CN115254547B - Photovoltaic round wire manufacturing device and manufacturing method thereof - Google Patents

Photovoltaic round wire manufacturing device and manufacturing method thereof Download PDF

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Publication number
CN115254547B
CN115254547B CN202211188510.7A CN202211188510A CN115254547B CN 115254547 B CN115254547 B CN 115254547B CN 202211188510 A CN202211188510 A CN 202211188510A CN 115254547 B CN115254547 B CN 115254547B
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China
Prior art keywords
main body
strip main
round wire
welding
funnel
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CN202211188510.7A
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Chinese (zh)
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CN115254547A (en
Inventor
季成洋
陈朝华
钱文
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Jiangsu Wetown New Material Technology Co ltd
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Jiangsu Wetown New Material Technology Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/021—Apparatus for spreading or distributing liquids or other fluent materials already applied to the surface of an elongated body, e.g. a wire, a tube
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00—Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
    • B05C3/15—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length not supported on conveying means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413—Heating with air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28—Traversing devices; Package-shaping arrangements
    • B65H54/2818—Traversing devices driven by rod
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/37—Tapes

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  • Photovoltaic Devices (AREA)

Abstract

The invention belongs to the technical field of solder strip production and plating, and particularly relates to a photovoltaic round wire manufacturing device and a manufacturing method thereof. The auxiliary welding coating on the outer surface of the round wire welding strip main body is removed through the cutting edge, the thickness of the auxiliary welding coating on the outer surface of the round wire welding strip main body is uniform, and the removed auxiliary welding coating powder is blown out of the fan and discharged from the three-way pipe.

Description

Photovoltaic round wire manufacturing device and manufacturing method thereof
Technical Field
The invention relates to the technical field of solder strip production and plating, in particular to a photovoltaic round wire manufacturing device and a manufacturing method thereof.
Background
The welding strip for connecting the battery piece on the photovoltaic module is mainly divided into a circular welding strip and a flat rectangular welding strip, the thickness of the welding aid coating on the surface of the welding strip is an important technical parameter of the welding strip, the welding strength, the welding reliability and the fragment rate of the battery piece are determined, the thickness measurement of the welding strip becomes a necessary item of each batch of welding strips, the welding aid coating on the outer surface of the existing round wire welding strip is easily uneven in thickness under the action of gravity in the continuous plating process, and the existing round wire winding equipment is very troublesome in the process of replacing a winding disc.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a photovoltaic round wire manufacturing device and a manufacturing method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a photovoltaic round wire manufacturing installation, includes round wire solder strip main part and base, the top of base is installed and is taken the body to the round wire solder strip and dip dye the helping of scaling powder and weld the coating groove, one side of helping to weld the coating groove is equipped with and carries out the solidification mechanism that dry solidification was carried out to the scaling powder on the round wire solder strip main part, the helping of solidification is welded the coating and is made to help and weld the coating thickness even through the cutting when shifting out in the solidification mechanism in the round wire solder strip main part, the rolling subassembly that carries out the rolling to the round wire solder strip main part that shifts out in the solidification mechanism is installed at the top of base.
Preferably, a plurality of rotating shafts are rotatably arranged between the inner walls of the two sides of the welding-assistant coating groove, and a first guide wheel is fixedly sleeved on each rotating shaft.
Preferably, the solidification mechanism includes and helps the weld coating groove to be close to rolling component one side fixed connection's curing box, set up the import and the export that the coaxial line set up on the both sides inner wall of curing box respectively, the both sides of curing box are rotated respectively and are installed guide pulley two and guide pulley three, set up a plurality of gas pockets that the matrix distributes on the top inner wall of curing box, fixed mounting has the heater strip on the top inner wall of curing box, fixed mounting has the three-way pipe on the bottom inner wall of curing box, the three-way pipe communicates with the curing box mutually, and the one end fixed mounting that the three-way pipe is close to and helps weld coating groove has the fan.
Preferably, fixed mounting has the funnel of striking off and cuts the funnel on the both sides inner wall of curing box respectively, the cutting funnel is the symmetric distribution with the funnel of striking off, and the one end that cuts the funnel and be close to the funnel of striking off is equipped with the cutting edge, strike off on the funnel fixed mounting have with strike off the collection fill that the funnel is linked together, the bottom fixed mounting who collects the fill has the fluid-discharge tube, the bottom of fluid-discharge tube runs through the curing box and helps the welding coat inslot and extend to helping the welding coat inslot, the fluid-discharge tube is linked together with the collection fill.
Preferably, the rolling subassembly includes the mounting bracket of fixed mounting at the base top, fixed mounting has two supports on the mounting bracket, and the rotation groove has all been seted up at the top of two supports, rotates between two supports and installs same rolling dish, the equal fixed mounting in both sides of rolling dish has the round bar, and two round bars rotate with the rotation groove that corresponds respectively and are connected, one side fixed mounting of mounting bracket has the motor, fixed mounting has the adjacent round bar pivoted rotation post of drive on the output shaft of motor.
Preferably, the damping sliding sleeve is provided with a limiting sleeve on the rotating column, the limiting sleeve is provided with two limiting grooves, the outer side of the rotating column is fixedly provided with a second limiting rod connected with the two limiting grooves in a sliding manner, and the outer side of the round rod close to the rotating column is fixedly provided with a first limiting rod matched with the two limiting grooves.
Preferably, be equipped with the guiding mechanism who takes the main part to coiling the round wire welding on the rolling dish and lead on the mounting bracket, guiding mechanism is located between rolling dish and the solidification mechanism, guiding mechanism includes two risers of fixed mounting at the mounting bracket top, rotates between two risers and installs same reciprocal lead screw, threaded sleeve is equipped with the lead screw cover on the reciprocal lead screw, the top fixed mounting of lead screw cover has the mounting panel, one side of mounting panel is rotated and is installed a plurality of guide pulleys four.
Preferably, two baffles are fixedly mounted between the two vertical plates, one sides of the two baffles, which are close to each other, are respectively connected with the two sides of the screw rod sleeve in a sliding manner, one end of the reciprocating screw rod, which is close to the motor, extends to the outside of the corresponding vertical plate and is fixedly provided with a belt pulley II, a belt pulley I is fixedly sleeved on the rotating column, and the same synchronous belt is sleeved on the belt pulley I and the belt pulley II.
A photovoltaic round wire manufacturing method is suitable for the photovoltaic round wire manufacturing device and comprises the following steps:
s1, a round wire welding strip main body sequentially bypasses a plurality of guide wheels I in a welding-assistant coating groove, and a soldering flux in a welding-assistant coating groove 2 is attached to the outer surface of the round wire welding strip main body;
s2, the round wire welding strip main body with the soldering flux attached to the surface passes through a scraping funnel in a curing mechanism to scrape redundant soldering flux, and heat emitted by a heating wire dries and cures a soldering flux coating on the outer surface of the round wire welding strip main body between the scraping funnel and a cutting funnel;
s3, cutting the redundant part of the welding-aid coating on the outer surface of the circular wire welding strip main body in the process that the solidified welding-aid coating on the outer surface of the circular wire welding strip main body passes through the cutting funnel, and ensuring that the thickness of the welding-aid coating on the outer surface of the circular wire welding strip main body is uniform;
and S4, the round wire welding strip main body moved out of the curing mechanism is guided by the guide mechanism to be wound on a winding disc.
Compared with the prior art, the invention has the beneficial effects that:
1. when the circular wire welding strip main body is subjected to flux coating, one end of the circular wire welding strip main body sequentially bypasses a plurality of guide wheels, penetrates through the curing mechanism and is finally fixed on the winding disc, then is wound by the winding disc, the circular wire welding strip main body moves through the flux coating groove, so that the flux in the flux coating groove is attached to the outer surface of the circular wire welding strip main body, and then the circular wire welding strip main body enters the curing mechanism and passes through the scraping funnel, so that the scraping funnel can scrape off the redundant flux on the outer surface of the circular wire welding strip main body and recollect the redundant flux into the flux coating groove, and waste of the flux is reduced;
2. the heat generated by the heating wire moves downwards and heats the round wire welding strip main body between the scraping funnel and the cutting funnel, so that the scaling powder is dried and solidified on the outer surface of the round wire welding strip main body to form a welding-assistant coating, then the round wire welding strip main body enters the support, the cutting edge removes the welding-assistant coating on the outer surface of the round wire welding strip main body, the thickness of the welding-assistant coating on the outer surface of the round wire welding strip main body is ensured to be uniform, and the removed welding-assistant coating powder is blown out by a fan and is discharged from a three-way pipe;
3. the rolling disc with the special shape can be more conveniently replaced by matching with a limiting sleeve driven by a motor.
Drawings
Fig. 1 is a schematic view of an overall structure of a photovoltaic round wire manufacturing apparatus according to the present invention;
FIG. 2 is a cross-sectional view of a soldering coating groove and a curing mechanism in the photovoltaic round wire manufacturing device provided by the invention;
fig. 3 is a cross-sectional view of a curing mechanism in the photovoltaic round wire manufacturing apparatus according to the present invention;
FIG. 4 is an enlarged schematic view of portion A of FIG. 3;
FIG. 5 is an enlarged schematic view of portion B of FIG. 3;
fig. 6 is a schematic structural diagram of a winding assembly in the photovoltaic round wire manufacturing apparatus according to the present invention;
fig. 7 is a schematic partial structural view of a winding assembly in a photovoltaic round wire manufacturing apparatus according to the present invention;
fig. 8 is a partial structural view of fig. 6.
In the figure: 1. a circular wire weld tape body; 2. a welding-aid coating groove; 21. a rotating shaft; 22. a first guide wheel; 3. a curing mechanism; 31. a curing box; 311. an inlet; 312. an outlet; 32. air holes; 33. heating wires; 34. a second guide wheel; 35. a third guide wheel; 36. scraping off the funnel; 37. a collecting hopper; 371. a liquid discharge pipe; 38. cutting a funnel; 381. a cutting edge; 39. a three-way pipe; 310. a fan; 4. a winding component; 41. a mounting frame; 42. a winding disc; 421. a round bar; 422. a first limiting rod; 43. a motor; 44. rotating the column; 441. a second limiting rod; 45. a guide mechanism; 451. a vertical plate; 452. a reciprocating screw rod; 453. a screw rod sleeve; 454. mounting a plate; 455. a fourth guide wheel; 456. a second belt pulley; 457. a baffle plate; 46. a first belt pulley; 47. a limiting sleeve; 471. a limiting groove; 48. a support; 481. a rotating groove; 5. a base.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, the present invention provides a technical solution: the utility model provides a photovoltaic round wire manufacturing installation, including round wire solder strip main part 1 and base 5, the help of installing at the top of base 5 welds tape main part 1 dip-dye scaling powder welds coating groove 2, help one side of welding coating groove 2 to be equipped with the solidification mechanism 3 that carries out the drying solidification to the scaling powder on round wire solder strip main part 1, the help of solidification makes the help of welding coating thickness even through the cutting when the help of welding coating that the round wire solder strip main part 1 went out from solidification mechanism 3, rolling subassembly 4 that carries out the rolling to round wire solder strip main part 1 that shifts out in solidification mechanism 3 is installed at the top of base 5.
A plurality of rotating shafts 21 are rotatably arranged between the inner walls of the two sides of the welding-assistant coating groove 2, and guide wheels I22 are fixedly sleeved on the rotating shafts 21.
Furthermore, the soldering flux is contained in the soldering-assistant coating groove 2, the complete liquid level of the soldering flux completely passes through the guide wheels I22, when the round wire welding strip body 1 sequentially bypasses the guide wheels I22, one end of the round wire welding strip body 1 is drawn by the winding disc 42 to move in the soldering-assistant coating groove 2, and the soldering flux is attached to the outer surface of the round wire welding strip body 1 under the condition that the round wire welding strip body 1 passes through the soldering-assistant agent in the soldering-assistant coating groove 2.
Solidification mechanism 3 includes and helps welding coating groove 2 to be close to 4 one side fixed connection's of rolling component solidification case 31, seted up import 311 and export 312 that the coaxial line set up on the both sides inner wall of solidification case 31 respectively, the both sides of solidification case 31 are rotated respectively and are installed guide pulley two 34 and guide pulley three 35, a plurality of gas pockets 32 that the matrix distributes are seted up on the top inner wall of solidification case 31, fixed mounting has heater strip 33 on the top inner wall of solidification case 31, fixed mounting has three-way pipe 39 on the bottom inner wall of solidification case 31, three-way pipe 39 is linked together with solidification case 31, and three-way pipe 39 is close to the one end fixed mounting who helps welding coating groove 2 and has fan 310.
Respectively fixed mounting has scraping funnel 36 and cutting funnel 38 on the both sides inner wall of curing box 31, cutting funnel 38 with scrape funnel 36 and be the symmetric distribution, and the one end that cutting funnel 38 is close to scraping funnel 36 is equipped with cutting edge 381, scrape on the funnel 36 fixed mounting have with scrape the collection fill 37 that funnel 36 is linked together, the bottom fixed mounting of collecting fill 37 has fluid-discharge tube 371, the bottom of fluid-discharge tube 371 runs through curing box 31 and helps in weld coating groove 2 and extend to helping in weld coating groove 2, fluid-discharge tube 371 is linked together with collection fill 37.
Furthermore, the round wire welding strip main body 1 moved out of the welding-assistant coating groove 2 bypasses the second guide wheel 34 and sequentially passes through the inlet 311, the scraping funnel 36, the cutting funnel 38 and the outlet 312 and finally bypasses the third guide wheel 35, in the process that the round wire welding strip main body 1 with the soldering-assistant agent attached to the surface passes through the scraping funnel 36, the scraping funnel 36 scrapes off the redundant soldering flux on the outer surface of the round wire welding strip main body 1, the scraped soldering flux falls into the collecting funnel 37 after falling on the inner wall of the scraping funnel 36, and finally the redundant soldering flux flows into the welding-assistant coating groove 2 again through the liquid discharge pipe 371, so that the waste of the soldering flux is reduced;
the heating wire 33 continuously emits heat, and under the action of the turned-on fan 310, part of air in the curing box 31 is discharged from one end of the three-way pipe 39 far away from the fan 310 through the top end of the three-way pipe 39, and external air enters the curing box 31 again through the plurality of air holes 32 in the top of the curing box 31, so that the heat generated by the heating wire 33 moves from top to bottom, the round wire welding strip body 1 between the scraping funnel 36 and the cutting funnel 38 is heated in the heat downward moving process, and drying and curing of the soldering flux on the round wire welding strip body 1 are accelerated;
the method comprises the steps that soldering flux is solidified on the outer surface of a round wire welding strip main body 1 to form a welding-assistant coating, the thickness of the welding-assistant coating at the bottom of the outer surface of the round wire welding strip main body 1 is higher than that of a solidified layer at the top under the action of gravity, and then after the welding-assistant coating on the outer surface of the round wire welding strip main body 1 enters a cutting funnel 38, the cutting edge 381 on the cutting funnel 38 cuts the welding-assistant coating on the outer surface of the round wire welding strip main body 1, so that the thickness of the welding-assistant coating on the outer surface of the round wire welding strip main body 1 is uniform;
the welding-assistant coating powder removed from the cutting blade 381 will fall on the bottom of the curing box 31, and since the air inside the curing box 31 is exhausted through the tee 39, the welding-assistant coating powder on the inner wall of the bottom of the curing box 31 will also be caused to fall into the tee 39 and finally be exhausted from the tee 39 by the air flow.
Winding subassembly 4 includes mounting bracket 41 of fixed mounting at 5 tops of base, fixed mounting has two supports 48 on mounting bracket 41, rotation groove 481 has all been seted up at the top of two supports 48, rotate between two supports 48 and install same rolling dish 42, the equal fixed mounting in both sides of rolling dish 42 has round bar 421, two round bars 421 rotate with the rotation groove 481 who corresponds respectively and are connected, one side fixed mounting of mounting bracket 41 has motor 43, fixed mounting has the adjacent round bar 421 pivoted of drive post 44 on the output shaft of motor 43.
The damping sliding sleeve is provided with a limiting sleeve 47 on the rotating column 44, the limiting sleeve 47 is provided with two limiting grooves 471, a limiting rod II 441 slidably connected with the two limiting grooves 471 is fixedly installed on the outer side of the rotating column 44, and a limiting rod I422 matched with the two limiting grooves 471 is fixedly installed on the outer side of the round rod 421 close to the rotating column 44.
Further, when the circular wire welding strip main body 1 is wound, the limiting sleeve 47 is pushed to be attached to the first belt pulley 46, then the two circular rods 421 on the two sides of the winding disc 42 are placed into the rotating grooves 481 of the two brackets 48 respectively, then the limiting sleeve 47 is turned and pushed to the winding disc 42, after the limiting sleeve 47 is sleeved on the corresponding circular rod 421, the two first limiting rods 422 are inserted into the corresponding limiting grooves 471 respectively, then one end of the circular wire welding strip main body 1 is fixed on the winding disc 42, then the motor 43 is started, the motor 43 can drive the limiting sleeve 47 to rotate under the action of the rotating column 44 and the two limiting rods 441, the limiting sleeve 47 drives the corresponding circular rod 421 to rotate through the two limiting grooves 471, the circular rod 421 drives the winding disc 42 to rotate and enables the circular wire welding strip main body 1 to be wound on the winding disc 42, the winding disc 42 pulls the circular wire welding strip main body 1 under the rotating condition that the circular wire welding strip main body 1 can smoothly pass through the welding layer 2 and the curing mechanism, and enables the limiting sleeve 47 to be pushed to rotate by the damping pad 47 to rotate on one side of the limiting sleeve when the limiting sleeve 47 slides and the limiting rod 44, and the limiting sleeve 47 is connected with the damping pad, and the limiting sleeve 47, and the damping pad can not rotate.
Be equipped with on the mounting bracket 41 and carry out the guiding mechanism 45 that leads to coiling the round wire solder strip main part 1 on rolling dish 42, guiding mechanism 45 is located between rolling dish 42 and the solidification constructs 3, guiding mechanism 45 includes two risers 451 of fixed mounting at the mounting bracket 41 top, rotate between two risers 451 and install same reciprocal lead screw 452, the threaded sleeve is equipped with screw rod cover 453 on the reciprocal lead screw 452, the top fixed mounting of screw rod cover 453 has mounting panel 454, one side of mounting panel 454 is rotated and is installed four 455 of a plurality of guide pulleys.
Two baffle 457 are fixedly installed between the two vertical plates 451, one sides of the two baffle 457 close to each other are respectively connected with two sides of the screw rod sleeve 453 in a sliding mode, one end of the reciprocating screw rod 452 close to the motor 43 extends to the outside of the corresponding vertical plate 451 and is fixedly provided with a second belt pulley 456, the rotating column 44 is fixedly sleeved with the first belt pulley 46, and the first belt pulley 46 and the second belt pulley 456 are sleeved with the same synchronous belt.
Further, the round wire welding strip main body 1 extending out of the outlet 312 sequentially bypasses the three guide wheels 35 and the four guide wheels 455 and is finally wound on the winding disc 42, while the winding disc 42 rotates, the first belt pulley 46 rotating along with the rotating column 44 drives the second belt pulley 456 to rotate through the synchronous belt, the second belt pulley 456 drives the reciprocating screw rod 452 to rotate, the rotating reciprocating screw rod 452 drives the screw rod sleeve 453 to reciprocate left and right through the limiting of the two baffle plates 457, and the four guide wheels 455 are driven to reciprocate left and right through the screw rod sleeve 453, so that the round wire welding strip main bodies 1 are orderly arranged on the winding disc 42.
A photovoltaic round wire manufacturing method is suitable for the photovoltaic round wire manufacturing device and comprises the following steps:
s1, a round wire welding strip main body 1 sequentially bypasses a plurality of guide wheels I22 in a welding-assistant coating groove 2, and soldering flux in the welding-assistant coating groove 2 is attached to the outer surface of the round wire welding strip main body 1;
s2, the round wire welding strip main body 1 with the soldering flux attached to the surface passes through a scraping funnel 36 in the curing mechanism 3 to scrape redundant soldering flux, and heat emitted by a heating wire 33 dries and cures the soldering flux coating on the outer surface of the round wire welding strip main body 1 between the scraping funnel 36 and a cutting funnel 38;
s3, the redundant part of the welding-assistant coating on the outer surface of the circular wire welding strip main body 1 is cut off in the process that the welding-assistant coating solidified on the outer surface of the circular wire welding strip main body 1 passes through the cutting funnel 38, and the thickness of the welding-assistant coating on the outer surface of the circular wire welding strip main body 1 is ensured to be uniform;
and S4, the circular wire welding strip main body 1 moved out of the curing mechanism 3 is guided by the guide mechanism 45 to be wound on the winding disc 42.
In this embodiment, when the circular wire welding strip main body 1 is subjected to the flux-assisted coating, one end of the circular wire welding strip main body 1 sequentially bypasses the plurality of guide wheels one 22 and penetrates through the curing mechanism 3 to be finally fixed on the winding disc 42, then the circular wire welding strip main body 1 is wound by the winding disc 42, the circular wire welding strip main body 1 moves through the flux-assisted coating groove 2, so that the flux in the flux-assisted coating groove 2 is attached to the outer surface of the circular wire welding strip main body 1, then the circular wire welding strip main body 1 enters the curing mechanism 3 and passes through the scraping funnel 36, the funnel 36 can scrape off the redundant flux on the outer surface of the circular wire welding strip main body 1, the redundant flux is collected into the flux-assisted coating groove 2 again, waste of the flux is reduced, then heat generated by the heating wire 33 moves downwards and heats the circular wire welding strip main body 1 between the scraping funnel 36 and the cutting funnel 38, so that the flux is dried and cured on the outer surface of the circular wire welding strip main body 1 to be scraped to form the flux-assisted coating, and the circular wire welding strip main body 1 is blown out of the three-way welding strip main body, and the three-way fan is capable of uniformly scraped flux-assisted coating, and the flux-assisted coating is removed from the outer surface of the circular wire welding strip main body 1, and the three-assisted coating 310.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (7)

1. The utility model provides a photovoltaic circle silk manufacturing installation which characterized in that: the device comprises a round wire welding strip main body (1) and a base (5), wherein a welding assisting coating groove (2) for dip-dyeing the soldering flux on the round wire welding strip main body (1) is arranged at the top of the base (5), a curing mechanism (3) for drying and curing the soldering flux on the round wire welding strip main body (1) is arranged on one side of the welding assisting coating groove (2), the thickness of the welding assisting coating is uniform through cutting when the welding assisting coating cured on the round wire welding strip main body (1) is moved out of the curing mechanism (3), and a rolling component (4) for rolling the round wire welding strip main body (1) moved out of the curing mechanism (3) is arranged at the top of the base (5);
the curing mechanism (3) comprises a curing box (31) fixedly connected with one side, close to the winding component (4), of the welding-aid coating groove (2), the inner walls of the two sides of the curing box (31) are respectively provided with an inlet (311) and an outlet (312) which are coaxially arranged, the two sides of the curing box (31) are respectively rotatably provided with a guide wheel II (34) and a guide wheel III (35), the inner wall of the top of the curing box (31) is provided with a plurality of air holes (32) which are distributed in a matrix manner, the inner wall of the top of the curing box (31) is fixedly provided with a heating wire (33), the inner wall of the bottom of the curing box (31) is fixedly provided with a three-way pipe (39), the three-way pipe (39) is communicated with the curing box (31), and one end, close to the welding-aid coating groove (2), of the three-way pipe (39) is fixedly provided with a fan (310);
fixed mounting has scraping funnel (36) and cutting funnel (38) respectively on the both sides inner wall of curing box (31), cutting funnel (38) and scraping funnel (36) are the symmetric distribution, and cutting funnel (38) are close to the one end of scraping funnel (36) and are equipped with cutting edge (381), scrape on funnel (36) fixed mounting have with scrape collection fill (37) that funnel (36) are linked together, the bottom fixed mounting who collects fill (37) has fluid-discharge tube (371), the bottom of fluid-discharge tube (371) runs through curing box (31) and helps in weld coating groove (2) and extend to helping in weld coating groove (2), fluid-discharge tube (371) and collection fill (37) are linked together.
2. The photovoltaic round wire manufacturing device according to claim 1, characterized in that: a plurality of rotating shafts (21) are rotatably installed between the inner walls of the two sides of the welding-assistant coating groove (2), and guide wheels (22) are fixedly sleeved on the rotating shafts (21).
3. The photovoltaic round wire manufacturing device according to claim 2, characterized in that: rolling subassembly (4) are including fixed mounting at mounting bracket (41) at base (5) top, fixed mounting has two supports (48) on mounting bracket (41), and rotation groove (481) have all been seted up at the top of two supports (48), rotates between two supports (48) and installs same rolling dish (42), the equal fixed mounting in both sides of rolling dish (42) has round bar (421), and two round bar (421) rotate with corresponding rotation groove (481) respectively and are connected, one side fixed mounting of mounting bracket (41) has motor (43), fixed mounting has drive adjacent round bar (421) pivoted rotation post (44) on the output shaft of motor (43).
4. The photovoltaic round wire manufacturing device according to claim 3, characterized in that: rotate post (44) and go up damping sliding sleeve and be equipped with stop collar (47), two spacing grooves (471) have been seted up on stop collar (47), the outside fixed mounting of rotating post (44) have with two spacing groove (471) sliding connection's gag lever post two (441), be close to the outside fixed mounting of round bar (421) of rotating post (44) have with two gag lever post (422) looks adaptations.
5. The photovoltaic round wire manufacturing device according to claim 3, characterized in that: be equipped with on mounting bracket (41) and carry out guiding mechanism (45) that lead to coiling round wire solder strip main part (1) on rolling dish (42), guiding mechanism (45) are located between rolling dish (42) and solidification mechanism (3), guiding mechanism (45) are including two riser (451) of fixed mounting at mounting bracket (41) top, rotate between two riser (451) and install same reciprocal lead screw (452), threaded sleeve is equipped with lead screw cover (453) on reciprocal lead screw (452), the top fixed mounting of lead screw cover (453) has mounting panel (454), one side of mounting panel (454) is rotated and is installed four (455) of a plurality of guide pulleys.
6. The photovoltaic round wire manufacturing device according to claim 5, characterized in that: two baffles (457) are fixedly installed between the two vertical plates (451), one sides of the two baffles (457) close to each other are respectively connected with the two sides of the screw rod sleeve (453) in a sliding mode, one end, close to the motor (43), of the reciprocating screw rod (452) extends out of the corresponding vertical plate (451) and is fixedly provided with a second belt pulley (456), a first belt pulley (46) is fixedly sleeved on the rotating column (44), and the same synchronous belt is sleeved on the first belt pulley (46) and the second belt pulley (456).
7. A photovoltaic round wire manufacturing method which is suitable for the photovoltaic round wire manufacturing device as claimed in claim 6, characterized in that: the method comprises the following steps:
s1, a circular wire welding strip main body (1) sequentially bypasses a plurality of guide wheels I (22) in a welding-assistant coating groove (2), and soldering flux in the welding-assistant coating groove (2) is attached to the outer surface of the circular wire welding strip main body (1);
s2, the round wire welding strip main body (1) with the surface attached with the soldering flux scrapes redundant soldering flux through a scraping funnel (36) in the curing mechanism (3), and heat emitted by a heating wire (33) dries and cures the soldering flux coating on the outer surface of the round wire welding strip main body (1) between the scraping funnel (36) and a cutting funnel (38);
s3, removing the redundant part of the welding-assistant coating on the outer surface of the circular wire welding strip main body (1) in the process that the solidified welding-assistant coating on the outer surface of the circular wire welding strip main body (1) passes through the cutting funnel (38), and ensuring that the thickness of the welding-assistant coating on the outer surface of the circular wire welding strip main body (1) is uniform;
s4, the circular wire welding strip main body (1) moved out of the curing mechanism (3) is guided by a guide mechanism (45) to be wound on a winding disc (42).
CN202211188510.7A 2022-09-28 2022-09-28 Photovoltaic round wire manufacturing device and manufacturing method thereof Active CN115254547B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107275471A (en) * 2017-06-05 2017-10-20 上海超导科技股份有限公司 A kind of superconducting tape packaging system
CN208980923U (en) * 2018-09-10 2019-06-14 吴江市先达纺织有限公司 One kind using coating apparatus for sofa cloth production
CN110957394A (en) * 2019-12-16 2020-04-03 凡登（江苏）新型材料有限公司 Manufacturing system and manufacturing method of sectional type photovoltaic solder strip
CN111332416A (en) * 2020-05-15 2020-06-26 山东省海洋资源与环境研究院 Fishing boat catches and nets device with
CN112474180A (en) * 2020-10-28 2021-03-12 济南建科德源新材料科技有限公司 Device and method for machining heat-insulation board
CN215251103U (en) * 2021-07-01 2021-12-21 江阴市晨达新能源科技有限公司 Tin-coated welding strip production device for solar photovoltaic module

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107275471A (en) * 2017-06-05 2017-10-20 上海超导科技股份有限公司 A kind of superconducting tape packaging system
CN208980923U (en) * 2018-09-10 2019-06-14 吴江市先达纺织有限公司 One kind using coating apparatus for sofa cloth production
CN110957394A (en) * 2019-12-16 2020-04-03 凡登（江苏）新型材料有限公司 Manufacturing system and manufacturing method of sectional type photovoltaic solder strip
CN111332416A (en) * 2020-05-15 2020-06-26 山东省海洋资源与环境研究院 Fishing boat catches and nets device with
CN112474180A (en) * 2020-10-28 2021-03-12 济南建科德源新材料科技有限公司 Device and method for machining heat-insulation board
CN215251103U (en) * 2021-07-01 2021-12-21 江阴市晨达新能源科技有限公司 Tin-coated welding strip production device for solar photovoltaic module

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