CN114602860A - Automatic dismounting device and method for rotational molding equipment mold - Google Patents
Automatic dismounting device and method for rotational molding equipment mold Download PDFInfo
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- CN114602860A CN114602860A CN202210199098.2A CN202210199098A CN114602860A CN 114602860 A CN114602860 A CN 114602860A CN 202210199098 A CN202210199098 A CN 202210199098A CN 114602860 A CN114602860 A CN 114602860A
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- 238000000034 method Methods 0.000 title claims abstract description 37
- 238000001175 rotational moulding Methods 0.000 title claims abstract description 27
- 239000002184 metal Substances 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000001179 sorption measurement Methods 0.000 claims abstract description 28
- 238000001914 filtration Methods 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 9
- 230000010405 clearance mechanism Effects 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims description 50
- 238000004140 cleaning Methods 0.000 claims description 30
- 239000004033 plastic Substances 0.000 claims description 23
- 229920003023 plastic Polymers 0.000 claims description 23
- 238000012545 processing Methods 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000012535 impurity Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 4
- 230000001174 ascending effect Effects 0.000 abstract description 3
- 239000000696 magnetic material Substances 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
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- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
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- 239000011707 mineral Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses an automatic dismounting device and method for a rotational molding equipment mold, which comprises the following steps: u type assembly jig, the outer wall both sides of U type assembly jig respectively fixed mounting have electromagnetism to disassemble the mechanism, casing conveying mechanism, dirt clearance mechanism and filtration circulation mechanism, state electromagnetism and disassemble the mechanism and include the line concentration case, this device is on prior art's basis, adopt the mode that the mould was disassembled to the machine, replace manual operation, utilize the principle of electromagnetism absorption, utilize magnetic material to accomplish the adsorption effect of metal simultaneously, and exert stronger ascending power of pulling, force the mould upper and lower part quickly separating, avoid using the higher instrument of hardness to prize the linking department of mould upper and lower part, effectively solve the not enough that current mode of disassembling exists, avoid the mould shell to suffer the damage, cause the unable problem that uses in later stage, adopt automatic dismantlement's mode simultaneously, increase the speed that the mould was disassembled, increase the efficiency that the device was done work.
Description
Technical Field
The invention relates to the technical field of mold dismounting equipment, in particular to an automatic dismounting device and method for a rotational molding equipment mold.
Background
Rotational molding, etc. is a hollow molding method for thermoplastic plastics, which comprises charging plastic raw materials into a mold, heating the mold while rotating it along two vertical axes, coating and melting the plastic raw materials in the mold onto the entire surface of the mold cavity under the action of gravity and heat energy, molding into desired shape, cooling and shaping to obtain the final product, wherein the basic process of rotational molding is simple, namely, placing powder or liquid polymer in the mold, heating while the mold rotates and revolves around the vertical axes, cooling and shaping, at the beginning of the heating stage, if the powder material is used, forming porous layer on the mold surface, then melting gradually along with the circulation process, finally forming homogeneous layer with uniform thickness, if the liquid material is used, the flow and coating of the mould surface is first carried out and the flow is completely stopped when the gel point is reached, the mould is then transferred to a cooling station, cooled by forced ventilation or water jets and then placed in a work station where the mould is opened and the finished part is taken away and the next cycle is carried out.
With the development of social economy, the variety of commodities is continuously increased, most industrial products adopt metal minerals as raw materials, and further the global resource consumption is serious, so that the plastic material products which can be manufactured gradually appear in market commodities, and the rotational molding products are manufactured by adopting a specified mold for assistance.
However, the existing die dismounting device has the following defects:
because the automation level of the existing device is low, when the die is disassembled, most of the existing devices are disassembled through manual operation, but when plastic materials are loaded in the die, the plastic materials are tightly attached to the inner wall of the die after being dried, the upper cover and the lower cover of the die are tightly attached together, the manual disassembly needs to be completed through other tools, the joint of the upper cover plate and the lower cover plate is easy to damage during operation, and simultaneously, the disassembly rate of each die is slow.
We have therefore proposed an apparatus and method for automated assembly and disassembly of molds for rotomoulding apparatus, in order to solve the problems set out above.
Disclosure of Invention
The invention aims to provide an automatic disassembling and assembling device and method for a rotational molding equipment mold, which aim to solve the problem that the joint of an upper cover and a lower cover is easy to damage when a designated tool is used for assisting due to the fact that the existing mold is disassembled and most of manual operation modes are adopted in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic disassembling and assembling device and method for a rotational molding equipment mold comprises the following steps: the two sides of the outer wall of the U-shaped assembly frame are respectively and fixedly provided with an electromagnetic disassembling mechanism, a shell conveying mechanism, a dirt cleaning mechanism and a filtering circulation mechanism;
mechanism is disassembled to electromagnetism includes the line concentration case, the exterior wall of outer wall one side fixed mounting at U type assembly jig of line concentration case, the top of line concentration case is provided with electromagnetic panel A, fixed mounting has U type metal frame between the outer wall both sides of line concentration case, the top fixed mounting of U type metal frame has go-between A, the interior table wall fixed insertion of go-between A is equipped with the hydraulic stem, the fixed cover of output of hydraulic stem is equipped with the roof, the bottom of roof is provided with electromagnetic panel B, the exterior wall fixed mounting of line concentration case has L type metal frame A, the outer wall one side fixed insertion of L type metal frame A is equipped with electric telescopic handle, the fixed cover of output of electric telescopic handle is equipped with the push pedal.
Preferably, the shell conveying mechanism comprises two linkage rods, and the outer surface wall of each linkage rod is movably inserted between two sides of the inner wall of the U-shaped assembly frame.
Preferably, the accommodating hole is formed in one side of the outer wall of the U-shaped assembling frame, a plurality of metal rods are fixedly inserted into one side of the outer wall of the U-shaped assembling frame, a connecting ring B is fixedly sleeved between the outer surface walls of the metal rods, and a servo motor A is fixedly inserted into the inner surface wall of the connecting ring B.
Preferably, the output end of the servo motor A is fixedly connected to one end of the outer wall of one of the linkage rods, the outer surface walls of the two linkage rods are fixedly sleeved with the roller rods, and the conveying belt is movably sleeved between the outer surface walls of the two roller rods.
Preferably, the dirt cleaning mechanism comprises an L-shaped metal frame B, the outer wall of the L-shaped metal frame B is fixedly inserted into the bottom of the U-shaped assembly frame, and a mounting sleeve is fixedly inserted into the top of the L-shaped metal frame B.
Preferably, a plurality of L-shaped metal frames C are fixedly inserted into the inner surface wall of the mounting sleeve, a connecting ring C is fixedly sleeved between the outer surfaces of the L-shaped metal frames C, a servo motor B is fixedly inserted into the inner surface wall of the connecting ring C, and a limiting sleeve is fixedly mounted at the bottom of the servo motor B.
Preferably, the output end of the servo motor B is fixed with a transmission rod, the outer surface wall of the transmission rod is fixedly provided with a plurality of connecting buckles, a plurality of connecting buckles are respectively provided with a group of plastic brushes in the inner part, and the outer surface wall of the transmission rod is movably arranged in the limiting sleeve.
Preferably, the filtering circulation mechanism comprises a processing box, the top of the processing box is fixedly arranged at the bottom of the mounting sleeve, the two sides of the inner wall of the treatment box are both fixedly provided with slideways, a filter screen plate is movably inserted between the inner surface walls of the two slideways, liquid discharge pipelines are fixedly communicated with both sides of the outer wall of the treatment box, liquid inlet ends of the two liquid discharge pipelines penetrate through the bottom of the mounting sleeve, and is communicated with the inside of the mounting sleeve, one side of the outer wall of the U-shaped assembly frame is fixedly provided with a grafting plate, a high-pressure adsorption unit is fixedly inserted at the top of the grafting plate, the input end of the high-pressure adsorption unit is fixedly communicated with a conveying pipeline, the liquid inlet end of the conveying pipeline is fixedly communicated with the bottom of the treatment box, the output end of the high-pressure adsorption unit is fixedly communicated with a backflow pipeline, and the liquid outlet end of the backflow pipeline is fixedly communicated with the outer surface wall of the installation sleeve.
An automatic dismounting device and method for a rotational molding equipment mold comprises the following steps:
the method comprises the following steps: the mould that need disassemble is placed on the line concentration case to make one of them face fully and electromagnetism panel A contact, start the hydraulic stem of fixing in go-between A this moment, drive the roof and move towards the mould top, finally make electromagnetism panel B fully and mould top contact, carry out circular telegram to electromagnetism panel A and electromagnetism panel B and handle, the strong magnetic attraction that its inside produced can tightly adsorb on metal mold, start the hydraulic stem again and tear greatly down, make mould upper and lower two parts separate.
Step two: and taking out the product in the mold, starting the electric telescopic rod on the L-shaped metal frame A, driving the push plate to move forwards, and continuously pushing the separated mold to enter the conveyor belt.
Step three: and starting the servo motor A in the connecting ring B, acting on the linkage rod, driving the conveyor belt on the roller rod to rotate, and continuously conveying the split mold.
Step four: and (3) introducing cleaning liquid into the mounting sleeve, and after the mold is arranged at the opening of the mounting sleeve and is then inside, rapidly contacting the cleaning liquid, starting the servo motor B in the connecting ring C, acting on the transmission rod, driving the plastic brush on the connecting buckle to rotate at a high speed, fully brushing the mold, and accelerating the falling of the plastic material.
Preferably, in the fourth step: after a batch of moulds are processed, a high-pressure adsorption unit in the grafting plate is started, the generated strong adsorption effect is exerted in the conveying pipeline, the pressure intensity in the treatment box is continuously increased, so that the cleaning liquid doped with impurities in the mounting sleeve flows into the treatment box from the liquid drainage pipeline, the fixed impurities are removed through a filter screen plate in the slide way, the cleaning liquid is collected in the high-pressure adsorption unit by utilizing the transportation of the conveying pipeline, and finally the liquid is guided into the mounting sleeve by the backflow pipeline again.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention puts the mould to be disassembled on the line concentration box, and makes one side fully contact with the electromagnetic panel A, at the same time, the hydraulic rod fixed in the connecting ring A is started to drive the top plate to move towards the top of the mould, finally the electromagnetic panel B is fully contacted with the top of the mould, the electromagnetic panel A and the electromagnetic panel B are electrified, the strong magnetic attraction generated in the electromagnetic panel A and the electromagnetic panel B can be tightly adsorbed on the metal mould, the hydraulic rod is started again to be pulled greatly to separate the upper part and the lower part of the mould, the power supply in the electromagnetic panel A and the electromagnetic panel B is cut off, the electric telescopic rod on the L-shaped metal frame A is started again to drive the push plate to move forward, and the separated mould is continuously pushed to enter the conveying belt, the device adopts the mode of disassembling the mould by a machine on the basis of the prior art to replace manual operation, and utilizes the principle of magnetic adsorption, the adsorption effect of application magnetic material to the metal is accomplished simultaneously to exert stronger ascending power of dragging, force mould upper and lower part quickly separating, avoid using the higher instrument of hardness to prize the linking department of mould upper and lower part, effectively solve the not enough that current mode of disassembling exists, avoid the mould shell to suffer the damage, cause the unable problem of using in later stage, adopt automatic mode of dismantling simultaneously, increase the speed that the mould was disassembled, increase the efficiency that the device was done workmanship.
2. According to the invention, cleaning liquid is introduced into the mounting sleeve, when the mold is positioned at the opening of the mounting sleeve and then is quickly contacted with the cleaning liquid, the servo motor B in the connecting ring C is started and acts on the transmission rod to drive the plastic hairbrush on the connecting buckle to rotate at a high speed and fully wash the mold, so that the falling-off of the plastic material is accelerated, the dirt cleaning mechanism is arranged, and partial residues of the dried product of the mold are still attached to the inner wall of the mold after the plastic property of the mold is finished, and meanwhile, the mold is quickly introduced into the mechanism by the transportation of the conveying component, so that impurities in the mold are quickly removed, the phenomenon that the operation time is too long is avoided, the plastic material is firmly attached to the inner wall of the mold, and the difficulty is increased for later cleaning.
3. According to the invention, by starting the high-pressure adsorption unit in the grafting plate, the strong adsorption effect generated by the high-pressure adsorption unit is acted in the conveying pipeline, so that the pressure in the treatment box is continuously increased, the cleaning liquid doped with impurities in the installation sleeve flows into the treatment box from the liquid discharge pipeline, the fixed impurities are removed through the filter screen plate in the slide way, the cleaning liquid is collected in the high-pressure adsorption unit by utilizing the transportation of the conveying pipeline, finally, the liquid is introduced into the installation sleeve again through the backflow pipeline, the filtering circulation mechanism is arranged, the cleaning liquid with the fused impurities is filtered, the liquid and the liquid are quickly separated, the treated liquid is introduced into the cleaning part again through the driving part and is reused, and the cost consumed by the device in the process of cleaning the die is effectively reduced.
Drawings
FIG. 1 is a perspective view of a front view structure of an automatic mold assembling and disassembling device and method for rotational molding equipment according to the present invention;
FIG. 2 is a perspective view of a top view of the apparatus and method for automatically assembling and disassembling a mold of a rotational molding apparatus according to the present invention;
FIG. 3 is a perspective view of the bottom side structure of the automatic assembling and disassembling device and method for rotational molding equipment molds according to the present invention;
FIG. 4 is an enlarged perspective view of a part of the structure of the automatic assembling and disassembling device and method for the rotational molding equipment mold according to the present invention;
FIG. 5 is an enlarged perspective view of the structure A in FIG. 3 illustrating an apparatus and method for automatically assembling and disassembling a mold of rotational molding equipment according to the present invention;
FIG. 6 is an enlarged perspective view of the structure B in FIG. 2 illustrating an apparatus and method for automatically assembling and disassembling a mold of rotational molding equipment according to the present invention;
fig. 7 is an enlarged perspective view of a structure at C in fig. 3 illustrating an automatic dismounting device and method for a rotational molding apparatus mold according to the present invention.
In the figure: 1. a U-shaped assembly frame; 201. a line concentration box; 202. an electromagnetic panel A; 203. a U-shaped metal frame; 204. a connecting ring A; 205. a hydraulic lever; 206. a top plate; 207. an electromagnetic panel B; 208. an L-shaped metal frame A; 209. an electric telescopic rod; 210. pushing the plate; 301. a linkage rod; 302. a receiving hole; 303. a metal rod; 304. a connecting ring B; 305. a servo motor A; 306. a roll bar; 307. a conveyor belt; 401. an L-shaped metal frame B; 402. installing a sleeve; 403. an L-shaped metal frame C; 404. a connecting ring C; 405. a servo motor B; 406. a limiting sleeve; 407. a transmission rod; 408. connecting buckles; 409. a plastic brush; 501. a treatment tank; 502. a slideway; 503. a filter screen plate; 504. a liquid discharge conduit; 505. a grafting plate; 506. a high pressure adsorption unit; 507. a delivery conduit; 508. and (4) a return pipeline.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: an automatic dismounting device and method for a rotational molding equipment mold comprises the following steps: u type assembly jig 1, the outer wall both sides of U type assembly jig 1 are fixed mounting respectively have electromagnetism to disassemble mechanism, casing conveying mechanism, dirt clearance mechanism and filtration circulation mechanism.
According to fig. 1-3 and 5, the electromagnetic disassembling mechanism includes a wire collecting box 201, one side of the outer wall of the wire collecting box 201 is fixedly installed on the outer surface wall of a U-shaped assembling frame 1, an electromagnetic panel a202 is arranged on the top of the wire collecting box 201, a U-shaped metal frame 203 is fixedly installed between two sides of the outer wall of the wire collecting box 201, a connecting ring a204 is fixedly installed on the top of the U-shaped metal frame 203, a hydraulic rod 205 is fixedly inserted on the inner surface wall of the connecting ring a204, an output end of the hydraulic rod 205 is fixedly sleeved with a top plate 206, an electromagnetic panel B207 is arranged at the bottom of the top plate 206, an L-shaped metal frame a208 is fixedly installed on the outer surface wall of the wire collecting box 201, an electric telescopic rod 209 is fixedly inserted on one side of the outer wall of the L-shaped metal frame a208, an output end of the electric telescopic rod 209 is fixedly sleeved with a push plate 210, the electromagnetic disassembling mechanism adopts a mode of disassembling a machine to replace manual operation, and utilizes the principle of electromagnetic adsorption, the adsorption effect of application magnetic material to the metal is accomplished simultaneously to exert stronger ascending power of dragging, force mould upper and lower part quickly separating, avoid using the higher instrument of hardness to prize the linking department of mould upper and lower part, effectively solve the not enough that current mode of disassembling exists, avoid the mould shell to suffer the damage, cause the unable problem of using in later stage, adopt automatic mode of dismantling simultaneously, increase the speed that the mould was disassembled, increase the efficiency that the device was done workmanship.
According to the drawings of fig. 1-3 and fig. 6, the shell conveying mechanism comprises two linkage rods 301, the outer surface wall of each linkage rod 301 is movably inserted between two sides of the inner wall of the U-shaped assembly frame 1, and the shell conveying mechanism is arranged, so that the device can quickly transfer the disassembled die to the next workpiece, the manual conveying link is eliminated, and the device has the automatic integrated workpiece capability.
According to the drawings of fig. 1-3 and fig. 6, a receiving hole 302 is formed in one side of the outer wall of the U-shaped assembly frame 1, a plurality of metal rods 303 are fixedly inserted into one side of the outer wall of the U-shaped assembly frame 1, a connecting ring B304 is fixedly sleeved between the outer walls of the metal rods 303, a servo motor a305 is fixedly inserted into the inner wall of the connecting ring B304, and the servo motor a305 is arranged to provide power support for conveying the disassembled mold.
According to the embodiments shown in fig. 1-3 and fig. 6, the output end of the servo motor a305 is fixedly connected to one end of the outer wall of one of the linkage rods 301, the outer surface walls of both of the linkage rods 301 are fixedly sleeved with the roller rods 306, the conveyor belt 307 is movably sleeved between the outer surface walls of both of the roller rods 306, and the conveyor belt 307 is arranged to provide a necessary condition for placing the mold.
According to the drawings 1-4, the dirt cleaning mechanism comprises an L-shaped metal frame B401, the outer wall of the L-shaped metal frame B401 is fixedly inserted into the bottom of the U-shaped assembly frame 1, a mounting sleeve 402 is fixedly inserted into the top of the L-shaped metal frame B401, the dirt cleaning mechanism is arranged, after the plasticity of the mold is completed, partial residues of the mold still adhere to the inner wall of the mold due to the fact that the mold is dried, meanwhile, the mold is rapidly guided into the dirt cleaning mechanism by the conveying component, impurities in the mold are rapidly removed, the operation time is prevented from being too long, the plastic material is firmly attached to the inner wall of the mold, and the difficulty is increased for cleaning in the later period.
According to the structure shown in fig. 1-4, a plurality of L-shaped metal frames C403 are fixedly inserted into the inner surface wall of the mounting sleeve 402, connecting rings C404 are fixedly sleeved between the outer surface walls of the plurality of L-shaped metal frames C403, a servo motor B405 is fixedly inserted into the inner surface wall of the connecting ring C404, a limiting sleeve 406 is fixedly installed at the bottom of the servo motor B405, and by installing the limiting sleeve 406, the swing range of the transmission rod 407 during rotation is effectively limited, so that the stability of the servo motor B405 during operation is provided.
According to the illustration in fig. 1-4, a transmission rod 407 is fixed at the output end of the servo motor B405, a plurality of connecting buckles 408 are fixedly installed on the outer wall of the transmission rod 407, a group of plastic brushes 409 are arranged inside each of the connecting buckles 408, the outer wall of the transmission rod 407 is movably arranged inside the limiting sleeve 406, and the plastic brushes 409 are arranged to brush the surface wall of the mold continuously under high-speed rotation, so that the falling rate of the residues is increased.
As shown in fig. 1-3 and fig. 7, the filtering circulation mechanism includes a processing box 501, the top of the processing box 501 is fixedly installed at the bottom of the installation sleeve 402, both sides of the inner wall of the processing box 501 are fixedly installed with slideways 502, a filter screen 503 is movably inserted between the inner surface walls of the two slideways 502, both sides of the outer wall of the processing box 501 are fixedly communicated with liquid discharge pipes 504, the liquid inlet ends of the two liquid discharge pipes 504 penetrate through the bottom of the installation sleeve 402 and are communicated with the inside of the installation sleeve 402, one side of the outer wall of the U-shaped assembly frame 1 is fixedly installed with a grafting plate 505, the top of the grafting plate 505 is fixedly inserted with a high pressure adsorption unit 506, the input end of the high pressure adsorption unit 506 is fixedly communicated with a delivery pipe 507, the liquid inlet end of the delivery pipe 507 is fixedly communicated with the bottom of the processing box 501, the output end of the high pressure adsorption unit 506 is fixedly communicated with a return pipe 508, the liquid outlet end of the return pipe 508 is fixedly communicated with the outer surface wall of the installation sleeve 402, through setting up filtration circulation mechanism, the washing liquid that will fuse back impurity carries out filtration treatment, carries out the thing liquid separation fast to utilize drive assembly to carry out used repeatedly in leading-in washing part again with the liquid after handling, effectively reduce the cost that the device consumed when clearing up the mould.
The effect that whole mechanism reached does: firstly, the device is installed in a designated working area, a mould to be disassembled is placed on a line concentration box 201, one surface of the mould is fully contacted with an electromagnetic panel A202, at the moment, a hydraulic rod 205 fixed in a connecting ring A204 is started to drive a top plate 206 to move towards the top of the mould, finally, the electromagnetic panel B207 is fully contacted with the top of the mould, the electromagnetic panel A202 and the electromagnetic panel B207 are electrified, strong magnetic attraction generated in the electromagnetic panel A202 and the electromagnetic panel B207 can be tightly adsorbed on a metal mould, the hydraulic rod 205 is started again to be pulled greatly to separate the upper part and the lower part of the mould, a power supply in the electromagnetic panel A202 and the electromagnetic panel B207 is disconnected, an electric telescopic rod 209 on an L-shaped metal frame A208 is started to drive a push plate 210 to move forwards, the separated mould is continuously pushed to a conveying belt 307, a servo motor A305 in a B304 is started at the moment and acts on a linkage rod 301, the conveyor belt 307 on the roller bar 306 is driven to rotate, the disassembled mold is continuously conveyed, meanwhile, cleaning liquid is introduced into the mounting sleeve 402, when the mold is from the opening of the mounting sleeve 402 and further inside, and is rapidly contacted with the cleaning liquid, the servo motor B405 in the connecting ring C404 is started at the moment, and acts on the transmission rod 407, so that the plastic brush 409 on the connecting buckle 408 is driven to rotate at a high speed, the mold is sufficiently washed, and the falling-off of the plastic material is accelerated.
The invention also provides an automatic dismounting device of the rotational molding equipment mould and a dismounting method of the automatic dismounting device, which comprise the following steps:
the method comprises the following steps: the mould to be disassembled is placed on the line concentration box 201, one surface of the mould is fully contacted with the electromagnetic panel A202, at the moment, the hydraulic rod 205 fixed in the connecting ring A204 is started to drive the top plate 206 to move towards the top of the mould, finally, the electromagnetic panel B207 is fully contacted with the top of the mould, the electromagnetic panel A202 and the electromagnetic panel B207 are electrified, the strong magnetic attraction generated inside the mould can be tightly adsorbed on the metal mould, and the hydraulic rod 205 is started again to be pulled greatly to separate the upper part and the lower part of the mould.
Step two: and taking out the product in the mold, starting the electric telescopic rod 209 on the L-shaped metal frame A208, driving the push plate 210 to move forwards, and continuously pushing the separated mold to enter the conveyor belt 307.
Step three: at this time, the servo motor a305 in the connecting ring B304 is started, and acts on the linkage rod 301 to drive the conveyor belt 307 on the roller bar 306 to rotate, so as to continuously convey the disassembled mold.
Step four: the cleaning liquid is introduced into the mounting sleeve 402, and when the mold is from the opening of the mounting sleeve 402 and further inside, the mold is quickly contacted with the cleaning liquid, at this time, the servo motor B405 in the connecting ring C404 is started and acts on the transmission rod 407 to drive the plastic brush 409 on the connecting buckle 408 to rotate at a high speed, and the mold is sufficiently washed, so that the falling-off of the plastic material is accelerated.
The dismounting method of the whole automatic dismounting device and method of the rotational molding equipment mold is substantially the same as the automatic dismounting device and method of the rotational molding equipment mold, and the main difference lies in that after a batch of molds are processed, the high-pressure adsorption unit 506 in the grafting plate 505 is started, the generated strong adsorption effect is acted into the conveying pipeline 507, the pressure in the processing box 501 is continuously increased, so that the cleaning liquid doped with impurities in the installation sleeve 402 flows into the processing box 501 from the liquid drainage pipeline 504, the fixed impurities are firstly removed through the filter screen 503 in the slide 502, then the cleaning liquid is collected in the high-pressure adsorption unit 506 by the transportation of the conveying pipeline 507, and finally the liquid is guided into the installation sleeve 402 again through the backflow pipeline 508.
In the foregoing detailed description, various features are grouped together in a single embodiment for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments of the subject matter require more features than are expressly recited in each claim. Rather, as the following claims reflect, invention lies in less than all features of a single disclosed embodiment. Thus, the following claims are hereby expressly incorporated into the detailed description, with each claim standing on its own as a separate preferred embodiment of the invention.
What has been described above includes examples of one or more embodiments. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the aforementioned embodiments, but one of ordinary skill in the art may recognize that many further combinations and permutations of various embodiments are possible. Accordingly, the embodiments described herein are intended to embrace all such alterations, modifications and variations that fall within the scope of the appended claims. Furthermore, to the extent that the term "includes" is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term "comprising" as "comprising" is interpreted when employed as a transitional word in a claim. Furthermore, any use of the term "or" in the specification of the claims is intended to mean a "non-exclusive or".
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (5)
1. An automatic dismounting device and method for a rotational molding equipment mold are characterized in that: the method comprises the following steps: the device comprises a U-shaped assembly frame (1), wherein an electromagnetic disassembling mechanism, a shell conveying mechanism, a dirt cleaning mechanism and a filtering circulation mechanism are fixedly mounted on two sides of the outer wall of the U-shaped assembly frame (1) respectively;
the electromagnetic disassembling mechanism comprises a line concentration box (201), one side of the outer wall of the line concentration box (201) is fixedly arranged on the outer surface wall of the U-shaped assembly frame (1), an electromagnetic panel A (202) is arranged at the top of the line concentration box (201), a U-shaped metal frame (203) is fixedly arranged between two sides of the outer wall of the line concentration box (201), a connecting ring A (204) is fixedly installed at the top of the U-shaped metal frame (203), a hydraulic rod (205) is fixedly inserted into the inner surface wall of the connecting ring A (204), the output end of the hydraulic rod (205) is fixedly sleeved with a top plate (206), the bottom of the top plate (206) is provided with an electromagnetic panel B (207), an L-shaped metal frame A (208) is fixedly arranged on the outer surface wall of the line concentration box (201), an electric telescopic rod (209) is fixedly inserted at one side of the outer wall of the L-shaped metal frame A (208), the output end of the electric telescopic rod (209) is fixedly sleeved with a push plate (210);
the shell conveying mechanism comprises two linkage rods (301), and the outer surface wall of each of the two linkage rods (301) is movably inserted between two sides of the inner wall of the U-shaped assembly frame (1);
a containing hole (302) is formed in one side of the outer wall of the U-shaped assembly frame (1), a plurality of metal rods (303) are fixedly inserted into one side of the outer wall of the U-shaped assembly frame (1), a connecting ring B (304) is fixedly sleeved between the outer walls of the metal rods (303), and a servo motor A (305) is fixedly inserted into the inner surface wall of the connecting ring B (304);
a plurality of L-shaped metal frames C (403) are fixedly inserted into the inner surface wall of the mounting sleeve (402), a connecting ring C (404) is fixedly sleeved between the outer surface walls of the L-shaped metal frames C (403), a servo motor B (405) is fixedly inserted into the inner surface wall of the connecting ring C (404), and a limiting sleeve (406) is fixedly installed at the bottom of the servo motor B (405);
the filtering circulation mechanism comprises a processing box (501), the top of the processing box (501) is fixedly arranged at the bottom of an installation sleeve (402), slide ways (502) are fixedly arranged on two sides of the inner wall of the processing box (501), two filter screen plates (503) are movably inserted between the inner surface walls of the slide ways (502), liquid discharge pipelines (504) are fixedly communicated with two sides of the outer wall of the processing box (501), the liquid inlet ends of the two liquid discharge pipelines (504) penetrate through the bottom of the installation sleeve (402) and are communicated with the inside of the installation sleeve (402), a grafting plate (505) is fixedly arranged on one side of the outer wall of the U-shaped assembly frame (1), a high-pressure adsorption unit (506) is fixedly inserted at the top of the grafting plate (505), a conveying pipeline (507) is fixedly communicated with the input end of the high-pressure adsorption unit (506), and the liquid inlet end of the conveying pipeline (507) is fixedly communicated with the bottom of the processing box (501), the output end of the high-pressure adsorption unit (506) is fixedly communicated with a return pipeline (508), and the liquid outlet end of the return pipeline (508) is fixedly communicated with the outer surface wall of the installation sleeve (402);
the disassembling and assembling method comprises the following steps:
the method comprises the following steps: placing a die to be disassembled on a line concentration box (201), enabling one surface of the die to be fully contacted with an electromagnetic panel A (202), starting a hydraulic rod (205) fixed in a connecting ring A (204) at the moment, driving a top plate (206) to move towards the top of the die, finally enabling an electromagnetic panel B (207) to be fully contacted with the top of the die, carrying out electrification processing on the electromagnetic panel A (202) and the electromagnetic panel B (207), enabling strong magnetic attraction generated in the electromagnetic panel A to be tightly adsorbed on a metal die, and starting the hydraulic rod (205) again to be greatly pulled down to separate the upper part and the lower part of the die;
step two: taking out the product in the mold, starting an electric telescopic rod (209) on an L-shaped metal frame A (208), driving a push plate (210) to move forwards, and continuously pushing the separated mold to enter a conveyor belt (307);
step three: at the moment, a servo motor A (305) in a connecting ring B (304) is started, acts on a linkage rod (301), drives a conveyor belt (307) on a roller rod (306) to rotate, and continuously conveys the split mold;
step four: the cleaning liquid is introduced into the mounting sleeve (402), when the mold is located at the opening of the mounting sleeve (402) and is then in contact with the cleaning liquid, the servo motor B (405) in the connecting ring C (404) is started and acts on the transmission rod (407) to drive the plastic brush (409) on the connecting buckle (408) to rotate at a high speed, and the mold is sufficiently washed, so that the falling of the plastic material is accelerated.
2. The automatic disassembling and assembling device and method for rotational molding equipment molds according to claim 1, characterized in that: the output end of the servo motor A (305) is fixedly connected to one end of the outer wall of one linkage rod (301), the outer walls of the two linkage rods (301) are fixedly sleeved with the roller rods (306), and the conveying belt (307) is movably sleeved between the outer walls of the two roller rods (306).
3. The automatic dismounting device and method for rotational molding equipment mold and the dismounting method thereof according to claim 1 are characterized in that: dirt clearance mechanism includes L type metal frame B (401), the fixed bottom of inserting and establishing in U type assembly jig (1) of the exterior wall of L type metal frame B (401), the fixed installation sleeve (402) of inserting in top of L type metal frame B (401).
4. The automatic disassembling and assembling device and method for rotational molding equipment molds according to claim 1, characterized in that: the output of servo motor B (405) is fixed with transfer line (407), the exterior wall fixed mounting of transfer line (407) has a plurality of links up knot (408), and is a plurality of link up knot (408) wherein the inside of every all is provided with a set of plastic brush (409), the exterior wall activity of transfer line (407) sets up the inside at spacing sleeve (406).
5. The automatic disassembling and assembling device and method for rotational molding equipment molds according to claim 1, characterized in that: in the fourth step: after a batch of molds are processed, a high-pressure adsorption unit (506) in a grafting plate (505) is started, the generated strong adsorption effect is acted into a conveying pipeline (507), the pressure in a processing box (501) is continuously increased, so that cleaning liquid doped with impurities in an installation sleeve (402) flows into the processing box (501) from a liquid discharge pipeline (504), fixed impurities are removed through a filter screen plate (503) in a slide way (502), the cleaning liquid is collected in the high-pressure adsorption unit (506) by the transportation of the conveying pipeline (507), and finally the liquid is introduced into the installation sleeve (402) again through a return pipeline (508).
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Effective date of registration: 20240620 Address after: 273300 Jia Zhuang Village, Luoxi Street, Linyi High tech Zone, Linyi City, Shandong Province Applicant after: Shandong Xuhui Plastic Industry Co.,Ltd. Country or region after: China Address before: No. 26, group 20, Xiaoqing village, Daming town, Diaobingshan City, Tieling City, Liaoning Province, 112703 Applicant before: Liu Sining Country or region before: China |
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