the injury to the blade of impeller, and at this moment, because the pulling force effect of tension spring, push down lever 1082 cooperation rubber plate 1081 has increaseed the pressure to the impeller, make the impeller more stable.
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present invention with reference to the accompanying drawings and preferred embodiments.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.
Claims (3)
1. The utility model provides a surface finish machining device for impeller production, includes processing platform (4), the top fixed mounting of processing platform (4) has mounting bracket (6), its characterized in that: the top of the mounting frame (6) is provided with a finish machining mechanism (1), a supporting plate (5) for placing the impeller is arranged above the machining table (4), the finish machining mechanism (1) comprises a cylinder (110) fixedly arranged on the mounting frame (6), the output end of the cylinder (110) is fixedly provided with a lifting plate (109), one end of the lifting plate (109) is provided with a polishing unit for deburring the joint of the upper cover plate of the impeller and the blade, and the other end of the lifting plate (109) is provided with a pressing unit (108) for providing pressure for the impeller;
the polishing unit comprises a base (106) fixedly mounted on a processing table (4), a sliding block (107) is slidably arranged at the top of the base (106), a connecting frame (104) is fixedly connected to the top of the sliding block (107), a polishing machine (105) which is obliquely arranged is fixedly mounted in the middle of the connecting frame (104), an adjusting plate (102) is fixedly mounted at the top of the connecting frame (104), an L-shaped groove (103) is formed in the surface of the adjusting plate (102), a deflector rod is fixedly connected to the positive end face of the lifting plate (109), and the deflector rod is movably connected with the L-shaped groove (103);
the utility model discloses a rotary limit impeller for a motor vehicle, which comprises a support plate (5), a fixed mechanism (2) for limiting the impeller is symmetrically arranged at the bottom of the support plate (5), a servo motor (3) is fixedly arranged at the bottom of a processing table (4), a spline sleeve is fixedly arranged at the bottom center position of the servo motor (3), the top of the spline sleeve movably penetrates through the processing table (4) and is matched with the spline sleeve, the fixed mechanism (2) comprises a fixed seat (204) fixedly connected with the processing table (4), two first guide rods (203) are transversely arranged on the fixed seat (204), a supporting table (205) is arranged between the two first guide rods (203), a second guide rod (202) is movably inserted at the bottom of the supporting table (205), a thrust spring is sleeved on the second guide rod (202), a clamping unit (201) for fixing the spline sleeve is arranged on the side face of the support table (205) towards the spline sleeve, the clamping unit (201) comprises two guide rods (2011) and a rotary limit groove (2012) is formed in the side face of the two guide rods (2011), one end of each of the two rotating rods (2013) is hinged with the supporting table (205).
2. The surface finishing device for impeller production according to claim 1, wherein the pressing unit (108) comprises a pressing rod (1082) movably inserted on the lifting plate (109), a rubber plate (1081) is fixedly arranged at the bottom of the pressing rod (1082), a tension spring is sleeved at the top of the pressing rod (1082), and two ends of the tension spring are fixedly connected with the top end of the pressing rod (1082) and the lifting plate (109) respectively.
3. Surface finishing device for impeller production according to claim 1, characterized in that the mounting frame (6) is further provided vertically with a stop lever (101) for guiding the movement of the lifting plate (109).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210940681.4A CN115284102B (en) | 2022-08-06 | 2022-08-06 | Surface finish machining device for impeller production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210940681.4A CN115284102B (en) | 2022-08-06 | 2022-08-06 | Surface finish machining device for impeller production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115284102A CN115284102A (en) | 2022-11-04 |
| CN115284102B true CN115284102B (en) | 2023-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210940681.4A Active CN115284102B (en) | 2022-08-06 | 2022-08-06 | Surface finish machining device for impeller production |
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| CN (1) | CN115284102B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116833850B (en) * | 2023-08-28 | 2023-11-07 | 南通绿能环保设备有限公司 | Water pump impeller grinding device |
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| CN115284102A (en) | 2022-11-04 |
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