CN115250732A - Corn harvester capable of harvesting ears and stalks - Google Patents

Corn harvester capable of harvesting ears and stalks Download PDF

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Publication number
CN115250732A
CN115250732A CN202210944549.0A CN202210944549A CN115250732A CN 115250732 A CN115250732 A CN 115250732A CN 202210944549 A CN202210944549 A CN 202210944549A CN 115250732 A CN115250732 A CN 115250732A
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CN
China
Prior art keywords
clamping
ear
roller
chain
stalk
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210944549.0A
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Chinese (zh)
Inventor
王乐刚
王岩亮
赵霈
宋玉兵
刘鹏
马华永
赵倩倩
李毅
张伟
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Weichai Lovol Intelligent Agricultural Technology Co Ltd
Original Assignee
Weichai Lovol Intelligent Agricultural Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Weichai Lovol Intelligent Agricultural Technology Co Ltd filed Critical Weichai Lovol Intelligent Agricultural Technology Co Ltd
Priority to CN202210944549.0A priority Critical patent/CN115250732A/en
Publication of CN115250732A publication Critical patent/CN115250732A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D45/00Harvesting of standing crops
    • A01D45/02Harvesting of standing crops of maize, i.e. kernel harvesting
    • A01D45/021Cornheaders
    • A01D45/025Snapping rolls
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • A01D43/08Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters
    • A01D43/086Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters and means for collecting, gathering or loading mown material
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D47/00Headers for topping of plants, e.g. stalks with ears
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D57/00Delivering mechanisms for harvesters or mowers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D57/00Delivering mechanisms for harvesters or mowers
    • A01D57/01Devices for leading crops to the mowing apparatus

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Harvesting Machines For Specific Crops (AREA)

Abstract

The invention discloses a corn harvester capable of harvesting both ear and stem, which comprises a vehicle body, wherein a header rack is arranged at the front part of the vehicle body, an ear output end of the header rack is connected with an elevator, a straw output end of the header rack is connected with a chopping device, a feeding system and a stem pulling and ear picking unit are arranged on the header rack, the feeding system comprises a clamping chain, the stem pulling and ear picking unit comprises a pair of feeding rollers arranged at the front side of the top of a stem pulling and ear picking gear box body and a pair of ear picking and stem pulling rollers corresponding to the feeding rollers and arranged at the rear side of the top of the stem pulling and ear picking gear box body, and the upper part of the feeding rollers is connected with a clamping chain wheel matched with the clamping chain. The invention has the beneficial effects that: the conveying stability and the harvesting efficiency are enhanced.

Description

Corn harvester capable of harvesting ears and stalks
Technical Field
The invention relates to the technical field of agricultural machinery, in particular to a corn harvester capable of harvesting ears and stalks.
Background
The existing corn harvester is provided with a clamping chain and a stalk-pulling roller which are sequentially arranged from front to back, the feeding and the clamping are mostly respectively carried by using one clamping chain at the left and the right of a conveying channel, the stalk-pulling roller is connected with an ear picking roller, and a clamping chain wheel for driving the clamping chain is arranged between the stalk-pulling roller and the ear picking roller. When the corn ear picking device is used, the two clamping chain wheels drive the corn straws to move backwards, and when the corn straws reach the position of the clamping and picking roller, the stem pulling roller and the picking roller continue to pull the corn straws and pick the corn ears. The elevator in the corn harvester has the function of conveying corn ears, namely corn cobs, picked off by the header to a granary or a peeling machine.
The above technical solution has the following disadvantages: 1. the stalk-pulling roller and the clamping chain wheel are coaxially arranged, and the corn stalks can reach the rear part of the stalk-pulling roller, are easily driven by the clamping chain to bypass the stalk-pulling roller and then move forwards again, so that the stalk-pulling roller and the clamping chain are easily wound by crushed leaves.
Disclosure of Invention
The invention aims to provide a corn harvester for harvesting ears and stalks, which aims to improve the conveying stability and the harvesting efficiency.
In order to achieve the purpose, the invention discloses an ear and stem harvesting corn harvester which comprises a vehicle body, wherein a header rack is arranged at the front part of the vehicle body, an ear output end of the header rack is connected with an elevator, a straw output end of the header rack is connected with a chopping device, a feeding system and a stem pulling and ear picking unit are arranged on the header rack, the feeding system comprises a clamping chain, the stem pulling and ear picking unit comprises a pair of feeding rollers arranged at the front side of the top of a stem pulling and ear picking gear box body and a pair of ear picking and stem pulling rollers corresponding to the feeding rollers and arranged at the rear side of the top of the stem pulling and ear picking gear box body, and the upper part of each feeding roller is connected with a clamping chain wheel matched with the clamping chain.
The clamping chain is wound on the clamping chain wheel, the clamping chain wheel is located in front of the stem pulling rollers, when the corn stalk picking device is used, the rotating directions of the two stem pulling rollers are opposite, the rotating directions of the two feeding rollers are opposite, the clamping chain drives corn stalks to move backwards, when the corn stalks reach the clamping chain wheel, the stem pulling rollers and the corn stalk picking rollers continue to pull the corn stalks and pick corn ears, the clamping chain continues to rotate, and the next conveying of the corn stalks is completed. The corn straw can not bypass the stalk-pulling roller under the driving of the clamping chain, the probability of failure of the stalk-pulling roller due to the winding of the broken leaves is reduced, and the production efficiency is improved.
Preferably, the feeding system further comprises a reel feeding mechanism and a stem clamping mechanism, the reel feeding mechanism comprises a reel rack and a reel chain rotatably mounted on the reel rack, the stem clamping mechanism comprises a clamping rack, the clamping chain is rotatably mounted on the clamping rack, the rear end of the reel chain is in transmission connection with the front end of the clamping chain, a reel finger for shifting the stem is arranged outside the reel chain, and the reel finger is perpendicular to the conveying direction of a reel outer chain plate, a reel inner chain plate and the stem of the reel chain;
the front end of the reel stand is provided with a reel tension wheel, and the front end of the reel chain is arranged on the reel tension wheel.
In prior art, the maize picker is received concurrently to ear of grain stem is mostly to the feeding of stem stalk and centre gripping and is used a conveying chain respectively to convey about transfer passage, but this conveying method centre gripping stability is low, at the in-process of carrying the stem stalk easy blocking phenomenon that takes place, and the clearance is taken trouble hard for harvest inefficiency makes the fault rate of harvester rise moreover, has improved cost of maintenance.
The straw conveying device has the advantages that one conveying chain is divided into two parts, namely the front feeding reel chain and the rear clamping chain, the straw is fed to the clamping chains by the reel chain, and then the straw is conveyed backwards by the clamping chains, so that the stability of straw conveying is enhanced, and the blocking phenomenon in the straw conveying process is effectively reduced; in addition, the straw can be pushed into the clamping channel by the aid of the straw pushing fingers, so that the clamping chain can clamp the straw conveniently, and conveying stability and harvesting efficiency are improved.
Preferably, the upper end and the lower end of the reel finger are respectively and fixedly connected to two reel outer chain plates or two reel inner chain plates which are opposite to each other on the reel chain, so that the structure of the reel chain is simplified.
Preferably, the seedling pulling fingers are integrally formed with two seedling pulling outer chain plates or two seedling pulling inner chain plates connected with the upper ends and the lower ends of the seedling pulling fingers. The stability of the structure of the reeling chain is enhanced, and the stability of the stalk feeding is further increased.
Preferably, the seedling pulling fingers are arranged on the seedling pulling outer chain plates and one seedling pulling finger is arranged at every other pair of seedling pulling outer chain plates, or the seedling pulling fingers are arranged on the seedling pulling inner chain plates and one seedling pulling finger is arranged at every other pair of seedling pulling inner chain plates.
Preferably, a plurality of gear-shaped clamping teeth are arranged on the outer side of the clamping chain at intervals and are positioned on the clamping inner chain plate and the clamping outer chain plate. Set up the centre gripping stability that the teeth of a cogwheel form centre gripping tooth can strengthen the stem stalk, can further prevent to take place blocking phenomenon at the in-process of carrying the stem stalk.
Preferably, a rotary cone pulley is arranged at the joint of the reel frame and the clamping frame, and the front end of the clamping chain and the rear end of the reel chain are both arranged on the rotary cone pulley. The clamping chain transmits power to the reel chain through the rotating tower wheel.
Preferably, a reel chain wheel is arranged on the reel frame.
Preferably, a feeding channel is formed between every two reel feeding mechanisms, a clamping channel is formed between every two stalk clamping mechanisms, the width of a left opening and a right opening at the front end of the clamping channel is larger than that of a left opening and a right opening at the middle rear part of the clamping channel, and stalks can conveniently and smoothly enter the clamping channel from the feeding channel.
Preferably, the left and right clamping frames between two adjacent clamping channels correspond to a reel frame.
In the prior art, a reel stand is respectively connected in front of a left clamping stand and a right clamping stand between two adjacent clamping channels, and the structural stability is poor.
The reel machine frame in front of the left clamping machine frame and the right clamping machine frame between the two adjacent clamping channels is arranged into a whole, so that the stability of the structure is enhanced.
Preferably, the straw reeling machine further comprises two end reel frames positioned at the left side and the right side of all the clamping frames, the rear ends of the two end reel frames are respectively and rotatably connected with the front ends of the two clamping frames positioned at the leftmost side and the rightmost side, and a feeding channel is also formed between each end reel frame and the adjacent reel frame. The rotatable centre gripping frame front end of connecting of tip reel frame conveniently adjusts the cutting pair of maize results header, can satisfy the results requirement to the different planting interval maize.
Preferably, the standing grain reel further comprises an adjusting rod and a support fixedly arranged, a mounting seat is arranged on the end standing grain reel frame, and two ends of the adjusting rod are respectively hinged to the mounting seat and the support.
Preferably, adjust the pole including being located two steel pipes at both ends respectively and being located middle threaded rod, two steel pipes are close to the one end of threaded rod respectively fixedly connected with screw thread and revolve to two fixation nut opposite, and the both ends of threaded rod are equipped with the screw thread with two fixation nut's screw thread looks adaptation respectively, and the both ends of threaded rod pass two fixation nut respectively and stretch into two steel pipes in. The opening and closing degree between the end part reel stand and the reel stand adjacent to the end part reel stand can be adjusted by adjusting the length of the adjusting rod through rotating the threaded rod, so that the cutting pair of the corn harvesting header is adjusted, the operation is convenient, and the structure is simple.
Preferably, two movable nuts which are the same as the two fixing nuts in thread turning direction are respectively arranged at the positions, close to the two fixing nuts, on the threaded rod, and are used for fixing the adjusting rod, so that the stability between the threaded rod and the fixing nuts at the two ends of the threaded rod can be guaranteed. The middle of the threaded rod is provided with a clamping groove convenient for adjusting a wrench, namely, the threads at the two ends of the clamping groove on the threaded rod are opposite in rotating direction.
Preferably, the clamping rack is provided with a tensioning wheel set, the tensioning wheel set is positioned on one side, far away from the clamping channel, of the clamping rack, and the installation position of the other tensioning wheel set is backward relative to one of the tensioning wheel sets in the two tensioning wheel sets between the left clamping channel and the right clamping channel. The two opposite tightening wheel sets cannot interfere with each other when being adjusted and tensioned, and the tensioning stroke is increased.
Preferably, the tensioning wheel set comprises a clamping tensioning wheel and a clamping pressing wheel, the clamping tensioning wheel is connected with the clamping pressing wheel through a connecting plate, the clamping pressing wheel is rotatably installed on the clamping rack, and the clamping tensioning wheel is hinged to the clamping rack through an adjusting device.
Preferably, the front end part of the clamping rack is provided with a front mounting shaft and a rear mounting shaft from front to back, the joints of the clamping rack, the reel rack connected with the clamping rack and the end reel rack are provided with tower wheel mounting shafts which are in a straight line with the front mounting shaft and the rear mounting shaft, and the front mounting shaft, the rear mounting shaft and the tower wheel mounting shafts are connected through strip plates, so that the mounting strength between the clamping rack and the reel rack connected with the clamping rack or the end reel rack can be increased.
Preferably, in two tight pulley groups between two adjacent left and right clamping channels, the adjusting device of one of the tight pulley groups is hinged with the clamping rack through a front mounting shaft, and the adjusting device of the other tight pulley group is hinged with the clamping rack through a rear mounting shaft.
Preferably, the front end of the end reel stand is connected with reel tensioning wheels through an elastic adjusting device, and the left end and the right end of the front end of the reel stand are respectively connected with the two reel tensioning wheels through the elastic adjusting device.
Preferably, a plurality of groups of chain positioning mechanisms matched with the clamping chains are arranged on the adjacent side edges of the two clamping racks at intervals respectively, and each chain positioning mechanism comprises an anti-skid wheel and a limiting wheel which are arranged on the clamping racks.
At present, stem stalk clamping device installs usually in the header frame of harvester, because of the increase of the feeding volume of stem stalk, can make the centre gripping chain clearance of inter work increase at the device operation in-process to the centre gripping effect that leads to the centre gripping chain is relatively poor, the phenomenon of skidding appears, and simultaneously, current centre gripping conveying mechanism's fault rate is higher, can waste a large amount of manpower and materials at the maintenance in-process.
Through a plurality of antiskid wheel and spacing wheel that set up in two centre gripping frames, make the stem stalk carry in the centre gripping passageway and be S type route motion, can effectually guarantee the centre gripping effect in the stem stalk transportation process, avoid simultaneously among the transportation process the phenomenon of skidding to appear between stem stalk and the centre gripping chain.
Preferably, the anti-skid wheels and the limiting wheels are arranged at intervals in the front-back direction of the clamping rack, and the intervals between the anti-skid wheels and the side edges of the clamping rack are larger than the distances between the limiting wheels and the side edges of the clamping rack. The clamping chain can be conveniently supported by the side edge of the limiting wheel close to the clamping rack, and the anti-skid wheel far away from the side edge of the clamping rack can facilitate the formation of a depression on the clamping chain when the stalks enter, so that the anti-skid function is realized in the stalk clamping and conveying process.
Preferably, the anti-skid wheels and the limiting wheels on the two clamping frames are symmetrically arranged along a clamping channel formed by the two clamping frames, and the central axes of the anti-skid wheels and the central axes of the limiting wheels are positioned in the same vertical plane.
Preferably, the distance between the rotating tower wheel and the chain positioning mechanism is larger than the distance between the anti-skid wheel and the limiting wheel, and a bolt for fixing the clamping rack is arranged between the anti-skid wheel and the limiting wheel close to the clamping chain wheel. The chain positioning mechanism and the rotary cone pulley have a certain distance, so that the stalks can conveniently enter the clamping channel, and the bolt arranged between the anti-skidding wheel at the tail end of the clamping channel and the limiting wheel reduces the distance between the anti-skidding wheel and the limiting wheel, so that the stalks can be conveniently conveyed, and the stalks are prevented from being clamped at the tail end of the clamping channel.
Preferably, the diameter of the anti-skid wheel is smaller than that of the limiting wheel.
Preferably, the straw cutting machine further comprises a straw divider, a grain-supporting frame hinged on the header rack is arranged above the straw divider, a plurality of grain-supporting rods positioned above the straw divider are arranged on the grain-supporting frame, and the distance between the front ends of two adjacent grain-supporting rods is matched with the distance between two adjacent straw dividers below the grain-supporting rods.
At present, a grain lifting device is usually arranged on a header rack of a harvester, but most of the grain lifting devices are integrally bent, processed and molded, and the problem that grain dividers on two sides cannot be adjusted left and right exists, so that the adaptability is poor when crops with different row distances are harvested; because there is not locking mechanism on the present divider, so have the great problem of vibrations when reaping, simultaneously, the integrally formed divider that buckles still has bulky, problems such as cost of transportation height, and when the staff overhauld, the process of dismouting also is loaded down with trivial details can waste a large amount of manpower and materials.
The device is convenient to transport and maintain, the divider and the grain lifter are designed into a split structure, so that the device is low in cost and convenient and fast to open during manufacturing and transportation, the divider is clamped on a feeding system through a clamping mechanism, the stability of the divider during harvesting can be effectively guaranteed, and the grain lifter hinged above the divider can adapt to harvesting crops with different growth conditions.
Preferably, the crop divider is a shell which is formed by a plurality of covering plates, is closed at the periphery and is opened at the lower part, and comprises a protective shell and a crop dividing shell which is connected to the front end of the protective shell and clamped on the feeding system.
Preferably, the protective shell comprises a first upper covering plate arranged horizontally, first side covering plates obliquely arranged on the left side and the right side of the first upper covering plate, and a rear covering plate vertically connected to the rear end of the first upper covering plate, wherein the left side and the right side of the first side covering plate are connected with the first side covering plates; the seedling dividing shell comprises a second upper covering plate which is arranged at the front end of the first upper covering plate and inclines downwards, the front end of the second upper covering plate is connected with a rectangular plate which is arranged along the vertical direction, the left side and the right side of the second covering plate are provided with second side covering plates which are connected with the first side covering plates, and the lower bottom end of the second inclined covering plate is parallel and level with the lower bottom end of the rectangular plate. The straw divider is arranged into a semi-conical shell, so that the straw can be divided rapidly in the working process, the rectangular plate arranged at the front end of the straw divider can be matched with the straw dividing tension wheel arranged at the front end of the straw dividing rack, and the straws at the end part are pulled open by the straw dividing tension wheel, so that the straws can enter the feeding channel rapidly to avoid knocking down the straws.
A connecting hinge is arranged on the body of the protective shell close to the rear end, and a clamping mechanism connected with the reel stand is arranged in the seedling dividing shell; the rear end of the divider is hinged on the clamping rack through the connecting hinge, and the front part of the divider is clamped on the reel rack through the clamping mechanism, so that the whole divider can be conveniently disassembled and assembled, and the detection and the maintenance of workers are facilitated.
Preferably, the clamping mechanism comprises a clamping rod horizontally arranged in the seedling dividing shell and a clamping seat arranged on the seedling shifting frame, the clamping seat is wrapped and fixed on a connecting base on the seedling shifting frame and a buckle fixedly connected to one side of the connecting base and matched with the clamping rod, a positioning plate is arranged on the clamping rod, a clamping groove matched with the positioning plate is formed in the upper end face of the connecting base, and a clamping opening of the buckle vertically extends upwards and extends out of the upper end face of the connecting base. Through with the locating plate with clamp the pole card respectively and clamp the groove with in the buckle, make more convenient fast when dismouting divider to have and support limiting displacement and effectively avoid the luffing motion of divider.
Preferably, the seedling dividers close to the left end and the right end of the header rack comprise a protective shell hinged with side plates of the header rack and a seedling dividing shell hinged at the front end of the protective shell and clamped at the front end of the feeding system, rubber plates are arranged on the left side plate and the right side plate of the seedling dividing shell, and the rubber plates cover gaps between the protective shell and the seedling dividing shell. The reel frames at the left end and the right end of the header frame are adjustable, the front ends of the dividers positioned at the left end and the right end of the header frame are arranged to be hinged structures, the dividers can be fully matched with the reel frames at the end parts, and straws positioned at the left end and the right end of the header frame can conveniently enter the feeding channels of the header.
Preferably, the rear end face of the grain divider is provided with a guard plate, the lower bottom edge of the guard plate is flush with the lower bottom edge of the rear end face of the grain divider, and the outer end edges of the upper guard plates of the two adjacent grain dividers are attached to each other. The harvested ears and stalks can be prevented from falling off by matching the upper guard plates of two adjacent grain dividers.
Preferably, the left side plate and the right side plate of the header frame are provided with hinged seats, the two ends of the grain-supporting frame are respectively hinged on the hinged seats of the left side plate and the right side plate of the header frame, each hinged seat comprises a supporting seat fixed on the inner end face of the side plate of the header frame, two hinged plates are arranged on the supporting seat at intervals, corresponding hinged holes are formed in the two hinged plates, the grain-supporting frame is a rod body with two ends bent downwards, through holes corresponding to the hinged holes are formed in the two ends of the rod body, and bolts for hinging the two through holes and the hinged holes are installed in the through holes. The grain-supporting frame is a rod body with two ends bent downwards, so that the grain-supporting frame can have a certain height and is convenient for installing the grain-supporting rod.
Preferably, the straw-holding rod is a rod body with the front end bent downwards and the front end attached to the top surface of the straw divider, the rear end of the straw-holding rod is fixedly connected to the straw-holding frame, the direction of the straw-holding rod is adapted to the clamping channel of the header frame, and a straw-holding limiting rod is arranged between two adjacent straw-holding rods positioned right above the clamping channel. The straw-holding rod with the bent front end is matched with the straw divider, so that the lodging of the ear-stalk during harvesting can be avoided, and the ear-stalk can enter the input channel when cutting is convenient.
Preferably, the ear-picking stalk-pulling rollers comprise an upper ear-picking roller and a lower stalk-pulling roller, wherein the top of one ear-picking roller is in transmission connection with a reversing gear box for providing power for the ear-picking roller.
Draw stem and pluck ear of grain gearbox and go up to rotate and be connected with the stem stalk roll axle of two vertical settings, the stem stalk rolls is installed on the stem stalk roll axle, two left and right settings of stem stalk roll axle, still rotate on the stem stalk plucking ear of grain gearbox and be connected with two vertical settings, and be located the feeding roller in stem stalk axle the place ahead, the feeding roller is installed on the feeding roller, two left and right settings of feeding roller axle, two transmission are connected between the stem stalk roll axle, transmission is connected between two feeding roller axles, one of them is drawn the stem stalk roll axle and one of them is gone into the transmission and is connected between the roller axle.
Preferably, a first stem-drawing roller gear and a second stem-drawing roller gear are installed on one stem-drawing roller shaft, a third stem-drawing roller gear meshed with the second stem-drawing roller gear is installed on the other stem-drawing roller shaft, a second feeding roller gear and a first feeding roller gear meshed with the first stem-drawing roller gear are installed on one feeding roller shaft, a third feeding roller gear meshed with the second feeding roller gear is installed on the other feeding roller shaft, and the stem-drawing roller shaft provided with the first stem-drawing roller gear and the feeding roller shaft provided with the first feeding roller gear are arranged in a diagonal mode. When the corn ear picking device is used, the reversing gear box of the corn ear picking roller transmits power to the first corn ear picking roller to drive the first corn ear picking roller and the first stem-pulling roller shaft to rotate, the first stem-pulling roller shaft drives the second stem-pulling roller shaft to rotate through the second stem-pulling roller gear and the third stem-pulling roller gear, the first stem-pulling roller shaft drives the first feeding roller shaft to rotate through the first stem-pulling roller gear and the first feeding roller gear, and the first feeding roller shaft drives the second feeding roller shaft to rotate through the second feeding roller gear and the third feeding roller gear. The structure is compact and the transmission is reliable.
Preferably, the first stalk-pulling roller gear and the first feeding roller gear are positioned at the lower part of the inner side of the stalk-pulling ear-picking gear box body, the second stalk-pulling roller gear and the third stalk-pulling roller gear are positioned at the upper part of the inner side of the stalk-pulling ear-picking gear box body, and the second feeding roller gear and the third feeding roller gear are positioned at the middle part of the inner side of the stalk-pulling ear-picking gear box body. When the stem-pulling and ear-picking gearbox is used, gears in the stem-pulling and ear-picking gearbox body are arranged in three layers, so that the risk of mutual interference is reduced, the space utilization rate is improved, the structure is compact, and the transmission is reliable.
Preferably, the height of the upper end of the feeding roller shaft is greater than that of the upper end of the stalk-pulling roller shaft. When the feeding roller is used, the feeding roller shaft is used for installing the feeding roller, and the upper end of the feeding roller is arranged in a suspended mode, so that the feeding roller shaft is longer in length and is beneficial to improving the stability of the feeding roller; the stalk-pulling roller shaft is used for installing the stalk-pulling roller and the snapping roller, and the stalk-pulling roller shaft can be shorter because the upper end of the snapping roller is suspended.
Preferably, a feeding roller shaft sleeve sleeved on a feeding roller shaft is arranged on the stem-pulling ear-picking gearbox body, and the feeding roller shaft is rotatably connected with the upper end of the feeding roller shaft sleeve. During the use, the feeding roller cup joints on the feeding roller, and feeding roller axle sleeve can improve the stability of feeding roller and feeding roller.
Preferably, the upper end of the stem pulling roll shaft is provided with a spline shaft structure, and the upper end of the feeding roll shaft is provided with a spline shaft structure. When in use, the utility model is convenient to install.
Preferably, the upper end of the stalk-pulling ear-picking gearbox body is arranged in an open mode, and a stalk-pulling ear-picking gearbox cover is detachably mounted at the upper end of the stalk-pulling ear-picking gearbox body. Manufacturing and installation of gear box body convenient for stalk pulling and ear picking
Preferably, the lower end of the stem-pulling roll shaft is rotatably connected with the bottom of the stem-pulling and ear-picking gearbox body, the stem-pulling roll shaft penetrates through the stem-pulling and ear-picking gearbox cover and is rotatably connected with the stem-pulling and ear-picking gearbox cover, the lower end of the feeding roll shaft is rotatably connected with the bottom of the stem-pulling and ear-picking gearbox body, and the feeding roll shaft penetrates through the stem-pulling and ear-picking gearbox cover and is rotatably connected with the stem-pulling and ear-picking gearbox cover. The manufacturing and the installation of the stalk-pulling ear-picking gearbox body are convenient.
Preferably, the distance between the central axes of the two stalk-pulling roll shafts is smaller than the distance between the central axes of the two feeding roll shafts; the width of the gap between the two stalk-pulling rollers is less than that of the gap between the two feeding rollers. When in use, the utility model is convenient for conveying the corn stalks.
Preferably, the stem-pulling ear-picking gearbox body is rectangular, and four corners of the stem-pulling ear-picking gearbox body are provided with round corners. And each gear is convenient to install.
Preferably, the side part of the feeding roller is connected with a plurality of feeding ridges, the feeding ridges extend along the vertical direction, and the outer sides of the feeding ridges are provided with a plurality of convex teeth. When the corn stalk feeder is used, the feeding edge shifts corn stalks to the rear part of the feeding roller along with the rotation of the feeding roller.
Preferably, the diameter of the upper end of the stalk-pulling roll is larger than that of the lower end of the stalk-pulling roll, a plurality of stalk-pulling ridges are connected to the side part of the stalk-pulling roll, the stalk-pulling ridges extend along the vertical direction, and the outer sides of the stalk-pulling ridges are vertically arranged. When the corn stalk puller is used, the gap between the lower ends of the two stalk pulling rollers is large, so that corn stalks can be conveniently fed, and blockage is reduced.
Preferably, the cross section of the side part of the snapping roll is octagonal, the side part of the snapping roll is connected with a plurality of first snapping ridges, and the first snapping ridges extend in the vertical direction. When the corn ear picking device is used, along with the rotation of the ear picking roller, the first ear picking ridges push the corn straws to the rear part of the ear picking roller, so that the corn ears and the corn straws are conveniently separated.
Preferably, the cross section of the first snapping flute is circular. Preferably, the first ear picking ridges are made of threaded round steel, so that the friction force between the ear picking rollers and the corn straws is improved, and the first ear picking ridges push the corn straws to the rear parts of the ear picking rollers, so that the corn ears and the corn straws are conveniently separated.
Preferably, the number of the first snapping ridges is four, and the four first snapping ridges are arranged corresponding to four spaced corners on the side of the snapping roll one by one. When the corn ear picking device is used, the first ear picking ridges are matched with the ear picking rollers to push the corn straws left and right, so that the corn ears and the corn straws are conveniently separated.
Preferably, the cross section of the lateral part of the snapping roll is circular, the lateral part of the snapping roll is connected with a plurality of first snapping ridges, the first snapping ridges are U-shaped, the open end of the snapping roll faces the rotating direction of the snapping roll, and the first snapping ridges are distributed spirally. When the corn ear picking device is used, the first ear picking ridges push the corn straws to the rear part of the ear picking roller along with the rotation of the ear picking roller, so that the corn ears and the corn straws are conveniently separated.
Preferably, the length of the lower side edge of the first snapping ridge is greater than that of the upper side edge of the first snapping ridge. When the corn ear picking device is used, the friction force between the ear picking roller and the corn straws is improved, the first ear picking ridges push the corn straws to the rear part of the ear picking roller, and the corn ears and the corn straws are conveniently separated.
Preferably, the end part of the lower side edge of the first snapping edge is inclined downwards. When the corn ear picking device is used, the friction force between the ear picking roller and the corn straws is improved, the first ear picking ridges push the corn straws to the rear part of the ear picking roller, and the corn ears and the corn straws are conveniently separated.
Preferably, the cross section of the side part of the snapping roll is circular, and the side part of the snapping roll is connected with a second snapping ridge in a spiral shape. When the corn ear picking device is used, along with the rotation of the ear picking roller, the second ear picking ridges push the corn straws to the rear part of the ear picking roller, so that the corn ears and the corn straws are conveniently separated.
Preferably, the side part of the snapping roll is also connected with a plurality of first snapping ridges which extend along the vertical direction, and the first snapping ridges are provided with notches for the second snapping ridges to pass through. When the corn ear picking device is used, the friction force between the ear picking rollers and the corn straws is improved, the first ear picking ridges and the second ear picking ridges push the corn straws to the rear parts of the ear picking rollers, and the corn ears and the corn straws are conveniently separated.
Preferably, the cross sections of the first snapping flute and the second snapping flute are circular. Preferably, the first ear picking ridges are made of threaded round steel, so that the friction force between the ear picking rollers and the corn straws is improved, and the corn straws are pushed to the rear parts of the ear picking rollers by the first ear picking ridges and the second ear picking ridges, so that the corn ears and the corn straws are conveniently separated.
Preferably, the stalk-pulling roller and the snapping roller are of hollow structures. The manufacturing and the installation are convenient.
Preferably, the lower end of the stem pulling roller is provided with a spline groove structure, and the upper end of the snapping roller is provided with a spline shaft structure. The manufacture and installation are convenient.
Preferably, rotate on the header frame and install the edulcoration roller, the edulcoration roller is located the feeding system below, is equipped with two sets of spiral scrapers on the outer wall of edulcoration roller, and two sets of spiral scrapers revolve to opposite and extend along the axial spiral of edulcoration roller.
The edulcoration roller is installed in the rear side of cutter down, the front side of ear of grain conveyer belt, hold up the downside of standing grain chain, after maize straw is cut off by cutter down, carry backward via holding up the standing grain chain, at this in-process, the edulcoration roller that is driven by power input mechanism constantly rotates, and produce the contact with the straw, spiral scraper blade on the edulcoration roller can clear up maize straw lower extreme sticky earth and weeds, be provided with two sets of spiral scraper blades opposite to revolving on the edulcoration roller, can be with weeds to both sides propelling movement on the straw, guarantee self cleanness, avoid weeder winding weeds.
In order to further improve the cleaning capability of the impurity removing roller, a transverse rib scraper blade is arranged on the outer wall of the impurity removing roller, and the transverse rib scraper blade extends along the axial direction of the impurity removing roller. The transverse rib scraper can scrape off soil stuck on the straws, and the straws are effectively cleaned.
Preferably, the cross rib scraper blade is equipped with many, and many cross rib scraper blades encircle edulcoration roller circumference interval arrangement, can further improve the clean ability of edulcoration roller to gluing clay.
Preferably, teeth are arranged at one end of the spiral scraper and/or the transverse rib scraper, which is far away from the impurity removing roller. The tooth teeth can play a role of pulling weeds, so that the weeds wound on the impurity removing roller can be pulled off conveniently.
Regarding the arrangement form of the teeth, the teeth are arranged in a wave shape. The teeth are triangular, and a plurality of teeth are provided.
In order to avoid winding weeds on the impurity removing roller, the fixed cutter is further arranged on the header rack and is positioned on the rear side of the impurity removing roller and is arranged at intervals with the impurity removing roller. Decide sword and edulcoration roller interval 2 to 3 millimeters, the cooperation of edulcoration roller is decided the sword and is used together, can prevent the winding debris of edulcoration roller, guarantees self cleanness.
Regarding the specific structure of the fixed knife, the fixed knife extends along the axial direction of the impurity removing roller, and the edge part of the fixed knife faces the impurity removing roller.
Regarding the concrete structure of spiral scraper blade, the spiral scraper blade comprises a plurality of blade subassemblies, and a plurality of blade subassemblies dock end to end in proper order and be the heliciform and arrange, and the butt joint department of blade subassembly is located the junction of two sets of spiral scraper blades. This arrangement mode is convenient for the spiral scraper blade shaping, when spiral scraper blade damaged, only need change damage one section blade subassembly can, make things convenient for the edulcoration roller to maintain.
Regarding the mounting structure of edulcoration roller, the both ends of edulcoration roller are equipped with the installation axle, and the edulcoration roller passes through the installation axle to rotate to be installed in the header frame.
Preferably, be provided with the chain harrow in the lift conveyer, the chain harrow is including many conveying chains of parallel arrangement, its characterized in that, the lift conveyer includes casing and lower casing, and the lower extreme and the header frame of lower casing are connected, and the upper end of lower casing is articulated with the lower extreme of upper casing.
Adopt above-mentioned structure, lower casing and last casing are articulated, and lower casing can rise and descend along with the header frame, keeps away from ground, can not take place the colliding with on casing and ground down when the operation is descended to the header frame, adopts folding ear of fruit lift conveyer to carry the crop moreover, and the chain harrow is a segmentation, and difficult damage ear of fruit can not take place to block yet, the stem stalk.
Preferably, the hinge point of the upper casing and the lower casing is positioned at the inner side of the chain harrow. Avoid the interference of hinge structure and chain harrow.
Preferably, install the articulated shaft of horizontal setting in the upper shell, the rigid coupling has the first axle sleeve of suit in the articulated shaft on the upper shell, and the rigid coupling has the second axle sleeve of suit in the articulated shaft on the lower shell. First axle sleeve and the crisscross setting of second axle sleeve improve casing wobbling stability down.
Preferably, the rigid coupling has first reinforced pipe in the upper casing, first axle sleeve is installed in first reinforced pipe, the internal rigid coupling of inferior valve has the second reinforced pipe, the second axle sleeve is installed in the second reinforced pipe, strengthen the junction and the hinge structure of upper casing and lower casing, avoid the deformation of upper casing and lower casing junction, the rigid coupling has first median septum in the upper casing, the lower extreme and the first reinforced union coupling of first median septum, the internal rigid coupling of inferior valve has second median septum, the upper end and the second reinforced union coupling of second median septum.
Preferably, the casing is run through at the both ends of articulated shaft, and the one end rigid coupling of articulated shaft has the mounting panel, and mounting panel detachable installs in last casing. The mounting panel is used for the axial position of spacing articulated shaft, and the change and the maintenance of articulated shaft are easily operated.
Preferably, both sides of the upper shell are provided with first guide rails for guiding the return conveying chain to travel. The setting of first guide rail can lead the return stroke conveying chain through first reinforced pipe, avoids the return stroke conveying chain to be blockked by first reinforced pipe, and the department blocks at first reinforced pipe is dead.
Preferably, the second guide rails are installed on both sides of the lower casing and above the lifting conveying chain. The setting of second guide rail can lead to the lift conveying chain, avoids lift conveying chain to take place the vibration at transportation process, and the conveying chain upwards bounces, influences the transport of crop.
Preferably, the second guide rail is provided with a rail which is pressed against the top of the elevator conveyor chain. The orbital setting can cushion the motion of lift conveyor chain, avoids the wearing and tearing of lift conveyor chain and second guide rail, improves the life of second guide rail.
Preferably, both sides of the lower end of the lower shell are hinged with elevator connecting plates, and the other ends of the elevator connecting plates are hinged with the header frame. The setting up of elevator connecting plate makes the casing can follow header frame up-and-down motion through the elevator connecting plate down for the casing has certain home range down, avoids because of machining error, causes the casing to be unable to be connected with the header frame down.
Preferably, the lower shell is arranged in a tapered manner towards the caliber of the upper shell. The feeding of the materials is smoother, and the gathering of the materials is avoided.
Preferably, the shredding device comprises a shredding shell, the shredding shell comprises a feeding end and an output end which are respectively located at the front end and the rear end, and the shredding device is characterized in that a shredder cutter shaft is mounted in the shredding shell close to the output end, a front upper feeding roller and a rear upper feeding roller which are mounted in the shredding shell are sequentially arranged from front to back above the front of the shredder cutter shaft, and a front lower feeding roller, a middle lower feeding roller and a rear lower feeding roller which are mounted in the shredding shell are sequentially arranged from front to back below the front of the shredder cutter shaft. Lower feed roller in the middle of setting up between lower feed roller in the front and the lower feed roller in back can effectually prevent that the straw from taking place blocking phenomenon at the in-process of carrying, and the guarantee straw can be smooth through shredding the passageway, and then has ensured the conveying efficiency of straw.
Preferably, the distance between the front upper feeding roller and the front lower feeding roller is greater than the distance between the rear upper feeding roller and the rear lower feeding roller, namely, the opening between the front upper feeding roller and the front lower feeding roller is greater than the opening between the rear upper feeding roller and the rear lower feeding roller, so that the straws can smoothly enter and pass through the chopping channel.
Preferably, the rear upper feeding roller is a floating roller, so that when the feeding amount of the straws is large, the cutting channel can be ensured to be smooth in the straw conveying process, and the blockage phenomenon is effectively prevented.
Preferably, the cutter shaft of the chopper is provided with a plurality of chopper sets for chopping the straws.
Preferably, the cutter shaft of the chopper is in transmission connection with a front upper feeding roller, the front upper feeding roller is in transmission connection with a rear upper feeding roller and a middle lower feeding roller respectively, the middle lower feeding roller is in transmission connection with a front lower feeding roller and a rear lower feeding roller respectively, and the front upper feeding roller and the middle lower feeding roller rotate reversely.
Preferably, the transmission mode of the front upper feeding roller and the middle lower feeding roller is chain transmission, a reversing shaft is arranged below the middle lower feeding roller, two chain wheels which are respectively arranged at the end parts of the front upper feeding roller and the reversing shaft are positioned at the inner side of the chain to form forward transmission connection, and the chain wheel at the end part of the middle lower feeding roller is positioned at the outer side of the chain to form reverse transmission connection with the front upper feeding roller.
Preferably, the device also comprises a feeding transition shaft which is respectively in transmission connection with the cutter shaft of the chopper and the front upper feeding roller, namely the cutter shaft of the chopper is in transmission connection with the front upper feeding roller through the feeding transition shaft, so that the power transmission is more stable and reliable.
Preferably, a fixed knife is arranged behind the rear lower feeding roller, so that sundries wound or stuck on the rear lower feeding roller can be removed; in addition, the rear side of the fixed knife is matched with a chopping knife group on a chopper shaft to cut off the straws.
Preferably, a hanging groove with an upward opening is formed in the front upper part of the chopping shell, and a cutting table hanging rod is placed in the hanging groove. The cutting table hanging rod is fixedly connected to the cutting table rack, namely the front upper portion of the chopping shell is hung on the cutting table rack through the hanging groove and the cutting table hanging rod, and the chopping shell is convenient to disassemble and assemble.
Preferably, a chopping connecting rod is arranged below the front of the chopping shell, and the chopping connecting rod is detachably connected with a header connecting rod. Header connecting rod fixed connection cuts up the casing front lower place promptly and connects in the header frame through the cutting up connecting rod and the header connecting rod that can dismantle the connection in the header frame. The fastening connection structure is simple and convenient to operate.
In conclusion, the beneficial effects of the invention are as follows: 1. the clamping chain is wound on the clamping chain wheel, the clamping chain wheel is located in front of the stem pulling rollers, when the corn stalk picking device is used, the rotating directions of the two stem pulling rollers are opposite, the rotating directions of the two feeding rollers are opposite, the clamping chain drives corn stalks to move backwards, when the corn stalks reach the clamping chain wheel, the stem pulling rollers and the corn stalk picking rollers continue to pull the corn stalks and pick corn ears, the clamping chain continues to rotate, and the next conveying of the corn stalks is completed. The corn stalks can not bypass the stalk-pulling roller under the driving of the clamping chain, the probability that the stalk-pulling roller breaks down because of being wound by broken leaves is reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of a corn harvester for harvesting both ears and stalks according to the present invention;
FIG. 2 is a schematic view of a harvesting chopper assembly of the corn harvester for both ear and stalk of the present invention;
FIG. 3 is a schematic structural diagram of a header of the corn harvester for harvesting both ear and stalk according to the present invention;
FIG. 4 is a schematic top view of a header of the corn harvester for harvesting both ear and stalk according to the present invention;
FIG. 5 is an enlarged schematic view of a portion A of FIG. 4;
FIG. 6 is an enlarged structural view of a portion B of FIG. 4;
FIG. 7 is a schematic structural view of a reel feeding mechanism and a stalk clamping mechanism in the ear-stalk harvesting corn harvester of the invention;
fig. 8 is a schematic path diagram of the reel chain and the gripper chain of fig. 7;
FIG. 9 is a schematic view of the structure of a reel chain of the corn harvester for both ear and stem;
FIG. 10 is a schematic view of the structure of the holding chain in the ear-stalk harvesting corn harvester of the present invention;
fig. 11 is a schematic structural view of a stalk feeding channel and a clamping channel in the ear-stalk harvesting corn harvester of the present invention;
FIG. 12 is a schematic front view of a header frame and a crop divider of a corn harvester for harvesting both ear and stalk according to the present invention;
fig. 13 is a schematic view of the back structure of the header frame and the crop divider of the ear and stalk harvesting corn harvester of the present invention;
FIG. 14 is a schematic view of the divider of the corn harvester for both ear and stalk harvesting according to the present invention;
FIG. 15 is a schematic structural view of a clamping seat in the ear and stem harvesting corn harvester of the present invention;
FIG. 16 is a schematic structural view of a hinged seat in the ear-stalk harvesting corn harvester of the present invention;
FIG. 17 is a schematic view of the structure of the corn harvester for both ear and stalk harvesting and the holding chain of the present invention;
FIG. 18 is a schematic perspective view of a corn harvester for harvesting both ear and stem according to the present invention;
FIG. 19 is a schematic front view of the corn harvester for harvesting both ears and stalks according to the present invention;
FIG. 20 is a schematic view of section C-C of FIG. 19;
FIG. 21 is a schematic top view of the structure of FIG. 19;
FIG. 22 is a schematic view of section D-D of FIG. 19;
FIG. 23 is a schematic perspective view of a stem pulling and ear picking gear box of the ear and stem combined harvesting corn harvester of the present invention;
FIG. 24 is a schematic structural view in elevation of a stalk-pulling ear-picking gearbox in the ear-stalk-harvesting corn harvester according to the present invention;
FIG. 25 is a schematic view of the top view of a stalk pulling and ear picking gearbox of the ear and stalk harvesting corn harvester according to the present invention;
FIG. 26 is a schematic view of section E-E of FIG. 25;
FIG. 27 is a schematic view of section F-F of FIG. 25;
FIG. 28 is a schematic view of the internal structure of a stalk pulling and ear picking gear box of the ear and stalk harvesting corn harvester of the present invention;
FIG. 29 is a schematic view of the elevation structure inside a stalk pulling and ear picking gear box of the ear-stalk simultaneous harvesting corn harvester of the present invention;
FIG. 30 is a schematic view of the top view of the inside of a stalk pulling and ear picking gear box of the ear-stalk harvesting corn harvester of the present invention;
FIG. 31 is a schematic view of section G-G of FIG. 30;
FIG. 32 is a schematic structural view of section H-H in FIG. 30;
FIG. 33 is a schematic perspective view of an ear-picking roller and a stalk-pulling roller in an embodiment of the ear-stalk-harvesting corn harvester of the present invention;
FIG. 34 is a schematic cross-sectional view of an ear picking roller in an embodiment of the ear and stalk harvesting corn harvester of the present invention;
FIG. 35 is a schematic cross-sectional view of a stalk pulling roll in an embodiment of a corncob and stalk harvesting harvester of the present invention;
FIG. 36 is a schematic perspective view of an ear-picking roller and a stalk-pulling roller of another embodiment of the ear-stalk-harvesting corn harvester of the present invention;
FIG. 37 is a schematic cross-sectional view of an ear-picking roller in another embodiment of the ear-stem harvesting corn harvester of the invention;
FIG. 38 is a cross-sectional view of a stalk pulling roll in another embodiment of the ear and stalk harvesting corn harvester of the present invention;
FIG. 39 is a schematic perspective view of an ear-plucking roller and a stalk-pulling roller of yet another embodiment of the ear-stalk-harvesting corn harvester of the present invention;
FIG. 40 is a schematic cross-sectional view of an ear-picking roller in another embodiment of the ear-stalk-harvesting corn harvester of the present invention;
FIG. 41 is a schematic cross-sectional view of a stalk pulling roll in another embodiment of the ear and stalk harvesting corn harvester of the present invention;
FIG. 42 is a schematic diagram of the spiral flight of an embodiment of the ear and stalk harvesting corn harvester of the present invention;
FIG. 43 is a schematic view of the spiral flight of another embodiment of the ear and stalk harvesting corn harvester of the present invention;
FIG. 44 is an enlarged structural view of a portion I in FIG. 43;
FIG. 45 is a bottom view of the structure of FIG. 42;
FIG. 46 is a bottom view of the structure of FIG. 43;
FIG. 47 is a schematic perspective view of an trash roller of an embodiment of a corn harvester for both ear and stem of the present invention;
FIG. 48 is a schematic perspective view of an trash roller of another embodiment of the ear and stalk harvesting corn harvester of the present invention;
FIG. 49 is a schematic view of the mounting of the trash roller and scraper on the header frame;
FIG. 50 is an enlarged view of a portion J of FIG. 49;
FIG. 51 is a schematic view of a chopper assembly of a corn harvester for both ear and stem in accordance with the present invention;
FIG. 52 is a perspective view of a chopper assembly of a dual corn harvester for both ear and stalk, not showing the header hanger bar and header bar of the present invention;
FIG. 53 is a schematic diagram of the drive train at the left end of the chopping device in a corn stalk-and-ear harvester of the present invention;
FIG. 54 is a schematic view of a chopper assembly attached to the header of a corn harvester for both ear and stalk harvesting according to the present invention;
FIG. 55 is a schematic view of the structure of an elevator in a corn harvester for both ear and stalk harvesting according to the present invention;
FIG. 56 is a schematic view of the internal structure of an elevator in the ear and stalk harvesting corn harvester of the present invention;
FIG. 57 is a schematic top view of an elevator hinge shaft in a corn harvester for both ear and stalk, in accordance with the present invention;
FIG. 58 is a schematic view of the configuration of the connection between the lower housing of the elevator and the header frame of a corn harvester for both ear and stalk harvesting of the present invention;
FIG. 59 is an enlarged view of the detail K of FIG. 55;
FIG. 60 is an enlarged schematic view of a portion L of FIG. 55;
FIG. 61 is an enlarged schematic view of detail M of FIG. 56;
fig. 62 is an enlarged schematic view of a part N in fig. 56.
In the figure:
101. a vehicle body: 102. a straw throwing cylinder: 103. a cab: 104. and (3) fruit ear box: 105. straw case:
2. the header: 201. header frame: 202. ear plate: 211. hanging a connecting rod on the cutting table; 212. a header connecting rod;
3. a shredding device: 301. chopping the shell; 302. a chopper shaft; 331. a front upper feeding roller; 332. then feeding the mixture to a feeding roller; 333. a front lower feed roller; 334. a middle feeding roller and a lower feeding roller; 335. a lower rear feed roller; 336. feeding a transition shaft; 337. a reversing shaft; 305. fixing a cutter; 306. a hanging groove; 307. the connecting rod is cut up.
4. An elevator; 40. a chain harrow; 400. a conveyor chain; 401. lifting the conveying chain; 402. a return conveyor chain; 41. an upper housing; 410. hinging a shaft; 411. a first bushing; 412. a first reinforcing tube; 413. a first middle partition plate; 414. mounting a plate; 415. a first guide rail; 42. a lower housing; 420. an elevator connection plate; 421. a second shaft sleeve; 422. a second reinforcing tube; 423. a second septum plate; 424. a second guide rail; 425. a track;
501. a reel stand; 502. a clamping frame; 503. a feed channel; 504. a clamping channel; 505. adjusting a rod; 506. a support: 508. strip-shaped plate: 511. end reel stand: 512. a mounting seat: 521. anti-skid wheels; 522. a limiting wheel; 551. Steel pipe: 552. threaded rod: 553. fixing a nut: 554. a movable nut; 555. a card slot; 571. a front mounting shaft; 572. a rear mounting shaft; 573. a cone pulley mounting shaft; 574. an elastic adjustment device;
601. a reel chain; 602. a clamping chain; 611. a seedling pulling finger; 612. a reel outer chain plate; 613. a reel inner chain plate; 621. A clamping tooth; 622. clamping the inner chain plate; 623. clamping the outer chain plate;
701. rotating the cone pulley; 702. a reel tension wheel; 703. clamping the chain wheel; 704. a reel sprocket; 705. clamping the tension wheel; 706. clamping a pinch roller; 707. a connecting plate; 751. an adjustment device;
801. snapping a roll; 802. a reversing gear box of the snapping roll; 803. first ear picking ridges; 804. second picking ridges;
901. a stalk-pulling roller; 902. pulling stem ridges;
1001. a stalk pulling and ear picking gearbox body; 1002. a feeding roll shaft; 1003. a stalk-pulling roller shaft; 1004. a feeding roller shaft sleeve; 1005. a first stalk-pulling roller gear; 1006. a second stalk-pulling roller gear; 1007. a third stalk-pulling roller gear; 1008. a first feed roller gear; 1009. a second feed roller gear; 1010. a third feed roller gear; 1011. a gear box cover is pulled to pull stems and pick up ears;
1101. a feed roller; 1102. feeding ridges;
12. an impurity removal roller; 1201. helical flighting, 1202, cross rib flighting, 1203, mounting shaft, 1204, teeth, 1205, blade assembly;
13. a grain lifter, 1301 and a grain divider; 1302. a grain-supporting frame; 1303. a straw; 1304. a protective housing; 1305. a seedling dividing shell; 1306. a first upper cover plate; 1307. a first side cover plate; 1308. a rear cover plate; 1309. a second upper cover plate; 1310. a rectangular plate; 1311. a second side cover plate; 1312. connecting a hinge; 1313. clamping the rod; 1314. a connection base; 1315. buckling; 1316. positioning a plate; 1317. clamping grooves; 1318. a rubber plate; 1319. a guard plate; 1320. a hinged seat; 1321. a supporting seat; 1322. a hinge plate; 1323. a bolt;
14. fixing a cutter;
15. and (5) a lower cutter.
Detailed Description
The following detailed description of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
As shown in fig. 1 to 62, the ear and stalk harvesting corn harvester comprises a machine body 101, a header 2 is mounted at the front of the machine body 101, the header 2 comprises a header frame 201, an ear output end of the header frame 201 is connected with an elevator 4, a straw output end of the header frame 201 is connected with a chopping device 3, an ear box 104 corresponding to an output end of the elevator 4, a straw throwing cylinder 102 and a straw box 105 corresponding to an output end of the chopping device 3 are mounted on the machine body 101, and a cab 103 is mounted on the upper portion of the machine body 101.
During operation, firstly, the corn stalks are conveyed backwards by a feeding device positioned at the front end of a header 2 of the corn harvester, the corns are picked off by a plurality of stalk pulling and ear picking units, and the picked corns finally fall into an ear box 104 after entering an elevator 4 to be lifted. The corn stalks are processed by the stalk pulling and snapping units, then enter the chopping device 3 to be chopped, and the chopped corn stalks pass through the stalk throwing cylinder 102 and finally fall into the stalk box 105.
The header frame 201 is provided with a feeding system and a stem pulling and ear picking unit, the feeding system comprises a clamping chain 602, the stem pulling and ear picking unit comprises a pair of feeding rollers 1101 arranged on the front side of the top of a stem pulling and ear picking gear box 1001 and a pair of ear picking and stem pulling rollers corresponding to the feeding rollers 1101 and arranged on the rear side of the top of the stem pulling and ear picking gear box 1001, the upper part of each feeding roller 1101 is connected with a clamping chain wheel 703 matched with the clamping chain 602, a chain harrow 40 is arranged in each elevator 4, each chain harrow 40 comprises a plurality of conveying chains 400 arranged in parallel, the elevator 4 is characterized by comprising an upper shell 41 and a lower shell 42, the lower end of the lower shell 42 is connected with the header frame 201, and the upper end of the lower shell 42 is hinged with the lower end of the upper shell 41.
As shown in fig. 4 to 11, the feeding system further comprises a reel feeding mechanism and a stem clamping mechanism, the reel feeding mechanism comprises a reel frame 501 and a reel chain 601 rotatably mounted thereon, the stem clamping mechanism comprises a clamping frame 502, the clamping chain 602 is rotatably mounted on the clamping frame 502, the rear end of the reel chain 601 is in transmission connection with the front end of the clamping chain 602, a reel finger 611 for pulling the stem is arranged outside the reel chain 601, and the reel finger 611 is perpendicular to the conveying directions of the reel outer chain plate 612, the reel inner chain plate 613 and the stem of the reel chain 601.
The front end of the reel stand 501 is provided with a reel tension wheel 702, and the front end of the reel chain 601 is arranged on the reel tension wheel 702.
The front and rear are based on the transmission path of the stalks as shown in fig. 11, the stalks are transported from the front end to the rear end of the feeding system, and the arrow direction in fig. 11 is from front to rear. A rotary cone pulley 701 is arranged at the joint of the reel frame 501 and the clamping frame 502, and the front end of the clamping chain 602 and the rear end of the reel chain 601 are both arranged on the rotary cone pulley 701. That is, the gripper chain 602 transmits power to the reel chain 601 through the rotating turret 701. A reel chain wheel 704 is arranged on the reel frame 501, the reel chain 601 is arranged on the rotary tower wheel 701, the reel tension wheel 702 and the reel chain wheel 704, and the reel tension wheel 702 is used for enabling the reel chain 601 to be in a tension state; the clamping frame 502 is provided with a clamping tension wheel 705 and a clamping compression wheel 706 for tensioning the clamping chain 602.
The upper and lower ends of the seedling pulling finger 611 are respectively and fixedly connected to two seedling pulling outer chain plates 612 or two seedling pulling inner chain plates 613 which are opposite to each other on the seedling pulling chain 601, and further, the seedling pulling finger 611 and the two seedling pulling outer chain plates 612 or the two seedling pulling inner chain plates 613 which are connected with the two ends of the seedling pulling finger are integrally formed. The seedling pulling fingers 611 are arranged on the seedling pulling outer chain plates 612, and one seedling pulling finger 611 is arranged at every other pair of seedling pulling outer chain plates 612, or the seedling pulling fingers 611 are arranged on the seedling pulling inner chain plates 613, and one seedling pulling finger 611 is arranged at every other pair of seedling pulling inner chain plates 613.
A plurality of wheel tooth-shaped clamping teeth 621 which are positioned on the clamping inner chain plate 622 and the clamping outer chain plate 623 are arranged at intervals outside the clamping chain 602, and one side of the clamping chain 602, which is far away from the clamping chain wheel 703 and the rotating tower wheel 701, is an outer side. Namely, the outer sides of the clamping inner link plate 622 and the clamping outer link plate 623 are provided with gear-tooth-shaped clamping teeth 621.
A feeding channel 503 is formed between every two reel feeding mechanisms, a clamping channel 504 is formed between every two stalk clamping mechanisms, and the width of the left and right openings at the front end of the clamping channel 504 is larger than that of the left and right openings at the middle and rear parts of the clamping channel 504.
The left and right clamping frames 502 between the two adjacent clamping channels 504 correspond to a reel frame 501. In addition, the device also comprises two end seedling-pulling frames 511 positioned at the left and right sides of all the seedling-pulling frames 501, the rear ends of the two end seedling-pulling frames 511 are respectively and rotatably connected with the front ends of two clamping frames 502 positioned at the leftmost side and the rightmost side, and a feeding channel 503 is also formed between the end seedling-pulling frame 511 and the adjacent seedling-pulling frame 501. The stalks enter from the front end of the feeding channel 503 and are sequentially conveyed by the feeding channel 503 and the clamping channel 504 to be subjected to the subsequent treatment such as ear picking and the like.
The harvester header comprises an adjusting rod 505 and a support 506, wherein the adjusting rod 505 can connect the end part reel frame 511 to the header frame 201, the support 506 is fixedly connected to the header frame 201, a mounting seat 512 is arranged on the end part reel frame 511, and two ends of the adjusting rod 505 are respectively hinged to the mounting seat 512 and the support 506. The header frame 201 is a part of the corn harvesting header, and the opening and closing degree between the two end part reel frames 511 and the reel frames 501 adjacent to the two end part reel frames can be conveniently controlled by adjusting the adjusting rods 505, so that the cutting width of the whole corn harvesting header for harvesting straws can be adjusted, and the harvesting requirements for corns with different planting intervals can be met.
Specifically, adjust pole 505 including two steel pipes 551 that are located both ends respectively with be located middle threaded rod 552, two steel pipes 551 are close to one end difference fixedly connected with screw thread of threaded rod 552 and revolve to two opposite fixation nut 553, the both ends of threaded rod 552 are equipped with the screw thread with two fixation nut 553's screw thread looks adaptation respectively, and the both ends of threaded rod 552 pass two fixation nut 553 respectively and stretch into two steel pipes 551. Furthermore, two movable nuts 554 with the same thread turning direction as the two fixed nuts 553 are respectively arranged on the threaded rod 552 near the two fixed nuts 553, and are used for fixing the adjusting rod 505, and a clamping groove 555 convenient for adjusting by a wrench is arranged in the middle of the threaded rod 552. I.e., the threads on threaded rod 552 at the ends of bayonet 555 are oppositely threaded. The length of the adjusting rod 505 can be adjusted by using a wrench to clamp the clamping groove 555 and turning the threaded rod 552, so as to adjust the opening and closing degree between the end reel stand 511 and the reel stand 501 adjacent to the end reel stand. After the length of the adjusting rod 505 is adjusted, the adjusting rod 505 can be fixed by screwing the movable nut to be tightly attached to the adjacent fixing nut, so that the stability between the threaded rod 552 and the fixing nuts at the two ends of the threaded rod can be guaranteed, and the stability of the straw conveying device for straw conveying is further improved.
The clamping machine frame 502 is provided with the tensioning wheel set, the tensioning wheel set is located on one side, far away from the clamping channel 504, of the clamping machine frame 502, the two tensioning wheel sets between the left clamping channel 504 and the right clamping channel 504 are arranged asymmetrically, and compared with the tensioning wheel set, the installation position of the other tensioning wheel set is backward, so that the two tensioning wheel sets cannot interfere with each other when the tensioning is adjusted, and the tensioning stroke is increased. Specifically, the tensioning wheel set comprises a clamping tensioning wheel 705 and a clamping tensioning wheel 706, the clamping tensioning wheel 705 and the clamping tensioning wheel 706 are connected through a connecting plate 707, the clamping tensioning wheel 706 is rotatably mounted on the clamping frame 502, and the clamping tensioning wheel 705 is hinged on the clamping frame 502 through an adjusting device 751. The front end part of the clamping frame 502 is provided with a front mounting shaft 571 and a rear mounting shaft 572 from front to back, and the joints of the left and right clamping frames 502 and the reel frame 501 connected with the clamping frames are provided with two cone pulley mounting shafts 573 which are respectively in a straight line with the front mounting shaft 571 and the rear mounting shaft 572 on the left and right clamping frames 502; a cone pulley mounting shaft 573 which is in a straight line with the front mounting shaft 571 and the rear mounting shaft 572 is arranged at the joint of the clamping frame 502 and the end reel frame 511 connected with the clamping frame. The front mounting shaft 571, the rear mounting shaft 572 and the cone pulley mounting shaft 573 on the same clamping frame 502 are connected by the strip-shaped plate 508, so that the mounting strength between the clamping frame 502 and the reel frame 501 or the end reel frame 511 connected thereto can be increased. Specifically, in two pinch roller sets between two adjacent left and right clamping channels 504, the adjusting device 751 of one of the pinch roller sets is hinged to the clamping frame 502 through the front mounting shaft 571, and the adjusting device 751 of the other pinch roller set is hinged to the clamping frame 502 through the rear mounting shaft 572, so that the mounting position of the other pinch roller set is backward compared with that of one pinch roller set, and the tensioning of the two opposite pinch roller sets is conveniently adjusted.
The reel feeding mechanism comprises a reel frame 501, a reel chain 601 or an end reel frame 511 which is rotatably arranged on the reel frame 501, and a reel chain 601 which is rotatably arranged on the end reel frame 511, and the stem clamping mechanism comprises a clamping frame 502 and a clamping chain 602 which is rotatably arranged on the clamping frame. A rotary step pulley 701 is provided at the junction of the reel 501 or the end reel 511 and the gripper frame 502, the rotary step pulley 701 is mounted on a step pulley mounting shaft 573, and the front end of the gripper chain 602 and the rear end of the reel 601 are mounted on the rotary step pulley 701. That is, the gripper chain 602 transmits power to the reel chain 601 through the rotating turret 701.
The front end of the end reel frame 511 is connected with reel tension wheels 702 through an elastic adjusting device 574, and the left and right ends of the front end of the reel frame 501 are respectively connected with the reel tension wheels 702 through the elastic adjusting device 574. The rear end of the clamping frame 502 is rotatably provided with a clamping chain wheel 703, and the rear end of the clamping chain 602 is mounted on the clamping chain wheel 703. Two reel chain wheels 704 respectively corresponding to the two reel tension wheels 702 are arranged on the reel stand 501, a reel chain wheel 704 is arranged on the end reel stand 511, the reel chain 601 is arranged on the rotary tower wheel 701, the reel tension wheels 702 and the reel chain wheel 704, and the reel tension wheels 702 are used for enabling the reel chain 601 to be in a tensioned state; the clamping tension wheel 705 and the clamping pinch wheel 706 of the tension wheel set are used to tension the clamping chain 602.
The adjacent side edges of the two clamping frames 502 form a clamping channel for conveying stalks; during design, the clamping frames 502 are in a strip-like plate shape, the two clamping frames 502 are positioned in the same horizontal plane, the rear end of each clamping frame 502 is installed on the header frame, and the number of the stalk clamping mechanisms can be set according to the size of the header frame; the clamping frame 502 is provided with a driving chain wheel set and a clamping chain 602 matched with the driving chain wheel set, the driving chain wheel set comprises a rotary cone pulley 701 arranged at the front end of the clamping frame 502, a clamping chain wheel 703 arranged at the rear end of the clamping frame 502, a clamping pressure pulley 706 and a clamping tension wheel 705 arranged on the clamping frame 502, the clamping pressure pulley 706 and the clamping tension wheel 705 are arranged at one side of the clamping frame 502 far away from a clamping channel, usually the clamping pressure pulley 706 and the clamping tension wheel are arranged close to the rotary cone pulley 701, the clamping chain 602 is arranged on the driving chain wheel set, so that the clamping chain 602 forms a longer conveying channel by matching the rotary cone pulley 701 with the clamping chain wheel 703, a triangular chain stable supporting structure is formed by matching the clamping tension wheel 705, the rotary cone pulley 701 and the clamping chain wheel, stable operation of the clamping chain 602 can be effectively ensured, stability of the clamping pressure pulley 706 and the clamping tension wheel 705 can be more effectively ensured when the clamping chain 602 conveys stalks, and adjustment of the clamping chain 602 is facilitated.
A plurality of groups of chain positioning mechanisms matched with the clamping chains 602 are arranged on the adjacent sides of the two clamping frames 502 at intervals respectively, each chain positioning mechanism comprises an anti-skid wheel 521 and a limiting wheel 522 which are arranged on the clamping frame 502, in the design process, the anti-skid wheels 521 and the limiting wheels 522 are arranged at intervals along the front and back directions of the clamping frames 502, the interval between the anti-skid wheels 521 and the sides of the clamping frames 502 is larger than the distance between the limiting wheels 522 and the sides of the clamping frames 502, the distance between each limiting wheel 522 on the clamping frames 502 and the sides is equal, the distance between each anti-skid wheel 521 on the clamping frames 502 and the sides is also equal, the clamping chains 602 can be conveniently supported by the sides of the limiting wheels 522 close to the clamping frames 502, when the clamping chains 602 do not work, the clamping chains 602 are supported by the limiting wheels 522 for limiting, the clamping chains 602 on the two clamping channels are parallel, and the anti-skid wheels 521 far away from the sides of the clamping frames 502 can facilitate the stalks to enter to enable the clamping chains 602 to form depressions, the limiting is carried out, and the anti-skid effect is achieved in the clamping and conveying process of stalks.
The antiskid wheel 521 and the spacing wheel 522 on the two clamping frames 502 are symmetrically arranged along the clamping channel formed by the two clamping frames 502, and the central axes of the antiskid wheel 521 and the spacing wheel 522 are located on the same vertical plane, in the design process, the antiskid wheel 521 on the two clamping frames is arranged opposite to the spacing wheel 522, the spacing wheel 522 on the clamping frame 502 on one side is corresponding to the antiskid wheel 521 on the clamping frame 502 on the other side, so that the stems are conveyed in the clamping channel to move along an S-shaped path, the clamping effect can be effectively guaranteed, the phenomenon of skidding is avoided, of course, the diameter of the antiskid wheel 521 during manufacturing is smaller than that of the spacing wheel 522, and the manufacturing cost can be saved.
The distance between the rotary tower wheel 701 and the chain positioning mechanism is greater than the distance between the anti-skid wheel 521 and the limiting wheel 522, the bolt for fixing the clamping rack 502 is arranged between the anti-skid wheel 521 and the limiting wheel 522 close to the clamping chain wheel 703, a certain distance is reserved between the chain positioning mechanism and the rotary tower wheel 701, more stalks can conveniently and stably enter the clamping channel, the bolt is arranged between the anti-skid wheel 521 at the tail end of the clamping channel and the limiting wheel 522, the distance between the anti-skid wheel 521 and the limiting wheel 522 is reduced, the stalks can be conveniently conveyed and prevented from being clamped at the tail end of the clamping channel.
The front ends of the two clamping frames 502 are respectively provided with a reel frame 501, the reel frame 501 is provided with a reel chain 601, a feeding channel 503 is formed by the two reel frames 501, and in design, the reel frames 501 arranged at the front ends of the two clamping frames 502 are in a flaring shape, so that more stalks can be conveniently collected, the stalks are controlled to enter the clamping channels, and the stalks are conveniently conveyed; during manufacturing, a rotary tower wheel 701 is arranged at the joint of the reel stand 501 and the clamping stand 502, the front end of the clamping chain 602 and the rear end of the reel chain 601 are both arranged on the rotary tower wheel 701, stable conveying of the stalks can be facilitated by controlling the reel chain 601 and the clamping chain 602 through the rotary tower wheel 701, a reel tension wheel 704 is arranged at the front end of the reel stand 501, a reel chain wheel 702 matched with the reel chain 601 is also arranged on the reel stand 501, and a stable triangular structure is formed by matching the reel chain wheel 702, the reel tension wheel 704 and the rotary tower wheel 701, so that the reel chain 601 arranged on the three is more stable when the stalks are conveyed.
As shown in fig. 12 to 16, the harvester also comprises a grain divider 1301, a grain support 1302 hinged on the header frame 201 is arranged above the grain divider 1301, a plurality of grain holding rods 1303 positioned above the grain divider 1301 are arranged on the grain support 1302, and the distance between the front ends of two adjacent grain holding rods 1303 is matched with the distance between two adjacent grain dividers 1301 below the grain holding rods 1303;
the crop divider 1301 is a casing formed by a plurality of covering plates, the periphery of the casing is closed, the lower part of the casing is open, and in design, the crop divider 1301 comprises a protective casing 1304 and a crop dividing casing 1305 which is connected to the front end of the protective casing 1304 and clamped on the reel stand 501.
The protective shell 1304 comprises a first upper covering plate 1306, first side covering plates 1307 and rear covering plates 1308, wherein the first upper covering plate 1306 is horizontally arranged, the first side covering plates 1307 are obliquely arranged on the left side and the right side of the first upper covering plate 1306, the rear covering plates 1308 are vertically connected to the rear end of the first upper covering plate 1306, the left side and the right side of the first upper covering plate 1307 are connected with the first side covering plates 1307, in design, the first side covering plates 1307 are obliquely arranged towards the outer sides of the first upper covering plate 1306, and plates close to the lower end edges of the first side covering plates 1307 are vertically arranged and are perpendicular to the plane where the first upper covering plate 1306 is located; the crop dividing case 1305 comprises a second upper covering plate 1309 which is arranged at the front end of the first upper covering plate 1306 and inclines downwards, the front end of the second upper covering plate 1309 is connected with a rectangular plate 1310 arranged along the vertical direction, second side covering plates 1311 connected with the first side covering plate 1307 are arranged on the left side and the right side of the second covering plate, meanwhile, the lower bottom end of the second inclined covering plate is flush with the lower bottom end of the rectangular plate 1310, when the crop dividing device is installed, the crop divider 1301 is installed on a feeding system, and a crop dividing tension wheel at the front end of the feeding system extends out of the vertical plane where the rectangular plate 1310 of the crop divider 1301 is located. The divider 1301 is arranged into a semi-conical shell, so that the crop can be divided rapidly in the working process, the rectangular plate 1310 arranged at the front end of the divider 1301 can be matched with a crop dividing tension wheel arranged at the front end of a crop dividing rack, and the stalks at the end part can be pulled away by the crop dividing tension wheel, so that the stalks can enter a feeding channel rapidly, and the stalks can be effectively prevented from being knocked down by the front end part of the divider 1301.
The reel frames 501 on the left and right of the header frame 201 are adjustable structures, a seedling dividing shell 1305 connected to the front end of a protective shell 1304 is divided into a hinge structure and a fixed connection structure during manufacturing, a seedling divider 1301 arranged on feeding systems on the left and right sides of the header frame 201 is a swinging seedling divider 1301 hinged with the seedling dividing shell 1305, and a seedling divider 1301 between the two swinging seedling dividers 1301 is a seedling dividing shell 1305 fixedly connected to the front end of the protective shell 1304; when in design, the seedling dividers 1301 arranged on the left side and the right side of the header frame 201 comprise a protective shell 1304 hinged with side plates of the header frame 201 and a seedling dividing shell 1305 hinged with the front end of the protective shell 1304 and clamped at the front end of a feeding system, rubber plates 1318 are arranged on the left side plate and the right side plate of the seedling dividing shell 1305, the rubber plates 1318 cover a gap between the protective shell 1304 and the seedling dividing shell 1305, during manufacturing, a hinged baffle is arranged on an upper top plate of the seedling dividing shell 1305, an arc-shaped opening is formed in the hinged baffle, and a hinged bolt for hinging the seedling dividing shell 1305 on the protective shell 1304 is arranged on the arc-shaped opening. Through setting up rubber slab 1318 can prevent that debris from getting into divider 1301 inside by the clearance between protection casing 1304 and the divider casing 1305, and the reel frame 501 of both ends about on header frame 201 is adjustable, set up the divider 1301 front end that will be located on header frame 201 both ends about into hinge structure, can fully cooperate with tip reel frame 501, conveniently be located in the feeding channel of header frame 201 about both ends straw entering header, of course, the outer terminal surface of divider 1301 that is located on both ends feeding system about when the preparation is parallel and level mutually with the outer terminal surface of the left and right sides board of header frame 201.
A connecting hinge 1312 is arranged on the body of the protective casing 1304 near the rear end, and a clamping mechanism connected with the reel stand 501 is arranged in the seedling dividing casing 1305. The rear ends of the top plates of the grain dividers 1301 positioned at the left end and the right end are provided with connecting hinges 1312 hinged on the side plates of the header frame 201, the rear covering plates 1308 of the grain dividers 1301 positioned between the grain dividers 1301 are provided with connecting hinges 1312 connected on the clamping frame 502, and the grain dividers 1301 are hinged on the header frame 201 or the clamping frame 502 through the connecting hinges 1312, so that the disassembly, assembly and maintenance of workers can be facilitated; the clamping mechanism comprises clamping rods 1313 horizontally and fixedly connected to the left and right inner walls of the seedling dividing shell 1305, clamping seats arranged on the seedling shifting rack 501, a connecting base 1314 fixed on the seedling shifting rack 501 and a buckle 1315 fixedly connected to one side of the connecting base 1314 and matched with the clamping rods 1313, a positioning plate 1316 is arranged on the clamping rods 1313, a clamping groove 1317 matched with the positioning plate 1316 is arranged on the upper end face of the connecting base 1314, a clamping opening of the buckle 1315 vertically extends upwards and out of the upper end face of the connecting base 1314, and during manufacturing, in order to enable the seedling divider 1301 to be stably clamped on the feeding system, two clamping seats are required to be matched with the clamping rods 1313, and two parallel positioning plates 1316 corresponding to the clamping seats are arranged on the clamping rods 1313. Through with locating plate 1316 with clamp in pole 1313 the card clamps groove 1317 and buckle 1315 respectively, make more convenient when dismouting divider 1301 to have and support limiting displacement and effectively avoid the luffing motion of divider 1301. The rear end face of the grain divider 1301 is further provided with a guard plate 1319, the guard plate 1319 is made of rubber materials, the lower bottom edge of the guard plate 1319 is flush with the lower bottom edge of the rear end face of the grain divider 1301, and the outer end edges of the guard plates 1319 on the two adjacent grain dividers 1301 are attached to each other, so that harvested ear stems can be prevented from falling off due to the cooperation of the guard plates 1319 on the two adjacent grain dividers 1301.
A grain divider 1301, wherein a grain-supporting frame 1302 hinged on the header frame 201 is arranged above the grain divider 1301, a plurality of grain-supporting rods 1303 positioned above the grain divider 1301 are arranged on the grain-supporting frame 1302, and the distance between the front ends of two adjacent grain-supporting rods 1303 is matched with the distance between two adjacent grain dividers 1301 below the grain-supporting rods 1303; during design, hinge seats 1320 are installed on the left and right side plates of the header frame 201, and two ends of the grain-holding frame 1302 are respectively hinged on the hinge seats 1320 of the left and right side plates of the header frame 201; the hinge base 1320 comprises a support base 1321 horizontally fixed on the inner end surface of the side plate of the header frame 201, two hinge plates 1322 are arranged on the support base 1321 at intervals, hinge holes are arranged on the two hinge plates 1322, the grain-supporting frame 1302 is a rod body with two ends bent downwards, through holes corresponding to the hinge holes are arranged at the two ends of the rod body, the two ends of the grain-supporting frame 1302 are bent and not arranged between the two hinge plates 1322, bolts 1323 for hinging the grain-supporting frame 1302 are arranged in the through holes and the hinge holes, the grain-supporting frame 1302 is hinged on the hinge base 1320 through the bolts 1323, and the grain-supporting frame 1302 is a rod body with two ends bent downwards, so that the grain-supporting frame 1302 can have a certain height and is convenient for installing the grain-supporting rod 1303. A grain-holding rod 1303 arranged on the grain-holding frame 1302 is a rod body with the front end bent downwards and the front end part attached to the top surface of the grain divider 1301, the rear end of the grain-holding rod 1303 is fixedly connected to the grain-holding frame 1302, and the fore-and-aft arrangement direction of the grain-holding rod 1303 is adapted to the clamping channel of the header frame 201; in order to facilitate the harvesting of the stalks, a grain-lifting limiting rod is arranged between two adjacent grain-lifting rods 1303 which are positioned right above the clamping channel, and when the stalks enter the conveying channel through the limiting rod, the grain-lifting rods 1303 above the limiting rod form a grain-lifting path with a large front end opening and a small rear end opening. The straw lifter 1303 with the bent front end is matched with the straw divider 1301, so that the lodging of the ear and stem during harvesting can be avoided, and the ear and stem can enter the conveying channel during cutting conveniently.
As shown in fig. 17 to 41, the ear-picking stalk-pulling rolls comprise an upper ear-picking roll 801 and a lower stalk-pulling roll 901, wherein the top of one ear-picking roll 801 is in transmission connection with a reversing gear box 802 for providing power for the ear-picking roll;
the stalk-pulling ear-picking gearbox body 1001 is rotatably connected with two stalk-pulling rollers 1003 which are vertically arranged, the stalk-pulling rollers 901 are installed on the stalk-pulling rollers 1003, one of the two stalk-pulling rollers 1003 is arranged on the left and the other one are arranged on the right, the stalk-pulling ear-picking gearbox body 1001 is also rotatably connected with two vertical arrangements and is positioned on a feeding roller shaft 1002 in front of the stalk-pulling rollers 1003, the feeding roller 1101 is installed on the feeding roller shaft 1002, one of the two feeding roller shafts 1002 is arranged on the left and the other one are arranged on the right, the two stalk-pulling rollers 1003 are in transmission connection, the two feeding roller shafts 1002 are in transmission connection, and one of the stalk-pulling rollers 1003 and one of the feeding roller shafts 1002 are in transmission connection.
One of the stalk-pulling roll shafts 1003 is provided with a first stalk-pulling roll gear 1005 and a second stalk-pulling roll gear 1006, the other stalk-pulling roll shaft 1003 is provided with a third stalk-pulling roll gear 1007 meshed with the second stalk-pulling roll gear 1006, one of the feeding roll shafts 1002 is provided with a second feeding roll gear 1009 and a first feeding roll gear 1008 meshed with the first stalk-pulling roll gear 1005, the other feeding roll shaft 1002 is provided with a third feeding roll gear 1010 meshed with the second feeding roll gear 1009, and the stalk-pulling roll shaft 1003 provided with the first stalk-pulling roll gear 1005 and the feeding roll shaft 1002 provided with the first feeding roll gear 1008 are arranged in a diagonal manner. When the corn cob picking roller reversing gearbox is used, power is transmitted to the first picking roller 801 by the picking roller reversing gearbox 802 to drive the first picking roller 801 and the first stalk-pulling roller shaft 1003 to rotate, the second stalk-pulling roller shaft 1003 is driven by the first stalk-pulling roller shaft 1003 through the second stalk-pulling roller gear 1006 and the third stalk-pulling roller gear 1007 to rotate, the first feeding roller shaft 1002 is driven by the first stalk-pulling roller shaft 1003 through the first stalk-pulling roller gear 1005 and the first feeding roller gear 1008 to rotate, and the second 2 feeding roller shaft 1002 is driven by the first feeding roller shaft 1002 through the second feeding roller gear 1009 and the third feeding roller gear 1010 to rotate. The structure is compact and the transmission is reliable.
The first stem-drawing roller gear 1005 and the first feeding roller gear 1008 are positioned at the lower part of the inner side of the stem-drawing ear-picking gear box 1001, the second stem-drawing roller gear 1006 and the third stem-drawing roller gear 1007 are positioned at the upper part of the inner side of the stem-drawing ear-picking gear box 1001, and the second feeding roller gear 1009 and the third feeding roller gear 1010 are positioned at the middle part of the inner side of the stem-drawing ear-picking gear box 1001. When the stem-pulling and ear-picking gearbox body 1001 is used, gears in the stem-pulling and ear-picking gearbox body are arranged in three layers, so that the risk of mutual interference is reduced, the space utilization rate is improved, and the structure is compact and the transmission is reliable.
The height of the upper end of the feeding roller shaft 1002 is larger than that of the upper end of the stalk-pulling roller shaft 1003. When the feeding roller is used, the feeding roller shaft 1002 is used for installing the feeding roller 1101, and the feeding roller 1101 is suspended at the upper end, so that the feeding roller shaft 1002 is longer in length, and the stability of the feeding roller 1101 is improved; the stalk-pulling roller shaft 1003 is used for installing the stalk-pulling roller 901 and the snapping roller 801, and the stalk-pulling roller shaft 1003 can be shorter because the upper end of the snapping roller 801 is arranged in a suspension way.
A feeding roller shaft sleeve 1004 sleeved on a feeding roller shaft 1002 is arranged on the stem pulling and ear picking gear box 1001, and the feeding roller shaft 1002 is rotatably connected with the upper end of the feeding roller shaft sleeve 1004. When the feeding roller 1101 is used, the feeding roller 1002 is sleeved with the feeding roller sleeve 1004, and the stability of the feeding roller 1002 and the stability of the feeding roller 1101 can be improved through the feeding roller sleeve 1004.
The upper end of the stem drawing roll shaft 1003 is provided with a spline shaft structure, and the upper end of the feeding roll shaft 1002 is provided with a spline shaft structure. When in use, the utility model is convenient to install.
The upper end of the stalk-pulling ear-picking gear box body 1001 is arranged in an open mode, and the stalk-pulling ear-picking gear box cover 1011 is detachably arranged at the upper end of the stalk-pulling ear-picking gear box body 1001. The manufacture and installation of the stalk pulling and ear picking gearbox body 1001 are convenient.
The lower end of the stalk-pulling roller 1003 is rotatably connected with the bottom of the stalk-pulling ear-picking gearbox 1001, the stalk-pulling roller 1003 penetrates through a stalk-pulling ear-picking gearbox cover 1011 and is rotatably connected with the stalk-pulling ear-picking gearbox cover 1011, the lower end of the feeding roller 1002 is rotatably connected with the bottom of the stalk-pulling ear-picking gearbox cover 1001, and the feeding roller 1002 penetrates through the stalk-pulling ear-picking gearbox cover 1011 and is rotatably connected with the stalk-pulling ear-picking gearbox cover 1011. The manufacturing and installation of the stalk pulling and ear picking gearbox body 1001 are convenient.
The distance between the central axes of the two stalk-pulling rollers 1003 is smaller than the distance between the central axes of the two feeding roller 1002; the width of the gap between the two stalk rolls 901 is less than the width of the gap between the two feed rolls 1101. When in use, the conveying of the corn straws is convenient.
The stalk-pulling ear-picking gear box 1001 is rectangular in shape, and four corners of the stalk-pulling ear-picking gear box 1001 have rounded corners. And each gear is convenient to mount.
The side part of the feeding roller 1101 is connected with a plurality of feeding ridges 1102, the feeding ridges 1102 extend along the vertical direction, and the outer side of the feeding ridges 1102 is provided with a plurality of convex teeth. When the corn stalk feeder is used, the feeding ridges 1102 push corn stalks to the rear part of the feeding roller 1101 along with the rotation of the feeding roller 1101.
The diameter of the upper end of the stalk pulling roll 901 is larger than that of the lower end of the stalk pulling roll 901, the side part of the stalk pulling roll 901 is connected with a plurality of stalk pulling ridges 902, the stalk pulling ridges 902 extend along the vertical direction, and the outer sides of the stalk pulling ridges 902 are vertically arranged. When the corn stalk puller is used, the gap between the lower ends of the two stalk pulling rollers 901 is large, so that corn stalks can be conveniently fed, and blockage is reduced.
In one embodiment: the cross section of the side part of the snapping roll 801 is octagonal, the side part of the snapping roll 801 is connected with a plurality of first snapping ridges 803, and the first snapping ridges 803 extend along the vertical direction. When the corn ear picking device is used, the first ear picking ridges 803 pick corn straws to the rear part of the ear picking roller 801 along with the rotation of the ear picking roller 801, so that corn ears and the corn straws are conveniently separated.
The cross section of the first snapping ridge 803 is round. Preferably, the first ear picking ridges 803 are made of threaded round steel, so that the friction force between the ear picking rollers 801 and the corn straws is improved, and the corn straws are pulled to the rear parts of the ear picking rollers 801 by the first ear picking ridges 803, so that the corn ears and the corn straws are conveniently separated.
The number of the first snapping ridges 803 is four, and the four first snapping ridges 803 are arranged corresponding to four spaced corners on the side of the snapping roll 801 one by one. When the corn ear picking device is used, the first ear picking ridges 803 are matched with the ear picking rollers 801 to push the corn straws left and right, so that the corn ears and the corn straws are conveniently separated.
In another embodiment: the cross section of the lateral part of the snapping roll 801 is circular, the lateral part of the snapping roll 801 is connected with a plurality of first snapping ridges 803, the first snapping ridges 803 are U-shaped, the open end of the snapping roll 801 faces the rotation direction of the snapping roll 801, and the first snapping ridges 803 are distributed in a spiral shape. When the corn ear picking device is used, the first ear picking ridges 803 pick corn straws to the rear part of the ear picking roller 801 along with the rotation of the ear picking roller 801, so that corn ears and the corn straws are conveniently separated.
The length of the lower side of the first ear-picking ridge 803 is longer than that of the upper side of the first ear-picking ridge 803. When the corn ear picking device is used, the friction force between the ear picking roller 801 and corn straws is improved, the corn straws are pushed to the rear part of the ear picking roller 801 by the first ear picking ridges 803, and the corn ears and the corn straws are conveniently separated.
The end part of the lower side of the first ear picking ridge 803 is inclined downwards. When the corn ear picking device is used, the friction force between the ear picking roller 801 and corn straws is improved, the first ear picking ridges 803 pick the corn straws to the rear part of the ear picking roller 801, and the corn ears and the corn straws are conveniently separated.
In yet another embodiment: the cross section of the side part of the snapping roll 801 is circular, and the side part of the snapping roll 801 is connected with a second snapping flute 804 which is spiral. When the corn ear picking device is used, along with the rotation of the ear picking roller 801, the second ear picking ridges 804 pick corn straws to the rear part of the ear picking roller 801, so that the corn ears and the corn straws are conveniently separated.
The side of the ear picking roller 801 is also connected with a plurality of first ear picking ridges 803, the first ear picking ridges 803 extend along the vertical direction, and the first ear picking ridges 803 are provided with notches for the second ear picking ridges 804 to pass through. When the corn ear picking device is used, the friction force between the ear picking roller 801 and corn straws is improved, the first ear picking ridge 803 and the second ear picking ridge 804 pick the corn straws to the rear part of the ear picking roller 801, and the corn ears and the corn straws are conveniently separated.
The cross sections of the first stripping ridges 803 and the second stripping ridges 804 are circular. Preferably, the first ear picking ridges 803 are made of threaded round steel, so that the friction force between the ear picking rollers 801 and the corn straws is improved, and the corn straws are pulled to the rear parts of the ear picking rollers 801 by the first ear picking ridges 803 and the second ear picking ridges 804, so that the corn ears and the corn straws are conveniently separated.
The stalk-pulling roller 901 and the snapping roller 801 are hollow structures. The manufacture and installation are convenient.
The lower end of the stalk-pulling roller 901 is provided with a spline groove structure, and the upper end of the snapping roller 801 is provided with a spline shaft structure. The manufacturing and the installation are convenient.
As shown in fig. 42 to 50, the header frame 201 is rotatably provided with the impurity removing roller 12, the impurity removing roller 12 is located below the feeding system, two sets of spiral scrapers 1201 are arranged on the outer wall of the impurity removing roller 12, and the two sets of spiral scrapers 1201 extend spirally in opposite directions and along the axial direction of the impurity removing roller 12. Referring to the attached drawings 1 and 8, an impurity removing roller 12 is installed on the rear side of a lower cutter 15, the front side of a fruit ear conveying belt and the lower side of a grain lifting chain, corn straws are cut off by the lower cutter 15 and then conveyed backwards through the grain lifting chain, in the process, the impurity removing roller 12 driven by a power input mechanism rotates constantly and contacts with the straws, soil and weeds adhered to the lower ends of the corn straws can be cleaned by spiral scraping plates 1201 on the impurity removing roller 12, two groups of spiral scraping plates 1201 with opposite rotating directions are arranged on the impurity removing roller 12, the weeds on the straws can be pushed to two sides, self-cleaning is guaranteed, and the phenomenon that a weed remover winds the weeds is avoided.
In order to further improve the cleaning ability of the trash roller 12, a transverse rib scraper 1202 is provided on the outer wall of the trash roller 12, and the transverse rib scraper 1202 extends in the axial direction of the trash roller 12. The transverse rib scrapers 1202 can scrape off soil adhered to the straws, and the straws are effectively cleaned. Referring to fig. 4 and 5, a plurality of transverse rib scrapers 1202 are provided, and the plurality of transverse rib scrapers 1202 are circumferentially arranged around the impurity removing roller 12 at intervals, so that the cleaning capability of the impurity removing roller 12 on clay can be further improved.
The spiral scraper 1201 and/or the cross-rib scraper 1202 are provided with teeth 1204 at the end remote from the trash roller 12. The teeth 1204 can pull the weeds, so that the weeds wound on the trash removal roller 12 can be pulled off. Regarding the arrangement of the teeth 1204, the teeth 1204 are arranged in a wave shape. The teeth 1204 are triangular in shape, and the teeth 1204 are provided in plurality.
In order to avoid winding weeds on the impurity removing roller 12, the fixed-blade type impurity removing roller further comprises a fixed blade 14, the fixed blade 14 is installed on the header rack 201, and the fixed blade 14 is located on the rear side of the impurity removing roller 12 and is arranged at an interval with the impurity removing roller 12. The fixed knife 14 and the impurity removing roller 12 are 2-3 mm apart, and the impurity removing roller 12 is used together with the fixed knife 14, so that impurities can be prevented from being wound on the impurity removing roller 12, and self-cleaning is guaranteed. The fixed knife 14 has a specific configuration in which the fixed knife 14 extends in the axial direction of the trash roller 12 and the edge of the fixed knife 14 faces the trash roller 12.
Regarding the specific structure of the spiral scraper 1201, the spiral scraper 1201 is composed of a plurality of blade assemblies 1205, the blade assemblies 1205 are sequentially butted end to end and arranged in a spiral shape, and the joint of the blade assemblies 1205 is located at the intersection of two sets of spiral scrapers 1201. This arrangement mode is convenient for spiral scraper 1201 to take shape, when spiral scraper 1201 damaged, only need change one section blade subassembly 1205 that damages can, make things convenient for the edulcoration roller to maintain.
Regarding the mounting structure of the impurity removal roller 12, mounting shafts 1203 are provided at both ends of the impurity removal roller 12, and the impurity removal roller 12 is rotatably mounted on the header frame 201 via the mounting shafts 1203.
As shown in fig. 55 to 62, a chain rake 40 is arranged in the elevator 4, the lower end of the elevator 4 is connected with the header frame 201, the upper end of the elevator 4 is connected with the peeler, the chain rake 40 includes a plurality of conveying chains 400 arranged in parallel, an elevating conveying chain 401 is a conveying chain 400 located above and used for conveying materials upwards, and a return conveying chain 402 is a conveying chain 400 located below and forms a loop with the elevating conveying chain 401. The elevator 4 comprises an upper shell 41 and a lower shell 42, the lower end of the lower shell 42 is connected with the header rack 201, the upper end of the lower shell 42 is hinged to the lower end of the upper shell 41, a middle partition plate is arranged in each of the upper shell 41 and the lower shell 42 and located below the elevator conveying chain 401, and the conveying chain 400 conveys materials on the middle partition plate upwards.
Through articulated the being connected of lower casing 42 and upper housing 41, during the machine operation, lower casing 42 can rise and descend along with header frame 201, and lower casing 42 upwards folds around the articulated department with upper housing 41, keeps away from ground, can not take place the colliding with on lower casing 42 and ground when header frame 201 descends the operation, adopts folding ear of fruit lift conveyer to carry the crop moreover, is difficult for damaging the ear of fruit, and the stem stalk can not take place the jam yet.
Wherein, both sides of the lower end of the lower shell 42 are hinged with an elevator connecting plate 420, and the other end of the elevator connecting plate 420 is hinged with the header frame 201. Specifically, equal welded connection in both sides of header frame 201 has otic placode 202, first circular through-hole has been seted up on the otic placode 202, set up the circular through-hole of second that corresponds the setting with first circular through-hole on the lift conveyer connecting plate 420, third circular through-hole has been seted up to the other end of lift conveyer connecting plate 420, set up the circular through-hole of fourth that corresponds the setting with third circular through-hole on the lower casing 42, first round pin axle passes first circular through-hole and the circular through-hole of second, and with the split pin locking, second round pin axle passes the circular through-hole of third and the circular through-hole of fourth, and with the split pin locking. The setting up of elevator connecting plate 420 makes lower casing 42 can follow header frame 201 up-and-down motion through elevator connecting plate 420 for lower casing 42 has certain home range, avoids because of machining error, causes lower casing 42 can't be connected with header frame 201, reduces the installation degree of difficulty of casing 42 and header frame 201 down, practices thrift processing cost and cost of labor.
The hinge point of the upper casing 41 and the lower casing 42 is located at the inner side of the chain rake 40 to avoid the interference between the hinge structure and the chain rake 40, the upper casing 41 is internally provided with a hinge shaft 410 which is transversely arranged, the upper casing 41 is fixedly connected with a first shaft sleeve 411 sleeved on the hinge shaft 410, and the lower casing 42 is fixedly connected with a second shaft sleeve 421 sleeved on the hinge shaft 410. The first shaft sleeves 411 and the second shaft sleeves 421 are arranged alternately, and the connection mode can improve the swinging stability of the lower shell 42.
In a preferred example of the present embodiment, the first reinforcing pipe 412 is fixed to the inside of the upper case 41, the first boss 411 is attached to the first reinforcing pipe 412, the second reinforcing pipe 422 is fixed to the inside of the lower case 42, and the second boss 421 is attached to the second reinforcing pipe 422. Specifically, the first shaft sleeve 411 is welded on the first reinforcing pipe 412, the second shaft sleeve 421 is welded on the second reinforcing pipe 422, the first middle partition 413 is fixedly connected in the upper casing 41, the first middle partition 413 is welded in the upper casing 41, the lower end of the first middle partition 413 is lapped on the first reinforcing pipe 412 and is welded with the first reinforcing pipe 412, the second middle partition 423 is fixedly connected in the lower casing 42, the second middle partition 423 is welded in the lower casing 42, and the lower end of the second middle partition 423 is lapped on the second reinforcing pipe 422 and is welded with the second reinforcing pipe 422. The first reinforcing pipe 412 and the second reinforcing pipe 422 reinforce the joint and the hinge structure of the upper casing 41, the lower casing 42 and the middle partition plate, and prevent the joint of the upper casing 41 and the lower casing 42 from being deformed.
In order to facilitate the replacement and maintenance of the hinge shaft 410, both ends of the hinge shaft 410 penetrate the upper case 41, one end of the hinge shaft 410 is fixedly connected with the mounting plate 414, and the mounting plate 414 is detachably mounted to the upper case 41. Specifically, one shaft end of the hinge shaft 410 is welded to the mounting plate 414, the upper housing 41 is welded to a threaded sleeve, and one end of the mounting plate 414, which is far away from the hinge shaft 410, is screwed to the threaded sleeve through a bolt. When the hinge shaft 410 is installed, the hinge shaft 410 is passed through the first bushing 411 and the second bushing 421, and then the installation plate 414 is locked to the upper case 41, and the replacement and maintenance of the hinge shaft 410 are easily performed.
As a preferable example of the present embodiment, first guide rails 415 that guide the travel of the return conveyor chain 402 are mounted on both sides of the upper case 41. Preferably, the first guide rail 415 is arranged in a Z shape, the top of the first guide rail 415 is welded to the bottom surface of the first middle partition 413, the bottom of the first guide rail 415 is welded to the bottom of the first reinforcing pipe 412, and the middle of the first guide rail 415 faces downward and is inclined toward the first reinforcing pipe 412. When the chain harrow 40 advances to first reinforced pipe 412 department, first guide rail 415 leads the return stroke conveying chain 402 through first reinforced pipe 412, avoids return stroke conveying chain 402 to be blockked by first reinforced pipe 412, and is died in the card of first reinforced pipe 412 department, guarantees that chain harrow 40 operates steadily, and no jamming phenomenon avoids machine trouble, improves the operating efficiency.
As a preferable example of the present embodiment, the second guide rails 424 are installed on both sides of the lower case 42 above the elevation transport chain 401. The second rail 424 is provided in an L-shape, and the top of the second rail 424 is mounted on the lower case 42 by bolts. When the chain harrow 40 upwards conveys the materials in the lower shell 42, the height of the second guide rail 424 limits the conveying chain 400 to guide the lifting conveying chain 401, so that the lifting conveying chain 401 is prevented from vibrating in the conveying process, and the conveying chain 400 upwards bounces to influence the conveying of crops.
In order to avoid wear of the lifting conveyor chain 401 and the second guide rail 424 and improve the service life of the second guide rail 424, a rail 425 pressing against the top of the lifting conveyor chain 401 is mounted on the second guide rail 424, the rail 425 may be mounted on the lower case 42 or the second guide rail 424, the material of the rail 425 may be nylon, polyurethane, or the like, and the material of the rail 425 is not limited in this embodiment. The track 425 is arranged to buffer the movement of the lifting conveyor chain 401, so as to avoid collision of the conveyor chain 400 during operation.
In a preferred embodiment of the present embodiment, the lower case 42 is provided with a bore tapered toward the upper case 41. When the materials are conveyed in the lower shell 42, the feeding of the materials is smoother, and the gathering of the materials is avoided.
As shown in fig. 51 to 54, the shredder device 3 comprises a shredder housing 301, the shredder housing 301 comprises a feeding end and an output end which are respectively arranged at the front and the rear ends, and is characterized in that a shredder knife shaft 302 is arranged in the shredder housing 301 close to the output end, a front upper feed roller 331 and a rear upper feed roller 332 which are arranged in the shredder housing 301 are sequentially arranged in front and back at the front upper part of the shredder knife shaft 302, and a front lower feed roller 333, a middle lower feed roller 334 and a rear lower feed roller 335 which are arranged in the shredder housing 301 are sequentially arranged in front and back at the front lower part of the shredder knife shaft 302. Both ends of the chopper shaft 302, the front upper feeding roller 331, the rear upper feeding roller 332, the front lower feeding roller 333, the middle lower feeding roller 334 and the rear lower feeding roller 335 extend out of the chopping housing 301 and are connected with a driving wheel. The rear part of the rear lower feeding roller 335 is provided with a fixed knife 305, the cutter shaft 302 of the chopper is provided with a plurality of chopper sets for chopping straws, and the specific structure of the chopper set is the prior art and is not described herein again.
A chopping channel is formed between the upper front upper feeding roller 331 and the upper rear feeding roller 332, and the lower front feeding roller 333, the lower middle feeding roller 334 and the lower rear feeding roller 335, and straw is discharged from the feeding end of the front end of the chopping housing 301 to the chopper shaft 302 through the output end of the rear end of the chopping housing 301 after being chopped through the chopping channel in the direction indicated by the arrow in fig. 1. Furthermore, the distance between the front upper feeding roller 331 and the front lower feeding roller 333 is greater than the distance between the rear upper feeding roller 332 and the rear lower feeding roller 335, that is, the opening between the front upper feeding roller 331 and the front lower feeding roller 333 is greater than the opening between the rear upper feeding roller 332 and the rear lower feeding roller 335, thereby ensuring that the straw can smoothly enter and pass through the chopping channel. The rear upper feeding roller 332 is preferably a floating roller, so that when the feeding amount of straws is large, the smooth chopping channel in the straw conveying process can be ensured, and the blockage phenomenon can be effectively prevented.
The chopper shaft 302 is connected to a power mechanism that powers it. The chopper knife shaft 302 is in transmission connection with a front upper feeding roller 331, the front upper feeding roller 331 is in transmission connection with a rear upper feeding roller 332 and a middle lower feeding roller 334 respectively, and the middle lower feeding roller 334 is in transmission connection with a front lower feeding roller 333 and a rear lower feeding roller 335 respectively. The front upper feeding roller 331 and the middle lower feeding roller 334 rotate reversely, specifically, as shown in fig. 2, a reversing shaft 337 is arranged below the middle lower feeding roller 334, the front upper feeding roller 331 and the reversing shaft 337 are in forward transmission connection, and the reversing shaft 337 and the middle lower feeding roller 334 are in reverse transmission connection. In this embodiment, the transmission connection between the upper front feeding roller 331 and the lower middle feeding roller 334 is chain transmission, two chain wheels respectively disposed at the ends of the upper front feeding roller 331 and the reversing shaft 337 are both located at the inner side of the chain to form a forward transmission connection, and the chain wheel at the end of the lower middle feeding roller 334 is located at the outer side of the chain to form a reverse transmission connection with the upper front feeding roller 331. Of course, the transmission connection mode of the front upper feeding roller 331 and the middle lower feeding roller 334 is not only one chain transmission, but also other transmission connection modes in the prior art can be adopted to enable the front upper feeding roller 331 and the middle lower feeding roller 334 to rotate reversely.
Furthermore, the invention also comprises a feeding transition shaft 336 which is respectively connected with the cutter shaft 302 and the front upper feeding roller 331 in a transmission way, namely, the cutter shaft 302 is connected with the front upper feeding roller 331 in a transmission way through the feeding transition shaft 336, so that the power transmission is more stable and reliable.
A hanging groove 306 with an upward opening is arranged at the front upper part of the chopping shell 301, and a cutting table hanging rod 211 is arranged in the hanging groove 306. The header hanging rod 211 is fixedly connected to the header frame 201, that is, the upper front of the chopping shell 301 is hung on the header frame 201 through the hanging groove 306 and the header hanging rod 211. A shredding connecting rod 307 is arranged at the front lower part of the shredding shell 301, the shredding connecting rod 307 is detachably connected with the header connecting rod 212, and specifically, in the embodiment, the shredding connecting rod 307 is connected with the header connecting rod 212 through a bolt. The header coupling bar 212 is fixedly attached to the header frame 201, i.e., the front and lower part of the shredder housing 301 is attached to the header frame 201 by the detachably attached shredder coupling bar 307 and the header coupling bar 212.
When the corn harvester stalk conveying and shredding device needs to be installed on a corn harvesting header, the header hanging rod 211 connected to the header frame 201 is firstly hung in the hanging groove 306, and then the header connecting rod 212 and the shredding connecting rod 307 which are respectively connected to the header bracket 201 and the shredding shell 301 are fastened by using bolts, so that the corn harvester stalk conveying and shredding device can be easily and conveniently installed on the corn harvesting header; when the corn harvester stalk conveying and chopping device needs to be detached from the corn harvesting header, the fastening bolts are firstly detached, and then the header hanging rod 211 is moved out of the hanging groove 306, so that the corn harvester stalk conveying and chopping device can be easily completed.
The power of the present invention is transmitted from the chopper shaft 302 to the header drive shaft and feed transition shaft 336.
Wherein, the header transmission shaft transmits to the reversing gear box 802 of the snapping roll, the transition shaft and the back licker-in.
The reversing gear box 802 of the snapping roll is transmitted to a first stalk-pulling roll 901, the first stalk-pulling roll 901 is transmitted to a stalk-pulling snapping gear box, and the stalk-pulling snapping gear box is transmitted to a second stalk-pulling roll 901 and a feeding roll 1101. The feed rollers 1101 deliver to the gripping chain 602 and to the reel chain 601.
The transition shaft is transmitted to the impurity removing roller 12, the conveying belt reversing gear box and the lower cutting knife 15, and the conveying belt reversing gear box is transmitted to the conveying belt.
The feed transition shaft 336 is transmitted to the front upper feed roller 331, the front upper feed roller 331 is transmitted to the rear upper feed roller 332 and the middle lower feed roller 334, and the middle lower feed roller 334 is transmitted to the front lower feed roller 333 and the rear lower feed roller 335.
Header transmission shaft, transition shaft, back licker-in, conveyer belt switching-over gear case conveyer belt are prior art, do not give unnecessary details here.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides an ear of grain stem concurrently receives maize picker, a serial communication port, including automobile body (101), automobile body (101) forward-mounted has header frame (201), the ear of grain output end of header frame (201) is connected with lift conveyer (4), the straw output end of header frame (201) is connected with comminution device (3), install feeding system and draw stem ear picking unit on header frame (201), feeding system includes centre gripping chain (602), draw stem ear picking unit to include a pair of feed roll (1101) of installing at draw stem ear picking gear box (1001) top front side and a pair of and feed roll (1101) correspond, and install the ear picking stalk pulling roll of drawing the stalk at draw stem ear picking gear box (1001) top rear side, feed roll (1101) upper portion is connected with centre gripping sprocket (703) with centre gripping chain (602) matched with.
2. The corn harvester for harvesting both ear and stem as claimed in claim 1, characterized in that the feeding system further comprises a reel feeding mechanism and a stem clamping mechanism, the reel feeding mechanism comprises a reel frame (501) and a reel chain (601) rotatably mounted thereon, the stem clamping mechanism comprises a clamping frame (502), the clamping chain (602) is rotatably mounted on the clamping frame (502), and the rear end of the reel chain (601) is in transmission connection with the front end of the clamping chain (602);
a reel tension wheel (702) is arranged at the front end of the reel stand (501), and the front end of the reel chain (601) is arranged on the reel tension wheel (702);
a rotary cone pulley (701) is arranged at the joint of the reel frame (501) and the clamping frame (502), and the front end of the clamping chain (602) and the rear end of the reel chain (601) are both arranged on the rotary cone pulley (701);
a reel chain wheel (704) is arranged on the reel frame (501).
3. The corn harvester for both ear and stem harvesting as claimed in claim 2, characterized in that a feeding channel (503) is formed between every two reel feeding mechanisms, and a clamping channel (504) is formed between every two stem clamping mechanisms, the width of the left and right openings at the front end of the clamping channel (504) is larger than the width of the left and right openings at the middle and rear part of the clamping channel (504);
the left and right clamping frames (502) between the two adjacent clamping channels (504) correspond to a reel frame (501);
the device also comprises two end seedling pulling frames (511) which are positioned at the left side and the right side of all the seedling pulling frames (501), the rear ends of the two end seedling pulling frames (511) are respectively and rotatably connected with the front ends of two clamping frames (502) which are positioned at the leftmost side and the rightmost side, and a feeding channel (503) is also formed between the end seedling pulling frame (511) and the seedling pulling frame (501) which is adjacent to the end seedling pulling frame.
4. The corn harvester for harvesting both ears and stalks according to claim 3, characterized in that a plurality of groups of chain positioning mechanisms matched with the clamping chains (602) are respectively arranged on the adjacent side edges of the two clamping frames (502) at intervals, and the chain positioning mechanisms comprise anti-skid wheels (521) and limiting wheels (522) arranged on the clamping frames (502);
the anti-skid wheels (521) and the limiting wheels (522) are arranged at intervals along the front-rear direction of the clamping rack (502), and the interval between the anti-skid wheels (521) and the side edge of the clamping rack (502) is larger than the distance between the limiting wheels (522) and the side edge of the clamping rack (502);
the anti-skid wheels (521) and the limiting wheels (522) on the two clamping frames (502) are symmetrically arranged along a clamping channel formed by the two clamping frames (502), and the central axes of the anti-skid wheels (521) and the limiting wheels (522) are positioned in the same vertical plane.
5. The corncob and stalk harvesting corn harvester as claimed in claim 4, further comprising a crop divider (1301), wherein a grain-holding frame (1302) hinged to the header frame (201) is arranged above the crop divider (1301), a plurality of grain-holding rods (1303) positioned above the crop divider (1301) are arranged on the grain-holding frame (1302), and the distance between the front ends of two adjacent grain-holding rods (1303) is adapted to the distance between two adjacent crop dividers (1301) below the grain-holding rods (1303).
6. The ear-stem harvesting corn harvester according to any one of claims 1 to 5, characterized in that the ear-picking stalk-pulling rollers comprise an upper ear-picking roller (801) and a lower stalk-pulling roller (901), wherein the top of one ear-picking roller (801) is in driving connection with a reversing gearbox (802) for powering the ear-picking roller;
the distance between the central axes of the two stalk-pulling roll shafts (1003) is smaller than that between the central axes of the two feeding roll shafts (1002); the width of the gap between the two stalk-pulling rollers (901) is smaller than the width of the gap between the two feeding rollers (1101).
7. The corn harvester for both ear and stem harvesting as claimed in claim 6, characterized in that the diameter of the upper end of the stalk pulling roll (901) is larger than that of the lower end thereof, and a plurality of stalk pulling ridges (902) are connected to the side of the stalk pulling roll (901).
8. The corn harvester for both ear and stem according to any one of claims 1 to 5, characterized in that an impurity removing roller (12) is rotatably mounted on the header frame (201), the impurity removing roller (12) is positioned below the feeding system, two sets of spiral scrapers (1201) are arranged on the outer wall of the impurity removing roller (12), the two sets of spiral scrapers (1201) rotate in opposite directions and extend spirally along the axial direction of the impurity removing roller (12);
a transverse rib scraper blade (1202) is arranged on the outer wall of the impurity removing roller (12), and the transverse rib scraper blade (1202) extends along the axial direction of the impurity removing roller (12);
the transverse rib scrapers (1202) are multiple, and the transverse rib scrapers (1202) are arranged at intervals in the circumferential direction around the impurity removing roller (12);
teeth (1204) are arranged at one end of the spiral scraper (1201) and/or the transverse rib scraper (1202) far away from the impurity removing roller (12);
the fixed knife (14) is installed on the header rack (201), and the fixed knife (14) is positioned on the rear side of the impurity removing roller (12) and is arranged at intervals with the impurity removing roller (12);
mounting shafts (1203) are arranged at two ends of the impurity removing roller (12).
9. A corncob and stalk harvesting corn harvester according to any one of claims 1 to 5, characterized in that a chain harrow (40) is arranged in the elevator (4), the chain harrow (40) comprises a plurality of conveying chains (400) arranged in parallel, the elevator (4) comprises an upper shell (41) and a lower shell (42), the lower end of the lower shell (42) is connected with the header frame (201), and the upper end of the lower shell (42) is hinged with the lower end of the upper shell (41);
the hinge point of the upper shell (41) and the lower shell (42) is positioned at the inner side of the chain harrow (40);
the lower case (42) is disposed in a tapered manner toward the upper case (41).
10. The corn harvester for harvesting both ear and stem according to any one of claims 1 to 5, wherein the shredding device (3) comprises a shredding shell (301), the shredding shell (301) comprises a feeding end and an output end which are respectively arranged at the front end and the rear end, characterized in that a shredder cutter shaft (302) is arranged in the shredding shell (301) close to the output end, a front upper feeding roller (331) and a rear upper feeding roller (332) which are arranged in the shredding shell (301) are sequentially arranged from the front to the rear above the front of the shredder cutter shaft (302), and a front lower feeding roller (333), a middle lower feeding roller (334) and a rear lower feeding roller (335) which are arranged in the shredding shell (301) are sequentially arranged from the front to the rear below the front of the shredder cutter shaft (302).
CN202210944549.0A 2022-08-08 2022-08-08 Corn harvester capable of harvesting ears and stalks Pending CN115250732A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210944549.0A CN115250732A (en) 2022-08-08 2022-08-08 Corn harvester capable of harvesting ears and stalks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210944549.0A CN115250732A (en) 2022-08-08 2022-08-08 Corn harvester capable of harvesting ears and stalks

Publications (1)

Publication Number Publication Date
CN115250732A true CN115250732A (en) 2022-11-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220000027A1 (en) * 2018-01-30 2022-01-06 Cnh Industrial America Llc Stalk roller assembly for an agricultural system
CN117337688A (en) * 2023-11-02 2024-01-05 湖州丰源农业装备制造有限公司 Soybean harvesting and threshing integrated machine and control method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220000027A1 (en) * 2018-01-30 2022-01-06 Cnh Industrial America Llc Stalk roller assembly for an agricultural system
CN117337688A (en) * 2023-11-02 2024-01-05 湖州丰源农业装备制造有限公司 Soybean harvesting and threshing integrated machine and control method thereof
CN117337688B (en) * 2023-11-02 2024-05-17 湖州丰源农业装备制造有限公司 Soybean harvesting and threshing integrated machine and control method thereof

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