CN115254512A - Low-consumption aluminum profile surface spraying device and using method - Google Patents
Low-consumption aluminum profile surface spraying device and using method Download PDFInfo
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- CN115254512A CN115254512A CN202211095815.3A CN202211095815A CN115254512A CN 115254512 A CN115254512 A CN 115254512A CN 202211095815 A CN202211095815 A CN 202211095815A CN 115254512 A CN115254512 A CN 115254512A
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- 238000005507 spraying Methods 0.000 title claims abstract description 120
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 84
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 15
- 239000007921 spray Substances 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims description 36
- 238000003860 storage Methods 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000004140 cleaning Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 230000010405 clearance mechanism Effects 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims description 3
- 238000002161 passivation Methods 0.000 abstract description 11
- 206010063659 Aversion Diseases 0.000 description 17
- 239000000428 dust Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/62—Arrangements for supporting spraying apparatus, e.g. suction cups
- B05B15/628—Arrangements for supporting spraying apparatus, e.g. suction cups of variable length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a low-consumption aluminum profile surface spraying device and a using method, belonging to the technical field of aluminum profile processing and comprising the following steps: the chassis, the spraying mechanism of transferring for locate the chassis on, the aluminium alloy spraying of different grade type, wherein: the adjustable spraying mechanism comprises a lifting component, two clamping cylinders, a clamping rod and a plurality of clamping teeth, and the lifting component is arranged on the bottom frame. This low consumption aluminium alloy surface coating device and application method, use through transferring spraying mechanism, can make the height and the angle of spray pipe carry out corresponding adjustment, make the device can adapt to the aluminium alloy of different grade type, guarantee flexibility and conformance in the use, guarantee aluminium alloy surface coating's even and efficiency, use through drop feed mechanism, can make the aluminium alloy after the passivation deposit, avoid because of the spraying trouble, or there is the phenomenon of hoarding in the time difference between spraying and the passivation, influence the use of passivation process, reduce holistic work efficiency.
Description
Technical Field
The invention belongs to the technical field of aluminum profile processing, and particularly relates to a low-consumption aluminum profile surface spraying device and a use method thereof.
Background
The aluminum profile is made of aluminum and other alloy elements, and is generally processed into a casting product, a forging product, a foil, a plate, a belt, a pipe, a bar, a profile and the like, and then the aluminum profile is subjected to processes of cold bending, sawing, drilling, assembling, coloring and the like, wherein the main metal element is aluminum, and a plurality of alloy elements are added to improve the performance of the aluminum profile.
In the industrial manufacturing field, aluminum plates are widely used due to excellent characteristics, in the aluminum plate production and processing process, in order to enable aluminum plates to have more characteristics, paint is required to be sprayed on the surfaces of the aluminum plates, but the spraying position angle and height of the existing spraying device cannot be adjusted, so that the spraying cannot be well used for aluminum profiles of different styles and sizes, meanwhile, if dust exists on the sprayed aluminum profiles, the sprayed aluminum profiles are uneven, and therefore the problems of low spraying efficiency and poor spraying effect are caused, meanwhile, subsequent drying operation is required, the overall flatness of the paint surface is influenced when the aluminum profiles are transferred to drying equipment, and passivation treatment is required before the aluminum profiles are sprayed, the probability of defective products in a general passivation process is small, but the spraying process is far greater than the passivation process, therefore, when the spraying process has problems, the passivation process needs to be stopped correspondingly, and the overall working efficiency is influenced.
Disclosure of Invention
The invention aims to: through the use of the shifting spraying mechanism, the height and the angle of the spraying pipe can be correspondingly adjusted, the device can adapt to different types of aluminum profiles, the flexibility and the conformity in the use process are ensured, the uniformity and the efficiency of the surface spraying of the aluminum profiles are ensured, through the use of the cleaning mechanism, the surfaces of the aluminum profiles can be kept clean before the spraying, the influence caused by dust is prevented, the whole quality is prevented from being influenced, the structure is simple, the use is convenient, the control is easy, the spraying effect is obviously improved, the passivated aluminum profiles can be stored through the use of the discharging mechanism, the phenomenon of accumulation caused by the spraying fault or the time difference between the spraying and the passivation is avoided, the use of a passivation process is influenced, the whole working efficiency is reduced, through the use of the shifting drying mechanism, the drying treatment of the sprayed aluminum profiles can be carried out, the transfer drying of the aluminum profiles is not needed, the influence on the integral leveling of the paint surfaces of the aluminum profiles is avoided, the quality of the sprayed aluminum profiles is effectively ensured, and the cost waste caused by rework is reduced.
The technical scheme adopted by the invention is as follows: a low-consumption aluminum profile surface spraying device comprises:
the top of the storage box is provided with a bottom frame of the storage box, and the inner wall of the storage box is fixedly connected with four limiting strips at equal intervals;
transfer spraying mechanism, locate on the chassis for the aluminium alloy spraying of different grade type, wherein: the movable spraying mechanism comprises a lifting part, two clamping air cylinders, a clamping rod and a plurality of clamping teeth, wherein the lifting part is arranged on the bottom frame, a spraying pipe is arranged on the lifting part, the plurality of clamping teeth are fixedly connected to the outer surface of the spraying pipe at equal intervals, the two clamping air cylinders are arranged on the lifting part, and two ends of the clamping rod are respectively and fixedly connected to the output ends of the two clamping air cylinders;
clearance mechanism locates on the chassis for the clearance of aluminium alloy, wherein: the cleaning mechanism is an ash removal air pipe, two sides of the outer surface of the underframe are respectively provided with a support rod, and two ends of the ash removal air pipe are respectively and rotatably connected to the tops of the two support rods; and
drop feed mechanism, it is equipped with multiunit, multiunit drop feed mechanism all locates in the material storage box for the aluminium alloy is deposited, wherein: every group drop feed mechanism all includes four first fixture blocks, four second fixture blocks and four connecting rods, four first fixture block rotates respectively and connects in the inside four corners department of storage box, every the equal fixed connection of second fixture block is on every first fixture block, every the both ends of connecting rod rotate respectively and connect in the both ends of two first fixture blocks, the inside side-mounting of storage box is provided with the mediation cylinder, the output of mediation cylinder rotates and connects in the surface one side center department of one of them connecting rod.
Wherein, the lifting means includes:
the driving assembly is arranged on the bottom frame and used for driving the spraying pipe to lift;
the lifting assembly is arranged on the bottom frame and used for controlling the lifting of the spraying pipe; and
the linkage assembly is arranged on the lifting assembly and connected to the driving assembly for power transmission between the driving assembly and the linkage assembly.
The drive assembly comprises a forward and reverse rotation motor and a drive gear, a support is arranged on the upper surface of the bottom frame, the forward and reverse rotation motor is fixedly connected to the top of one side of the outer surface of the support through a bolt, and the drive gear is fixedly connected to the output end of the forward and reverse rotation motor.
Wherein, lifting unit includes two lead screws and two elevator blocks, the spacing groove has all been seted up to the both sides inner wall of support, every the equal sliding connection of elevator block is in every spacing inslot, every the lead screw all rotates to be connected in every spacing inslot, and the equal threaded connection of every lead screw in every elevator block.
The linkage assembly comprises two linkage rollers and a driven gear, each linkage roller is fixedly connected to the top of each lead screw, a transmission belt is sleeved at the center of the outer surface of each linkage roller, the driven gear is fixedly connected to the top of each linkage roller, and the driven gears are meshed with the driving gears.
The spraying device comprises a support, wherein a spraying cavity is formed in the support, two sides of the bottom of the spraying cavity are both communicated with telescopic pipes, and the bottoms of the two telescopic pipes are respectively communicated with two lifting blocks.
Wherein, still including aversion stoving mechanism, locate on the chassis for the removal and the stoving of aluminium alloy, aversion stoving mechanism includes two aversion cylinders of spacing part, stoving part and aversion frame, aversion frame sliding connection is in the inside of chassis, and a plurality of landing legs of the even fixedly connected with in bottom of aversion frame, and is a plurality of the equal fixedly connected with in bottom of landing leg removes the wheel, two the aversion cylinder is installed respectively and is set up in the both sides of chassis, and the equal fixed connection in output of two aversion cylinders is on the aversion frame.
The limiting component comprises two sliding grooves and two sliding blocks, the sliding grooves are respectively formed in two sides of the upper surface of the bottom frame, each sliding block is connected into each sliding groove in a sliding mode, and the two sliding blocks are fixedly connected to the shifting frame.
The drying component comprises a drying plate and a heating pipe, the drying plate is arranged at the bottom of the displacement frame, and the heating pipe is arranged in the drying plate.
The use method of the low-consumption aluminum profile surface spraying device, which uses the low-consumption aluminum profile surface spraying device as claimed in any one of the preceding claims, comprises the following steps:
step one, adjusting the height of a spraying pipe: the positive and negative rotation motor controls the driven gear to rotate through the driving gear, so that one screw rod 19 rotates, the two screw rods rotate simultaneously through the driving belt and the linkage roller, the two lifting blocks respectively lift in the two limiting grooves simultaneously, and the height of the spraying pipe is adjusted.
Step two, adjusting the angle of the spray pipe: the screens cylinder extension makes the high rising of kelly, rotates the spray tube, selects suitable angle after, the screens cylinder shrink, makes the kelly descend to carry out the joint with the latch on the spray tube, guarantee the angle of spray tube.
Step three, controlling the aluminum profile: the transfer cylinder of the storage box is flexible, one of the connecting rods is controlled to move, the four first clamping blocks are enabled to rotate simultaneously through linkage of the four connecting rods, the aluminum profile at the bottom is enabled to descend, the aluminum profile at the top is enabled to be kept through the second clamping block, and reciprocating movement of the connecting rods is controlled through stretching of the transfer cylinder, so that the aluminum profile is controlled to descend.
Step four, placing and cleaning aluminum profiles: the position of adjustment branch makes the deashing tuber pipe clear up the aluminium alloy better, and the shift cylinder extension makes the frame that shifts slide on the chassis, descends on the frame that shifts from the aluminium alloy in the material storage box, and the deashing tuber pipe air-out, the shrink of shift cylinder clears up the aluminium alloy at the in-process of shrink.
Step five, spraying and drying: when the aluminium alloy removed the position of settlement, in the spraying chamber control spraying liquid got into the coating pipe through flexible pipe, by the even spraying of coating pipe with spraying liquid on the aluminium alloy, the spraying stops after accomplishing, and the heating pipe makes the stoving board evenly heat up, makes the coating rapid draing on the aluminium alloy, take out after accomplishing can.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
(1) According to the invention, the height and the angle of the spraying pipe can be correspondingly adjusted by moving the spraying mechanism, so that the device can adapt to different types of aluminum profiles, the flexibility and the conformity in the use process are ensured, and the uniformity and the efficiency of the surface spraying of the aluminum profiles are ensured.
(2) According to the invention, through the use of the cleaning mechanism, the surface of the aluminum profile can be kept clean before spraying, the influence on the overall quality due to dust is prevented, the structure is simple, the use is convenient, the control is easy, and the spraying effect is obviously improved.
(3) According to the invention, the passivated aluminum profile can be stored by using the discharging mechanism, so that the phenomenon that the passivation process is influenced by spraying faults or accumulation due to time difference between spraying and passivation is avoided, and the overall working efficiency is reduced.
(4) According to the invention, the aluminum profile after spraying can be dried by using the over-displacement drying mechanism without transferring and drying the aluminum profile, so that the influence on the overall smoothness of the paint surface is avoided, the spraying quality of the aluminum profile is effectively ensured, and the cost waste caused by reworking is reduced.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the shifting drying mechanism of the present invention;
FIG. 3 is an exploded view of the displacement drying mechanism of the present invention;
FIG. 4 is a partial cross-sectional view of a deployment mechanism of the present invention;
FIG. 5 is a perspective view of the deployment mechanism of the present invention;
FIG. 6 is a perspective view of a storage mechanism of the present invention;
FIG. 7 is a partial cross-sectional view of the storage mechanism of the present invention;
fig. 8 is a perspective view of a blanking member of the present invention.
The labels in the figure are: 1. a chassis; 2. a forward and reverse rotation motor; 3. a driven gear; 4. a transmission belt; 5. linking the roller; 6. a telescopic pipe; 7. clamping teeth; 8. an ash removal air pipe; 9. a shifting frame; 10. a chute; 11. a moving wheel; 12. a support leg; 13. a support; 14. a drive gear; 15. a spraying cavity; 16. a limiting groove; 17. a clamping rod; 18. a spray pipe; 19. a screw rod; 20. a lifting block; 21. a clamping cylinder; 22. a displacement cylinder; 23. drying the plate; 24. a slider; 25. heating a tube; 26. a strut; 27. a material storage box; 28. a connecting rod; 29. a first clamping block; 30. a second fixture block; 31. a limiting strip; 32. the air cylinder is adjusted.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example one, with reference to fig. 1-8: a low-consumption aluminum profile surface spraying device comprises:
the top of the chassis 1 is provided with a storage box 27, and the inner wall of the storage box 27 is fixedly connected with four limit strips 31 at equal intervals;
transfer spraying mechanism, locate chassis 1 on for the aluminium alloy spraying of different grade type, wherein: the mobile spraying mechanism comprises a lifting component, two clamping cylinders 21, a clamping rod 17 and a plurality of clamping teeth 7, the lifting component is arranged on the underframe 1, the spraying pipe 18 is arranged on the lifting component, the clamping teeth 7 are fixedly connected to the outer surface of the spraying pipe 18 at equal intervals, the two clamping cylinders 21 are arranged on the lifting component, and two ends of the clamping rod 17 are respectively and fixedly connected to the output ends of the two clamping cylinders 21;
clearance mechanism locates on chassis 1 for the clearance of aluminium alloy, wherein: the cleaning mechanism is an ash removal air pipe 8, two sides of the outer surface of the underframe 1 are respectively provided with a support rod 26, and two ends of the ash removal air pipe 8 are respectively and rotatably connected to the tops of the two support rods 26; and
drop feed mechanism, it is equipped with the multiunit, and multiunit drop feed mechanism all locates in the material storage box 27 for the aluminium alloy is deposited, wherein: each group of discharging mechanisms comprises four first clamping blocks 29, four second clamping blocks 30 and four connecting rods 28, the four first clamping blocks 29 are respectively and rotatably connected to four corners inside the storage box 27, each second clamping block 30 is fixedly connected to each first clamping block 29, two ends of each connecting rod 28 are respectively and rotatably connected to two ends of each first clamping block 29, a transfer cylinder 32 is arranged on one side inside the storage box 27, and an output end of the transfer cylinder 32 is rotatably connected to the center of one side of the outer surface of one of the connecting rods 28.
In this embodiment: the height of the spraying pipe 18 is controlled through a lifting component, aluminum profiles with different thicknesses are met, a plurality of spray heads are arranged at the bottom of the spraying pipe 18 and are uniformly distributed, spraying is more uniform, auxiliary heads can be replaced on the spray heads as required, quality during spraying is guaranteed, the latch 7 is uniformly distributed on the spraying pipe 18, the spacing is matched with the clamping rod 17, the height of the clamping rod 17 is controlled through the expansion of the clamping cylinder 21, the clamping rod 17 is enabled to be in the spacing of the latch 7, the stability of the spraying pipe 18 is kept, the model of the clamping cylinder 21 can be selected as required, the model is available on the market, no redundancy is provided, the position of the support rod 26 can be adjusted according to the condition of the aluminum profiles, the air pipe 8 emits cleaning air, the surface of the aluminum profiles is cleaned, the emitted cleaning air belongs to the prior art, no redundancy is provided, the expansion of the air cylinder (28) is realized, one end of the connecting rod (28) is controlled, the linkage is realized through the first clamping block (29), the whole aluminum profiles are enabled to simultaneously rotate, and the linkage is enabled to be adjusted, and the intermittent dust removal can be correspondingly adjusted according to requirements.
Specifically, the lifting member includes:
the driving assembly is arranged on the underframe 1 and used for driving the spraying pipe 18 to lift;
the lifting assembly is arranged on the underframe 1 and used for controlling the lifting of the spray pipe 18; and
the linkage assembly is arranged on the lifting assembly and connected to the driving assembly for power transmission between the driving assembly and the linkage assembly.
In this embodiment: the driving component controls the linkage component to rotate, so that the lifting component rotates to control the height of the spraying pipe 18 for use.
Specifically, drive assembly includes positive and negative motor 2 and drive gear 14, and the surface mounting of chassis 1 is provided with support 13, and positive and negative motor 2 passes through bolt fixed connection in surface one side top department of support 13, and drive gear 14 fixed connection is in positive and negative motor 2's output.
In this embodiment: the model of the forward and reverse rotation motor 2 can be selected from the existing models on the market according to needs, and is not described herein, the power of the forward and reverse rotation motor 2 is output through the driving gear 14, and meanwhile, the forward and reverse rotation motor 2 can be adjusted and rotated in two directions to control the different rotation directions of the lifting assembly.
Specifically, lifting unit includes two lead screws 19 and two elevator blocks 20, and spacing groove 16 has all been seted up to the both sides inner wall of support 13, and every elevator block 20 all sliding connection is in every spacing groove 16, and every lead screw 19 all rotates to be connected in every spacing groove 16, and the equal threaded connection of every lead screw 19 is in every elevator block 20.
In this embodiment: the rotation of the screw rod 19 causes the lifting block 20 to move in the limiting groove 16, the lifting of the lifting block 20 is controlled by the rotation direction of the forward and reverse rotating motor 2, and two ends of the spraying pipe 18 are respectively connected to the two lifting blocks 20 in a rotating way and are communicated with each other.
Specifically, the interlock subassembly includes two interlock gyro wheels 5 and driven gear 3, and every equal fixed connection in the top of every lead screw 19 of interlock gyro wheel 5, the surface center department of two interlock gyro wheels 5 all overlaps and is equipped with drive belt 4, and the top fixedly connected with driven gear 3 of one of them interlock gyro wheel 5, driven gear 3 and drive gear 14 intermeshing.
In this embodiment: the interlocking rollers 5 allow the two lead screws 19 to simultaneously rotate, and are interlocked with each other by the transmission belt 4 to rotate by receiving the power of the driving gear 14 through the driven gear 3.
Specifically, the inside installation of support 13 is provided with spraying chamber 15, and spraying chamber 15's bottom both sides all communicate and are provided with flexible pipe 6, and the bottom of two flexible pipes 6 communicates respectively and sets up on two elevator blocks 20.
In this embodiment: the spraying cavity 15 belongs to the prior art, and is not described herein in any greater detail, the telescopic pipe 6 can be adjusted according to the lifting of the lifting block 20, so as to meet the use requirement, and the spraying pipe 18 and the spraying cavity 15 are communicated by the telescopic pipe 6.
Concretely, still including aversion stoving mechanism, locate chassis 1 on, be used for the removal and the stoving of aluminium alloy, aversion stoving mechanism includes stop part, two aversion cylinders 22 of stoving part and aversion frame 9, aversion frame 9 sliding connection is in chassis 1's inside, and the even a plurality of landing legs 12 of fixedly connected with in bottom of aversion frame 9, the equal fixedly connected with in bottom of a plurality of landing legs 12 removes wheel 11, two aversion cylinders 22 install respectively and set up in chassis 1's both sides, and the equal fixed connection in the frame 9 that shifts of output of two aversion cylinders 22.
In this embodiment: the model of the shift cylinder 22 can be selected as required to be available on the market, and is not described herein, the position of the shift frame 9 is controlled by the extension and contraction of the shift cylinder 22, and the shift frame is supported by the support legs 12, the whole friction force of the shift frame 9 is reduced by the moving wheels 11, and the use is facilitated.
Specifically, the limiting component comprises two sliding grooves 10 and two sliding blocks 24, the sliding grooves 10 are respectively formed in two sides of the upper surface of the bottom frame 1, each sliding block 24 is connected in each sliding groove 10 in a sliding mode, and the two sliding blocks 24 are fixedly connected to the displacement frame 9.
In this embodiment: the sliding block 24 slides in the sliding groove 10, so that the moving position of the moving frame 9 is ensured, limitation is performed, and the phenomenon of position deviation and jamming in the moving process is prevented.
Specifically, the drying component includes a drying plate 23 and a heating pipe 25, the drying plate 23 is installed at the bottom of the displacement frame 9, and the heating pipe 25 is installed in the drying plate 23.
In this embodiment: the drying plate 23 is arranged at the bottom of the shifting frame 9, aluminum profiles are not directly dried, the overall quality is improved, one end of the heating pipe 25 in the drying plate is provided with a control component, the overall temperature is controlled, and the drying efficiency and the drying quality are guaranteed.
A low-consumption aluminum profile surface spraying device and a using method thereof use any one of the claims, and the device comprises the following steps: step one, adjusting the height of the spray pipe 18: the positive and negative rotation motor 2 controls the driven gear 3 to rotate through the driving gear 14, so that one screw rod 19 rotates, and the two screw rods 19 simultaneously rotate through the transmission belt 4 and the linkage roller 5, so that the two lifting blocks 20 respectively lift in the two limiting grooves 16 simultaneously, and the height of the spraying pipe 18 is adjusted; step two, adjusting the angle of the spray pipe 18: the clamping cylinder 21 extends to enable the height of the clamping rod 17 to rise, the spraying pipe 18 is rotated, and after a proper angle is selected, the clamping cylinder 21 contracts to enable the clamping rod 17 to descend and be clamped with the clamping teeth 7 on the spraying pipe 18, so that the angle of the spraying pipe 18 is guaranteed; step three, moving the cylinder 32 in the storage box 27 to stretch and retract, controlling one of the connecting rods 28 to move, and linking through the four connecting rods 28 to enable the four first fixture blocks 29 to simultaneously rotate, so that the aluminum profile at the bottom is descended, enabling the aluminum profile at the top to be kept by the second fixture blocks 30, and controlling the connecting rods 28 to reciprocate and controlling the aluminum profile to descend through the stretching and retracting of the cylinder 32; step four, placing and cleaning aluminum profiles: the position of the support rod 26 is adjusted, so that the ash removal air pipe 8 can better clean the aluminum profile, the shifting cylinder 22 extends, the shifting frame 9 slides on the bottom frame 1, the aluminum profile is placed on the shifting frame 9, the ash removal air pipe 8 exhausts air, the shifting cylinder 22 contracts, and the aluminum profile is cleaned in the contraction process; step five, spraying and drying: when the aluminum profile moves to the set position, the spraying cavity 15 controls the spraying liquid to enter the spraying pipe 18 through the telescopic pipe 6, the spraying pipe 18 uniformly sprays the spraying liquid on the aluminum profile, the spraying is stopped after the spraying is finished, the heating pipe 25 uniformly heats the drying plate 23, the coating on the aluminum profile is rapidly dried, and the aluminum profile is taken out after the drying is finished.
The control mode of the invention is controlled by manually starting and closing the switch, the wiring diagram of the power element and the power ground are provided in the common knowledge in the field, and the invention is mainly used for protecting the mechanical device, so the control mode and the wiring arrangement are not explained in detail in the invention.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a low consumption aluminium alloy surface coating device which characterized in that includes:
the top of the chassis (1) is provided with a storage box (27), and the inner wall of the storage box (27) is fixedly connected with four limiting strips (31) at equal intervals;
transfer spraying mechanism, locate chassis (1) on for the aluminium alloy spraying of different grade type, wherein: the mobile spraying mechanism comprises a lifting component, two clamping cylinders (21), a clamping rod (17) and a plurality of clamping teeth (7), wherein the lifting component is arranged on the bottom frame (1), a spraying pipe (18) is arranged on the lifting component, the plurality of clamping teeth (7) are fixedly connected to the outer surface of the spraying pipe (18) at equal intervals, the two clamping cylinders (21) are arranged on the lifting component, and two ends of the clamping rod (17) are fixedly connected to the output ends of the two clamping cylinders (21) respectively;
clearance mechanism locates on chassis (1) for the clearance of aluminium alloy, wherein: the cleaning mechanism is an ash removal air pipe (8), two sides of the outer surface of the underframe (1) are respectively provided with a support rod (26), and two ends of the ash removal air pipe (8) are respectively and rotatably connected to the tops of the two support rods (26); and
drop feed mechanism, it is equipped with the multiunit, multiunit drop feed mechanism all locates in workbin (27) for the aluminium alloy is deposited, wherein: every group drop feed mechanism all includes four first fixture blocks (29), four second fixture blocks (30) and four connecting rods (28), four first fixture block (29) rotate respectively and connect in the inside four corners department of bin (27), every second fixture block (30) equal fixed connection is in every first fixture block (29), every the both ends of connecting rod (28) rotate respectively and connect in the both ends of two first fixture blocks (29), the inside side-mounting of bin (27) is provided with transfers actuating cylinder (32), the output that transfers actuating cylinder (32) rotates and connects in the surface one side center department of one of them connecting rod (28).
2. A low consumption aluminum profile surface coating apparatus as claimed in claim 1, wherein said lifting means comprises:
the driving assembly is arranged on the bottom frame (1) and used for driving the spraying pipe (18) to lift;
the lifting assembly is arranged on the bottom frame (1) and used for controlling the lifting of the spraying pipe (18); and
the linkage assembly is arranged on the lifting assembly and connected to the driving assembly for power transmission between the driving assembly and the linkage assembly.
3. The low-consumption aluminum profile surface spraying device is characterized in that the driving assembly comprises a forward and reverse rotating motor (2) and a driving gear (14), a support (13) is arranged on the upper surface of the bottom frame (1), the forward and reverse rotating motor (2) is fixedly connected to the top of one side of the outer surface of the support (13) through a bolt, and the driving gear (14) is fixedly connected to the output end of the forward and reverse rotating motor (2).
4. The low-consumption aluminum profile surface spraying device as claimed in claim 3, wherein the lifting assembly comprises two screw rods (19) and two lifting blocks (20), the inner walls of the two sides of the support (13) are respectively provided with a limiting groove (16), each lifting block (20) is slidably connected in each limiting groove (16), each screw rod (19) is rotatably connected in each limiting groove (16), and each screw rod (19) is in threaded connection with each lifting block (20).
5. The low-consumption aluminum profile surface spraying device as claimed in claim 4, wherein the linkage assembly comprises two linkage rollers (5) and a driven gear (3), each linkage roller (5) is fixedly connected to the top of each screw rod (19), a transmission belt (4) is sleeved at the center of the outer surface of each linkage roller (5), the driven gear (3) is fixedly connected to the top of one linkage roller (5), and the driven gear (3) is meshed with the driving gear (14).
6. The low-consumption aluminum profile surface spraying device as claimed in claim 5, wherein a spraying cavity (15) is arranged inside the support (13), two sides of the bottom of the spraying cavity (15) are both communicated with telescopic pipes (6), and the bottoms of the two telescopic pipes (6) are respectively communicated and arranged on the two lifting blocks (20).
7. The low-consumption aluminum profile surface spraying device as claimed in claim 6, further comprising a shifting drying mechanism, wherein the shifting drying mechanism is arranged on the bottom frame (1) and used for moving and drying the aluminum profile, the shifting drying mechanism comprises a limiting component, two shifting cylinders (22) of the drying component and a shifting frame (9), the shifting frame (9) is slidably connected to the inside of the bottom frame (1), a plurality of support legs (12) are uniformly and fixedly connected to the bottom of the shifting frame (9), a plurality of moving wheels (11) are fixedly connected to the bottoms of the support legs (12), the two shifting cylinders (22) are respectively arranged on two sides of the bottom frame (1), and output ends of the two shifting cylinders (22) are fixedly connected to the shifting frame (9).
8. The low-consumption aluminum profile surface spraying device as claimed in claim 7, wherein the limiting component comprises two sliding grooves (10) and two sliding blocks (24), the sliding grooves (10) are respectively arranged on two sides of the upper surface of the bottom frame (1), each sliding block (24) is slidably connected into each sliding groove (10), and the two sliding blocks (24) are fixedly connected to the shifting frame (9).
9. The low-consumption aluminum profile surface spraying device is characterized in that the drying component comprises a drying plate (23) and a heating pipe (25), the drying plate (23) is arranged at the bottom of the displacement frame (9), and the heating pipe (25) is arranged in the drying plate (23).
10. The use method of the low-consumption aluminum profile surface spraying device is characterized in that the low-consumption aluminum profile surface spraying device as claimed in any one of claims 1 to 9 is used, and the method comprises the following steps:
s1, adjusting the height of a spraying pipe (18): the positive and negative rotation motor (2) controls the driven gear (3) to rotate through the driving gear (14), so that one screw rod (19) rotates, the two screw rods (19) simultaneously rotate through the transmission belt (4) and the linkage roller (5), the two lifting blocks (20) are respectively and simultaneously lifted in the two limiting grooves (16), and the height of the spraying pipe (18) is adjusted;
s2, adjusting the angle of the spray pipe (18): the clamping cylinder (21) extends to enable the height of the clamping rod (17) to rise, the spraying pipe (18) is rotated, and after a proper angle is selected, the clamping cylinder (21) contracts to enable the clamping rod (17) to descend and be clamped with the clamping teeth (7) on the spraying pipe (18) to ensure the angle of the spraying pipe (18);
s3, controlling an aluminum profile: the adjusting cylinder (32) in the storage box (27) stretches to control one connecting rod (28) to move, the four connecting rods (28) are linked to enable the four first clamping blocks (29) to rotate simultaneously to enable the aluminum profile at the bottom to descend, the aluminum profile at the top is kept by the second clamping blocks (30), and the reciprocating movement of the connecting rods (28) is controlled to control the descending of the aluminum profile through the stretching of the adjusting cylinder (32);
s4, placing and cleaning aluminum profiles: the position of the support rod (26) is adjusted to enable the ash removal air pipe (8) to better clean the aluminum profile, the shifting cylinder (22) extends to enable the shifting frame (9) to slide on the bottom frame (1), the aluminum profile in the storage box (27) descends on the shifting frame (9), the ash removal air pipe (8) exhausts air, the shifting cylinder (22) contracts, and the aluminum profile is cleaned in the contraction process;
s5, spraying and drying: when the aluminum profile moves to a set position, the spraying cavity (15) controls the spraying liquid to enter the spraying pipe (18) through the telescopic pipe (6), the spraying liquid is uniformly sprayed on the aluminum profile through the spraying pipe (18), the spraying is stopped after the spraying is finished, the heating pipe (25) enables the drying plate (23) to uniformly heat up, the coating on the aluminum profile is rapidly dried, and the aluminum profile is taken out after the spraying is finished.
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| CN202211095815.3A CN115254512B (en) | 2022-09-08 | 2022-09-08 | Low-consumption aluminum profile surface spraying device and use method |
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| CN202211095815.3A CN115254512B (en) | 2022-09-08 | 2022-09-08 | Low-consumption aluminum profile surface spraying device and use method |
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|---|---|
| CN115254512B (en) | 2024-05-14 |
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