CN115258649A

CN115258649A - Cleaning basket transferring system and transferring method thereof

Info

Publication number: CN115258649A
Application number: CN202210665649.XA
Authority: CN
Inventors: 荣新民; 邱国炜; 刘晓芹
Original assignee: Rishan Computer Accessories Jiashan Co Ltd
Current assignee: Rishan Computer Accessories Jiashan Co Ltd
Priority date: 2022-06-13
Filing date: 2022-06-13
Publication date: 2022-11-01

Abstract

The invention provides a cleaning basket transfer system and a transfer method thereof, and the cleaning basket transfer system comprises a trolley, a fixed support, a transfer manipulator and a placing platform, wherein the trolley comprises a trolley body and a basket frame fixed on the trolley body, the fixed support is provided with a built-in space, one side of the built-in space is an inlet and outlet opening, the trolley is embedded into the built-in space of the fixed support through the inlet and outlet opening, a sliding guide mechanism is arranged between the inner side of the fixed support and the edge of the trolley body, an induction connecting mechanism is arranged between the bottom of the fixed support and the bottom of the trolley body, a plurality of induction pushing mechanisms are symmetrically arranged on two sides of the upper part of the fixed support, the induction pushing mechanisms laterally extend into the basket frame, and the placing platform is in feeding connection with the trolley through the transfer manipulator. The automatic mechanical operation is adopted from positioning to feeding, so that the labor is saved, the transfer cost is reduced, and the working efficiency is improved. Carry out the intelligent program through sensing accuse and control to carry out each item in order and wash the basket and transfer the process, realize accurate target in place, connect firm and material loading accurate.

Description

Cleaning basket transferring system and transferring method thereof

Technical Field

The invention belongs to the technical field of machinery, relates to full-automatic material transfer, and particularly relates to a cleaning basket transfer system and a transfer method thereof.

Background

The cleaning basket is used for placing a plurality of workpieces, the cleaning basket is convenient for integration of the workpieces to clean, the cleaning basket can be transferred and moved in the processing process, the cleaning basket is transferred through manual work in the current processing mode, and the problems of workpiece falling and secondary pollution are inconvenient to operate and easy to exist.

For example, chinese patent literature discloses a cleaning basket moving device of a cleaning apparatus [ chinese patent No.: CN202120536074.2 ], the utility model relates to a cleaning basket mobile device of cleaning equipment, including the travelling car, install the cleaning basket fixed establishment on the travelling car, install the position guiding mechanism in cleaning basket fixed establishment bottom, cleaning basket fixed establishment includes the layer board, installs two grip blocks on the layer board, the locking handle of being connected with the grip block, form the clamp mouth between two grip blocks, the bottom of clamp mouth is equipped with a plurality of cylinders, the locking handle passes through lead screw assembly and connects the grip block, it is fixed that the cleaning basket passes through the clamp mouth centre gripping, the centre gripping is convenient. The bottom of cleaning basket fixed establishment is equipped with position guide mechanism, and position guide mechanism is including installing two guide rails at the travelling car top and installing the guide block on the guide rail, and guide block fixed mounting is at the bottom plate of layer board, through the removal of guide block on the guide rail, conveniently controls the position of whole cleaning basket fixed establishment at the travelling car top, conveniently controls the fixed position of cleaning basket, does benefit to the washing processing in later stage.

The above-mentioned reference documents only adopt an independent cart device for carrying out the transportation of the cleaning basket, but the placing of the cleaning basket on the cart still requires manual operation. Therefore, the following technical problems still exist:

1. the manual transportation of manual work washs the charging tray, extension operating time, and efficiency is extremely low, and increases the cost of labor.

2. The manual transfer of manual work washs the charging tray, and unstable and easy jolt phenomenon takes place, and the product is very easily because of uncertain factor takes place the damage.

3. Because the tray is very heavy, the direct transport of operator has very big pressure load, makes it tired easily.

Disclosure of Invention

The invention aims to solve the problems in the prior art, provides a full-automatic mechanical structure for feeding cleaning baskets to a cart, and provides a cleaning basket transfer system and a transfer method thereof, wherein the cleaning basket transfer system can improve the working efficiency and can be accurately positioned.

The purpose of the invention can be realized by the following technical scheme: the utility model provides a wash basket transfer system, includes shallow, fixed bolster, transport manipulator and place the platform, the shallow includes the fixed basket frame on automobile body and the automobile body, the fixed bolster has built-in space, one side in built-in space is uncovered for the business turn over, the shallow by the uncovered embedding of business turn over the built-in space of fixed bolster, the inboard of fixed bolster with set up between the border of automobile body and lead smooth mechanism, the bottom of fixed bolster with set up response coupling mechanism between the bottom of automobile body, the upper portion both sides of fixed bolster are the symmetry and set up a plurality of response pushing mechanism, response pushing mechanism stretches into by the side direction the basket frame, place the platform passes through transport manipulator with the shallow forms the material loading and is connected.

In foretell washing basket transfer system, the fixed bolster includes rectangular frame, rectangular frame's top sets firmly the sunshade, rectangular frame's front side bottom department horizontal floorbar, rectangular frame's rear side does the business turn over is uncovered, rectangular frame's both sides are separated into upper and lower two parts through the crossbeam, rectangular frame's bottom has the stabilizer blade.

In foretell washing basket movement system, lead smooth mechanism including set firmly in the inboard slide of leading of crossbeam, correspond articulated roller on the side of automobile body, roller with it forms the roll and slides and is connected to lead the slide.

In foretell washing basket transfer system, response coupling mechanism is including setting firmly advance car inductor and lift cylinder on the floorbar, the response end orientation of advancing the car inductor the built-in space of fixed bolster, advance the car inductor and pass through circuit connection lift cylinder, lift cylinder telescopic link up links firmly and detains the claw, the front side bottom of automobile body sets up the locating lever, detain the claw lock joint the locating lever.

In the above-mentioned transfer system for a washing basket, the inductive connecting mechanism further comprises a buffer fixedly arranged on the bottom beam, and a buffer head of the buffer faces the built-in space of the fixed bracket.

In foretell washing basket transfer system, response pushing mechanism is including setting firmly feeding inductor and the material cylinder that pushes away on the fixed bolster side, the response end orientation of feeding inductor the built-in space of fixed bolster, the telescopic shaft that pushes away the material cylinder stretch to the basket frame, link firmly the push pedal on the telescopic shaft.

In foretell washing basket transfer system, the assembly jig sets firmly on the fixed bolster side, it adorns admittedly to push away the material cylinder on the assembly jig, still set firmly the slider on the assembly jig, the push pedal link firmly with the parallel guide rail of telescopic shaft, the slider joint in form the connection of sliding on the guide rail.

In foretell washing basket transfer system, the arm of installing on transport manipulator includes base and the base, the gripper jaw is established to the top facial make-up of arm, the gripper jaw is including having open half frame claw body, the double-phase opposite frame limit inboard subsides of half frame claw body establish the grip block, evenly set up a plurality of centre gripping hanging grooves on the grip block.

In the above washing basket transfer system, the clamping jaw is further provided with a feeding cylinder, and a feeding push rod of the feeding cylinder extends into the inner periphery of the clamping jaw to form movable connection.

In foretell washing basket transfer system, two are deposited the station side by side on place the platform's the top surface, deposit and lay a plurality of stoppers on the border of station.

A method of transferring a wash basket transfer system, comprising the steps of:

1) Manually pushing the cart into the opening of the fixed support from the inlet and outlet, wherein the rolling sliding wheels roll and slide along the guide sliding plate in the pushing process;

2) When the cart entering sensor senses that the cart enters the built-in space of the fixed support, the electric control lifting cylinder lifts the buckling claw; when the cart entering sensor senses that the positioning rod of the cart is in place, the electric control lifting cylinder descends the buckling claws to enable the buckling claws to be buckled with the positioning rod, so that the cart is fixed in the built-in space;

3) The cleaning basket on the placing platform is clamped and transferred to a basket position of the basket frame through the carrying manipulator, and after the feeding inductor senses that the cleaning basket is loaded into the basket position, the electric-control material pushing cylinder extends out of the push plate and pushes the cleaning basket to a middle position which is close to the basket frame from the outer side;

4) And after all the feeding sensors sense that the basket frame is filled with the cleaning basket, the electric control lifting cylinder lifts the buckling claw to release the positioning rod of the trolley, so that the trolley transports the cleaning basket.

In the transfer method of the washing basket transfer system, in the step 2), in the process that the trolley enters the built-in space of the fixed support, the positioning rod of the trolley firstly contacts the buffer head of the buffer to perform buffering and slow-moving actions, so that the trolley and the fixed support are prevented from generating rigid collision and are protected.

In the transfer method of the cleaning basket transfer system, in the step 3), the clamping claws place the cleaning basket in the basket position of the basket frame, and then the feeding cylinder drives the feeding push rod to further push the cleaning basket to the fixed position.

Compared with the prior art, the cleaning basket transferring system and the transferring method thereof have the following beneficial effects:

1. automatic mechanical operation is adopted from positioning to feeding, so that labor is saved, transfer cost is reduced, and working efficiency is improved.

2. Carry out the intelligent program through sensing accuse and control to carry out each item in order and wash the basket and transfer the process, realize accurate target in place, connect firm and material loading accurate, accord with the full automatic operation theory of modernization.

3. Each device in the whole system can be an independent device, and the devices are combined together to form a cleaning basket transfer assembly line.

Drawings

FIG. 1 is a first general block diagram of the present wash basket transfer system.

Fig. 2 is an overall structural view of the present wash basket transfer system.

Fig. 3 is a perspective view of the cart and the fixing bracket of the present wash basket transferring system.

In the figure, 1, a vehicle body; 1a, a positioning rod; 2. a basket frame; 3. fixing a bracket; 3a, a bottom beam; 3b, a cross beam; 4. a guide slide plate; 5. a roller wheel; 6. a vehicle entering sensor; 7. a lifting cylinder; 8. buckling claws; 9. a buffer; 10. a feed inductor; 11. a material pushing cylinder; 12. pushing the plate; 13. a slider; 14. a guide rail; 15. a base; 16. a mechanical arm; 17. a gripper jaw; 18. placing a platform; 18a and a limiting block.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

As shown in fig. 1 to 3, the cleaning basket transferring system comprises a cart, a fixed support 3, a carrying manipulator and a placing platform 18, wherein the cart comprises a cart body 1 and a basket frame 2 fixed on the cart body 1, the fixed support 3 is provided with a built-in space, one side of the built-in space is open to enter and exit, the cart is embedded into the built-in space of the fixed support 3 through the entrance and exit opening, a sliding guide mechanism is arranged between the inner side of the fixed support 3 and the edge of the cart body 1, an induction connecting mechanism is arranged between the bottom of the fixed support 3 and the bottom of the cart body 1, a plurality of induction pushing mechanisms are symmetrically arranged on two sides of the upper portion of the fixed support 3, the induction pushing mechanisms extend into the basket frame 2 from the side direction, and the placing platform 18 is connected with the cart through the carrying manipulator in a feeding mode.

The automobile body 1 includes the frame, and one side of frame sets up pushes away the handle, sets firmly a plurality of fender position spare on the pole around the top of frame, and a plurality of fender position spare enclose and form the constant head tank, and basket support 2 places and forms fixedly in the constant head tank. Wheels are arranged at the bottom of the vehicle body 1, so that the vehicle is convenient to push and transport. The basket support 2 is provided with an upper layer and a lower layer, each layer is provided with two basket positions side by side, four cleaning baskets can be placed totally, and two sides of each basket position are symmetrically and fixedly provided with the support backboard. The front side of the basket position is an access window, and the rear side forms a barrier through a fixed stop lever.

The fixed support 3 comprises a rectangular frame, the top of the rectangular frame is fixedly provided with a shielding plate, the bottom edge of the front side of the rectangular frame is provided with a transverse bottom beam 3a, the rear side of the rectangular frame is open for entering and exiting, the two sides of the rectangular frame are separated into an upper part and a lower part through a cross beam 3b, and the bottom of the rectangular frame is provided with a support leg. The shallow pushes or releases through the business turn over is uncovered, carries out spacing the stopping to the shallow of entering through floorbar 3a, makes fixed bolster 3 realize firm location through the stabilizer blade and places.

The sliding guide mechanism comprises a sliding guide plate 4 fixedly arranged on the inner side of the cross beam 3b, the side edge of the vehicle body 1 is correspondingly hinged with a roller wheel 5, and the roller wheel 5 and the sliding guide plate 4 form rolling sliding connection. When the cart enters or is pulled out of the built-in space of the fixed support 3, the cart slides along the guide sliding plate 4 through the roller 5, and the roller 5 protrudes out of the positioning point of the cart, so that the positioning inaccuracy caused by abrasion of the positioning point of the cart in long-term use is avoided.

The induction connecting mechanism comprises a vehicle inlet inductor 6 and a lifting cylinder 7 which are fixedly arranged on the bottom beam 3a, the induction end of the vehicle inlet inductor 6 faces the built-in space of the fixed support 3, the vehicle inlet inductor 6 is connected with the lifting cylinder 7 through a circuit, an upward telescopic rod of the lifting cylinder 7 is fixedly connected with a buckling claw 8, the bottom of the front side of the vehicle body 1 is provided with a positioning rod 1a, and the buckling claw 8 is buckled with the positioning rod 1a.

When the trolley entering sensor 6 senses that the trolley enters the built-in space of the fixed support 3, the electric control lifting cylinder 7 lifts the buckling claw 8, so that the positioning rod 1a of the trolley body 1 can reach a designated position; when the vehicle entering sensor 6 senses that the positioning rod 1a is in place, the electric control lifting cylinder 7 descends the buckling claw 8, so that the buckling claw 8 is buckled with the positioning rod 1a, and the trolley is fixed in the built-in space.

The induction connecting mechanism further comprises a buffer 9 fixedly arranged on the bottom beam 3a, and a buffer head of the buffer 9 faces the built-in space of the fixed support 3. An assembly plate is arranged on the bottom beam 3a of the fixed support 3, and the vehicle inlet sensor 6, the lifting cylinder 7 and the buffer 9 are fixedly arranged on the assembly plate. The two induction connecting mechanisms are arranged in a bilateral symmetry mode, so that a balance effect is achieved, and the stability and the accuracy of cart positioning are improved.

The induction pushing mechanism comprises a feeding inductor 10 and a pushing cylinder 11 which are fixedly arranged on the side surface of the fixing support 3, the induction end of the feeding inductor 10 faces towards the built-in space of the fixing support 3, the telescopic shaft of the pushing cylinder 11 extends to the basket support 2, and the telescopic shaft is fixedly connected with a push plate 12. Each basket position in the basket frame 2 corresponds to two induction pushing mechanisms.

The side face of the fixed support 3 is fixedly provided with an assembly frame, the material pushing cylinder 11 is fixedly arranged on the assembly frame, the assembly frame is also fixedly provided with a sliding block 13, the push plate 12 is fixedly connected with a guide rail 14 parallel to the telescopic shaft, and the sliding block 13 is clamped on the guide rail 14 to form sliding connection. The guide sliding structure formed by the guide rail 14 and the sliding block 13 improves the stability of the sliding process, and plays a role in guiding to avoid deviation.

The carrying manipulator comprises a base 15 and a mechanical arm 16 arranged on the base 15, a clamping jaw 17 is arranged on the top end of the mechanical arm 16, the clamping jaw 17 comprises a half frame jaw body with an opening, two opposite frame edges of the half frame jaw body are attached to the inner sides of the two opposite frame edges to form a clamping plate, and a plurality of clamping hanging grooves are uniformly formed in the clamping plate. The cleaning basket is of a square structure, a plurality of hooks are correspondingly arranged on two opposite side surfaces of the cleaning basket, and the clamping claws 17 are clamped on the periphery of the cleaning basket to enable the hooks to be correspondingly hung in the hanging grooves one by one.

A feeding cylinder is also arranged on the clamping jaw 17, and a feeding push rod of the feeding cylinder extends into the inner periphery of the clamping jaw 17 to form movable connection. The gripper jaws 17 are not able to position the wash basket at once and the feed cylinder is required to drive the feed ram to push the wash basket further into a fixed position.

Two storage stations are arranged on the top surface of the placing platform 18 side by side, and a plurality of limiting blocks 18a are arranged on the periphery of each storage station. The cleaning basket is placed in the storage station and is limited and fixed through a circumferential limiting block 18a.

Compared with the prior art, this wash basket transfer system has following beneficial effect:

Example two

Based on the first embodiment, the present embodiment is:

1) The cart is pushed in from the inlet and outlet opening of the fixed support 3 manually, and the roller wheels 5 roll and slide along the guide sliding plate 4 in the pushing process;

2) When the trolley entering sensor 6 senses that the trolley enters the built-in space of the fixed support 3, the electric control lifting cylinder 7 lifts the buckling claw 8; when the cart entering sensor 6 senses that the positioning rod 1a of the cart is in place, the electric control lifting cylinder 7 descends the buckling claw 8, so that the buckling claw 8 is buckled with the positioning rod 1a, and the cart is fixed in the built-in space;

3) The cleaning basket on the placing platform 18 is clamped and transferred to the basket position of the basket frame 2 through the carrying manipulator, and after the feeding inductor 10 induces the cleaning basket to be placed in the basket position, the electric control material pushing cylinder 11 extends out of the push plate 12 and pushes the cleaning basket to the middle position which is propped against the basket frame 2 from the outer side;

4) And when all the feeding inductors 10 sense that the basket frame 2 is filled with the cleaning basket, the electric control lifting cylinder 7 lifts the buckling claw 8 to release the positioning rod 1a of the cart, so that the cart can convey the cleaning basket.

In the step 2), in the process that the cart enters the built-in space of the fixed support 3, the positioning rod 1a of the cart firstly contacts the buffer head of the buffer 9 to perform buffering and slow-moving actions, so that the cart is prevented from generating hard collision with the fixed support 3 and is protected.

In step 3), the gripper jaw 17 places the cleaning basket in the basket position of the basket support 2, and the feeding cylinder drives the feeding push rod to further push the cleaning basket to a fixed position.

Compared with the prior art, the transfer method of the cleaning basket transfer system has the following beneficial effects:

1. automatic mechanical operation is adopted from positioning to feeding, so that labor is saved, the transfer cost is reduced, and the working efficiency is improved.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Although the vehicle body 1 is used more herein; a positioning rod 1a; a basket frame 2; a fixed bracket 3; a bottom beam 3a; a cross member 3b; a guide slide plate 4; a roller wheel 5; a vehicle entering sensor 6; a lifting cylinder 7; a fastening claw 8; a buffer 9; a feed inductor 10; a material pushing cylinder 11; a push plate 12; a slider 13; a guide rail 14; a base 15; a robotic arm 16; a gripper jaw 17; a placement platform 18; stop block 18a, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Claims

1. The utility model provides a wash basket transfer system, includes shallow, fixed bolster, transport manipulator and place the platform, its characterized in that, the shallow includes fixed basket frame on automobile body and the automobile body, the fixed bolster has built-in space, one side in built-in space is uncovered for the business turn over, the shallow by the uncovered embedding of business turn over the built-in space of fixed bolster, the inboard of fixed bolster with set up between the border of automobile body and lead smooth mechanism, the bottom of fixed bolster with set up response coupling mechanism between the bottom of automobile body, the upper portion both sides of fixed bolster are the symmetry and set up a plurality of response pushing mechanism, response pushing mechanism stretches into by the side direction basket frame, place the platform passes through transport manipulator with the shallow forms the material loading and is connected.

2. The wash basket transfer system of claim 1, wherein the fixed frame comprises a rectangular frame, the top of the rectangular frame is fixedly provided with a shielding plate, the bottom edge of the front side of the rectangular frame is provided with a transverse bottom beam, the rear side of the rectangular frame is provided with the access opening, two sides of the rectangular frame are divided into an upper part and a lower part through cross beams, and the bottom of the rectangular frame is provided with a support leg.

3. The wash basket transfer system of claim 2, wherein the slide guide mechanism comprises a slide guide plate fixedly attached to the inside of the cross member, and the side of the vehicle body is correspondingly hinged to a roller wheel, the roller wheel being in rolling sliding connection with the slide guide plate.

4. The system of claim 2, wherein the inductive coupling mechanism comprises a vehicle-entering sensor and a lifting cylinder, the vehicle-entering sensor and the lifting cylinder are fixedly arranged on the bottom beam, an inductive end of the vehicle-entering sensor faces the built-in space of the fixed bracket, the vehicle-entering sensor is electrically connected with the lifting cylinder, the lifting cylinder faces upwards and is fixedly connected with a fastening claw, a positioning rod is arranged on the bottom edge of the front side of the vehicle body, and the fastening claw is fastened with the positioning rod.

5. The wash basket transfer system of claim 4, wherein the inductive coupling mechanism further comprises a bumper secured to the bottom beam, a bumper head of the bumper facing the interior space of the stationary bracket.

6. The cleaning basket transfer system of claim 2, wherein the inductive pushing mechanism comprises a feeding inductor and a pushing cylinder, the feeding inductor is fixed on the side surface of the fixing support, an induction end of the feeding inductor faces the built-in space of the fixing support, a telescopic shaft of the pushing cylinder extends towards the basket frame, and a push plate is fixedly connected to the telescopic shaft.

7. The cleaning basket transfer system according to claim 6, wherein a mounting bracket is fixedly arranged on the side surface of the fixed bracket, the pushing cylinder is fixedly arranged on the mounting bracket, a sliding block is fixedly arranged on the mounting bracket, the pushing plate is fixedly connected with a guide rail parallel to the telescopic shaft, and the sliding block is clamped on the guide rail to form a sliding connection.

8. The cleaning basket transfer system of claim 1, wherein the carrying manipulator comprises a base and a mechanical arm mounted on the base, a gripper jaw is mounted on the top end of the mechanical arm, the gripper jaw comprises a half-frame jaw body with an opening, gripper plates are attached to the inner sides of two opposite frame edges of the half-frame jaw body, and a plurality of gripping hanging grooves are uniformly formed in the gripper plates.

9. The wash basket transfer system of claim 8, wherein the gripper jaws are further provided with a loading cylinder, and a loading push rod of the loading cylinder extends into the inner periphery of the gripper jaws to form a movable connection.

10. The wash basket transfer system of claim 1 wherein the top surface of the placement platform has two side-by-side storage stations, and wherein the storage stations have a plurality of stops disposed around their perimeter.

11. A method of transferring a wash basket transfer system according to claim 1, comprising the steps of:

1) The cart is pushed in from the inlet and outlet opening of the fixed support by manpower, and the rolling sliding wheel rolls and slides along the guide sliding plate in the pushing process;

2) When the trolley entering sensor senses that the trolley enters the built-in space of the fixed support, the electric control lifting cylinder lifts the buckling claw; when the cart entering sensor senses that the positioning rod of the cart is in place, the electric control lifting cylinder descends the buckling claw, so that the buckling claw is buckled with the positioning rod, and the cart is fixed in the built-in space;

12. The transfer method of the wash basket transfer system according to claim 11, wherein in step 2), during the process that the cart enters the built-in space of the fixed bracket, the positioning rod of the cart first contacts the buffer head of the buffer to perform the buffering and slow-moving action, so as to avoid the cart from hard collision with the fixed bracket for protection.

13. The method of transferring a wash basket transfer system according to claim 11, wherein in step 3), the gripping claw places the wash basket in the basket position of the basket support, and the loading cylinder drives the loading push rod to further push the wash basket to the fixed position.