CN115280959A - A self-propelled straw combine harvesting baler - Google Patents
A self-propelled straw combine harvesting baler Download PDFInfo
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- CN115280959A CN115280959A CN202211231478.6A CN202211231478A CN115280959A CN 115280959 A CN115280959 A CN 115280959A CN 202211231478 A CN202211231478 A CN 202211231478A CN 115280959 A CN115280959 A CN 115280959A
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- 239000010902 straw Substances 0.000 title claims abstract description 169
- 238000003306 harvesting Methods 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000001125 extrusion Methods 0.000 claims abstract description 46
- 230000033001 locomotion Effects 0.000 claims abstract description 21
- 238000003780 insertion Methods 0.000 claims description 33
- 230000037431 insertion Effects 0.000 claims description 33
- 230000027455 binding Effects 0.000 claims description 29
- 230000008275 binding mechanism Effects 0.000 claims description 25
- 238000012546 transfer Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000008602 contraction Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D37/00—Reaper-binders
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/02—Baling presses for straw, hay or the like with press-boxes
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/08—Details
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/08—Details
- A01F15/14—Tying devices specially adapted for baling presses
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Abstract
Description
技术领域technical field
本发明属于作物收获秸秆处理技术领域,尤其涉及一种自走式秸秆联合收割压捆机。The invention belongs to the technical field of crop harvesting straw processing, and in particular relates to a self-propelled straw combined harvesting and bundling machine.
背景技术Background technique
传统作物收获后,作物秸秆散落田间,影响田间管理。经常发生农民焚烧秸秆的情况,不仅污染大气环境,还影响交通安全。采用机械化方式将作物秸秆捡拾、压捆,不仅可以大量减轻农民劳动强度,节约劳动力,而且可以规模化养殖业、造纸业、秸秆发电和酒精制造提供更多的饲料和生产原料,同时也便于运输和储存,秸秆得到了综合利用。After traditional crops are harvested, crop stalks are scattered in the field, affecting field management. Farmers often burn straw, which not only pollutes the air environment, but also affects traffic safety. The use of mechanized methods to pick up and bale crop straw can not only greatly reduce the labor intensity of farmers and save labor, but also provide more feed and raw materials for large-scale aquaculture, papermaking, straw power generation and alcohol manufacturing, and is also convenient for transportation and storage, the straw has been comprehensively utilized.
如公开号为CN105532171B的专利文件文件中公开了了一种自走式多功能秸秆联合收割压捆机;包括秸秆收割台,压捆箱和自动码捆机构,所述秸秆收割台采用甩刀式收割器与拨指喂入式螺旋推运割台的组合模式,割台通过过桥挂接的铰接模式,托脚控制割台地隙模式;压捆箱具有改进的动刀盘支撑结构和泄风结构;自动码捆机构采用一链两箱式布局模式。For example, the patent document with the publication number CN105532171B discloses a self-propelled multifunctional straw combined harvesting and baling machine; it includes a straw harvesting platform, a baling box and an automatic stacking mechanism. Combination mode of harvester and finger-feeding screw push header, the header is articulated through the bridge, and the standoff controls the clearance mode of the header; Structure; the automatic bundling mechanism adopts a chain and two boxes layout mode.
又如公开号CN108925219B的专利文件中公开了一种自走玉米秸秆收割打捆一体机,包括自走收割机、打捆机和冗余装置,冗余装置安装在自走收割机的出料口一侧,与自走收割机的出料口连通,打捆机安装在冗余装置远离自走收割机一侧,打捆机的喂料口与冗余装置连通。Another example is the patent document of publication number CN108925219B, which discloses a self-propelled corn stalk harvesting and bundling integrated machine, including a self-propelled harvester, a baler and a redundant device, and the redundant device is installed at the discharge port of the self-propelled harvester One side communicates with the discharge port of the self-propelled harvester, the baler is installed on the side away from the self-propelled harvester of the redundant device, and the feeding port of the baler communicates with the redundant device.
上述方案提供的秸秆收割压/打捆结构在具体使用时,无法对作物秸秆进行挤压成块,导致作物秸秆进行打捆时的空间占用比较大,不能对秸秆块进行有效的捆扎,在一定程度上影响了作物秸秆的后续利用,增加装车运输成本或草捆转运成本,实用性差。The straw harvesting pressing/bundling structure provided by the above scheme cannot squeeze the crop straw into blocks when it is actually used, resulting in a relatively large space occupation when the crop straw is bundled, and the straw blocks cannot be effectively bundled. To a certain extent, it affects the subsequent utilization of crop straw, increases the cost of loading and transportation or the cost of bale transfer, and has poor practicability.
发明内容Contents of the invention
本发明的目的在于提供一种自走式秸秆联合收割压捆机,旨在解决上述背景技术中所提出的技术问题。The purpose of the present invention is to provide a self-propelled straw combine harvester and baler, aiming to solve the technical problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供了如下的技术方案。To achieve the above object, the present invention provides the following technical solutions.
一种自走式秸秆联合收割压捆机,所述的压捆机包括:A self-propelled straw combine harvesting baler, the baler includes:
设置在机架上的挤压装置,所述机架上具有与所述挤压装置相适配的成型腔,所述挤压装置包括挤压块,所述挤压块沿成型腔进行的移动通过升降旋转机构进行调整,当挤压块沿成型腔内进行挤压成型的进给运动时,挤压块对所述成型腔内的秸秆进行挤压成型以形成秸秆块;所述挤压块上还设置有穿插机构,所述穿插机构用于对挤压成型所形成的秸秆块进行抓取;The extruding device arranged on the frame, the frame has a forming cavity suitable for the extruding device, the extruding device includes an extruding block, and the movement of the extruding block along the forming cavity Adjusted by the lifting and rotating mechanism, when the extruding block is extruding and forming the feeding movement along the forming cavity, the extruding block extrudes the straw in the forming cavity to form a straw block; the extruding block There is also an interspersed mechanism on the top, and the interspersed mechanism is used to grab the straw blocks formed by extrusion molding;
设置在所述机架上的捆扎装置,所述捆扎装置包括垂直捆扎机构和水平捆扎机构,所述垂直捆扎机构与所述水平捆扎机构之间联动,通过升降旋转机构将所述挤压装置所抓取的秸秆块转移至所述垂直捆扎机构所包括的支撑组件上,通过垂直捆扎机构对位于所述支撑组件上的秸秆块进行垂直方向上的绕线捆扎动作,以及通过水平捆扎机构对位于所述支撑组件上的秸秆块进行水平方向上的绕线捆扎动作,且同步运转的垂直捆扎机构和水平捆扎机构不发生干涉;A strapping device arranged on the frame, the strapping device includes a vertical strapping mechanism and a horizontal strapping mechanism, the vertical strapping mechanism is linked with the horizontal strapping mechanism, and the extrusion device is moved by the lifting and rotating mechanism The grabbed straw blocks are transferred to the support assembly included in the vertical binding mechanism, and the straw blocks located on the support assembly are wound and bound in the vertical direction by the vertical binding mechanism, and the straw blocks located on the support assembly are wound by the horizontal binding mechanism. The straw blocks on the support assembly carry out winding and binding actions in the horizontal direction, and the synchronous vertical binding mechanism and the horizontal binding mechanism do not interfere;
设置在机架前进端的收割装置,所述收割装置用于向所述成型腔内提供需要进行挤压成型的作物秸秆。The harvesting device is arranged at the forward end of the frame, and the harvesting device is used to provide the crop stalks to be extruded into the forming cavity.
作为本发明技术方案的进一步限定,所述升降旋转机构包括升降组件和旋转组件,其中,所述升降组件用于实现挤压块沿成型腔内的进给运动或者退回运动;而所述旋转组件用于实现将携带有秸秆块的挤压块转移到所述的支撑组件上。As a further limitation of the technical solution of the present invention, the lifting and rotating mechanism includes a lifting assembly and a rotating assembly, wherein the lifting assembly is used to realize the feeding movement or retracting movement of the extrusion block along the molding cavity; and the rotating assembly It is used to transfer the extruded block carrying the straw block to the support assembly.
作为本发明技术方案的进一步限定,所述升降组件包括液压缸,所述液压缸固定安装在机架内,所述液压缸的伸缩端通过旋转组件连接设置有支撑横梁,所述支撑横梁上固定安装有第一正反转伺服电机,所述第一正反转伺服电机的输出轴上驱动连接安装有旋转螺纹杆,所述挤压块上开设有与所述旋转螺纹杆相适配的内螺纹腔,所述旋转螺纹杆通过螺纹连接方式旋入所述内螺纹腔内;因此,可以理解的是,本发明实施例的升降组件,先通过第一正反转伺服电机驱动旋转螺纹杆旋转,以根据旋转螺纹杆的旋转方向,以使挤压块沿成型腔进行移动,此为第一阶段的移动过程,然后在挤压块从成型腔内脱离后,利用液压缸进行第二阶段的高度调整,通过分阶段的调整,避免挤压块从成型腔内脱离后,在利用旋转螺纹杆的旋转进行调整时,会导致挤压块自身的旋转角度发生变化,影响后面挤压块与成型腔之间的对准过程。As a further limitation of the technical solution of the present invention, the lifting assembly includes a hydraulic cylinder, the hydraulic cylinder is fixedly installed in the frame, the telescopic end of the hydraulic cylinder is connected with a support beam through a rotating assembly, and the support beam is fixed The first forward and reverse servo motor is installed, and the output shaft of the first forward and reverse servo motor is driven and connected with a rotating threaded rod. threaded cavity, the rotating threaded rod is screwed into the internal threaded cavity through a threaded connection; therefore, it can be understood that the lifting assembly of the embodiment of the present invention first drives the rotating threaded rod to rotate through the first positive and negative servo motor , so that the extrusion block moves along the molding cavity according to the rotation direction of the rotating threaded rod. This is the first stage of the moving process, and then after the extrusion block is separated from the molding cavity, the hydraulic cylinder is used for the second stage. Height adjustment, through staged adjustment, avoids that after the extrusion block is separated from the molding cavity, when the adjustment is made by the rotation of the rotating threaded rod, the rotation angle of the extrusion block itself will change, which will affect the subsequent extrusion block and forming Alignment process between cavities.
作为本发明技术方案的进一步限定,所述旋转组件包括固定安装在所述液压缸伸缩端的支板,所述支板上固定安装有第二正反转伺服电机,所述液压缸的伸缩端与所述支撑横梁之间转动连接,所述支撑横梁上还固定安装有与所述液压缸同轴的从动环齿,所述第二正反转伺服电机的输出轴上安装有与所述从动环齿相啮合的驱动齿轮,因此,在启动第二正反转伺服电机时,可以驱动驱动齿轮转动,在从动环齿的啮合联动作用下,推动支撑横梁相对于液压缸进行转动,进而实现旋转,以将携带有秸秆块的挤压块旋转运动到所述支撑组件的上方,然后在利用升降组件,使得秸秆块落到支撑组件上,然后将穿插机构解锁,以实现对秸秆块从挤压块上的释放。As a further limitation of the technical solution of the present invention, the rotating assembly includes a support plate fixedly installed on the telescopic end of the hydraulic cylinder, a second forward and reverse servo motor is fixedly installed on the support plate, and the telescopic end of the hydraulic cylinder is connected to the The supporting beams are rotatably connected, the supporting beams are also fixedly mounted with driven ring teeth coaxial with the hydraulic cylinder, and the output shaft of the second forward and reverse servo motor is equipped with The driving gear is meshed with the driving ring teeth. Therefore, when the second forward and reverse servo motor is started, the driving gear can be driven to rotate. Under the meshing action of the driven ring teeth, the supporting beam is pushed to rotate relative to the hydraulic cylinder, and then Realize the rotation, so as to rotate the extrusion block carrying the straw block to the top of the support assembly, and then use the lifting assembly to make the straw block fall onto the support assembly, and then unlock the interspersed mechanism to realize the straw block from Squeeze the release on the block.
作为本发明技术方案的进一步限定,所述穿插机构包括固定安装在挤压块上的第三电动伸缩杆,所述第三电动伸缩杆的伸缩端安装有支座,所述支座上固定安装有插杆,所述插杆底端具有锥部;As a further limitation of the technical solution of the present invention, the insertion mechanism includes a third electric telescopic rod fixedly installed on the extruding block, a support is installed on the telescopic end of the third electric telescopic rod, and a support is fixedly installed on the support There is a plunger, and the bottom end of the plunger has a taper;
所述插杆内滑动设置有齿条,所述齿条在插杆内的位置通过第四电动伸缩杆的伸缩功能进行调整;A rack is slidably arranged in the insertion rod, and the position of the rack in the insertion rod is adjusted through the telescopic function of the fourth electric telescopic rod;
所述插杆上开设有通道,所述通道内转动设置有与所述齿条相啮合的调节齿轮,所述调节齿轮上固定安装有尖插,本发明利用第四电动伸缩杆的伸缩功能,调整齿条在插杆内所处的位置,以带动调节齿轮旋转一定角度,以调整尖插的尖端朝向,可以理解的是,尖端斜向朝上时,便于将插杆整体插入到秸秆块内,此时的尖插形成“倒刺”结构,以实现对秸秆块的抓取,这样在挤压块进行移动时,可以同步携带秸秆块进行移动;当需要对挤压块上所携带的秸秆块进行解锁释放时,将尖插的尖端调整至斜向朝下,此时,利用第三电动伸缩杆的伸缩功能,将插杆整体从秸秆块内抽离,便可以实现将挤压块上携带的秸秆块进行释放的动作。A passage is opened on the insertion rod, and an adjustment gear meshing with the rack is installed in the passage, and a pointed insertion is fixedly installed on the adjustment gear. The present invention utilizes the telescopic function of the fourth electric telescopic rod, Adjust the position of the rack in the insertion rod to drive the adjustment gear to rotate at a certain angle to adjust the tip orientation of the tip. It can be understood that when the tip is obliquely upward, it is convenient to insert the insertion rod into the straw block as a whole , at this time, the pointed insertion forms a "barb" structure to realize the grasping of the straw block, so that when the extrusion block moves, the straw block can be carried synchronously for movement; when the straw carried by the extrusion block needs to be When the block is unlocked and released, adjust the tip of the pointed insert to obliquely downward. At this time, use the telescopic function of the third electric telescopic rod to pull the entire insert rod out of the straw block, so that the extrusion block can be lifted The straw block that is carried performs the release action.
作为本发明技术方案的进一步限定,所述机架的底部具有自走履带,便于该压捆机的移动,自走履带的运转可以是基于柴油发动机来实现;As a further limitation of the technical solution of the present invention, the bottom of the frame has a self-propelled crawler to facilitate the movement of the baler, and the operation of the self-propelled crawler can be realized based on a diesel engine;
所述机架上还具有碎料腔,所述碎料腔与所述成型腔之间的隔板上具有与所述插杆相配合的穿插孔,穿插孔一方面用于给插杆完全插入到秸秆块提供空间,另一方面还便于成型腔内的秸秆碎屑收集在碎料腔内;The frame also has a scrap cavity, and the partition between the scrap cavity and the molding cavity has an insertion hole matched with the insertion rod. On the one hand, the insertion hole is used to feed the insertion rod. It is fully inserted into the straw block to provide space, and on the other hand, it is also convenient for the straw debris in the forming cavity to be collected in the debris cavity;
所述机架上还具有提升腔,所述提升腔与所述成型腔之间通过进料腔相通;所述提升腔内设置有用于将作物秸秆提升的秸秆提升装置,所述提升腔底部一侧具有入口,所述入口与所述收割装置之间通过输送装置进行秸秆物料的输送,收割装置进行秸秆收割时,秸秆基于输送装置的输送,通过入口进入到提升腔内,再进一步通过秸秆提升装置送至进料腔内,进料腔内的秸秆进入到成型腔内;There is also a lifting cavity on the frame, and the lifting cavity communicates with the forming cavity through a feeding cavity; a straw lifting device for lifting crop straws is arranged in the lifting cavity, and a bottom of the lifting cavity is There is an entrance on the side, and the straw material is transported through the conveying device between the entrance and the harvesting device. When the harvesting device harvests straw, the straw is transported by the conveying device, enters the lifting chamber through the entrance, and is further lifted by the straw. The device is sent to the feeding chamber, and the straw in the feeding chamber enters the forming chamber;
所述秸秆提升装置包括转动设于提升腔内的提升辊筒,所述提升辊筒上绕接有提升带,通过提升辊筒的旋转,带动提升带进行输送,所述提升带上均布安装有提升板,所述提升板端部设置有挡料板。The straw lifting device includes a lifting roller that rotates in the lifting cavity, and a lifting belt is wound around the lifting roller. The rotation of the lifting roller drives the lifting belt for conveying, and the lifting belt is evenly distributed There is a lifting plate, and a material blocking plate is arranged at the end of the lifting plate.
作为本发明技术方案的进一步限定,所述机架内具有捆扎腔,所述垂直捆扎机构和所述水平捆扎机构均设于所述捆扎腔内,所述机架的上部内腔为转移腔,所述转移腔均与进料腔、成型腔和捆扎腔相通;所述机架的尾部具有与所述捆扎腔相通的出口,在捆扎腔内进行绕线捆扎后的秸秆块通过出口排出;As a further limitation of the technical solution of the present invention, there is a strapping cavity inside the frame, the vertical strapping mechanism and the horizontal strapping mechanism are both arranged in the strapping cavity, the upper inner cavity of the frame is a transfer cavity, The transfer chambers are all communicated with the feeding chamber, the forming chamber and the binding chamber; the tail of the frame has an outlet communicating with the binding chamber, and the straw blocks wound and bundled in the binding chamber are discharged through the outlet;
所述支撑组件包括第一支撑件和第二支撑件,所述第一支撑件和所述第二支撑件对称安装在所述捆扎腔的两侧内壁上,所述第一支撑件通过固定轴固定安装在捆扎腔的内壁上;所述第一支撑件包括固定安装在所述固定轴上的固定板,所述固定板上固定安装有电动伸缩杆,所述电动伸缩杆的伸缩端安装有支撑托,所述支撑托上具有支撑槽,可以理解的是,本发明可以利用电动伸缩杆的伸缩,来实现对所述敞口大小的调整,当敞口大于秸秆块的尺寸时,秸秆块掉落,因此,对于放置在第一支撑件、第二支撑件上的秸秆块进行绕线捆扎后,通过调整敞口的大小,来将绕线捆扎后的秸秆块进行释放。The support assembly includes a first support and a second support, the first support and the second support are symmetrically installed on both sides of the inner wall of the strapping cavity, and the first support passes through the fixed shaft fixedly installed on the inner wall of the binding chamber; the first support member includes a fixed plate fixedly installed on the fixed shaft, an electric telescopic rod is fixedly mounted on the fixed plate, and the telescopic end of the electric telescopic rod is installed with The support bracket has a support groove on the support bracket. It can be understood that the present invention can use the expansion and contraction of the electric telescopic rod to realize the adjustment of the size of the opening. When the opening is larger than the size of the straw block, the straw block fall, therefore, after winding and binding the straw blocks placed on the first support member and the second support member, the bundled straw blocks are released by adjusting the size of the opening.
作为本发明技术方案的进一步限定,所述垂直捆扎机构包括第一线轮,所述第一支撑件与第二支撑件之间形成敞口,所述第一线轮与所述敞口相对应;所述第一线轮安装在竖杆上,所述竖杆固定连接安装在旋转套上,所述旋转套转动套设于所述固定轴上,所述固定轴固定安装在捆扎腔的内壁上。As a further limitation of the technical solution of the present invention, the vertical binding mechanism includes a first wire wheel, an opening is formed between the first support member and the second support member, and the first wire wheel corresponds to the opening The first wire wheel is installed on the vertical rod, the vertical rod is fixedly connected and installed on the rotating sleeve, and the rotating sleeve is rotatably set on the fixed shaft, and the fixed shaft is fixedly installed on the inner wall of the binding chamber superior.
作为本发明技术方案的进一步限定,所述水平捆扎机构包括伺服电机,所述伺服电机固定安装在转移腔的顶面;所述伺服电机的输出轴上安装有横杆,所述横杆的一端通过支轴支撑连接安装有第二线轮,所述第二线轮与所述支撑组件相对应,当支撑组件上放置有秸秆块时,第二线轮位于秸秆块的外侧。As a further limitation of the technical solution of the present invention, the horizontal strapping mechanism includes a servo motor, and the servo motor is fixedly installed on the top surface of the transfer chamber; a cross bar is installed on the output shaft of the servo motor, and one end of the cross bar The second wire wheel is connected and installed through the supporting shaft, and the second wire wheel corresponds to the support assembly. When the straw block is placed on the support assembly, the second wire wheel is located outside the straw block.
作为本发明技术方案的进一步限定,所述旋转套与所述伺服电机的输出轴之间联动,其中,所述伺服电机的输出轴上通过齿轮啮合方式传动连接有从动轴,所述转移腔内壁上还转动设置有与所述从动轴啮合联动的联动轴;所述旋转套上固定安装有从动链轮,所述从动链轮与所述联动轴之间通过传动链传动连接。As a further limitation of the technical solution of the present invention, the rotating sleeve is linked with the output shaft of the servo motor, wherein the output shaft of the servo motor is connected to the driven shaft through gear engagement, and the transfer chamber The inner wall is also rotatably provided with a linkage shaft engaged with the driven shaft; a driven sprocket is fixedly installed on the rotating sleeve, and the driven sprocket is connected to the linkage shaft through a transmission chain.
与现有技术相比,在本发明提供的自走式秸秆联合收割压捆机的使用过程中,通过收割装置进行秸秆的收割,使得秸秆进入到成型腔内,然后利用升降旋转机构使得挤压装置的挤压块沿成型腔内进行挤压成型的进给运动,以对成型腔内的秸秆进行挤压成型,以形成秸秆块,利用升降旋转机构使得挤压块沿成型腔进行退回动作时,由于设置了穿插机构,使得秸秆块随着挤压块的退回移动进行动作,使得秸秆块从成型腔内脱离,此时不影响继续向成型腔内加入作物秸秆;而再次利用升降旋转机构的旋转功能,使得秸秆块转移到垂直捆扎机构的支撑组件上,然后同时利用垂直捆扎机构和水平捆扎机构对放置在支撑组件上的秸秆块进行绕线捆扎,使得秸秆块被绑扎,由于秸秆块是作物秸秆进行挤压成型而来,节省了后续作物秸秆的存储空间;且通过对秸秆块的进一步捆扎,使得秸秆块稳定不会散开;捆扎后的秸秆块通过垂直捆扎机构的支撑组件进行释放后排出。Compared with the prior art, during the use of the self-propelled straw combine harvester and baler provided by the present invention, the straw is harvested through the harvesting device, so that the straw enters the forming cavity, and then the lifting and rotating mechanism is used to make the extrusion The extruding block of the device carries out the feeding movement of extrusion molding along the forming cavity to extrude the straw in the forming cavity to form a straw block. When the lifting and rotating mechanism is used to make the extrusion block move back along the forming cavity , due to the setting of the interspersed mechanism, the straw block moves with the retraction of the extrusion block, so that the straw block is separated from the forming cavity, and it does not affect the continuous addition of crop straw to the forming cavity at this time; and the lifting and rotating mechanism is used again The rotation function makes the straw blocks transfer to the support assembly of the vertical strapping mechanism, and then uses the vertical strapping mechanism and the horizontal strapping mechanism to wrap the straw blocks placed on the support assembly at the same time, so that the straw blocks are tied, because the straw blocks are The crop straw is extruded, which saves the storage space of the subsequent crop straw; and through further bundling of the straw block, the straw block is stable and will not be scattered; the bundled straw block is released through the support component of the vertical strapping mechanism back out.
附图说明Description of drawings
以下对本说明书附图所表达的内容及图中的标记作简要说明,其中:The following is a brief description of the content expressed in the drawings of this specification and the marks in the drawings, of which:
图1为本发明一种自走式秸秆联合收割压捆机在挤压状态下的结构示意图;Fig. 1 is the structural representation of a kind of self-propelled straw combined harvesting baler of the present invention under extrusion state;
图2为本发明提供的压捆机中秸秆提升装置的结构示意图;Fig. 2 is the structural representation of the straw lifting device in the baler provided by the present invention;
图3为本发明提供的压捆机中挤压装置的结构示意图;Fig. 3 is the structural representation of extrusion device in the baler provided by the present invention;
图4为图3中A处的局部放大结构示意图;Fig. 4 is a schematic diagram of a partially enlarged structure at A in Fig. 3;
图5为本发明提供的压捆机中捆扎装置的结构示意图;Fig. 5 is the structural representation of binding device in the baler provided by the present invention;
图6为本发明提供的捆扎装置的局部结构示意图;Fig. 6 is the local structure schematic diagram of the strapping device provided by the present invention;
图7为本发明提供的挤压装置中穿插机构的结构示意图;Fig. 7 is a structural schematic diagram of the interspersed mechanism in the extruding device provided by the present invention;
图8为图7中B处的局部放大结构示意图;Fig. 8 is a schematic diagram of a partially enlarged structure at B in Fig. 7;
图9为本发明提供的捆扎装置在运行过程中水平绕线路径的示意图;9 is a schematic diagram of the horizontal winding path of the strapping device provided by the present invention during operation;
图10为本发明提供的压捆机在转移状态下的结构示意图;Fig. 10 is a schematic structural view of the baler provided by the present invention in a transfer state;
图11为本发明提供的压捆机在捆扎状态下的结构示意图;Fig. 11 is a schematic structural view of the baler provided by the present invention in a bundling state;
图12为本发明提供的压捆机在出料状态下的结构示意图。Fig. 12 is a schematic structural view of the baler provided by the present invention in the discharging state.
在图1-图12中:100、机架;101、收割装置;102、输送装置;103、入口;104、提升腔;105、自走履带;106、进料腔;107、成型腔;108、碎料腔;109、穿插孔;110、出口;111、捆扎腔;112、转移腔;200、秸秆提升装置;201、提升带;202、提升板;203、挡料板;204、提升辊筒;300、挤压块;301、液压缸;302、内螺纹腔;303、旋转螺纹杆;304、第一正反转伺服电机;305、支撑横梁;400、垂直捆扎机构;401、固定轴;402、旋转套;403、从动链轮;404、传动链;405、从动轴;406、联动轴;407、竖杆;408、第一线轮;409、第一支撑件;4091、固定板;4092、支撑托;4093、电动伸缩杆;4094、支撑槽;410、第二支撑件;500、水平捆扎机构;501、伺服电机;502、横杆;503、支轴;504、第二线轮;600、旋转组件;601、第二正反转伺服电机;602、驱动齿轮;603、从动环齿;604、支板;700、穿插机构;701、第三电动伸缩杆;702、支座;703、第四电动伸缩杆;704、插杆;705、齿条;706、锥部;707、调节齿轮;708、尖插;709、通道;800、秸秆块。In Fig. 1-Fig. 12: 100, frame; 101, harvesting device; 102, conveying device; 103, inlet; 104, lifting chamber; 105, self-propelled crawler; 106, feeding chamber; , scrap cavity; 109, penetration hole; 110, exit; 111, binding cavity; 112, transfer cavity; 200, straw lifting device; 201, lifting belt; 202, lifting plate; 203, blocking plate; 204, lifting Roller; 300, extrusion block; 301, hydraulic cylinder; 302, internal thread cavity; 303, rotating threaded rod; 304, first forward and reverse servo motor; 305, supporting beam; 400, vertical binding mechanism; 401, fixed Shaft; 402, rotating sleeve; 403, driven sprocket; 404, transmission chain; 405, driven shaft; 406, linkage shaft; 407, vertical rod; 408, first line wheel; 409, first support member; 4091 , fixed plate; 4092, support bracket; 4093, electric telescopic rod; 4094, support groove; 410, second support member; 500, horizontal binding mechanism; 501, servo motor; 502, cross bar; 503, support shaft; 504, The second wire wheel; 600, the rotating assembly; 601, the second forward and reverse servo motor; 602, the driving gear; 603, the driven ring gear; 604, the support plate; 700, the insertion mechanism; , support; 703, the fourth electric telescopic rod; 704, inserting rod; 705, rack; 706, cone; 707, adjusting gear;
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention will be described in detail below in conjunction with specific embodiments.
实施例1Example 1
如图1和图3所示,在本发明实施例中,一种自走式秸秆联合收割压捆机,所述的压捆机包括:As shown in Figure 1 and Figure 3, in an embodiment of the present invention, a self-propelled straw combine harvesting baler, the baler includes:
设置在机架100上的挤压装置,所述机架100上具有与所述挤压装置相适配的成型腔107,所述挤压装置包括挤压块300,所述挤压块300沿成型腔107进行的移动通过升降旋转机构进行调整,当挤压块300沿成型腔107内进行挤压成型的进给运动时,挤压块300对所述成型腔107内的秸秆进行挤压成型以形成秸秆块800;所述挤压块300上还设置有穿插机构700,所述穿插机构700用于对挤压成型所形成的秸秆块800进行抓取;The extrusion device arranged on the
设置在所述机架100上的捆扎装置,所述捆扎装置包括垂直捆扎机构400和水平捆扎机构500,所述垂直捆扎机构400与所述水平捆扎机构500之间联动,通过升降旋转机构将所述挤压装置所抓取的秸秆块800转移至所述垂直捆扎机构400所包括的支撑组件上,通过垂直捆扎机构400对位于所述支撑组件上的秸秆块800进行垂直方向上的绕线捆扎动作,以及通过水平捆扎机构500对位于所述支撑组件上的秸秆块800进行水平方向上的绕线捆扎动作,且同步运转的垂直捆扎机构400和水平捆扎机构500不发生干涉。The strapping device arranged on the
设置在机架100前进端的收割装置101,所述收割装置101用于向所述成型腔107内提供需要进行挤压成型的作物秸秆。The
因此,在本发明提供的自走式秸秆联合收割压捆机的使用过程中,通过收割装置101进行秸秆的收割,使得秸秆进入到成型腔107内,然后利用升降旋转机构使得挤压装置的挤压块300沿成型腔107内进行挤压成型的进给运动,以对成型腔107内的秸秆进行挤压成型,以形成秸秆块800,利用升降旋转机构使得挤压块300沿成型腔107进行退回动作时,由于设置了穿插机构700,使得秸秆块800随着挤压块300的退回移动进行动作,使得秸秆块800从成型腔107内脱离,此时不影响继续向成型腔107内加入作物秸秆;而再次利用升降旋转机构的旋转功能,使得秸秆块800转移到垂直捆扎机构400的支撑组件上,然后同时利用垂直捆扎机构400和水平捆扎机构500对放置在支撑组件上的秸秆块800进行绕线捆扎,使得秸秆块800被绑扎,由于秸秆块800是作物秸秆进行挤压成型而来,节省了后续作物秸秆的存储空间;且通过对秸秆块800的进一步捆扎,使得秸秆块800稳定不会散开;捆扎后的秸秆块800通过垂直捆扎机构400的支撑组件进行释放后排出。Therefore, during the use of the self-propelled straw combine harvesting baler provided by the present invention, the straw is harvested through the
实施例2Example 2
如图1、图3、图7和图8所示,与实施例1不同的是,在本发明实施例中,所述升降旋转机构包括升降组件和旋转组件600,其中,所述升降组件用于实现挤压块300沿成型腔107内的进给运动或者退回运动;而所述旋转组件600用于实现将携带有秸秆块800的挤压块300转移到所述的支撑组件上。As shown in Figure 1, Figure 3, Figure 7 and Figure 8, different from Embodiment 1, in the embodiment of the present invention, the lifting and rotating mechanism includes a lifting assembly and a
具体的,在本发明提供的升降组件的一个示例性实施方式中,所述升降组件包括液压缸301,所述液压缸301固定安装在机架100内,所述液压缸301的伸缩端通过旋转组件600连接设置有支撑横梁305,所述支撑横梁305上固定安装有第一正反转伺服电机304,所述第一正反转伺服电机304的输出轴上驱动连接安装有旋转螺纹杆303,所述挤压块300上开设有与所述旋转螺纹杆303相适配的内螺纹腔302,所述旋转螺纹杆303通过螺纹连接方式旋入所述内螺纹腔302内;因此,可以理解的是,本发明实施例的升降组件,先通过第一正反转伺服电机304驱动旋转螺纹杆303旋转,以根据旋转螺纹杆303的旋转方向,以使挤压块300沿成型腔107进行移动,此为第一阶段的移动过程,然后在挤压块300从成型腔107内脱离后,利用液压缸301进行第二阶段的高度调整,通过分阶段的调整,避免挤压块300从成型腔107内脱离后,在利用旋转螺纹杆303的旋转进行调整时,会导致挤压块300自身的旋转角度发生变化,影响后面挤压块300与成型腔107之间的对准过程。Specifically, in an exemplary embodiment of the lifting assembly provided by the present invention, the lifting assembly includes a
进一步的,如图3和图4所示,在本发明提供的旋转组件600的一个示例性实施方式中,所述旋转组件600包括固定安装在所述液压缸301伸缩端的支板604,所述支板604上固定安装有第二正反转伺服电机601,所述液压缸301的伸缩端与所述支撑横梁305之间转动连接,所述支撑横梁305上还固定安装有与所述液压缸301同轴的从动环齿603,所述第二正反转伺服电机601的输出轴上安装有与所述从动环齿603相啮合的驱动齿轮602,因此,在启动第二正反转伺服电机601时,可以驱动驱动齿轮602转动,在从动环齿603的啮合联动作用下,推动支撑横梁305相对于液压缸301进行转动,进而实现旋转,以将携带有秸秆块800的挤压块300旋转运动到所述支撑组件的上方,然后在利用升降组件,使得秸秆块800落到支撑组件上,然后将穿插机构700解锁,以实现对秸秆块800从挤压块300上的释放。Further, as shown in FIG. 3 and FIG. 4 , in an exemplary embodiment of the
其中,如图10所示的压捆机的状态中,处于穿插机构700还未解锁状态,此时,通过调整穿插机构700 的状态,使得穿插机构700与秸秆块800之间脱离,完成解锁释放;其中,图11所示状态中,秸秆块800被释放后,单独的放置在支撑组件上,等待进一步的捆扎操作;其中,在图12所示状态中,处于捆扎装置在对秸秆块800进行绕线捆扎的过程中。Among them, in the state of the baler as shown in Figure 10, the
请继续参阅图1、图3、图7和图8,在本发明实施例中,所述穿插机构700包括固定安装在挤压块300上的第三电动伸缩杆701,所述第三电动伸缩杆701的伸缩端安装有支座702,所述支座702上固定安装有插杆704,所述插杆704底端具有锥部706。Please continue to refer to Fig. 1, Fig. 3, Fig. 7 and Fig. 8, in the embodiment of the present invention, the
进一步的,在本发明实施例中,所述插杆704内滑动设置有齿条705,所述齿条705在插杆704内的位置通过第四电动伸缩杆703的伸缩功能进行调整。Further, in the embodiment of the present invention, a
更进一步的,在本发明实施例中,所述插杆704上开设有通道709,所述通道709内转动设置有与所述齿条705相啮合的调节齿轮707,所述调节齿轮707上固定安装有尖插708,本发明利用第四电动伸缩杆703的伸缩功能,调整齿条705在插杆704内所处的位置,以带动调节齿轮707旋转一定角度,以调整尖插708的尖端朝向,可以理解的是,尖端斜向朝上时,便于将插杆704整体插入到秸秆块800内,此时的尖插708形成“倒刺”结构,以实现对秸秆块800的抓取,这样在挤压块300进行移动时,可以同步携带秸秆块800进行移动;当需要对挤压块300上所携带的秸秆块800进行解锁释放时,将尖插708的尖端调整至斜向朝下,此时,利用第三电动伸缩杆701的伸缩功能,将插杆704整体从秸秆块800内抽离,便可以实现将挤压块300上携带的秸秆块800进行释放的动作。Furthermore, in the embodiment of the present invention, the
请继续参阅图1,在本发明实施例中,所述机架100的底部具有自走履带105,便于该压捆机的移动,自走履带105的运转可以是基于柴油发动机来实现。Please continue to refer to FIG. 1 , in the embodiment of the present invention, the bottom of the
进一步的,在本发明实施例中,所述机架100上还具有碎料腔108,所述碎料腔108与所述成型腔107之间的隔板上具有与所述插杆704相配合的穿插孔109,穿插孔109一方面用于给插杆704完全插入到秸秆块800提供空间,另一方面还便于成型腔107内的秸秆碎屑收集在碎料腔108内。Further, in the embodiment of the present invention, the
请继续参阅图1,在本发明实施例中,所述机架100上还具有提升腔104,所述提升腔104与所述成型腔107之间通过进料腔106相通;所述提升腔104内设置有用于将作物秸秆提升的秸秆提升装置200,所述提升腔104底部一侧具有入口103,所述入口103与所述收割装置101之间通过输送装置102进行秸秆物料的输送,收割装置101进行秸秆收割时,秸秆基于输送装置102的输送,通过入口103进入到提升腔104内,再进一步通过秸秆提升装置200送至进料腔106内,进料腔106内的秸秆进入到成型腔107内。Please continue to refer to FIG. 1 , in the embodiment of the present invention, the
如图2所示,在本发明实施例中,所述秸秆提升装置200包括转动设于提升腔104内的提升辊筒204,所述提升辊筒204上绕接有提升带201,通过提升辊筒204的旋转,带动提升带201进行输送,所述提升带201上均布安装有提升板202,所述提升板202端部设置有挡料板203。As shown in Fig. 2, in the embodiment of the present invention, the
进一步的,在本发明实施例中,所述机架100内具有捆扎腔111,所述垂直捆扎机构400和所述水平捆扎机构500均设于所述捆扎腔111内,所述机架100的上部内腔为转移腔112,所述转移腔112均与进料腔106、成型腔107和捆扎腔111相通;所述机架100的尾部具有与所述捆扎腔111相通的出口110,在捆扎腔111内进行绕线捆扎后的秸秆块800通过出口110排出。Further, in the embodiment of the present invention, the
实施例3Example 3
如图1、图5、图6和图9所示,与实施例2不同的是,在本发明实施例中,所述支撑组件包括第一支撑件409和第二支撑件410,所述第一支撑件409和所述第二支撑件410对称安装在所述捆扎腔111的两侧内壁上,所述第一支撑件409通过固定轴401固定安装在捆扎腔111的内壁上。As shown in Figure 1, Figure 5, Figure 6 and Figure 9, different from Embodiment 2, in this embodiment of the present invention, the support assembly includes a
其中,所述垂直捆扎机构400包括第一线轮408,所述第一支撑件409与第二支撑件410之间形成敞口,所述第一线轮408与所述敞口相对应;所述第一线轮408安装在竖杆407上,所述竖杆407固定连接安装在旋转套402上,所述旋转套402转动套设于所述固定轴401上,所述固定轴401固定安装在捆扎腔111的内壁上;Wherein, the vertical
作为优选,在本发明实施例中,由于第一支撑件409与第二支撑件410的结构相同,以下对第一支撑件409的结构进行具体阐述。Preferably, in the embodiment of the present invention, since the structure of the
其中,在本发明实施例中,所述第一支撑件409包括固定安装在所述固定轴401上的固定板4091,所述固定板4091上固定安装有电动伸缩杆4093,所述电动伸缩杆4093的伸缩端安装有支撑托4092,所述支撑托4092上具有支撑槽4094,可以理解的是,本发明可以利用电动伸缩杆4093的伸缩,来实现对所述敞口大小的调整,当敞口大于秸秆块800的尺寸时,秸秆块800掉落,因此,对于放置在第一支撑件409、第二支撑件410上的秸秆块800进行绕线捆扎后,通过调整敞口的大小,来将绕线捆扎后的秸秆块800进行释放。Wherein, in the embodiment of the present invention, the
请继续参阅图5,在本发明实施例中,所述水平捆扎机构500包括伺服电机501,所述伺服电机501固定安装在转移腔112的顶面;所述伺服电机501的输出轴上安装有横杆502,所述横杆502的一端通过支轴503支撑连接安装有第二线轮504,所述第二线轮504与所述支撑组件相对应,当支撑组件上放置有秸秆块800时,第二线轮504位于秸秆块800的外侧。Please continue to refer to FIG. 5, in the embodiment of the present invention, the horizontal strapping
进一步的,为实现垂直捆扎机构400与水平捆扎机构500之间的联动,在本发明实施例中,所述旋转套402与所述伺服电机501的输出轴之间联动,其中,所述伺服电机501的输出轴上通过齿轮啮合方式传动连接有从动轴405,所述转移腔112内壁上还转动设置有与所述从动轴405啮合联动的联动轴406;所述旋转套402上固定安装有从动链轮403,所述从动链轮403与所述联动轴406之间通过传动链404传动连接。Further, in order to realize the linkage between the vertical
如图5和图9所示,当伺服电机501的输出轴带动第二线轮504做圆周运动,即以图9所示的视角下的顺时针旋转时,即在图5状态的俯视视角下,第二线轮504进行顺时针绕秸秆块800圆周运动,此时,在图5状态的右视视角下,的第一线轮408做逆时针旋转,使得第一线轮408与第二线轮504之间互不干涉。As shown in Figure 5 and Figure 9, when the output shaft of the
可以理解的是,由于第一支撑件409与第二支撑件410之间的敞口的存在,第一线轮408进行圆周运动时,可以实现对秸秆块800进行垂直方向上的绕线捆扎动作。It can be understood that due to the existence of the opening between the
作为优选,本发明实施例中的横杆502和竖杆407均可以采用伸缩杆的形式,其中,横杆502的伸缩功能,可以使得第二线轮504与秸秆块800的侧壁之间接触,便于捆扎绳的绑扎;而竖杆407的伸缩功能,使得第一线轮408位于秸秆块800的上方时,利用竖杆407的伸缩,使得第一线轮408上的捆扎绳与秸秆块800的顶面接触,便于实现捆扎绳的绑扎。As a preference, both the
以上各方案均只是一种较佳实例的说明,但并不局限于此。在实施本发明时,可以根据使用者需求进行适当的替换和/或修改。Each of the above solutions is only an illustration of a preferred example, but is not limited thereto. When implementing the present invention, appropriate replacements and/or modifications can be made according to user requirements.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用。它完全可以被适用于各种适合本发明的领域。对于熟悉本领域的人员而言,可容易地实现另外的修改。因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although embodiments of the present invention have been disclosed above, it is not limited to the applications set forth in the specification and examples. It can be fully applied to various fields suitable for the present invention. Additional modifications can readily be made by those skilled in the art. Therefore, the invention should not be limited to the specific details and examples shown and described herein, without departing from the general concept defined by the claims and their equivalents.
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