CN117324823A - Corrosion-resistant reaction kettle interface welding equipment - Google Patents
Corrosion-resistant reaction kettle interface welding equipment Download PDFInfo
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- CN117324823A CN117324823A CN202311637029.6A CN202311637029A CN117324823A CN 117324823 A CN117324823 A CN 117324823A CN 202311637029 A CN202311637029 A CN 202311637029A CN 117324823 A CN117324823 A CN 117324823A
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- welding
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- 238000003466 welding Methods 0.000 title claims abstract description 103
- 230000007797 corrosion Effects 0.000 title claims abstract description 26
- 238000005260 corrosion Methods 0.000 title claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 22
- 239000010959 steel Substances 0.000 claims description 22
- 210000004209 hair Anatomy 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000002347 injection Methods 0.000 abstract description 6
- 239000007924 injection Substances 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 5
- 230000001680 brushing effect Effects 0.000 abstract description 3
- 239000012634 fragment Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Cleaning In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the technical field of welding of reaction kettle interfaces, in particular to a corrosion-resistant reaction kettle interface welding device, which comprises a bottom plate, wherein two groups of fixing seats are fixedly arranged on the upper surface of the bottom plate, the inner sides of the two groups of fixing seats are respectively in running fit with the two ends of two screw rods, two movable seats in threaded fit are respectively sleeved on the outer surfaces of the two screw rods, a supporting driving mechanism is jointly arranged on the outer sides of the two movable seats, and a movable welding mechanism is arranged on the upper surface of one movable seat and close to one end of the upper surface of the movable seat; the support driving mechanism is arranged in the device, the bottom of the kettle and the inner side of the cylinder body can be supported and fixed, the two ends of the kettle bottom and the cylinder body can be clamped and fixed, the follow-up driving of the rotation welding of the bottom of the kettle and the cylinder body is more stable and rapid, the rotating cleaning mechanism arranged in the device can effectively clean dust and dirt adhered to one side of the welding joint of the bottom of the kettle and the cylinder body, and meanwhile, the follow-up welding gun injection port can also be effectively cleaned by brushing fragments.
Description
Technical Field
The invention relates to the technical field of welding of reaction kettle interfaces, in particular to a corrosion-resistant reaction kettle interface welding device.
Background
The corrosion-resistant reaction kettle interface is welded, generally, a cylinder body containing a corrosion-resistant material is welded with the kettle bottom, and the cylinder body is connected with the kettle cover generally through a flange, so that the welding operation is not needed in most cases; when the existing welding device is used for welding the cylinder body and the kettle bottom, the fixed driving mode is generally realized by arranging the guide wheel driving clamping mechanism at the bottom side of the cylinder body and the kettle bottom, but the fixed driving mode and the driving mode may have the condition that both the fixed driving mode and the driving mode are not stable enough, so that the final effect of a subsequent welding interface is affected.
Disclosure of Invention
The invention aims to solve the defects in the background technology and provides corrosion-resistant reaction kettle interface welding equipment.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a corrosion-resistant reation kettle interface welding equipment, includes the bottom plate, the upper surface fixed mounting of bottom plate has two sets of fixing bases, two sets of the inboard of fixing base respectively with the both ends normal running fit of two lead screws, two the surface of lead screw is overlapped respectively and is equipped with two screw-thread fit's removal seat, two the upper surface of removal seat is provided with two sets of guide pulleys respectively, two sets of barrel and cauldron bottom have been placed to the top of guide pulley, two the outside of removal seat is provided with support actuating mechanism jointly, and one the upper surface of removal seat just is provided with the removal welding mechanism near one end department, the removal welding mechanism includes sliding seat and welding rifle, the front side of sliding seat is provided with the rotation wiper mechanism;
the support driving mechanism comprises a first clamping disc and a second clamping disc, the first clamping disc and the second clamping disc are movably matched to clamp and fix the two ends of the barrel and the kettle bottom, and two first expansion plates and two second expansion plates arranged in front of the first clamping disc are arranged on the inner side of the first clamping disc to respectively expand and fix the inner wall of the water outlet pipe at the bottom end of the kettle and the inner wall of the barrel;
the rotary cleaning mechanism comprises steel brush hairs which are movably arranged on one side of the sliding seat.
Preferably, the upper surface of moving the seat and be close to both ends and do not fixed mounting have two reinforcing seat, the inboard rotation of reinforcing seat is connected with first pivot, the surface of first pivot and the inboard fixed connection of guide pulley, the upper surface of bottom plate and be close to both ends and do not have the spout, two the inboard of spout respectively with two both ends downside protruding departments sliding fit of moving the seat, two the one end of lead screw passes the inside respectively output shaft of two first motors of fixed connection of two fixing base respectively, the downside of first motor passes through mounting fixed mounting in the one end department of bottom plate.
Preferably, the support driving mechanism comprises a first telescopic cylinder, the rear end of the first telescopic cylinder is fixedly connected with the right end face of the first clamping disc, the outer surface sliding sleeve of the first telescopic cylinder is provided with a guide plate, the telescopic end of the first telescopic cylinder is fixedly connected with the rear side of the guide plate, the front side of the guide plate is fixedly connected with the rear side of the mounting seat through a connecting rod, two second rotating shafts are rotatably mounted on the inner side of the mounting seat and close to the positions located at the two ends respectively, and one end of each second rotating shaft penetrates through the upper side of the mounting seat and the outer surface of each second rotating shaft is sleeved with two gears respectively.
Preferably, the extension department intermeshing of two the gear, one the top fixed connection second motor's of second pivot output shaft, one side of second motor is through mounting fixed mounting in the rear side department of mount pad, two the surface of second pivot is fixed the cover respectively and is equipped with two rotor plates, two the reservation groove has been seted up to the inboard of rotor plate, the inboard of rotor plate just is close to one end department and rotates and install the third pivot, the fixed cover of surface of third pivot is equipped with the second and expands the fagging, the upper end of third pivot passes the output shaft of the upside fixed connection third motor of rotor plate, one side of third motor is through mounting fixed mounting in the upside department of rotor plate, two the outside of second expansion fagging is provided with the slipmat respectively, one side of movable seat is through mounting bracket fixed mounting has second telescopic cylinder and first guide arm, the telescopic end fixedly connected with connecting seat of second telescopic cylinder and first guide arm.
Preferably, the upper surface fixed mounting of connecting seat has third telescopic cylinder and second guide arm, the flexible end fixedly connected with supporting seat's of third telescopic cylinder and second guide arm bottom, the inside fixed mounting of supporting seat has the fourth motor, the left end face of the first grip block of output shaft fixed connection of fourth motor, another one side fixed mounting of movable seat has the support frame, the upper end of support frame and the rotary groove running fit that the second grip block outside was seted up, the inside slip cartridge of second grip block has the dead lever, the I shape cartridge piece that dead lever one end set up and the I shape cartridge groove cartridge fit that the mount pad corresponds the side and set up, the surface of dead lever just is close to one end department suit and is equipped with screw-thread fit's nut.
Preferably, the inner side of the first clamping disc is respectively provided with two rotating ports, the left end face of the first clamping disc, which is close to the upper end and the lower end, is respectively and fixedly provided with two fixing plates, the inner sides of the two fixing plates are rotatably provided with two fifth rotating shafts, the upper ends of the fifth rotating shafts penetrate through the inner part of one fixing plate and are fixedly connected with the output shaft of the fifth motor, one side of the fifth motor is fixedly arranged at the upper surface of one fixing plate through a fixing piece, and the outer surface of the two fifth rotating shafts is fixedly sleeved with two first expanding plates.
Preferably, the movable welding mechanism comprises two mounting plates and a lifting seat, wherein the bottom ends of the two mounting plates are fixedly connected with the upper end face of one side of the movable seat, the two moving grooves formed in the inner sides of the mounting plates are in sliding fit with the protrusions on the two sides of the lifting seat, a welding gun is fixedly mounted on the inner side of the sliding seat, two sliding plates are fixedly mounted on the two sides of the sliding seat respectively, and the outer sides of the two sliding plates are in sliding fit with the inner sides of the lifting seat.
Preferably, the rear side fixedly connected with fourth flexible jar of rear side of sliding seat stretches out and draws back the end, the rear end of fourth flexible jar passes through mounting bracket fixed mounting in the rear side of elevating socket, the bottom fixed mounting of welding rifle has the electric wire.
Preferably, the rotary cleaning mechanism comprises a fifth telescopic cylinder and a third guide rod, the fifth telescopic cylinder and the third guide rod are fixedly arranged at the front side of the sliding seat through a connecting piece, the telescopic sections of the fifth telescopic cylinder and the third guide rod are fixedly connected with the rear side of the movable frame, one side of the movable frame is fixedly provided with a sixth motor through a fixing piece, an output shaft of the sixth motor penetrates through one side of the movable frame to be fixedly connected with one end of the rotary seat, the other end of the rotary seat is fixedly connected with one end of the rotary rod, the other end of the rotary rod is in rotary fit with the inner side of the movable frame, the sixth telescopic cylinder and the fourth guide rod are fixedly arranged in the rotary seat, the telescopic ends of the sixth telescopic cylinder and the fourth guide rod are fixedly connected with the bottom end of the brush seat, and one side of the brush seat is fixedly provided with steel bristles.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the two first expansion plates and the two second expansion plates are used for respectively supporting and fixing the inner wall of the water outlet pipe of the kettle bottom and the inner wall of the barrel, and the first clamping disc and the second clamping disc are used for clamping and fixing the two ends of the kettle bottom and the barrel, so that the follow-up rotary welding of the kettle bottom and the barrel is more stable and rapid, and the firmness of the welding joint of the follow-up kettle bottom and the barrel is improved.
2. According to the invention, part of the mechanism and the rotary cleaning mechanism in the movable welding mechanism are started, so that the steel brush hair is tightly attached to one side of the welding joint of the kettle bottom and the barrel, and then the steel brush hair is matched with the supporting driving mechanism, so that dust and dirt adhered to one side of the welding joint of the kettle bottom and the barrel are quickly cleaned, and then the fourth telescopic steel and the rotary cleaning mechanism in the movable welding mechanism are started, so that the steel brush hair is regulated to face the welding gun injection port, and then the sixth telescopic cylinder is started, so that the debris at the welding gun injection port is cleaned by brushing, and the blockage of the welding gun injection port is avoided.
3. Based on the arrangement of the support driving mechanism in the invention, the bottom of the kettle and the inner side of the cylinder can be spread and fixed, and the two ends of the kettle and the cylinder can be clamped and fixed, so that the rotation welding of the bottom of the follow-up kettle and the cylinder is more stable and faster, and the firmness of the welding joint of the bottom of the follow-up kettle and the cylinder is improved; the dust and dirt adhered to one side of the welding joint of the bottom of the kettle and the cylinder body can be effectively cleaned by the rotary cleaning mechanism arranged in the device, and meanwhile, the follow-up welding gun spraying port can be effectively cleaned by brushing scraps, so that the welding gun spraying port is prevented from being blocked.
Drawings
FIG. 1 is a schematic structural view of a corrosion-resistant reaction kettle interface welding device of the present invention;
FIG. 2 is a schematic structural diagram of the actual operation of the corrosion-resistant reaction kettle interface welding equipment of the present invention;
FIG. 3 is a schematic diagram of the structure of the inner fixing of the cylinder and the bottom of the reactor in the corrosion-resistant reaction kettle interface welding equipment;
FIG. 4 is a schematic structural view of a support driving mechanism in the corrosion-resistant reaction kettle interface welding equipment of the present invention;
FIG. 5 is a schematic structural view of a support driving mechanism part in the corrosion-resistant reaction kettle interface welding equipment of the present invention;
FIG. 6 is a schematic diagram of a mobile welding mechanism and a rotary cleaning mechanism in a corrosion-resistant reaction kettle interface welding device;
FIG. 7 is a schematic structural view of a rotary cleaning mechanism in a corrosion-resistant reaction kettle interface welding device according to the present invention;
FIG. 8 is a schematic structural diagram of a reaction vessel in a corrosion-resistant reaction vessel interface welding apparatus according to the present invention.
In the figure: 1. a bottom plate; 2. a fixing seat; 3. a screw rod; 4. a movable seat; 5. a first clamping plate; 6. a second clamping plate; 7. a cylinder; 8. a kettle bottom; 9. a first spreader plate; 10. a second spreader plate; 11. a sliding seat; 12. a welding gun; 13. a reinforcing seat; 14. a first rotating shaft; 15. a first telescopic cylinder; 16. a guide plate; 17. a mounting base; 18. a second rotating shaft; 19. a gear; 20. a second motor; 21. a rotating plate; 22. a third rotating shaft; 23. a second telescopic cylinder; 24. a first guide bar; 25. a connecting seat; 26. a third telescopic cylinder; 27. a second guide bar; 28. a support base; 29. a fourth motor; 30. a support frame; 31. a rotating port; 32. a fixing plate; 33. a fifth rotating shaft; 34. a fifth motor; 35. a mounting plate; 36. a sliding plate; 37. a lifting seat; 38. a fourth telescopic cylinder; 39. a fifth telescopic cylinder; 40. a third guide bar; 41. a moving rack; 42. a sixth motor; 43. a rotating seat; 44. a rotating lever; 45. steel brush hair; 46. a brush holder; 47. a fixed rod; 48. a nut; 49. a fourth guide bar; 50. a sixth telescopic cylinder; 51. a first motor; 52. a guide wheel; 53. and a third motor.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
The corrosion-resistant reaction kettle interface welding equipment comprises a bottom plate 1, wherein two groups of fixed seats 2 are fixedly arranged on the upper surface of the bottom plate 1, the inner sides of the two groups of fixed seats 2 are respectively in running fit with the two ends of two screw rods 3, two movable seats 4 in threaded fit are respectively sleeved on the outer surfaces of the two screw rods 3, two groups of guide wheels 52 are respectively arranged on the upper surfaces of the two movable seats 4, a cylinder 7 and a kettle bottom 8 are arranged above the two groups of guide wheels 52, a supporting driving mechanism is jointly arranged on the outer sides of the two movable seats 4, a movable welding mechanism is arranged on the upper surface of one movable seat 4 and close to one end of the movable welding mechanism, the movable welding mechanism comprises a sliding seat 11 and a welding gun 12, and a rotary cleaning mechanism is arranged on the front side of the sliding seat 11; the upper surface of the movable seat 4 and the parts close to the two ends are respectively fixedly provided with two reinforcing seats 13, the inner sides of the reinforcing seats 13 are rotationally connected with a first rotating shaft 14, the outer surfaces of the first rotating shafts 14 are fixedly connected with the inner sides of guide wheels 52, the upper surface of the bottom plate 1 and the parts close to the two ends are respectively provided with sliding grooves, the inner sides of the two sliding grooves are respectively in sliding fit with the protruding parts of the bottom sides of the two movable seats 4, one ends of the two screw rods 3 respectively penetrate through the inner parts of the two fixed seats 2 and are respectively fixedly connected with the output shafts of the two first motors 51, and the bottom sides of the first motors 51 are fixedly arranged at one ends of the bottom plate 1 through fixing pieces. Through using the loop wheel machine, remove the cauldron end 8 with barrel 7 and place two sets of guide pulley 52 upside in proper order, start two first motors 51 simultaneously, two first motors 51 drive lead screw 3 and rotate for two remove seat 4 drive two sets of guide pulley 52 and remove, and cooperate with the loop wheel machine, make one remove seat 4 drive a set of guide pulley 52 and remove to the welded junction of cauldron end 8 and barrel 7, and make the removal welding mechanism that one side set up be located one side of the welded junction of cauldron end 8 and barrel 7 in step.
As shown in fig. 4 and 5, the supporting and driving mechanism comprises a first clamping disk 5 and a second clamping disk 6, the first clamping disk 5 and the second clamping disk 6 are movably matched to clamp and fix the two ends of the cylinder 7 and the kettle bottom 8, two first expanding plates 9 and two second expanding plates 10 arranged in front of the first clamping disk 5 are arranged on the inner side of the first clamping disk 5, the inner wall of the water outlet pipe at the bottom end of the kettle bottom 8 and the inner wall of the cylinder 7 are respectively expanded and fixed, the supporting and driving mechanism comprises a first telescopic cylinder 15, the rear end of the first telescopic cylinder 15 is fixedly connected with the right end face of the first clamping disk 5, the outer surface of the first telescopic cylinder 15 is slidably sleeved with a guide plate 16, the telescopic end of the first telescopic cylinder 15 is fixedly connected with the rear side of the guide plate 16, the front side of the guide plate 16 is fixedly connected with the rear side of a mounting seat 17 through a connecting rod, the other movable seat 4 drives the second clamping disk 6 to one end of the cylinder 7, and then the second telescopic cylinder 23 is started, the upper mechanism is driven to move towards the inner side of the kettle bottom 8 and the inner side of the kettle bottom 8, the first telescopic cylinder 15 is driven to be tightly matched with the inner side of the kettle bottom 8, and the first telescopic cylinder 8 is tightly matched with the bottom end face of the kettle bottom 8, and the first kettle bottom 8 is tightly matched with the water outlet pipe 8, and the first bottom 8 is tightly matched with the inner side of the kettle bottom 8.
Two second rotating shafts 18 are respectively rotatably mounted on the inner side of the mounting seat 17 and close to the two ends of the mounting seat, one ends of the two second rotating shafts 18 penetrate through the upper side of the mounting seat 17, and two gears 19 are respectively sleeved on the outer surfaces of the two second rotating shafts 18. The extension parts of the two gears 19 are meshed with each other, the top end of one second rotating shaft 18 is fixedly connected with the output shaft of a second motor 20, one side of the second motor 20 is fixedly arranged at the rear side of the mounting seat 17 through a fixing piece, the outer surfaces of the two second rotating shafts 18 are respectively fixedly sleeved with two rotating plates 21, a reserved groove is formed in the inner sides of the two rotating plates 21, a third rotating shaft 22 is rotatably arranged at the inner sides of the rotating plates 21 and close to one end, a second expanding plate 10 is fixedly sleeved on the outer surfaces of the third rotating shafts 22, the upper end of the third rotating shaft 22 penetrates through the upper side of the rotating plates 21 and is fixedly connected with the output shaft of a third motor 53, one side of the third motor 53 is fixedly arranged at the upper side of the rotating plates 21 through a fixing piece, anti-skid pads are respectively arranged on the outer sides of the two second expanding plates 10, after the first telescopic cylinder 15 is started again, the first telescopic cylinder 15 drives the mounting seat 17 and the mechanism on the mounting seat 17 to move forwards to the middle position of the cylinder 7, the second motor 20 is started according to the inner side diameter of the cylinder 7, the second motor 20 drives one second rotating shaft 18 to rotate, one second rotating shaft 18 drives the other gear 19 meshed with the extension part to rotate through one gear 19, the two second rotating shafts 18 respectively drive the two rotating plates 21 to rotate outwards, meanwhile, the two third motors 53 are started, the two third motors 53 respectively drive the two third rotating shafts 22 to rotate, and the two third rotating shafts 22 respectively drive the two second expanding plates 10 to rotate outwards to the outer ends of the two second expanding plates 10 to prop against the inner wall of the cylinder 7.
One side of one movable seat 4 is fixedly provided with a second telescopic cylinder 23 and a first guide rod 24 through a mounting frame, the telescopic ends of the second telescopic cylinder 23 and the first guide rod 24 are fixedly connected with a connecting seat 25, the upper surface of the connecting seat 25 is fixedly provided with a third telescopic cylinder 26 and a second guide rod 27, the telescopic ends of the third telescopic cylinder 26 and the second guide rod 27 are fixedly connected with the bottom of a supporting seat 28, the inside of the supporting seat 28 is fixedly provided with a fourth motor 29, the output shaft of the fourth motor 29 is fixedly connected with the left end face of a first clamping disc 5, one side of the other movable seat 4 is fixedly provided with a supporting frame 30, the upper end of the supporting frame 30 is in running fit with a rotating groove formed in the outer side of the second clamping disc 6, a fixing rod 47 is inserted in the inside of the second clamping disc 6 in a sliding mode, an I-shaped inserting block formed in one end of the fixing rod 47 is in inserting mode with an I-shaped inserting groove formed in the corresponding side of the mounting seat 17, a nut 48 in the position close to one end of the fixing rod 47 is sleeved on the outer surface of the fixing rod 47, one end of the fixing rod 47 penetrates through the second clamping disc 6 and then is in assembling with the I-shaped inserting groove formed in one side of the mounting seat 17, and the fixing rod 47 is fastened by the I-shaped inserting block 48 formed in the fixing end is fastened with the fixing rod 47.
Two rotating ports 31 are respectively formed in the inner side of the first clamping disc 5, two fixing plates 32 are fixedly mounted on the left end face of the first clamping disc 5 and close to the upper end and the lower end respectively, two fifth rotating shafts 33 are rotatably mounted on the inner sides of the two fixing plates 32, the upper ends of the fifth rotating shafts 33 penetrate through the inner portion of one fixing plate 32 and are fixedly connected with an output shaft of a fifth motor 34, one side of the fifth motor 34 is fixedly mounted on the upper surface of one fixing plate 32 through a fixing piece, and two first expanding plates 9 are fixedly sleeved on the outer surfaces of the two fifth rotating shafts 33. The two fifth motors 34 are started, the two fifth motors 34 drive the two fifth rotating shafts 33 to rotate, so that the two fifth rotating shafts 33 drive the two first expanding plates 9 to move outwards to expand and fix the inner wall of the water outlet pipe of the kettle bottom 8.
As shown in fig. 6 and 7, the movable welding mechanism comprises two mounting plates 35 and a lifting seat 37, the bottom ends of the two mounting plates 35 are fixedly connected with the upper end surface at one side of the movable seat 4, the movable grooves formed in the inner sides of the two mounting plates 35 are in sliding fit with the protrusions at the two sides of the lifting seat 37, the welding gun 12 is fixedly mounted on the inner side of the sliding seat 11, two sliding plates 36 are respectively fixedly mounted on the two sides of the sliding seat 11, the outer sides of the two sliding plates 36 are in sliding fit with the inner side of the lifting seat 37, the rear side of the sliding seat 11 is fixedly connected with the telescopic end of a fourth telescopic cylinder 38, the rear end of the fourth telescopic cylinder 38 is fixedly mounted on the rear side of the lifting seat 37 through a mounting frame, and the bottom end of the welding gun 12 is fixedly provided with an electric wire. The fifth telescopic cylinder 39 is started to drive the steel brush hair 45 to be far away from the welding joint of the kettle bottom 8 and the cylinder 7, the welding gun 12 is started again, the fourth motor 29 is started simultaneously, the fourth motor 29 drives the mechanism of the output shaft, the kettle bottom 8 and the cylinder 7 to rotate, and the mechanism, the kettle bottom 8 and the cylinder 7 are matched to rapidly perform welding operation on the welding joint of the kettle bottom 8 and the cylinder 7.
The rotary cleaning mechanism comprises steel bristles 45, the steel bristles 45 are movably arranged at one side of the sliding seat 11, the rotary cleaning mechanism comprises a fifth telescopic cylinder 39 and a third guide rod 40, the fifth telescopic cylinder 39 and the third guide rod 40 are fixedly arranged at the front side of the sliding seat 11 through connecting pieces, the fifth telescopic cylinder 39 and the telescopic section of the third guide rod 40 are fixedly connected with the rear side of a movable frame 41, one side of the movable frame 41 is fixedly provided with a sixth motor 42 through a fixing piece, an output shaft of the sixth motor 42 penetrates through one side of the movable frame 41 and is fixedly connected with one end of a rotary seat 43, the other end of the rotary seat 43 is fixedly connected with one end of a rotary rod 44, the other end of the rotary rod 44 is in rotary fit with the inner side of the movable frame 41, a sixth telescopic cylinder 50 and a fourth guide rod 49 are fixedly arranged in the rotary seat 43, the telescopic ends of the sixth telescopic cylinder 50 and the fourth guide rod 49 are fixedly connected with the bottom end of a brush seat 46, and one side of the brush seat 46 is fixedly provided with the steel bristles 45. Starting a fourth telescopic cylinder 38, the fourth telescopic cylinder 38 drives a lifting seat 37 and a welding gun 12 arranged on the lifting seat 37 to move upwards to a position close to the upper part of a welding joint of a kettle bottom 8 and a cylinder 7, starting a fifth telescopic cylinder 39, driving a welding gun 12 arranged on the sliding seat 11 and a rotating cleaning mechanism to move forwards until a welding jet orifice of the welding gun 12 is close to the welding joint of the kettle bottom 8 and the cylinder 7, starting a sixth telescopic cylinder 50, driving a movable frame 41 to move forwards by the sixth telescopic cylinder 50, simultaneously starting a sixth motor 42, driving a rotating seat 43 and a steel brush 45 arranged on the rotating seat 43 to rotate to a side close to the welding joint of the kettle bottom 8 and the cylinder 7, starting a fourth motor 29, and driving an output shaft connecting mechanism, the kettle bottom 8 and the cylinder 7 to rotate by the fourth motor 29, and simultaneously assisting two groups of guide wheels 52 arranged on the bottom 8 and the cylinder 7 to rotate, and dust adhered to the welding joint of the kettle bottom 8 and the cylinder 7 are tightly cleaned by the steel brush 45 on one side, so that subsequent welding work is avoided;
in the use process, the kettle bottom 8 and the cylinder 7 are sequentially moved and placed on the upper sides of the two groups of guide wheels 52 by using the crane, the two first motors 51 are started at the same time, the two first motors 51 drive the screw rods 3 to rotate, so that the two movable seats 4 drive the two groups of guide wheels 52 to move and are matched with the crane, one movable seat 4 drives one group of guide wheels 52 to move to the welding joint of the kettle bottom 8 and the cylinder 7, the movable welding mechanism arranged on one side is synchronously positioned on one side of the welding joint of the kettle bottom 8 and the cylinder 7, the other movable seat 4 drives the second clamping disc 6 to move to one end of the cylinder 7, the second telescopic cylinder 23 is started, the second telescopic cylinder 23 drives the upper mechanism to move towards the inner side of the kettle bottom 8 and the cylinder 7, the first telescopic cylinder 15 drives the front mechanism to penetrate into the inner side of the kettle bottom 8, simultaneously, the first clamping disk 5 is tightly attached to the end face of the water outlet pipe of the kettle bottom 8 and is matched with the second clamping disk 6 to clamp and match the kettle bottom 8 with the two ends of the barrel 7, then the first telescopic cylinder 15 is started, the first telescopic cylinder 15 drives the installation seat 17 and a mechanism on the installation seat 17 to move forwards to the middle position of the barrel 7, the second motor 20 is started according to the inner diameter of the barrel 7, the second motor 20 drives one second rotating shaft 18 to rotate, one second rotating shaft 18 drives the other gear 19 meshed with the extension part through one gear 19 to rotate, so that the two second rotating shafts 18 respectively drive the two rotating plates 21 to rotate outwards, simultaneously, the two third motors 53 respectively drive the two third rotating shafts 22 to rotate, so that the two third rotating shafts 22 respectively drive the two second expanding plates 10 to rotate outwards until the outer ends of the two second expanding plates 10 are propped against the inner wall of the barrel 7, one end of a fixing rod 47 passes through the second clamping disc 6 and then is inserted and assembled with an I-shaped inserting groove arranged on one side of the mounting seat 17, one end of the fixing rod 47 is locked and fixed on the second clamping disc 6 by using a nut 48, and the two fifth motors 34 are started to drive the two fifth rotating shafts 33 to rotate, so that the two fifth rotating shafts 33 drive the two first expanding plates 9 to move outwards to expand and fix the inner wall of the water outlet pipe of the kettle bottom 8;
then, the fourth telescopic cylinder 38 is started, the fourth telescopic cylinder 38 drives the lifting seat 37 and the welding gun 12 arranged on the lifting seat 37 to move upwards to a position close to the upper part of the welding joint of the kettle bottom 8 and the cylinder 7, the fifth telescopic cylinder 39 is started, the welding gun 12 arranged on the sliding seat 11 and the sliding seat 11 is driven to move forwards, the welding jet orifice of the welding gun 12 is close to the welding joint of the kettle bottom 8 and the cylinder 7, the sixth telescopic cylinder 50 is started, the movable frame 41 is driven to move forwards, meanwhile, the sixth motor 42 is started, the sixth motor 42 drives the rotating seat 43 and the steel brush 45 arranged on the rotating seat 43 to rotate to a side close to the welding joint of the kettle bottom 8 and the cylinder 7, the fourth motor 29 is started, the fourth motor 29 drives the output shaft connecting mechanism, the kettle bottom 8 and the cylinder 7 to rotate, meanwhile, the two groups of guide wheels 52 arranged on the bottom 8 and the cylinder 7 assist the kettle bottom 8 and the cylinder 7 to rotate, and dust adhered to the welding joint of the kettle bottom 8 and the cylinder 7 are cleaned by the steel brush 45 on one side, and the subsequent welding is prevented from being influenced by the steel brush 45;
then, the fifth telescopic cylinder 39 is started to drive the steel brush hair 45 to be far away from the welding joint of the kettle bottom 8 and the barrel 7, the welding gun 12 is started again, and the fourth motor 29 is started repeatedly, so that the welding operation is performed on the welding joint of the kettle bottom 8 and the barrel 7 quickly, then the fourth telescopic cylinder 38 is started to drive the welding gun 12 to be far away from the welding joint of the kettle bottom 8 and the barrel 7, and the fifth telescopic cylinder 39 and the sixth motor 42 are started simultaneously, so that the steel brush hair 45 moves and rotates to be close to the side of the injection port of the welding gun 12, finally the sixth telescopic cylinder 50 is started again, and the sixth telescopic cylinder 50 drives the steel brush hair 45 to move back and forth on the side of the injection port of the welding gun 12, so that the scraping of chips is effectively cleaned.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. Corrosion-resistant reation kettle interface welding equipment, including bottom plate (1), its characterized in that: the device comprises a base plate (1), two groups of fixed seats (2) are fixedly arranged on the upper surface of the base plate (1), the inner sides of the two groups of fixed seats (2) are respectively in running fit with the two ends of two screw rods (3), two movable seats (4) in threaded fit are respectively sleeved on the outer surfaces of the two screw rods (3), two groups of guide wheels (52) are respectively arranged on the upper surfaces of the two movable seats (4), a barrel (7) and a kettle bottom (8) are arranged above the two groups of guide wheels (52), a supporting driving mechanism is jointly arranged on the outer sides of the two movable seats (4), a movable welding mechanism is arranged on the upper surface of one movable seat (4) and close to one end of the upper surface, the movable welding mechanism comprises a sliding seat (11) and a welding gun (12), and a rotary cleaning mechanism is arranged on the front side of the sliding seat (11);
the support driving mechanism comprises a first clamping disc (5) and a second clamping disc (6), the first clamping disc (5) and the second clamping disc (6) are matched in a moving way to clamp and fix the two ends of the barrel (7) and the kettle bottom (8), two first expansion plates (9) are arranged on the inner side of the first clamping disc (5) and two second expansion plates (10) arranged in front of the first clamping disc (5) respectively expand and fix the inner wall of a water outlet pipe at the bottom end of the kettle bottom (8) and the inner wall of the barrel (7);
the rotary cleaning mechanism comprises steel brush hairs (45), and the steel brush hairs (45) are movably arranged on one side of the sliding seat (11).
2. The corrosion-resistant reaction kettle interface welding apparatus according to claim 1, wherein: the upper surface of remove seat (4) and be close to both ends and do not fixed mounting have two reinforcing seat (13), the inboard rotation of reinforcing seat (13) is connected with first pivot (14), the surface of first pivot (14) and the inboard fixed connection of guide pulley (52), the upper surface of bottom plate (1) and be close to both ends and do not have the spout, two the inboard of spout respectively with two protruding departments of both ends bottom of removing seat (4) sliding fit, two the one end of lead screw (3) passes the output shaft of two first motors (51) of inside fixed connection respectively of two fixing base (2) respectively, the bottom of first motor (51) is through mounting fixed mounting in the one end department of bottom plate (1).
3. The corrosion-resistant reaction kettle interface welding apparatus according to claim 1, wherein: the support driving mechanism comprises a first telescopic cylinder (15), the rear end of the first telescopic cylinder (15) is fixedly connected with the right end face of a first clamping disc (5), a guide plate (16) is sleeved on the outer surface of the first telescopic cylinder (15) in a sliding mode, the telescopic end of the first telescopic cylinder (15) is fixedly connected with the rear side of the guide plate (16), the front side of the guide plate (16) is fixedly connected with the rear side of an installation seat (17) through a connecting rod, two second rotating shafts (18) are respectively and rotatably installed on the inner side of the installation seat (17) and close to the two ends of the installation seat, and two gears (19) are respectively sleeved on the outer surfaces of the two second rotating shafts (18) through the upper side of the installation seat (17).
4. A corrosion resistant reaction kettle interface welding apparatus according to claim 3, wherein: the extension department intermeshing of two gear (19), one the top fixed connection second motor (20) of second pivot (18) output shaft, one side of second motor (20) is through mounting fixed mounting in the rear side department of mount pad (17), two the surface fixed cover of second pivot (18) is equipped with two rotation boards (21) respectively, two reserve tank has been seted up to the inboard of rotation board (21), the inboard of rotation board (21) just is close to one end department and rotates and install third pivot (22), the fixed cover in the surface of third pivot (22) has second expansion board (10), the upper end of third pivot (22) passes the upside fixed connection third motor (53) of rotation board (21), one side of third motor (53) is through mounting fixed mounting in the upside department of rotation board (21), two the outside of second expansion board (10) is provided with the slipmat respectively, one side of removal seat (4) is connected with flexible jar (24) of first flexible jar (24) through guide arm (24) and second flexible seat (24).
5. The corrosion-resistant reaction kettle interface welding apparatus according to claim 4, wherein: the upper surface fixed mounting of connecting seat (25) has third telescopic cylinder (26) and second guide arm (27), the flexible end fixedly connected with supporting seat (28) of third telescopic cylinder (26) and second guide arm (27) bottom, the inside fixed mounting of supporting seat (28) has fourth motor (29), the left end face of the output shaft fixed connection first grip block (5) of fourth motor (29), another one side fixed mounting who removes seat (4) has support frame (30), the upper end of support frame (30) and the rotary groove normal running fit that the second grip block (6) outside was seted up, the inside slip cartridge of second grip block (6) has dead lever (47), the I-shaped cartridge groove cartridge fit that the I-shaped cartridge piece that dead lever (47) one end set up was seted up with mount pad (17) corresponds the side, the surface of dead lever (47) just is close to one end department suit and is equipped with screw-thread fit's nut (48).
6. The corrosion-resistant reaction kettle interface welding equipment according to claim 5, wherein: two rotation openings (31) are respectively formed in the inner side of the first clamping disc (5), two fixing plates (32) are fixedly mounted on the left end face of the first clamping disc (5) and close to the upper end and the lower end of the first clamping disc, two fifth rotating shafts (33) are rotatably mounted on the inner sides of the fixing plates (32), the upper ends of the fifth rotating shafts (33) penetrate through output shafts of fifth motors (34) fixedly connected with the inner sides of the fixing plates (32), one side of each fifth motor (34) is fixedly mounted on the upper surface of one fixing plate (32) through a fixing piece, and two first expansion plates (9) are fixedly sleeved on the outer surfaces of the two fifth rotating shafts (33).
7. The corrosion-resistant reaction kettle interface welding apparatus according to claim 1, wherein: the movable welding mechanism comprises two mounting plates (35) and lifting seats (37), wherein the bottom ends of the two mounting plates (35) are fixedly connected with the upper end face of one side of the movable seat (4), the two movable grooves formed in the inner sides of the mounting plates (35) are in sliding fit with the protrusions on the two sides of the lifting seats (37), the welding gun (12) is fixedly arranged on the inner side of the sliding seat (11), two sliding plates (36) are fixedly arranged on the two sides of the sliding seat (11) respectively, and the outer sides of the two sliding plates (36) are in sliding fit with the inner sides of the lifting seats (37).
8. The corrosion-resistant reaction kettle interface welding apparatus according to claim 7, wherein: the rear side of sliding seat (11) fixedly connected with flexible end of fourth flexible jar (38), the rear end of fourth flexible jar (38) is through mounting bracket fixed mounting in the rear side of lifting seat (37), the bottom fixed mounting of welding rifle (12) has the electric wire.
9. The corrosion-resistant reaction kettle interface welding apparatus according to claim 8, wherein: the rotary cleaning mechanism comprises a fifth telescopic cylinder (39) and a third guide rod (40), the fifth telescopic cylinder (39) and the third guide rod (40) are fixedly arranged at the front side of a sliding seat (11) through a connecting piece, the fifth telescopic cylinder (39) is fixedly connected with the telescopic section of the third guide rod (40) to be connected with the rear side of a movable frame (41), one side of the movable frame (41) is fixedly provided with a sixth motor (42) through a fixing piece, an output shaft of the sixth motor (42) penetrates through one side of the movable frame (41) to be fixedly connected with one end of a rotary seat (43), the other end of the rotary seat (43) is fixedly connected with one end of a rotary rod (44), the other end of the rotary rod (44) is in rotary fit with the inner side of the movable frame (41), the sixth telescopic cylinder (50) and the fourth guide rod (49) are fixedly arranged in the rotary seat (43), the bottom end of the telescopic end of the sixth telescopic cylinder (50) is fixedly connected with the telescopic end of the fourth guide rod (49) to be connected with the bottom end of a brush seat (46), and one side of the brush seat (46) is fixedly provided with steel bristles (45).
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| CN202311637029.6A CN117324823B (en) | 2023-12-01 | 2023-12-01 | Corrosion-resistant reaction kettle interface welding equipment |
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| CN117324823B (en) | 2024-01-30 |
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