CN115254512B - Low-consumption aluminum profile surface spraying device and use method - Google Patents
Low-consumption aluminum profile surface spraying device and use method Download PDFInfo
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- CN115254512B CN115254512B CN202211095815.3A CN202211095815A CN115254512B CN 115254512 B CN115254512 B CN 115254512B CN 202211095815 A CN202211095815 A CN 202211095815A CN 115254512 B CN115254512 B CN 115254512B
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- lifting
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- 238000005507 spraying Methods 0.000 title claims abstract description 130
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 22
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 22
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 238000001035 drying Methods 0.000 claims description 38
- 238000003860 storage Methods 0.000 claims description 23
- 239000007921 spray Substances 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000001483 mobilizing effect Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- 239000003973 paint Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000008602 contraction Effects 0.000 claims description 3
- 238000002161 passivation Methods 0.000 abstract description 11
- 239000004411 aluminium Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 206010063659 Aversion Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000010405 clearance mechanism Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/62—Arrangements for supporting spraying apparatus, e.g. suction cups
- B05B15/628—Arrangements for supporting spraying apparatus, e.g. suction cups of variable length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a low-consumption aluminum profile surface spraying device and a using method thereof, belonging to the technical field of aluminum profile processing, and comprising the following steps: the chassis, transfer spraying mechanism, locate on the chassis for the aluminium alloy spraying of different grade type, wherein: the adjusting spraying mechanism comprises a lifting part, two clamping cylinders, a clamping rod and a plurality of clamping teeth, wherein the lifting part is arranged on the underframe. According to the low-consumption aluminum profile surface spraying device and the application method, through the use of the spraying mechanism, the height and the angle of the spraying pipe can be correspondingly adjusted, so that the device can adapt to aluminum profiles of different types, flexibility and consistency in the use process are ensured, uniformity and efficiency of aluminum profile surface spraying are ensured, the passivated aluminum profile can be stored through the use of the discharging mechanism, the phenomenon that the spraying failure or the time difference between spraying and passivation is accumulated is avoided, the use of a passivation procedure is influenced, and the overall working efficiency is reduced.
Description
Technical Field
The invention belongs to the technical field of aluminum profile processing, and particularly relates to a low-consumption aluminum profile surface spraying device and a using method thereof.
Background
The aluminium section is made of aluminium and other alloy elements, usually after being processed into casting products, forging products, foils, plates, belts, tubes, bars, section bars, etc., and then subjected to cold bending, sawing, drilling, assembling, coloring, etc., the main metal element is aluminium, and in addition, some alloy elements are added to improve the performance of the aluminium, the aluminium has various excellent characteristics, such as the oxidation film on the aluminium surface has corrosion resistance and certain insulativity, so that the aluminium has wide application in the electric appliance manufacturing industry, the wire and cable industry and the radio industry, and in order to improve the aesthetic property and the corrosion resistance of the aluminium section, the aluminium is sprayed with paint on the aluminium section surface.
In the field of industrial manufacturing, aluminum plates are widely used due to excellent characteristics, in order to enable the aluminum plates to have more characteristics in the production and processing process of the aluminum plates, paint needs to be sprayed on the surfaces of the aluminum plates, but the spraying position angle and the height of a conventional spraying device cannot be adjusted, so that the aluminum profiles with different patterns and sizes cannot be well used in spraying, meanwhile, if dust is on the sprayed aluminum profiles, the sprayed aluminum profiles are uneven, so that the problems of low spraying efficiency and poor spraying effect are caused, subsequent drying operation is needed, the whole leveling of the paint surface is affected when the aluminum profiles are transferred to drying equipment, passivation treatment is needed before the aluminum profiles are sprayed, the probability of defective products in a general passivation process is relatively small, but the spraying process is far greater than that in the passivation process, and therefore, if the spraying process is problematic, the passivation process needs to be stopped correspondingly, and the whole working efficiency is affected.
Disclosure of Invention
The invention aims at: through the use of transferring spraying mechanism, can make the height and the angle of spraying pipe carry out corresponding adjustment, make the device can adapt to the aluminium alloy of different grade type, guarantee flexibility and the compliance in the use, guarantee the even and efficiency of aluminium alloy surface spraying, through the use of clearance mechanism, can make aluminium alloy surface keep clean before the spraying, prevent because the dust produces the influence, influence holistic quality, moreover, the steam generator is simple in structure, and easy to use, it is easy to control, show promotion spraying effect, through the use of blowing mechanism, can make the aluminium alloy after passivation deposit, avoid having the phenomenon of accumulation because of spraying trouble, or the time difference between spraying and the passivation exists, influence the use of passivation process, reduce holistic work efficiency, through the use of aversion stoving mechanism, can carry out the stoving to the aluminium alloy after the spraying, need not shift the stoving to the aluminium alloy, avoid influencing the holistic level of paint face, the quality of aluminium alloy spraying has been guaranteed effectively, the cost that brings because of the reworking has been reduced.
The technical scheme adopted by the invention is as follows: a low-consumption aluminum profile surface spraying device, comprising:
the top of the bottom frame is provided with a storage box, and four limit strips are fixedly connected with the inner wall of the storage box at equal intervals;
And the adjusting spraying mechanism is arranged on the underframe and used for spraying aluminum profiles of different types, wherein: the adjusting spraying mechanism comprises a lifting part, two clamping cylinders, clamping rods and a plurality of clamping teeth, wherein the lifting part is arranged on the underframe, a spraying pipe is arranged on the lifting part, the clamping teeth are fixedly connected to the outer surface of the spraying pipe at equal intervals, the two clamping cylinders are arranged on the lifting part, and two ends of the clamping rods are respectively and fixedly connected to the output ends of the two clamping cylinders;
Cleaning mechanism locates on the chassis for the clearance of aluminium alloy, wherein: the cleaning mechanism is an ash removing air pipe, supporting rods are arranged on two sides of the outer surface of the underframe, and two ends of the ash removing air pipe are respectively connected to the tops of the two supporting rods in a rotating mode; and
The blowing mechanism, it is equipped with the multiunit, multiunit blowing mechanism all locates in the storage case for aluminium alloy deposits, wherein: each group of discharging mechanism comprises four first clamping blocks, four second clamping blocks and four connecting rods, the four first clamping blocks are respectively and rotatably connected to four corners of the interior of the material storage box, each second clamping block is fixedly connected to each first clamping block, two ends of each connecting rod are respectively and rotatably connected to two ends of the two first clamping blocks, a mobilizing cylinder is arranged on one side of the interior of the material storage box, and an output end of the mobilizing cylinder is rotatably connected to the center of one side of the outer surface of one connecting rod;
The transfer cylinder inside the stock box stretches out and draws back, controls one connecting rod to move, and through four connecting rod interlock, makes four first fixture blocks rotate simultaneously, makes the aluminium alloy of bottom drop, and makes the aluminium alloy at top keep by the second fixture block, and through the flexible of transfer cylinder, the reciprocating motion of control connecting rod controls the drop of aluminium alloy
Wherein, the lifting member includes:
The driving assembly is arranged on the underframe and used for driving the spraying pipe to lift;
the lifting assembly is arranged on the underframe and used for controlling the lifting of the spraying pipe; and
The linkage assembly is arranged on the lifting assembly and connected with the driving assembly for power transmission between the driving assembly and the linkage assembly.
The driving assembly comprises a forward-reverse motor and a driving gear, a bracket is arranged on the upper surface of the bottom frame, the forward-reverse motor is fixedly connected to the top of one side of the outer surface of the bracket through bolts, and the driving gear is fixedly connected to the output end of the forward-reverse motor.
The lifting assembly comprises two screw rods and two lifting blocks, limiting grooves are formed in the inner walls of two sides of the support, each lifting block is slidably connected in each limiting groove, each screw rod is rotatably connected in each limiting groove, and each screw rod is in threaded connection with each lifting block.
The linkage assembly comprises two linkage rollers and driven gears, each linkage roller is fixedly connected to the top of each screw rod, a transmission belt is sleeved on the center of the outer surface of each linkage roller, one of the transmission belts is fixedly connected with the driven gear at the top of each linkage roller, and the driven gears are meshed with the driving gears.
The inner mounting of the support is provided with a spraying cavity, two sides of the bottom of the spraying cavity are respectively communicated with telescopic pipes, and the bottoms of the two telescopic pipes are respectively communicated with and arranged on the two lifting blocks.
The novel aluminum profile drying device comprises an underframe, and is characterized by further comprising a shifting drying mechanism which is arranged on the underframe and used for moving and drying aluminum profiles, wherein the shifting drying mechanism comprises a limiting part, two shifting cylinders of the drying part and a shifting frame, the shifting frame is slidably connected to the inside of the underframe, the bottom of the shifting frame is uniformly and fixedly connected with a plurality of supporting legs, the bottoms of the supporting legs are fixedly connected with a movable wheel, the two shifting cylinders are respectively arranged on two sides of the underframe, and the output ends of the two shifting cylinders are fixedly connected to the shifting frame.
The limiting component comprises two sliding grooves and two sliding blocks, the sliding grooves are respectively formed in two sides of the upper surface of the underframe, each sliding block is connected in each sliding groove in a sliding mode, and the two sliding blocks are fixedly connected to the shifting frame.
The drying component comprises a drying plate and a heating pipe, wherein the drying plate is installed at the bottom of the shifting frame, and the heating pipe is installed in the drying plate.
The application method of the low-consumption aluminum profile surface spraying device comprises the following steps of:
Step one, adjusting the height of a spraying pipe: the forward and reverse rotation motor controls the driven gear to rotate through the driving gear, one screw rod 19 rotates, the two screw rods simultaneously rotate through the driving belt and the linkage roller, the two lifting blocks respectively lift in the two limiting grooves simultaneously, and the height of the spraying pipe is adjusted.
Step two, adjusting the angle of the spraying pipe: the clamping cylinder stretches to enable the height of the clamping rod to rise, the spraying pipe is rotated, after a proper angle is selected, the clamping cylinder contracts to enable the clamping rod to descend and be clamped with the clamping teeth on the spraying pipe, and the angle of the spraying pipe is guaranteed.
Step three, controlling the aluminum profile: the transfer cylinder inside the storage box stretches out and draws back, controls one of the connecting rods to move, and through four connecting rod interlock, makes four first fixture blocks rotate simultaneously, makes the aluminium alloy of bottom drop, and makes the aluminium alloy at top keep by the second fixture block, through the flexible of transfer cylinder, controls the reciprocating motion of connecting rod, control the drop of aluminium alloy.
Step four, placing and cleaning aluminum profiles: the position of the supporting rod is adjusted, so that the ash removing air pipe can clean the aluminum profile better, the shifting air cylinder stretches, the shifting frame slides on the underframe, the aluminum profile in the storage box falls on the shifting frame, the ash removing air pipe is used for exhausting air, and the shifting air cylinder contracts to clean the aluminum profile in the contracting process.
Step five, spraying and drying: when the aluminum profile moves to a set position, the spraying cavity controls the spraying liquid to enter the spraying pipe through the telescopic pipe, the spraying pipe uniformly sprays the spraying liquid on the aluminum profile, the spraying is stopped, the heating pipe uniformly heats the drying plate, the coating on the aluminum profile is quickly dried, and the aluminum profile is taken out after the spraying is finished.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
(1) According to the invention, through the use of the spraying mechanism, the height and the angle of the spraying pipe can be correspondingly adjusted, so that the device can adapt to different types of aluminum profiles, the flexibility and the consistency in the use process are ensured, and the uniformity and the efficiency of the surface spraying of the aluminum profiles are ensured.
(2) According to the invention, through the use of the cleaning mechanism, the surface of the aluminum profile can be kept clean before spraying, the influence of dust on the whole quality is prevented, and the aluminum profile spraying device is simple in structure, convenient to use, easy to control and capable of remarkably improving the spraying effect.
(3) According to the invention, the passivated aluminum profile can be stored by using the discharging mechanism, so that the phenomenon of hoarding caused by spraying failure or time difference between spraying and passivation is avoided, the use of a passivation process is influenced, and the overall working efficiency is reduced.
(4) According to the invention, the use of the overshift drying mechanism can dry the sprayed aluminum profile, transfer drying of the aluminum profile is not needed, the integral leveling of the paint surface is prevented from being influenced, the spraying quality of the aluminum profile is effectively ensured, and the cost waste caused by reworking is reduced.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of a shift drying mechanism according to the present invention;
FIG. 3 is an exploded view of the displacement drying mechanism of the present invention;
FIG. 4 is a partial cross-sectional view of the mobilizing spray mechanism of the present invention;
FIG. 5 is a perspective view of the mobilizing spray mechanism of the present invention;
FIG. 6 is a perspective view of a storage mechanism of the present invention;
FIG. 7 is a partial cross-sectional view of a storage mechanism of the present invention;
Fig. 8 is a perspective view of the blanking member of the present invention.
The marks in the figure: 1. a chassis; 2. a forward and reverse rotation motor; 3. a driven gear; 4. a transmission belt; 5. a linkage roller; 6. a telescopic tube; 7. latch teeth; 8. an ash removal air pipe; 9. a shift rack; 10. a chute; 11. a moving wheel; 12. a support leg; 13. a bracket; 14. a drive gear; 15. a spray cavity; 16. a limit groove; 17. a clamping rod; 18. a spray pipe; 19. a screw rod; 20. a lifting block; 21. a clamping cylinder; 22. a shift cylinder; 23. a drying plate; 24. a slide block; 25. heating pipes; 26. a support rod; 27. a storage box; 28. a connecting rod; 29. a first clamping block; 30. a second clamping block; 31. a limit bar; 32. the cylinder is mobilized.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Embodiment one, referring to fig. 1-8: a low-consumption aluminum profile surface spraying device, comprising:
the top of the underframe 1 is provided with a storage box 27, and four limit strips 31 are fixedly connected with the inner wall of the storage box 27 at equal intervals;
The spraying mechanism is mobilized and arranged on the underframe 1 for spraying aluminum profiles of different types, wherein: the adjusting spraying mechanism comprises a lifting part, two clamping cylinders 21, a clamping rod 17 and a plurality of clamping teeth 7, wherein the lifting part is arranged on the underframe 1, the lifting part is provided with a spraying pipe 18, the clamping teeth 7 are fixedly connected to the outer surface of the spraying pipe 18 at equal intervals, the two clamping cylinders 21 are arranged on the lifting part, and two ends of the clamping rod 17 are respectively and fixedly connected to the output ends of the two clamping cylinders 21;
Cleaning mechanism locates on chassis 1 for the clearance of aluminium alloy, wherein: the cleaning mechanism is an ash removing air pipe 8, two sides of the outer surface of the underframe 1 are provided with supporting rods 26, and two ends of the ash removing air pipe 8 are respectively connected to the tops of the two supporting rods 26 in a rotating way; and
The blowing mechanism, it is equipped with the multiunit, and multiunit blowing mechanism is all located in the storage case 27 for aluminium alloy deposits, wherein: each group of discharging mechanism comprises four first clamping blocks 29, four second clamping blocks 30 and four connecting rods 28, the four first clamping blocks 29 are respectively and rotatably connected to four corners inside the material storage box 27, each second clamping block 30 is fixedly connected to each first clamping block 29, two ends of each connecting rod 28 are respectively and rotatably connected to two ends of the two first clamping blocks 29, a mobilizing cylinder 32 is arranged on one side inside the material storage box 27, and an output end of the mobilizing cylinder 32 is rotatably connected to the center of one side of the outer surface of one connecting rod 28;
The transfer cylinder 32 inside the stock box 27 stretches and contracts to control one of the connecting rods 28 to move, and the four first clamping blocks 29 are simultaneously rotated by the linkage of the four connecting rods 28 to enable the aluminum profile at the bottom to drop, the aluminum profile at the top is kept by the second clamping blocks 30, and the reciprocating movement of the connecting rods 28 is controlled to control the drop of the aluminum profile by stretching and contracting of the transfer cylinder 32.
In this embodiment: the height of the spraying pipe 18 is controlled through the lifting part, aluminum profiles with different thicknesses are met, a plurality of spray heads are arranged at the bottom of the spraying pipe 18, the spray heads are uniformly distributed, so that the spray is more uniform, the spray heads can be replaced according to requirements, the quality of the spray is guaranteed, the clamping teeth 7 are uniformly distributed on the spraying pipe 18, the spacing is matched with the clamping rods 17, the clamping rods 17 are enabled to be in the spacing of the clamping teeth 7 through the height of the telescopic control clamping rods 17 of the clamping cylinders 21, the stability of the spraying pipe 18 is maintained, the types of the clamping cylinders 21 can be selected to be available on the market according to requirements, the positions of the supporting rods 26 can be adjusted according to the conditions of the aluminum profiles, the ash removing air pipes 8 emit cleaning air to clean the surfaces of the aluminum profiles, the cleaning air emitted by the supporting rods belongs to the prior art, the air cylinders are not excessively detailed, one ends of the air cylinders (28) are controlled to stretch, the air cylinders are interlocked through the first clamping blocks (29), the whole air cylinders are simultaneously rotated, the aluminum profiles are enabled to intermittently descend, and the aluminum profiles can be correspondingly adjusted according to the requirements of the use of the device.
Specifically, the lifting member includes:
the driving assembly is arranged on the underframe 1and used for driving the spraying pipe 18 to lift;
The lifting assembly is arranged on the underframe 1 and used for controlling the lifting of the spraying pipe 18; and
The linkage assembly is arranged on the lifting assembly and connected with the driving assembly for power transmission between the driving assembly and the linkage assembly.
In this embodiment: the driving assembly controls the linkage assembly to rotate so that the lifting assembly rotates and the height of the spraying pipe 18 is controlled for use.
Specifically, the driving assembly comprises a forward and reverse motor 2 and a driving gear 14, a bracket 13 is arranged on the upper surface of the underframe 1, the forward and reverse motor 2 is fixedly connected to the top of one side of the outer surface of the bracket 13 through bolts, and the driving gear 14 is fixedly connected to the output end of the forward and reverse motor 2.
In this embodiment: the type of the forward and reverse rotation motor 2 can be selected to be available in the market according to the needs, and the power of the forward and reverse rotation motor 2 is output through the driving gear 14, and meanwhile, the forward and reverse rotation motor 2 can be adjusted to rotate in two directions to control different rotation directions of the lifting assembly.
Specifically, the lifting assembly comprises two screw rods 19 and two lifting blocks 20, the inner walls of two sides of the bracket 13 are respectively provided with a limiting groove 16, each lifting block 20 is slidably connected in each limiting groove 16, each screw rod 19 is rotatably connected in each limiting groove 16, and each screw rod 19 is in threaded connection with each lifting block 20.
In this embodiment: the rotation of the screw rod 19 causes the lifting block 20 to move in the limiting groove 16, the lifting of the lifting block 20 is controlled by the rotation direction of the forward and reverse rotation motor 2, and the two ends of the spraying pipe 18 are respectively connected to the two lifting blocks 20 in a rotating way and are communicated.
Specifically, the interlock subassembly includes two interlock gyro wheels 5 and driven gear 3, and every interlock gyro wheel 5 is equal fixed connection in the top of every lead screw 19, and the equal cover in surface center department of two interlock gyro wheels 5 is equipped with drive belt 4, and the top fixedly connected with driven gear 3 of one of them interlock gyro wheel 5, driven gear 3 and drive gear 14 intermeshing.
In this embodiment: the linkage roller 5 enables the two screw rods 19 to rotate simultaneously, the middle is linked by the transmission belt 4, and the driven gear 3 receives the power of the driving gear 14 to rotate.
Specifically, the internally mounted of support 13 is provided with spraying chamber 15, and the bottom both sides in spraying chamber 15 all communicate and are provided with flexible pipe 6, and the bottom of two flexible pipes 6 communicates respectively and sets up on two lifter blocks 20.
In this embodiment: the spraying cavity 15 belongs to the prior art, and is not repeated herein, the telescopic tube 6 can be adjusted according to the lifting of the lifting block 20, so that the spraying cavity 15 is used, and the spraying tube 18 is communicated with the telescopic tube 6.
Specifically, still include and shift stoving mechanism, locate on chassis 1 for the removal and the stoving of aluminium alloy, shift stoving mechanism includes spacing part, two shift cylinder 22 of stoving part and shift frame 9, shift frame 9 sliding connection in the inside of chassis 1, and shift frame 9's bottom evenly fixedly connected with a plurality of landing legs 12, the equal fixedly connected with of the bottom of a plurality of landing legs 12 removes wheel 11, two shift cylinder 22 install respectively and set up in the both sides of chassis 1, and the equal fixedly connected with of the output of two shift cylinder 22 is on shift frame 9.
In this embodiment: the type of the shifting cylinder 22 can be selected to be available on the market according to the need, and the position of the shifting frame 9 is controlled through the expansion and contraction of the shifting cylinder 22, and the shifting frame 9 is supported by the supporting legs 12, so that the whole friction force of the shifting frame 9 is reduced through the shifting wheel 11, and the use is convenient.
Specifically, the limiting component includes two sliding grooves 10 and two sliding blocks 24, the sliding grooves 10 are respectively arranged on two sides of the upper surface of the underframe 1, each sliding block 24 is slidably connected in each sliding groove 10, and the two sliding blocks 24 are fixedly connected to the shifting frame 9.
In this embodiment: the sliding block 24 slides in the sliding groove 10 to ensure the moving position of the shifting frame 9, limit the moving position and prevent the phenomenon of blocking caused by position deviation in the moving process.
Specifically, the drying component comprises a drying plate 23 and a heating pipe 25, wherein the drying plate 23 is arranged at the bottom of the shifting frame 9, and the heating pipe 25 is arranged in the drying plate 23.
In this embodiment: the drying plate 23 is arranged at the bottom of the shifting frame 9, does not directly dry the aluminum profile, improves the overall quality, and one end of the heating pipe 25 inside the drying plate is provided with a control part for controlling the overall temperature, so that the drying efficiency and the drying quality are ensured.
The application method of the low-consumption aluminum profile surface spraying device comprises the following steps of: step one, adjusting the height of the spray tube 18: the forward and reverse rotation motor 2 controls the driven gear 3 to rotate through the driving gear 14, so that one screw rod 19 rotates, the two screw rods 19 simultaneously rotate through the driving belt 4 and the linkage roller 5, the two lifting blocks 20 respectively lift in the two limiting grooves 16 simultaneously, and the height of the spraying pipe 18 is adjusted; step two, adjusting the angle of the spraying pipe 18: the clamping cylinder 21 stretches to enable the height of the clamping rod 17 to rise, the spraying pipe 18 is rotated, after a proper angle is selected, the clamping cylinder 21 contracts to enable the clamping rod 17 to descend and be clamped with the clamping teeth 7 on the spraying pipe 18, and the angle of the spraying pipe 18 is guaranteed; step three, a mobilizing cylinder 32 in the stock box 27 stretches and contracts to control one connecting rod 28 to move, and the four connecting rods 28 are linked to enable four first clamping blocks 29 to rotate simultaneously to enable the aluminum profile at the bottom to drop, and a second clamping block 30 enables the aluminum profile at the top to be kept, and the stretching and contracting of the mobilizing cylinder 32 controls the reciprocating movement of the connecting rod 28 to control the drop of the aluminum profile; step four, placing and cleaning aluminum profiles: the position of the supporting rod 26 is adjusted, so that the ash removing air pipe 8 can clean the aluminum profile better, the shifting air cylinder 22 is extended, the shifting frame 9 slides on the underframe 1, the aluminum profile is placed on the shifting frame 9, the ash removing air pipe 8 is used for exhausting air, the shifting air cylinder 22 is contracted, and the aluminum profile is cleaned in the contraction process; step five, spraying and drying: when the aluminum profile moves to a set position, the spraying cavity 15 controls the spraying liquid to enter the spraying pipe 18 through the telescopic pipe 6, the spraying pipe 18 uniformly sprays the spraying liquid on the aluminum profile, the spraying is stopped, the heating pipe 25 uniformly heats the drying plate 23, the paint on the aluminum profile is quickly dried, and the aluminum profile is taken out after the spraying is finished.
The control mode of the invention is controlled by manually starting and closing the switch, the wiring diagram of the power element and the ground supply are common knowledge in the field, and the invention is mainly used for protecting the mechanical device, so the invention does not explain the control mode and the wiring arrangement in detail.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (10)
1. The utility model provides a low consumption aluminium alloy surface spraying device which characterized in that includes:
The top of the chassis (1) is provided with a storage box (27), and four limit strips (31) are fixedly connected with the inner wall of the storage box (27) at equal intervals;
The spraying mechanism is mobilized, is arranged on the underframe (1) and is used for spraying aluminum profiles of different types, wherein: the adjusting spraying mechanism comprises a lifting part, two clamping cylinders (21), clamping rods (17) and a plurality of clamping teeth (7), wherein the lifting part is arranged on the underframe (1), a spraying pipe (18) is arranged on the lifting part, the clamping teeth (7) are fixedly connected to the outer surface of the spraying pipe (18) at equal intervals, the two clamping cylinders (21) are arranged on the lifting part, and two ends of the clamping rods (17) are respectively and fixedly connected to the output ends of the two clamping cylinders (21);
Cleaning mechanism locates on chassis (1) for the clearance of aluminium alloy, wherein: the cleaning mechanism is an ash removing air pipe (8), supporting rods (26) are arranged on two sides of the outer surface of the underframe (1), and two ends of the ash removing air pipe (8) are respectively connected to the tops of the two supporting rods (26) in a rotating mode; and
The blowing mechanism, it is equipped with the multiunit, multiunit in blowing mechanism all locates storage case (27) for the aluminium alloy is deposited, wherein: each group of discharging mechanism comprises four first clamping blocks (29), four second clamping blocks (30) and four connecting rods (28), the four first clamping blocks (29) are respectively connected to four inner corners of the storage box (27) in a rotating mode, each second clamping block (30) is fixedly connected to each first clamping block (29), two ends of each connecting rod (28) are respectively connected to two ends of the two first clamping blocks (29) in a rotating mode, a mobilizing cylinder (32) is arranged on one inner side of the storage box (27), and the output end of the mobilizing cylinder (32) is connected to the center of one side of the outer surface of one connecting rod (28) in a rotating mode;
The automatic feeding device is characterized in that a transfer cylinder (32) in the storage box (27) stretches and contracts to control one connecting rod (28) to move, four first clamping blocks (29) are simultaneously rotated through linkage of the four connecting rods (28), the aluminum profile at the bottom is enabled to fall, the aluminum profile at the top is enabled to be kept by a second clamping block (30), and reciprocating movement of the connecting rod (28) is controlled to control falling of the aluminum profile through stretching and contracting of the transfer cylinder (32).
2. The low-consumption aluminum profile surface spraying device according to claim 1, wherein the lifting member comprises:
The driving assembly is arranged on the underframe (1) and used for driving the spraying pipe (18) to lift;
The lifting assembly is arranged on the underframe (1) and used for controlling the lifting of the spraying pipe (18); and
The linkage assembly is arranged on the lifting assembly and connected with the driving assembly for power transmission between the driving assembly and the linkage assembly.
3. The low-consumption aluminum profile surface spraying device according to claim 2, wherein the driving assembly comprises a forward and reverse motor (2) and a driving gear (14), a bracket (13) is arranged on the upper surface of the underframe (1), the forward and reverse motor (2) is fixedly connected to the top of one side of the outer surface of the bracket (13) through bolts, and the driving gear (14) is fixedly connected to the output end of the forward and reverse motor (2).
4. A low-consumption aluminum profile surface spraying device according to claim 3, characterized in that the lifting assembly comprises two screw rods (19) and two lifting blocks (20), limiting grooves (16) are formed in the inner walls of two sides of the support (13), each lifting block (20) is slidably connected in each limiting groove (16), each screw rod (19) is rotatably connected in each limiting groove (16), and each screw rod (19) is in threaded connection with each lifting block (20).
5. The low-consumption aluminum profile surface spraying device according to claim 4, wherein the linkage assembly comprises two linkage rollers (5) and driven gears (3), each linkage roller (5) is fixedly connected to the top of each screw rod (19), a transmission belt (4) is sleeved at the center of the outer surface of each linkage roller (5), one driven gear (3) is fixedly connected to the top of one linkage roller (5), and the driven gears (3) are meshed with the driving gears (14).
6. The low-consumption aluminum profile surface spraying device according to claim 5, wherein a spraying cavity (15) is arranged in the bracket (13), two sides of the bottom of the spraying cavity (15) are respectively communicated with a telescopic pipe (6), and the bottoms of the two telescopic pipes (6) are respectively communicated with two lifting blocks (20).
7. The low-consumption aluminum profile surface spraying device according to claim 6, further comprising a shifting and drying mechanism, wherein the shifting and drying mechanism is arranged on the underframe (1) and used for moving and drying aluminum profiles, the shifting and drying mechanism comprises a limiting part, two shifting cylinders (22) of the drying part and a shifting frame (9), the shifting frame (9) is slidably connected to the inside of the underframe (1), the bottom of the shifting frame (9) is uniformly and fixedly connected with a plurality of supporting legs (12), the bottoms of the supporting legs (12) are fixedly connected with a movable wheel (11), the two shifting cylinders (22) are respectively arranged on two sides of the underframe (1), and the output ends of the two shifting cylinders (22) are fixedly connected to the shifting frame (9).
8. The low-consumption aluminum profile surface spraying device according to claim 7, wherein the limiting component comprises two sliding grooves (10) and two sliding blocks (24), the sliding grooves (10) are respectively formed in two sides of the upper surface of the underframe (1), each sliding block (24) is slidably connected in each sliding groove (10), and the two sliding blocks (24) are fixedly connected to the shifting frame (9).
9. The low-consumption aluminum profile surface spraying device according to claim 8, wherein the drying component comprises a drying plate (23) and a heating pipe (25), the drying plate (23) is installed at the bottom of the shifting frame (9), and the heating pipe (25) is installed in the drying plate (23).
10. A method for using a low-consumption aluminum profile surface spraying device, characterized in that the low-consumption aluminum profile surface spraying device according to any one of claims 1 to 9 is used, comprising the following steps:
S1, adjusting the height of a spraying pipe (18): the forward and reverse rotation motor (2) controls the driven gear (3) to rotate through the driving gear (14), so that one screw rod (19) rotates, the two screw rods (19) simultaneously rotate through the driving belt (4) and the linkage roller (5), the two lifting blocks (20) respectively lift in the two limiting grooves (16) simultaneously, and the height of the spraying pipe (18) is adjusted;
S2, adjusting the angle of the spraying pipe (18): the clamping cylinder (21) stretches to enable the height of the clamping rod (17) to rise, the spraying pipe (18) is rotated, after a proper angle is selected, the clamping cylinder (21) contracts to enable the clamping rod (17) to descend and be clamped with the clamping teeth (7) on the spraying pipe (18), and the angle of the spraying pipe (18) is guaranteed;
S3, controlling the aluminum profile: the transfer cylinder (32) in the storage box (27) stretches and contracts to control one connecting rod (28) to move, and the four first clamping blocks (29) are simultaneously rotated by the linkage of the four connecting rods (28) to enable the aluminum profile at the bottom to drop, the second clamping block (30) enables the aluminum profile at the top to be held, and the reciprocating movement of the connecting rod (28) is controlled to control the drop of the aluminum profile by stretching and contracting of the transfer cylinder (32);
s4, placing and cleaning aluminum profiles: the position of the supporting rod (26) is adjusted, so that the ash removing air pipe (8) can clean the aluminum profile better, the shifting air cylinder (22) is extended, the shifting frame (9) slides on the underframe (1), the aluminum profile in the storage box (27) falls on the shifting frame (9), the ash removing air pipe (8) is used for exhausting air, the shifting air cylinder (22) is contracted, and the aluminum profile is cleaned in the contraction process;
S5, spraying and drying: when the aluminum profile moves to a set position, the spraying cavity (15) controls spraying liquid to enter the spraying pipe (18) through the telescopic pipe (6), the spraying pipe (18) uniformly sprays the spraying liquid on the aluminum profile, after spraying is finished, the spraying is stopped, the heating pipe (25) uniformly heats the drying plate (23), the paint on the aluminum profile is quickly dried, and the aluminum profile is taken out after finishing.
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| CN202211095815.3A CN115254512B (en) | 2022-09-08 | 2022-09-08 | Low-consumption aluminum profile surface spraying device and use method |
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| CN115254512A (en) | 2022-11-01 |
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