CN115255754A - Welding process for high-sealing tank assembly and intelligent welding equipment - Google Patents
Welding process for high-sealing tank assembly and intelligent welding equipment Download PDFInfo
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- CN115255754A CN115255754A CN202210776292.2A CN202210776292A CN115255754A CN 115255754 A CN115255754 A CN 115255754A CN 202210776292 A CN202210776292 A CN 202210776292A CN 115255754 A CN115255754 A CN 115255754A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0538—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a welding process and intelligent welding equipment for a high-sealing tank assembly, and belongs to the technical field of welding equipment.
Description
Technical Field
The invention relates to a tank assembly welding process, in particular to a tank assembly welding process with high sealing performance, and also relates to tank assembly intelligent welding equipment, in particular to high-sealing-performance tank assembly intelligent welding equipment, belonging to the technical field of tank assembly welding.
Background
The welding process of the tank body assembly in the prior art has the following problems in use:
1. the tank body can not be synchronously supported and limited with high precision, and the problem of dislocation is easy to occur during connection, so that the sealing effect is poor during welding;
2. the tank assembly welding process in the prior art can well unload the auxiliary supporting structure, so that unloading treatment is inconvenient to carry out when welding is finished;
3. in the welding process of the tank assembly in the prior art, the outer welding head and the driving tank body are always independent or operate singly when welding, so that the efficiency is low and the cost is high;
therefore, the welding process and the intelligent welding equipment for the high-tightness tank assembly are designed to optimize the problems.
Disclosure of Invention
The invention aims to provide a welding process and intelligent welding equipment for a high-sealing tank assembly, wherein a tank body to be welded is sleeved on the outer sides of two groups of outer arc-shaped frames, a gear transmission motor is started to drive a third bevel gear to rotate, a second bevel gear is regulated to rotate by a third bevel gear, the second bevel gears in a first hollow regulating disc and a third hollow regulating disc are driven by the third bevel gear to drive an outer threaded rod to move, a first outer sliding cylinder and a second outer sliding cylinder are regulated by the outer threaded rod to regulate the outer arc-shaped frames to extend so that the outer arc-shaped frames abut against the inner wall of the tank body, a fourth electric telescopic rod is started to push the third hollow regulating disc, the tank body is regulated by the third hollow regulating disc to be contacted with the end part of the tank body at the other end, and a third electric telescopic rod is started to regulate an inserting piece to be inserted into a square inserting slot so that the first hollow regulating disc and the third hollow regulating disc are connected into a whole, starting a first electric telescopic rod to adjust a top connecting plate to move, adjusting the top connecting plate to a position between welding seams of the tank body through the top connecting plate, then starting a second electric telescopic rod to enable a welding head of the second electric telescopic rod to be in contact with the welding seams of the tank body for welding, starting a driving motor to adjust a transmission gear to drive an outer gear ring to rotate, adjusting the outer gear ring to drive a second electric telescopic rod to weld around the welding seams of the tank body, further driving an active I-shaped wheel to move through starting the driving motor, driving a transmission belt to adjust a first I-shaped wheel to rotate through the active I-shaped wheel, adjusting a fourth electric telescopic rod to drive the tank body to rotate through the first I-shaped wheel and to be matched with the welding head to weld in a reverse rotation mode, withdrawing the fourth electric telescopic rod after welding is completed, reversely operating the rotating motor to remove the pressure on the pipe body, enabling the fourth electric telescopic rod to fall into the top of the arc-shaped supporting plate to be supported and simultaneously to be buffered through a first inner buffer spring, the double-end motor is started to adjust the transmission rotating shaft to drive the first bevel gear to rotate, and the fourth bevel gear is adjusted through the first bevel gear to drive the horizontal adjusting screw to rotate and adjust the adjustable sliding frame to move the pipe body.
The purpose of the invention can be achieved by adopting the following technical scheme:
an intelligent welding device for a high-sealing tank assembly comprises a base, wherein one side of the top of the base is provided with an edge driving bin, and the inside of the side driving bin is provided with a double-head motor transmission component, the two ends of the inner side of the side driving bin are provided with horizontal adjusting screw components, a buffer frame component is sleeved and meshed outside the horizontal adjusting screw rod component, a first end supporting frame is arranged at the middle top end of the base, a first rotating rod is arranged at the top of the inner side of the first end supporting frame through a bearing, a first hollow adjusting disc is arranged at the other end of the first rotating rod, a bevel gear transmission assembly is arranged in the first hollow adjusting disc, and the outer side of the bevel gear transmission component is provided with a first adjustable pressing and holding rod component through a first hollow adjusting disc, a second hollow adjusting disc is arranged in the middle of the top side of the base, a second L-shaped side frame is arranged in the middle of the top of the base, which is close to the second hollow adjusting disc, a driving motor is arranged in the middle of one side of the second L-shaped side frame, the output end of the driving motor penetrates through the second L-shaped side frame and is provided with a transmission belt component, the middle part of the top of the transmission belt component is provided with a fourth electric telescopic rod, the other end of the fourth electric telescopic rod is provided with a third hollow adjusting disc, the inside of the third hollow adjusting disc is also provided with a bevel gear transmission component, the bevel gear transmission component is provided with a second adjustable pressing and holding rod component penetrating through a third hollow adjusting disk, the middle part of the outer side of the third hollow adjusting disk and the middle part of the outer side of the first hollow adjusting disk are provided with a limiting electric rod component, the second L-shaped side frame is provided with a gear transmission assembly which is matched with the output end of the driving motor through an outer gear ring limiting frame, and the top of the outer side of the gear transmission assembly is provided with a telescopic welding rod assembly.
Preferably, the double-end motor transmission assembly comprises a double-end motor fixing frame, a double-end motor, a transmission rotating shaft and a first bevel gear, the double-end motor fixing frame is installed in the middle of the inner side of the side driving bin, the double-end motor is installed in the middle of the inner side of the double-end motor fixing frame, the transmission rotating shaft is installed at the output end of the double-end motor, and the first bevel gear is installed at the other end of the transmission rotating shaft;
the horizontal adjusting screw assembly comprises a horizontal adjusting screw, a fourth bevel gear and an end hollow connecting strip, the horizontal adjusting screw is installed on the two sides of the edge driving bin through bearings, the fourth bevel gear is installed at one end, inserted into the edge driving bin, of the horizontal adjusting screw, the fourth bevel gear is meshed with the first bevel gear, the other end of the horizontal adjusting screw is connected with the end hollow connecting strip through the bearings, and the bottom of the end hollow connecting strip is fixed to the top of the base.
Preferably, the buffer frame assembly comprises an adjustable sliding frame, an inner supporting sliding plate, an arc-shaped supporting plate and a first inner buffer spring, the outer side sleeve of the horizontal adjusting screw rod is meshed with the adjustable sliding frame, the first inner buffer spring is installed at the inner bottom of the adjustable sliding frame at equal intervals, the inner supporting sliding plate is installed at the top of the first inner buffer spring, the inner supporting sliding plate is hinged to the arc-shaped supporting plate through one end of the adjustable sliding frame, and a rubber layer is laid at the top of the arc-shaped supporting plate.
Preferably, bevel gear drive assembly includes gear drive motor, third bevel gear, second bevel gear, external screw rod and spacing slide bar, gear drive motor is installed to the inner middle part department of first cavity adjustment disk, and third bevel gear is installed to this gear drive motor, third bevel gear's outside meshing has second bevel gear, second bevel gear's outside middle part department is equipped with and runs through first cavity adjustment disk and installs external screw rod, just external screw rod with connect through the bearing between the first cavity adjustment disk, the outside of first cavity adjustment disk is close to external screw rod department and installs spacing slide bar, just the outside cover of spacing slide bar and external screw rod is equipped with first adjustable pressure and holds the pole subassembly.
Preferably, the first adjustable clamping rod assembly comprises a first outer sliding cylinder, an outer threaded rod and a limiting sliding rod, the outer sides of the outer threaded rod and the limiting sliding rod are sleeved with the first outer sliding cylinder, the outer threaded rod and the first outer sliding cylinder are meshed with each other, and an outer arc-shaped frame is mounted at the other end of the first outer sliding cylinder;
the adjustable clamping rod subassembly of second includes the outer sliding cylinder of second, the outer sliding cylinder cover of second is established in the outer screw thread pole outside of establishing on third cavity adjusting plate, and outer sliding cylinder intermeshing of outer screw thread pole and second, outer arc frame is also installed to the outer end of the outer sliding cylinder of second.
Preferably, the transmission belt assembly comprises an active die wheel, a transmission belt and a first die wheel, the active die wheel is installed at the output end of the driving motor, a fourth electric telescopic rod is arranged at the top of the inner side of the second hollow adjusting disc through a bearing, the first die wheel is installed at the position, close to the second hollow adjusting disc, of the outer side of the fourth electric telescopic rod, and the transmission belt is sleeved on the outer side of the first die wheel and the outer side of the active die wheel.
Preferably, the limiting electric rod assembly comprises a third electric telescopic rod, an insertion piece and a square slot, the third electric telescopic rod is installed at the middle of the side of the third hollow adjusting disc, the square slot is formed in the middle of the side of the first hollow adjusting disc, the insertion piece is installed at the output end of the third electric telescopic rod, and the insertion piece is matched with the square slot.
Preferably, the gear drive subassembly includes external gear ring, drive gear and annular groove, the inboard of external gear ring spacing is equipped with the annular groove, and the inboard of annular groove installs external gear ring, driving motor's output runs through second L type side bearer and installs drive gear, drive gear part run through external gear ring spacing with external gear ring intermeshing, scalable welding rod subassembly is installed in the side portion department of external gear ring.
Preferably, scalable welding rod subassembly includes first electric telescopic handle, second electric telescopic handle, top connecting plate and soldered connection, a side edge portion department of outer gear ring installs first electric telescopic handle, a connecting plate is installed to first electric telescopic handle's output, the end middle part department of top connecting plate installs second electric telescopic handle, the soldered connection is installed to second electric telescopic handle's output.
The utility model provides a be used for high leakproofness jar body assembly intelligence welding equipment welding process, includes the following step:
the method comprises the following steps: sleeving the tank body to be welded on the outer sides of the two groups of outer arc frames, starting a gear transmission motor to drive a third bevel gear to rotate, and adjusting the rotation of a second bevel gear through the third bevel gear;
step two: the first hollow adjusting disc and the third hollow adjusting disc are driven by a second bevel gear to drive an external thread rod to move, and the first external sliding cylinder and the second external sliding cylinder are adjusted by the external thread rod to adjust the extension of the external arc frame so that the external arc frame is abutted against the inner wall of the tank body;
step three: starting a fourth electric telescopic rod to push a third hollow adjusting disc, and adjusting the tank body to be in contact with the end part of the tank body at the other end through the third hollow adjusting disc;
step four: meanwhile, the third electric telescopic rod is started to adjust the inserting piece to be inserted into the square slot, so that the first hollow adjusting disc and the third hollow adjusting disc are connected into a whole;
step five: starting a first electric telescopic rod to adjust the top connecting plate to move, adjusting the top connecting plate to a position between the welding seams of the tank bodies, and then starting a second electric telescopic rod to enable a welding head of the second electric telescopic rod to be in contact with the welding seams of the tank bodies for welding;
step six: starting a driving motor to adjust a transmission gear to drive an outer gear ring to rotate, and adjusting the outer gear ring to drive a second electric telescopic rod to weld around a welding seam of the tank body;
step seven: the driving I-shaped wheel is further driven to move by starting the driving motor, the driving I-shaped wheel drives the conveying belt to adjust the rotation of the first I-shaped wheel, and the fourth electric telescopic rod is adjusted by the first I-shaped wheel to drive the tank body to rotate and to rotate reversely with the welding head for matching welding;
step eight: after welding is finished, the fourth electric telescopic rod is withdrawn, the rotating motor is operated reversely to release the pressing of the pipe body, and then the pipe body falls into the top of the arc-shaped supporting plate to be supported and is buffered through the first inner buffer spring;
step nine: the double-end motor is started to adjust the transmission rotating shaft to drive the first bevel gear to rotate, and the fourth bevel gear is adjusted through the first bevel gear to drive the horizontal adjusting screw to rotate to adjust the adjustable sliding frame to move the pipe body.
The invention has the beneficial technical effects that:
the invention provides a welding process and intelligent welding equipment for a high-tightness tank assembly, wherein a tank body to be welded is sleeved on the outer sides of two groups of outer arc frames, a gear transmission motor is started to drive a third bevel gear to rotate, the second bevel gear is regulated to rotate through a third bevel gear, the second bevel gear in a first hollow regulating disc and a third hollow regulating disc is driven by the third bevel gear to drive an outer threaded rod to move, a first outer sliding cylinder and a second outer sliding cylinder are regulated through the outer threaded rod to regulate the extension of the outer arc frames so that the outer arc frames are abutted against the inner wall of the tank body, a fourth electric telescopic rod is started to push the third hollow regulating disc, the tank body is regulated through the third hollow regulating disc to be contacted with the end part of the tank body at the other end, and meanwhile, a third electric telescopic rod regulating insert is started to be inserted into a square slot so that the first hollow regulating disc and the third hollow regulating disc are connected into a whole, starting a first electric telescopic rod to adjust a top connecting plate to move, adjusting the top connecting plate to a position between welding seams of the tank body through the top connecting plate, then starting a second electric telescopic rod to enable a welding head of the second electric telescopic rod to be in contact with the welding seams of the tank body for welding, starting a driving motor to adjust a transmission gear to drive an outer gear ring to rotate, adjusting the outer gear ring to drive a second electric telescopic rod to weld around the welding seams of the tank body, further driving an active I-shaped wheel to move through starting the driving motor, driving a transmission belt to adjust a first I-shaped wheel to rotate through the active I-shaped wheel, adjusting a fourth electric telescopic rod to drive the tank body to rotate through the first I-shaped wheel and to be matched with the welding head to weld in a reverse rotation mode, withdrawing the fourth electric telescopic rod after welding is completed, reversely operating the rotating motor to remove the pressure on the pipe body, enabling the fourth electric telescopic rod to fall into the top of the arc-shaped supporting plate to be supported and simultaneously to be buffered through a first inner buffer spring, the double-end motor is started to adjust the transmission rotating shaft to drive the first bevel gear to rotate, and the fourth bevel gear is adjusted through the first bevel gear to drive the horizontal adjusting screw to rotate and adjust the adjustable sliding frame to move the pipe body.
Drawings
FIG. 1 is a schematic view of an overall first perspective structure of an apparatus according to a preferred embodiment of the present invention for a welding process and an intelligent welding device of a high-sealability tank assembly;
FIG. 2 is a schematic view of an overall second perspective view of the apparatus for a preferred embodiment of the high sealability tank assembly welding process and intelligent welding equipment according to the present invention;
FIG. 3 is a schematic view of an overall third perspective view of the apparatus for a preferred embodiment of the welding process and intelligent welding equipment for high sealability tank assemblies in accordance with the present invention;
FIG. 4 is a schematic view of an overall fourth perspective view of an apparatus for use in a preferred embodiment of a high sealability tank assembly welding process and intelligent welding apparatus in accordance with the present invention;
FIG. 5 is a perspective view of a conveyor assembly, outer ring assembly and rotating assembly combination according to a preferred embodiment of the present invention for use in a high-containment can body assembly welding process and intelligent welding equipment;
FIG. 6 is a schematic perspective view of a first support frame assembly for use in a preferred embodiment of the high-tightness tank assembly welding process and intelligent welding apparatus according to the present invention;
FIG. 7 is a perspective view of a second support frame assembly for use in a preferred embodiment of the high-tightness tank assembly welding process and intelligent welding apparatus according to the present invention;
FIG. 8 is a schematic structural view of a second support frame assembly for a preferred embodiment of a high tightness can body assembly welding process and intelligent welding apparatus in accordance with the present invention;
FIG. 9 is an enlarged view of the structure at a of a preferred embodiment of the welding process and the intelligent welding device for the high-tightness tank assembly according to the invention;
FIG. 10 is a schematic view of the horizontal adjustment driving assembly of the tank supporting frame for the welding process of the high-sealability tank assembly and the preferred embodiment of the intelligent welding device according to the present invention;
fig. 11 is a schematic structural view of a can support frame assembly for a high-sealability can body assembly welding process and an intelligent welding apparatus according to a preferred embodiment of the present invention.
In the figure: 1-base, 2-side driving bin, 3-horizontal adjusting screw rod, 4-first end supporting frame, 5-first rotating rod, 7-first inner buffer spring, 8-first hollow adjusting disc, 9-outer arc frame, 10-first outer sliding cylinder, 11-square slot, 12-adjustable sliding frame, 13-inner supporting sliding plate, 14-arc supporting plate, 15-end hollow connecting bar, 17-first electric telescopic rod, 18-top connecting plate, 19-second electric telescopic rod, 20-outer gear ring, 21-second hollow adjusting disc, 22-second outer sliding cylinder, 23-annular groove, 24-third hollow adjusting disc, 25-double-head motor fixing frame, 26-outer gear ring limiting frame, 27-first bevel gear, 28-first I-shaped wheel, 29-third electric telescopic rod, 30-second L-shaped wheel, 31-fourth electric telescopic rod, 32-driving motor, 33-conveying belt, 34-side frame I-shaped wheel, 35-driving gear, 36-outer thread rod, 37-second outer thread gear, 37-38-second bevel gear, 39-second bevel gear, 40-second bevel gear, 42-double-head motor limiting rod, and 42-double-head motor fixing frame.
Detailed Description
In order to make the technical solutions of the present invention more clear and definite, the present invention is further described in detail below with reference to the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-11, the intelligent welding equipment for a high-sealing tank assembly provided in this embodiment includes a base 1, a side driving bin 2 is installed on one side of the top of the base 1, a double-head motor transmission assembly is installed inside the side driving bin 2, horizontal adjusting screw assemblies are installed at two ends of the inner side of the side driving bin 2, a buffer frame assembly is engaged with the outer side of each horizontal adjusting screw assembly, a first end supporting frame 4 is installed at the middle end of the top of the base 1, a first rotating rod 5 is installed at the top of the inner side of the first end supporting frame 4 through a bearing, a first hollow adjusting disk 8 is installed at the other end of the first rotating rod 5, a bevel gear transmission assembly is installed inside the first hollow adjusting disk 8, a first adjustable pressing rod assembly is installed at the outer side of the bevel gear transmission assembly through the first hollow adjusting disk 8, a second hollow adjusting disk 21 is installed at the middle of the top side of the base 1, a second L-shaped side frame 30 is arranged at the top middle part of the base 1 close to the second hollow adjusting disc 21, a driving motor 32 is arranged at the middle part of one side of the second L-shaped side frame 30, the output end of the driving motor 32 penetrates through the second L-shaped side frame 30 to be provided with a transmission belt assembly, a fourth electric telescopic rod 31 is arranged at the middle part of the side top of the transmission belt assembly, a third hollow adjusting disc 24 is arranged at the other end of the fourth electric telescopic rod 31, a bevel gear transmission assembly is also arranged inside the third hollow adjusting disc 24, the bevel gear transmission assembly penetrates through the third hollow adjusting disc 24 to be provided with a second adjustable pressure holding rod assembly, a limiting electric rod assembly is arranged at the middle part of the outer side of the third hollow adjusting disc 24 and the middle part of the outer side of the first hollow adjusting disc 8, and a gear transmission assembly which is matched with the output end of the driving motor 32 is arranged on the second L-shaped side frame 30 through an outer gear ring limiting frame 26, the top of the outer side of the gear transmission assembly is provided with a telescopic welding rod assembly.
Sleeving a tank body to be welded on the outer sides of two groups of outer arc frames 9, starting a gear transmission motor to drive a third bevel gear 38 to rotate, adjusting a second bevel gear 37 to rotate through the third bevel gear 38, driving an outer threaded rod 36 to move through the third bevel gear 38 by the second bevel gear 37 in the first hollow adjusting disc 8 and the third hollow adjusting disc 24, adjusting the first outer sliding cylinder 10 and the second outer sliding cylinder 22 to adjust the extension of the outer arc frame 9 so that the outer arc frame 9 abuts against the inner wall of the tank body, starting a fourth electric telescopic rod 31 to push the third hollow adjusting disc 24, adjusting the tank body to contact with the end part of the other tank body through the third hollow adjusting disc 24, simultaneously starting a third electric telescopic rod 29 to adjust an insert into the square slot 11, connecting the first hollow adjusting disc 8 and the third hollow adjusting disc 24 into a whole, starting the first electric telescopic rod 17 to adjust the top connecting plate 18 to move, adjusting the tank body to adjust the tank body to the tank body between welding seams through the top connecting plate 18, then starting a second electric telescopic rod 19 to contact the tank body to weld the tank body, starting a first hollow adjusting disc 8 and the third hollow adjusting disc 24, starting a third electric telescopic rod 34 to drive a fourth electric telescopic rod 34 to drive a buffer motor to move the outer arc frame 32 to drive a welding adjusting disc 32 to move through a welding motor to drive a welding adjusting ring 34, driving a welding adjusting ring to move a welding head to move through a buffer ring 34, and a second electric telescopic rod 34, completing the welding head to move, and a welding head of a welding head to drive a welding motor to move, and a welding head of a buffer ring 34, and a second electric telescopic rod 34, completing the welding head to move, the double-head motor 40 is started to adjust the transmission rotating shaft 41 to drive the first bevel gear 27 to rotate, and the fourth bevel gear 42 is adjusted through the first bevel gear 27 to drive the horizontal adjusting screw rod 3 to rotate to adjust the adjustable sliding rack 12 to move the pipe body.
In this embodiment, the double-headed motor transmission assembly includes a double-headed motor fixing frame 25, a double-headed motor 40, a transmission rotating shaft 41 and a first bevel gear 27, the double-headed motor fixing frame 25 is installed at the middle part of the inner side of the side driving bin 2, the double-headed motor 40 is installed at the middle part of the inner side of the double-headed motor fixing frame 25, the transmission rotating shaft 41 is installed at the output end of the double-headed motor 40, and the first bevel gear 27 is installed at the other end of the transmission rotating shaft 41;
horizontal adjusting screw subassembly includes horizontal adjusting screw 3, fourth bevel gear 42 and end hollow connecting strip 15, horizontal adjusting screw 3 is installed through the bearing in the both sides of limit drive storehouse 2, and horizontal adjusting screw 3 inserts and installs fourth bevel gear 42 to the inside one end in limit drive storehouse 2, fourth bevel gear 42 and first bevel gear 27 intermeshing, horizontal adjusting screw 3's the other end passes through the bearing and is connected with end hollow connecting strip 15, the bottom of end hollow connecting strip 15 is fixed with the top of base 1.
In this embodiment, the buffer frame assembly comprises an adjustable sliding frame 12, an inner support sliding plate 13, an arc-shaped support plate 14 and a first inner buffer spring 7, the outer side of the horizontal adjusting screw 3 is sleeved with the adjustable sliding frame 12, the first inner buffer spring 7 is installed on the inner bottom of the adjustable sliding frame 12 at equal intervals, the inner support sliding plate 13 is installed at the top of the first inner buffer spring 7, the inner support sliding plate 13 penetrates through one end of the adjustable sliding frame 12 to be hinged to the arc-shaped support plate 14, and a rubber layer is laid on the top of the arc-shaped support plate 14.
In this embodiment, the bevel gear transmission assembly includes a gear transmission motor, a third bevel gear 38, a second bevel gear 37, an external threaded rod 36 and a limit sliding rod 39, the gear transmission motor is installed at the middle of the inner end of the first hollow adjusting disk 8, the third bevel gear 38 is installed on the gear transmission motor, the second bevel gear 37 is engaged with the outer side of the third bevel gear 38, the external threaded rod 36 is installed to penetrate through the first hollow adjusting disk 8 at the middle of the outer side of the second bevel gear 37, the external threaded rod 36 is connected with the first hollow adjusting disk 8 through a bearing, the limit sliding rod 39 is installed at the position, close to the external threaded rod 36, of the outer side of the first hollow adjusting disk 8, and a first adjustable clamping rod assembly is sleeved on the outer sides of the limit sliding rod 39 and the external threaded rod 36.
In this embodiment, the first adjustable clamping rod assembly comprises a first outer sliding cylinder 10, an outer threaded rod 36 and a limit slide rod 39, the outer sides of the outer threaded rod 36 and the limit slide rod 39 are sleeved with the first outer sliding cylinder 10, the outer threaded rod 36 is meshed with the first outer sliding cylinder 10, and the other end of the first outer sliding cylinder 10 is provided with an outer arc-shaped frame 9;
the second adjustable pressing rod component comprises a second outer sliding cylinder 22, the second outer sliding cylinder 22 is sleeved on the outer side of an outer threaded rod 36 arranged on the third hollow adjusting disc 24, the outer threaded rod 36 is meshed with the second outer sliding cylinder 22, and an outer arc-shaped frame 9 is also arranged at the outer end of the second outer sliding cylinder 22.
In this embodiment, the belt assembly includes an active die wheel 34, a conveyor belt 33 and a first die wheel 28, the active die wheel 34 is installed at the output end of the driving motor 32, a fourth electric telescopic rod 31 is installed at the top of the inner side of the second hollow adjusting disk 21 through a bearing, the first die wheel 28 is installed at the position, close to the second hollow adjusting disk 21, of the outer side of the fourth electric telescopic rod 31, and the conveyor belt 33 is sleeved on the outer sides of the first die wheel 28 and the active die wheel 34.
In this embodiment, the electric limiting rod assembly includes a third electric telescopic rod 29, an insertion piece and a square slot 11, the third electric telescopic rod 29 is installed at the middle of the third hollow adjusting disk 24, the square slot 11 is installed at the middle of the first hollow adjusting disk 8, the insertion piece is installed at the output end of the third electric telescopic rod 29, and the insertion piece is matched with the square slot 11.
In this embodiment, the gear transmission assembly includes an external gear ring 20, a transmission gear 35 and an annular groove 23, the annular groove 23 is disposed on the inner side of the external gear ring retainer 26, the external gear ring 20 is mounted on the inner side of the annular groove 23, the output end of the driving motor 32 penetrates through the second L-shaped side frame 30 and is mounted with the transmission gear 35, a part of the transmission gear 35 penetrates through the external gear ring retainer 26 and is engaged with the external gear ring 20, and a telescopic welding rod assembly is mounted at the side edge portion of the external gear ring 20.
In this embodiment, the telescopic welding rod assembly comprises a first electric telescopic rod 17, a second electric telescopic rod 19, a top connecting plate 18 and a welding head, the first electric telescopic rod 17 is installed at one side edge part of the outer gear ring 20, the top connecting plate 18 is installed at the output end of the first electric telescopic rod 17, the second electric telescopic rod 19 is installed at the bottom middle part of the top connecting plate 18, and the welding head is installed at the output end of the second electric telescopic rod 19.
The utility model provides a be used for high leakproofness jar body assembly intelligence welding equipment welding process, includes the following step:
the method comprises the following steps: sleeving the tank body to be welded on the outer sides of the two groups of outer arc frames 9, starting a gear transmission motor to drive a third bevel gear 38 to rotate, and adjusting a second bevel gear 37 to rotate through the third bevel gear 38;
step two: the second bevel gear 37 in the first hollow adjusting disk 8 and the third hollow adjusting disk 24 is driven by the third bevel gear 38 to drive the external thread rod 36 to move, and the external arc-shaped frame 9 is adjusted to extend by the external thread rod 36 to enable the external arc-shaped frame 9 to be abutted against the inner wall of the tank body by the first external sliding cylinder 10 and the second external sliding cylinder 22;
step three: the fourth electric telescopic rod 31 is started to push the third hollow adjusting disk 24, and the tank body is adjusted to be in contact with the end part of the tank body at the other end through the third hollow adjusting disk 24;
step four: meanwhile, the third electric telescopic rod 29 is started to adjust the inserting piece to be inserted into the square slot 11, so that the first hollow adjusting disk 8 and the third hollow adjusting disk 24 are connected into a whole;
step five: starting a first electric telescopic rod 17 to adjust the top connecting plate 18 to move, adjusting the top connecting plate 18 to the position between the welding seams of the tank body, and then starting a second electric telescopic rod 19 to enable the welding head of the second electric telescopic rod to be in contact with the welding seams of the tank body for welding;
step six: the driving motor 32 is started to adjust the transmission gear 35 to drive the outer gear ring 20 to rotate, and the second electric telescopic rod 19 is adjusted and driven by the outer gear ring 20 to weld around the welding seam of the tank body;
step seven: the driving motor 32 is started to further drive the driving working wheel 34 to move, the driving working wheel 34 drives the conveying belt 33 to adjust the first working wheel 28 to rotate, the first working wheel 28 adjusts the fourth electric telescopic rod 31 to drive the tank body to rotate and the tank body to rotate in a reverse direction to be matched with the welding head for welding;
step eight: after the welding is finished, the fourth electric telescopic rod 31 is withdrawn, the rotating motor is operated reversely to release the pressing of the pipe body, and then the pipe body falls into the top of the arc-shaped supporting plate 14 to be supported and is buffered by the first inner buffer spring 7;
step nine: the double-head motor 40 is started to adjust the transmission rotating shaft 41 to drive the first bevel gear 27 to rotate, and the fourth bevel gear 42 is adjusted through the first bevel gear 27 to drive the horizontal adjusting screw 3 to rotate and adjust the adjustable sliding frame 12 to move the pipe body.
The above are only further embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and its concept within the scope of the present invention.
Claims (10)
1. The utility model provides a be used for high leakproofness jar body assembly intelligence welding equipment which characterized in that: comprises a base (1), a side driving bin (2) is installed on one side of the top of the base (1), a double-head motor transmission component is arranged inside the side driving bin (2), horizontal adjusting screw components are arranged at two ends of the inner side of the side driving bin (2), a buffer frame component is sleeved and meshed outside the horizontal adjusting screw components, a first end supporting frame (4) is installed at the middle top end of the base (1), a first rotating rod (5) is installed at the top of the inner side of the first end supporting frame (4) through a bearing, a first hollow adjusting disc (8) is installed at the other end of the first rotating rod (5), a bevel gear transmission component is installed inside the first hollow adjusting disc (8), a first adjustable pressing rod component is installed at the position, which is penetrated through the first hollow adjusting disc (8), a second hollow adjusting disc (21) is installed at the middle top side of the base (1), a second L-shaped side frame (30) is installed at the position, a second driving belt (30) is installed at one side of the second hollow adjusting disc (30), a fourth electric motor driving belt (31) is installed at the middle position, and a fourth electric motor drive component (31) is installed at the position, a third electric motor drive component (32) is installed at the middle of the side frame (31), the inside of third cavity adjusting disk (24) also is equipped with bevel gear drive assembly, and this bevel gear drive assembly runs through third cavity adjusting disk (24) and is equipped with the adjustable pressure and hold the pole subassembly of second, the outside middle part department of third cavity adjusting disk (24) is equipped with spacing electric lever subassembly with first cavity adjusting disk (8) outside middle part department, second L type side bearer (30) are equipped with through outer gear ring spacing (26) and drive motor (32) output end gear drive assembly that mutually supports, and the outside top department of this gear drive assembly is equipped with scalable welding pole subassembly.
2. The intelligent welding equipment for the high-sealing tank assembly according to claim 1, characterized in that: the double-end motor transmission assembly comprises a double-end motor fixing frame (25), a double-end motor (40), a transmission rotating shaft (41) and a first bevel gear (27), the double-end motor fixing frame (25) is installed in the middle of the inner side of the side driving bin (2), the double-end motor (40) is installed in the middle of the inner side of the double-end motor fixing frame (25), the transmission rotating shaft (41) is installed at the output end of the double-end motor (40), and the first bevel gear (27) is installed at the other end of the transmission rotating shaft (41);
horizontal adjusting screw subassembly includes horizontal adjusting screw (3), fourth bevel gear (42) and end cavity connecting strip (15), horizontal adjusting screw (3) are installed through the bearing in the both sides of limit drive storehouse (2), and horizontal adjusting screw (3) insert to the inside one end in limit drive storehouse (2) and install fourth bevel gear (42), fourth bevel gear (42) and first bevel gear (27) intermeshing, the other end of horizontal adjusting screw (3) passes through the bearing and is connected with end cavity connecting strip (15), the bottom of end cavity connecting strip (15) is fixed with the top of base (1).
3. The intelligent welding equipment for the high-tightness tank assembly according to claim 2, characterized in that: the buffer frame assembly comprises an adjustable sliding frame (12), an inner supporting sliding plate (13), an arc-shaped supporting plate (14) and a first inner buffer spring (7), the outer side sleeve of the horizontal adjusting screw (3) is meshed with the adjustable sliding frame (12), the inner bottom of the adjustable sliding frame (12) is provided with the first inner buffer spring (7) at equal intervals, the inner supporting sliding plate (13) is installed at the top of the first inner buffer spring (7), the inner supporting sliding plate (13) is hinged to the arc-shaped supporting plate (14) through one end of the inner supporting sliding plate (13) penetrating through the adjustable sliding frame (12), and a rubber layer is laid at the top of the arc-shaped supporting plate (14).
4. The intelligent welding equipment for the high-sealing tank assembly according to claim 3, characterized in that: bevel gear drive assembly includes gear drive motor, third bevel gear (38), second bevel gear (37), external screw thread pole (36) and spacing slide bar (39), gear drive motor is installed in the inner middle part department of first cavity adjusting disk (8), and third bevel gear (38) are installed to this gear drive motor, the outside meshing of third bevel gear (38) has second bevel gear (37), the outside middle part department of second bevel gear (37) is equipped with and runs through first cavity adjusting disk (8) and installs external screw thread pole (36), just external screw thread pole (36) with connect through the bearing between first cavity adjusting disk (8), the outside of first cavity adjusting disk (8) is close to external screw thread pole (36) department and installs spacing slide bar (39), just the outside cover of spacing slide bar (39) and external screw thread pole (36) is equipped with first adjustable clamping rod subassembly.
5. The intelligent welding equipment for the high-sealing tank assembly according to claim 4, characterized in that: the first adjustable pressing rod component comprises a first outer sliding cylinder (10), an outer threaded rod (36) and a limiting sliding rod (39), the first outer sliding cylinder (10) is sleeved on the outer sides of the outer threaded rod (36) and the limiting sliding rod (39), the outer threaded rod (36) is meshed with the first outer sliding cylinder (10), and an outer arc-shaped frame (9) is installed at the other end of the first outer sliding cylinder (10);
the adjustable clamping rod subassembly of second includes second outer sliding tube (22), the outer sliding tube (22) cover of second is established in outer screw thread pole (36) outside on third cavity adjustment disc (24), and outer screw thread pole (36) and second outer sliding tube (22) intermeshing, outer arc frame (9) are also installed to the outer end of second outer sliding tube (22).
6. The intelligent welding equipment for the high-tightness tank assembly according to claim 5, characterized in that: the transmission belt assembly comprises an active I-shaped wheel (34), a transmission belt (33) and a first I-shaped wheel (28), the active I-shaped wheel (34) is installed at the output end of the driving motor (32), a fourth electric telescopic rod (31) is arranged at the top of the inner side of the second hollow adjusting disc (21) through a bearing, the first I-shaped wheel (28) is installed at the position, close to the second hollow adjusting disc (21), of the outer side of the fourth electric telescopic rod (31), and the transmission belt (33) is sleeved on the outer side of the first I-shaped wheel (28) and the outer side of the active I-shaped wheel (34).
7. The intelligent welding equipment for the high-sealing tank assembly according to claim 6, characterized in that: spacing electric pole subassembly includes third electric telescopic handle (29), inserted sheet and square slot (11), the side middle part department of third cavity adjusting disk (24) installs third electric telescopic handle (29), the side middle part department of first cavity adjusting disk (8) has seted up square slot (11), the inserted sheet is installed to the output of third electric telescopic handle (29), this inserted sheet with square slot (11) are mutually supported.
8. The intelligent welding equipment for the high-sealing tank assembly according to claim 7, characterized in that: the gear drive subassembly includes outer gear ring (20), drive gear (35) and annular groove (23), the inboard of outer gear ring spacing (26) is equipped with annular groove (23), and the inboard of annular groove (23) installs outer gear ring (20), the output of driving motor (32) runs through second L type side bearer (30) and installs drive gear (35), drive gear (35) part run through outer gear ring spacing (26) with outer gear ring (20) intermeshing, the side portion department of outer gear ring (20) installs scalable welding rod subassembly.
9. The intelligent welding equipment for the high-tightness tank assembly according to claim 8, characterized in that: scalable welding rod subassembly includes first electric telescopic handle (17), second electric telescopic handle (19), top connecting plate (18) and soldered connection, one side edge portion department of outer gear ring (20) installs first electric telescopic handle (17), top connecting plate (18) are installed to the output of first electric telescopic handle (17), end middle part department of top connecting plate (18) installs second electric telescopic handle (19), the soldered connection is installed to the output of second electric telescopic handle (19).
10. The welding process for the intelligent welding equipment of the high-tightness tank assembly according to claim 1, characterized in that: the method comprises the following steps:
the method comprises the following steps: sleeving a tank body to be welded on the outer sides of the two groups of outer arc frames (9), starting a gear transmission motor to drive a third bevel gear (38) to rotate, and adjusting a second bevel gear (37) to rotate through the third bevel gear (38);
step two: the second bevel gears (37) in the first hollow adjusting disc (8) and the third hollow adjusting disc (24) are driven by the third bevel gear (38) to drive the external thread rod (36) to move, and the external thread rod (36) adjusts the first external sliding cylinder (10) and the second external sliding cylinder (22) to adjust the extension of the external arc frame (9) so that the external arc frame (9) is pressed against the inner wall of the tank body;
step three: a fourth electric telescopic rod (31) is started to push a third hollow adjusting disc (24), and the third hollow adjusting disc (24) is used for adjusting the tank body to be in contact with the end part of the tank body at the other end;
step four: meanwhile, a third electric telescopic rod (29) is started to adjust the inserting piece to be inserted into the square slot (11), so that a first hollow adjusting disc (8) and a third hollow adjusting disc (24) are connected into a whole;
step five: starting a first electric telescopic rod (17) to adjust a top connecting plate (18) to move, adjusting the top connecting plate (18) to a position between the welding seams of the tank body, and then starting a second electric telescopic rod (19) to enable a welding head of the second electric telescopic rod to be in contact with the welding seams of the tank body for welding;
step six: a driving motor (32) is started to adjust a transmission gear (35) to drive an outer gear ring (20) to rotate, and a second electric telescopic rod (19) is adjusted and driven by the outer gear ring (20) to weld around a welding seam of the tank body;
step seven: the driving motor (32) is started to further drive the driving die wheel (34) to move, the driving die wheel (34) drives the conveying belt (33) to adjust the first die wheel (28) to rotate, and the first die wheel (28) adjusts the fourth electric telescopic rod (31) to drive the tank body to rotate and to rotate reversely to match with the welding head for welding;
step eight: after welding is finished, the fourth electric telescopic rod (31) is withdrawn, the rotating motor is operated reversely to release the pressing of the pipe body, and then the pipe body falls into the top of the arc-shaped supporting plate (14) to be supported and is buffered through the first inner buffer spring (7);
step nine: a double-end motor (40) is started to adjust a transmission rotating shaft (41) to drive a first bevel gear (27) to rotate, and a fourth bevel gear (42) is adjusted through the first bevel gear (27) to drive a horizontal adjusting screw rod (3) to rotate to adjust an adjustable sliding frame (12) to move a pipe body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210776292.2A CN115255754A (en) | 2022-07-04 | 2022-07-04 | Welding process for high-sealing tank assembly and intelligent welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210776292.2A CN115255754A (en) | 2022-07-04 | 2022-07-04 | Welding process for high-sealing tank assembly and intelligent welding equipment |
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| Publication Number | Publication Date |
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| CN115255754A true CN115255754A (en) | 2022-11-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210776292.2A Withdrawn CN115255754A (en) | 2022-07-04 | 2022-07-04 | Welding process for high-sealing tank assembly and intelligent welding equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116652476A (en) * | 2023-07-31 | 2023-08-29 | 创禧建设发展(北京)有限公司 | Sewage storage tank welding rotating device |
| CN117324823A (en) * | 2023-12-01 | 2024-01-02 | 烟台大兴重工有限公司 | Corrosion-resistant reaction kettle interface welding equipment |
| CN117532256A (en) * | 2024-01-09 | 2024-02-09 | 苏州吉登自动化科技有限公司 | Welding equipment for engineering machinery accessory machining |
| CN117620499A (en) * | 2023-12-25 | 2024-03-01 | 扬州东风汽车车身有限公司 | Welding process for high-tightness tank assembly |
-
2022
- 2022-07-04 CN CN202210776292.2A patent/CN115255754A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116652476A (en) * | 2023-07-31 | 2023-08-29 | 创禧建设发展(北京)有限公司 | Sewage storage tank welding rotating device |
| CN117324823A (en) * | 2023-12-01 | 2024-01-02 | 烟台大兴重工有限公司 | Corrosion-resistant reaction kettle interface welding equipment |
| CN117324823B (en) * | 2023-12-01 | 2024-01-30 | 烟台大兴重工有限公司 | Corrosion-resistant reaction kettle interface welding equipment |
| CN117620499A (en) * | 2023-12-25 | 2024-03-01 | 扬州东风汽车车身有限公司 | Welding process for high-tightness tank assembly |
| CN117532256A (en) * | 2024-01-09 | 2024-02-09 | 苏州吉登自动化科技有限公司 | Welding equipment for engineering machinery accessory machining |
| CN117532256B (en) * | 2024-01-09 | 2024-03-12 | 苏州吉登自动化科技有限公司 | Welding equipment for engineering machinery accessory machining |
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Application publication date: 20221101 |