CN217120762U - Oil-immersed film curing device for processing film capacitor - Google Patents

Oil-immersed film curing device for processing film capacitor Download PDF

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Publication number
CN217120762U
CN217120762U CN202220771411.0U CN202220771411U CN217120762U CN 217120762 U CN217120762 U CN 217120762U CN 202220771411 U CN202220771411 U CN 202220771411U CN 217120762 U CN217120762 U CN 217120762U
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solidification
curing
chamber
film
box
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CN202220771411.0U
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Chinese (zh)
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杨同杉
王军
王良国
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Anhui Mascotop Electronic Co ltd
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Anhui Mascotop Electronic Co ltd
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Abstract

The utility model discloses an oil-immersed film curing device for processing a film capacitor, which comprises a curing box with a hollow inner part and a plurality of supporting legs arranged at the lower end of the curing box, wherein a box door is embedded on the front wall of the curing box, a baffle is vertically arranged in the inner cavity of the curing box and divides the inner cavity of the curing box into a curing chamber and a cooling chamber, a curing mechanism is arranged in the curing chamber, and a cooling mechanism is arranged in the cooling chamber; the solidification mechanism comprises transmission chains which are symmetrically horizontally and rotatably arranged in the inner cavity of the solidification box in a front-back manner, the transmission chains sequentially penetrate through the side walls on one sides of the partition plates and the cooling chamber and extend to the outer cavity of the solidification box, and a plurality of transmission wheels are rotatably arranged in the transmission chains. The utility model discloses it is rational in infrastructure, the modern design, very big improvement the solidification speed and the solidification effect of oily film to and effectual the reduction oily defect that the film probably produced of solidification in-process, improved the solidification quality of oily film greatly.

Description

Oil-immersed film curing device for processing film capacitor
Technical Field
The utility model relates to a condenser processing equipment technical field especially relates to a film capacitor processing is with oily film solidification equipment.
Background
The capacitor is one of indispensable electronic components in the electronic circuit, along with electrical equipment's development, constantly improves to the requirement of capacitor quality, and film capacitor need use insulating oil to soak the plastic film and increase plastic film's insulating effect in process of production, can effectual improvement capacitor's breakdown strength, life and intensity.
Through the retrieval, application number CN 202023037309.8's patent discloses a device is paintd to film capacitor's film impregnant, including last sealed shell, lower sealed shell, sponge and electric putter, go up sealed shell bottom and be provided with down sealed shell, down sealed shell with the shaping has the fluting between the last sealed shell, go up sealed shell with all be provided with the installation piece on the wall of lower sealed shell inner side. Has the advantages that: the utility model discloses a set up the sponge, electric putter and push pedal, in the device course of operation, electric putter can promote the push pedal and extrude the sponge, and then extrude the impregnant in the sponge and paint the film, the sponge not only practices thrift the material, paint evenly moreover, guarantee paining the effect of device, improve the device practicality, through setting up sealed shell and lower sealed shell, in the device course of operation, can seal painting the environment, guarantee the atmosphere quality in workshop on the one hand, on the other hand guarantees that staff's is healthy, improve the device functionality.
The device can not effectively cure the impregnated insulating oil, and simultaneously easily causes defects in the oil-immersed film processing process, and meanwhile, the curing effect of the insulating oil is poor, so that the processing quality of the film capacitor is greatly influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving and exist among the prior art and can not effectually solidify the insulating oil of flooding, cause the defect in oily film course of working easily simultaneously, insulating oil's solidification effect is relatively poor simultaneously, very big influence film capacitor's processingquality's shortcoming, and the processing of a film capacitor is with oily film solidification equipment who proposes.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an oil immersed film curing device for processing a film capacitor comprises a curing box with a hollow interior and a plurality of supporting legs arranged at the lower end of the curing box, wherein a box door is embedded on the front wall of the curing box, a partition plate is vertically arranged in the inner cavity of the curing box and divides the inner cavity of the curing box into a curing chamber and a cooling chamber, a curing mechanism is arranged in the curing chamber, and a cooling mechanism is arranged in the cooling chamber; the solidification mechanism comprises transmission chains which are symmetrically horizontally and rotatably installed in the inner cavity of the solidification box in a front-back manner, the transmission chains sequentially penetrate through a partition plate and the side wall on one side of the cooling chamber and extend to the outer cavity of the solidification box, a plurality of transmission wheels are rotatably installed in the transmission chains, two transmission wheels are coaxial, a central shaft extends backwards to penetrate through the rear wall of the solidification box and are coaxially and fixedly connected to the output end of a driving motor, a plurality of groups of fixing columns are connected between the side walls on the adjacent sides of the two transmission chains, each group of fixing columns is provided with two branch columns, a tray is arranged at the upper end of each fixing column, a plurality of flat tubes are arranged at the solidification chamber corresponding to the positions between the two transmission chains, the upper ends of the flat tubes are respectively communicated and connected with a plurality of air outlet nozzles, a flow dividing cover is respectively installed above the air outlet nozzles through a support, a hot air blower is fixedly installed on the bottom wall of the inner wall of the solidification chamber, and the lower ends of the flat tubes are respectively communicated and connected with an air tube, the other end of the air pipe extends backwards to penetrate through the rear wall of the curing chamber and is connected to an air outlet of the air heater, a gas collecting hood is arranged in an inner cavity of the curing chamber corresponding to the position above the tray, an exhaust fan is fixedly mounted on the top wall of the curing chamber, and an air suction pipe is connected between an air outlet end of the gas collecting hood and an air inlet end of the exhaust fan in a penetrating mode.
Preferably, a plurality of tray diapire all is equipped with the corresponding elasticity buckle with fixed column shape position.
Preferably, a plurality of arc-shaped isolation blocks are arranged on the bottom wall of the tray.
Preferably, a plurality of the tray bottom walls are provided with fine air holes in a penetrating way.
Preferably, a plurality of ultraviolet lamps are arranged in the inner cavity of the curing chamber corresponding to the position above the tray through lamp holders.
Preferably, cooling body includes a plurality of cooling tubes that are equipped with in the inner chamber that the cooling chamber corresponds transmission chain below position, and the cover is equipped with the cooling fin on the cooling tube, fixed mounting has the refrigerator on the back wall of cooling chamber, and the cooling tube all extends backward and link up the back wall of cooling chamber and be connected on the output of refrigerator, be equipped with the cover of breathing in the inner chamber that the cooling chamber corresponds tray top position, the fixed exhaust fan that is equipped with on the roof of cooling chamber, the air inlet end through connection of pipeline and exhaust fan is passed through to the cover upper end of breathing in.
Compared with the prior art, the beneficial effects of the utility model are that:
1. in the utility model, the oil-immersed film in the curing chamber is cured by the air heater, and simultaneously, the curing process of the oil-immersed film is accelerated by matching with the ultraviolet lamp, so that the curing speed of the oil-immersed film is effectively improved;
2. in the utility model, the hot air of the air outlet nozzle is dispersed through the shunting cover, thereby avoiding heat concentration and simultaneously avoiding overlarge air flow to directly blow the oil-immersed film on the tray, effectively improving the curing effect of the oil-immersed film and ensuring the curing quality of the film;
3. the utility model discloses in, reduce the temperature in the cooling chamber through refrigerator cooperation cooling tube and cooling fin, improve capacitor film's cooling rate, avoid follow-up oily film to pile up and make the heat gathering, avoid oily film to be in the high temperature for a long time, the effectual solidification quality that improves capacitor oil-immersed film.
The utility model discloses it is rational in infrastructure, the modern design, very big improvement the solidification speed and the solidification effect of oily film to and effectual the reduction oily defect that the film probably produced of solidification in-process, improved the solidification quality of oily film greatly.
Drawings
Fig. 1 is a schematic view of an appearance structure of an oil-immersed thin film curing device for processing a thin film capacitor provided by the present invention;
fig. 2 is a schematic front structural view of an oil-immersed thin film curing device for processing a thin film capacitor according to the present invention;
fig. 3 is a schematic top view of the oil-immersed thin film curing device for processing a thin film capacitor according to the present invention;
fig. 4 is the utility model provides a part a schematic structure diagram of oily film solidification equipment is used in film capacitor processing.
In the figure: the curing box 1, supporting legs 2, a partition plate 3, a curing chamber 31, a cooling chamber 32, a curing mechanism 4, a transmission chain 41, a conveying wheel 42, a driving motor 43, a fixed column 44, an elastic buckle 45, a tray 46, a separation block 47, an air vent 48, an air outlet nozzle 49, a diversion cover 491, a flat tube 410, an air pipe 411, a hot air blower 412, an ultraviolet lamp 413, a lamp holder 414, an air collection hood 415, an exhaust fan 416, a cooling mechanism 5, a cooling pipe 51, a cooling sheet 52, a refrigerator 53, an air suction hood 54 and a box door 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Example one
Referring to fig. 1-4, an oil-immersed film curing device for processing a film capacitor comprises a curing box 1 with a hollow interior and a plurality of supporting legs 2 arranged at the lower end of the curing box 1, wherein a box door 6 is embedded on the front wall of the curing box 1, a partition plate 3 is vertically arranged in the inner cavity of the curing box 1 and divides the inner cavity of the curing box 1 into a curing chamber 31 and a cooling chamber 32, a curing mechanism 4 is arranged in the curing chamber 31 and used for rapidly curing the oil-immersed film, and a cooling mechanism 5 is arranged in the cooling chamber 32 and used for cooling the cured film to avoid heat accumulation; the solidification mechanism 4 comprises transmission chains 41 which are horizontally and rotatably installed in the inner cavity of the solidification box 1 in a front-back symmetrical mode, the transmission chains 41 sequentially penetrate through the side walls on one sides of the partition plate 3 and the cooling chamber 32 and extend to the outer cavity of the solidification box 1, a plurality of transmission wheels 42 are rotatably installed in the transmission chains 41, two transmission wheels 42 are coaxial, the center shaft of each transmission wheel extends backwards to penetrate through the rear wall of the solidification box 1 and are coaxially and fixedly connected to the output end of a driving motor 43, a plurality of groups of fixing columns 44 are connected between the side walls on the adjacent sides of the two transmission chains 41, each group of fixing columns 44 is provided with two branch columns, the upper end of each fixing column 44 is provided with a tray 46, a plurality of flat tubes 410 are arranged at the position, corresponding to the position between the two transmission chains 41, a plurality of air outlets 49 are connected to the upper ends of the flat tubes 410 in a penetrating manner, flow dividing covers 491 are installed above the air outlets 49 through supports, and a hot air heater 412 is fixedly installed on the inner bottom wall of the solidification chamber 31, the lower end of each flat tube 410 is connected with an air tube 411 in a penetrating manner, the other end of each air tube 411 extends backwards to penetrate through the rear wall of the curing chamber 31 and is connected to an air outlet of the air heater 412, a gas collecting hood 415 is arranged in an inner cavity of the curing chamber 31 corresponding to the position above the tray 46, an exhaust fan 416 is fixedly mounted on the top wall of the curing chamber 31, an air suction pipe is connected between an air outlet end of the gas collecting hood 415 and an air inlet end of the exhaust fan 416 in a penetrating manner, during curing, the tray 46 with the oil-immersed film to be cured is placed above the fixing column 44, the air heater 412 is started, the temperature in the inner cavity of the curing chamber 31 is increased, the oil-immersed film is cured, the driving motor 43 is started simultaneously, the conveying wheel 42 is matched with the chain 41 to drive the tray 46 to move, and the tray 46 enters the cooling and conveying chamber 32.
In this embodiment, as shown in fig. 2 to 4, elastic buckles 45 corresponding to the shape and position of the fixed column 44 are disposed on the bottom walls of the trays 46, and when the trays 46 are placed, the elastic buckles 45 are fixedly clamped on the fixed column 44, so that the stability of the trays 46 during movement is improved.
In this embodiment, as shown in fig. 2 to 4, a plurality of arc-shaped isolation blocks 47 are disposed on the bottom walls of the trays 46, so as to avoid adhesion between the oil-immersed thin films and isolate the oil-immersed thin films from each other.
In this embodiment, as shown in fig. 2-4, the bottom walls of the trays 46 are all perforated with fine air holes 48 to facilitate the flow of hot air and improve the curing effect.
In this embodiment, as shown in fig. 2, a plurality of ultraviolet lamps 413 are installed in the inner cavity of the curing chamber 31 corresponding to the upper position of the tray 46 through a lamp holder 414, so as to accelerate the curing process and improve the curing efficiency.
In this embodiment, the operator will place the tray 46 cooperation elasticity buckle 45 that awaits the solidification to soak the film through chamber door 6 and fix and place on fixed column 44, start air heater 412, rise the temperature in the curing chamber 31 inner chamber, start driving motor 43, cooperate transmission chain 41 through transfer wheel 42 and drive tray 46 motion, start the solidification of ultraviolet lamp 413 acceleration film coating simultaneously, greatly improved the solidification effect of soaking the film, guaranteed the quality of condenser.
Example two
Referring to fig. 1-4, in this embodiment, basically the same as the first embodiment, it is more preferable that the cooling mechanism 5 includes a plurality of cooling pipes 51 disposed in an inner cavity of the cooling chamber 32 corresponding to a position below the conveyor chain 41, the cooling pipes 51 are sleeved with cooling fins 52, a refrigerator 53 is fixedly mounted on a rear wall of the cooling chamber 32, the cooling pipes 51 extend backward through the rear wall of the cooling chamber 32 and are connected to an output end of the refrigerator 53, an air suction cover 54 is disposed in an inner cavity of the cooling chamber 32 corresponding to a position above the tray 46, an exhaust fan 416 is fixedly disposed on a top wall of the cooling chamber 32, an upper end of the air suction cover 54 is connected to an air inlet end of the exhaust fan 416 through a pipe, the temperature in the cooling chamber 32 is reduced by the refrigerator 53 in cooperation with the cooling pipes 51 and the cooling fins 52, the cooling speed of the capacitor film is increased, the influence of the film quality due to long-time high temperature is avoided, and the hot air is exhausted by the exhaust fan 416, the temperature in the cooling chamber 32 is regulated.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (6)

1. An oil immersed film solidification device for processing a film capacitor comprises a solidification box (1) with a hollow interior and a plurality of supporting legs (2) arranged at the lower end of the solidification box (1), and is characterized in that a box door (6) is embedded on the front wall of the solidification box (1), a partition plate (3) is vertically arranged in the inner cavity of the solidification box (1) and divides the inner cavity of the solidification box (1) into a solidification chamber (31) and a cooling chamber (32), a solidification mechanism (4) is arranged in the solidification chamber (31), and a cooling mechanism (5) is arranged in the cooling chamber (32);
the solidification mechanism (4) comprises transmission chains (41) which are symmetrically and horizontally and rotatably installed in the inner cavity of the solidification box (1) in a front-back manner, the transmission chains (41) sequentially penetrate through the side walls on one sides of the partition plate (3) and the cooling chamber (32) and extend to the outer cavity of the solidification box (1), a plurality of transmission wheels (42) are rotatably installed in the transmission chains (41), wherein two transmission wheels (42) are coaxial, the central shaft of each transmission wheel extends backwards to penetrate through the rear wall of the solidification box (1) and is fixedly connected to the output end of the driving motor (43), a plurality of groups of fixing columns (44) are connected between the side walls on the close sides of the two transmission chains (41), each group of fixing columns (44) is provided with two sub-columns, trays (46) are arranged at the upper ends of the fixing columns (44), a plurality of flat tubes (410) are arranged at positions, corresponding to the two transmission chains (41), of the solidification chamber (31), and a plurality of air outlet nozzles (49) are communicated with the upper ends of the flat tubes (410), and the top of the air outlet nozzle (49) is provided with a shunting cover (491) through a support, an air heater (412) is fixedly arranged on the inner bottom wall of the curing chamber (31), the lower ends of the flat tubes (410) are connected with an air pipe (411) in a penetrating way, the other end of the air pipe (411) extends backwards to penetrate through the rear wall of the curing chamber (31) and is connected with an air outlet of the air heater (412), an air collecting hood (415) is arranged in an inner cavity of the curing chamber (31) corresponding to the position above the tray (46), an exhaust fan (416) is fixedly arranged on the top wall of the curing chamber (31), and an air suction pipe is connected between the air outlet end of the air collecting hood (415) and the air inlet end of the exhaust fan (416) in a penetrating way.
2. The oil-immersed film curing device for processing the film capacitor as claimed in claim 1, wherein elastic buckles (45) corresponding to the shape and position of the fixing columns (44) are arranged on the bottom walls of the trays (46).
3. The oil-immersed film curing device for processing the film capacitor as claimed in claim 1, wherein a plurality of arc-shaped isolation blocks (47) are arranged on the bottom walls of the plurality of trays (46).
4. The oil-immersed film curing device for processing the film capacitor as claimed in claim 1, wherein fine air holes (48) are formed through the bottom walls of the plurality of trays (46).
5. The oil-immersed film curing device for processing the film capacitor as claimed in claim 1, wherein a plurality of ultraviolet lamps (413) are installed in an inner cavity of the curing chamber (31) corresponding to a position above the tray (46) through a lamp holder (414).
6. The oil immersed film solidifying device for processing the film capacitor as claimed in claim 1, wherein the cooling mechanism (5) comprises a plurality of cooling pipes (51) arranged in an inner cavity of the cooling chamber (32) corresponding to the position below the transmission chain (41), the cooling pipes (51) are sleeved with cooling fins (52), a refrigerator (53) is fixedly mounted on the rear wall of the cooling chamber (32), the cooling pipes (51) extend backwards to penetrate through the rear wall of the cooling chamber (32) and are connected to the output end of the refrigerator (53), an air suction cover (54) is arranged in an inner cavity of the cooling chamber (32) corresponding to the position above the tray (46), an exhaust fan (416) is fixedly arranged on the top wall of the cooling chamber (32), and the upper end of the air suction cover (54) is in through connection with the air inlet end of the exhaust fan (416) through a pipeline.
CN202220771411.0U 2022-04-06 2022-04-06 Oil-immersed film curing device for processing film capacitor Active CN217120762U (en)

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CN202220771411.0U CN217120762U (en) 2022-04-06 2022-04-06 Oil-immersed film curing device for processing film capacitor

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Application Number Priority Date Filing Date Title
CN202220771411.0U CN217120762U (en) 2022-04-06 2022-04-06 Oil-immersed film curing device for processing film capacitor

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116110727A (en) * 2023-02-01 2023-05-12 南通百正电子新材料股份有限公司 Film impregnant covering equipment of film capacitor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116110727A (en) * 2023-02-01 2023-05-12 南通百正电子新材料股份有限公司 Film impregnant covering equipment of film capacitor
CN116110727B (en) * 2023-02-01 2023-06-30 南通百正电子新材料股份有限公司 Film impregnant covering equipment of film capacitor

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CB03 Change of inventor or designer information

Inventor after: Yang Tongbin

Inventor after: Wang Jun

Inventor after: Wang Liangguo

Inventor before: Yang Tongshan

Inventor before: Wang Jun

Inventor before: Wang Liangguo

CB03 Change of inventor or designer information