CN115245906B - Intelligent fruit size screening and split charging system and screening and split charging method - Google Patents

Abstract

The invention discloses an intelligent fruit size screening and subpackaging system and a screening and subpackaging method. The system comprises a fruit screening mechanism, a fruit conveying mechanism, a plurality of fruit collecting vehicles and a controller, wherein the fruit screening mechanism comprises a support and a screening main body arranged on the support, the screening main body comprises a cylinder, a spiral screening device arranged in the cylinder and a driving motor for driving the spiral screening device to rotate, a plurality of screening areas are axially distributed on the lower side wall of the cylinder, a plurality of arc fruit falling holes are arranged side by side at the screening areas, an adjusting arc plate for adjusting the size of the arc fruit falling holes is further arranged at the screening areas, the fruit collecting vehicle comprises a vehicle body, a fruit collecting cavity with an opening at the top is arranged on the vehicle body, a bottom plate of the fruit collecting cavity can move up and down along the fruit collecting cavity, and a lifting mechanism for driving the bottom plate to lift is arranged below the bottom plate. The invention can adjust the size of the screened fruits according to the needs, thereby being applicable to screening of various fruits, reducing the abrasion of the surfaces of the fruits in the screening process, and having a special fruit collecting vehicle for collecting the screened fruits.

Description

Intelligent fruit size screening and split charging system and screening and split charging method

Technical Field

The invention relates to the technical field of fruit screening, in particular to an intelligent fruit size screening and subpackaging system and a screening and subpackaging method.

Background

At present, a plurality of fruit screening machines are available on the market, but the principle is mostly the same. The prior fruit screening machine has the main functions that fruits are classified according to the sizes, manual operation is generally needed to be combined, the structure of the fruit screening machine aiming at the functions is generally screened by adopting the size of the interval between the rollers, the rollers are sequentially arranged from small to large according to the interval, the conveyor belts are arranged above and below the rollers, fruits are put on the conveyor belts, the fruits are conveyed to the rollers by the conveyor belts, if the fruits are smaller than the interval between the two rollers, the fruits fall onto the conveyor belts below, then are manually held and placed in the collecting frame, the fruits slightly larger than the interval between the two rollers are conveyed through the conveyor belts in a rolling way, the rollers are conveyed downwards again, the work is sequentially repeated, and finally all the fruits are classified according to the sizes. The sorting mode can achieve the effect of sorting fruits according to the size, but the size of the sorted fruits cannot be changed due to the fixed interval between the rollers, so that the sorting mode can only be used for sorting one type of fruits; secondly, if the size of the fruits is slightly larger than the distance between the rollers, the fruits are easy to be blocked; in addition, the more the number of rollers the last fruit tumbles during the sorting process, the more severe and fragile the damage to the fruit surface. The fruits screened out in the front part are not provided with the collecting frames in the corresponding areas, and the fruits need to be manually placed beside the screening machine, so that the workload is high.

Disclosure of Invention

The invention aims to solve the technical problems, and provides an intelligent fruit size screening and split charging system and a screening and split charging method, which can adjust the size of screened fruits according to requirements, so that the intelligent fruit size screening and split charging system is suitable for screening various fruits, meanwhile, the abrasion on the surfaces of the fruits is reduced in the screening process, and in addition, a special fruit collecting vehicle is used for collecting the screened fruits, so that the working efficiency is improved.

In order to solve the problems, the invention is realized by adopting the following technical scheme:

the invention discloses an intelligent fruit size screening and subpackaging system, which comprises a fruit screening mechanism, a fruit conveying mechanism for conveying fruits into the fruit screening mechanism, a plurality of fruit collecting carriages and a controller for controlling the fruit conveying mechanism, the fruit screening mechanism and the fruit collecting carriages to work, wherein the fruit screening mechanism comprises a bracket and a screening main body arranged on the bracket, the screening main body comprises a cylinder obliquely arranged from front to back, a spiral screener arranged in the cylinder and a driving motor for driving the spiral screener to rotate, a plurality of screening areas are axially distributed on the lower side wall of the cylinder, a plurality of arc fruit falling holes are arranged in the screening areas side by side, an adjusting arc plate attached to the lower side wall of the cylinder is further arranged at the screening areas, the adjusting arc plate can axially slide along the cylinder, each arc plate corresponds to the corresponding arc fruit falling holes one by one, each arc plate is positioned below the corresponding arc fruit falling hole and covers the corresponding arc fruit falling hole, a feeding port is arranged at the front end of the cylinder, a discharging port is arranged at the rear end of the cylinder, a fruit collecting carriage body is provided with a bottom plate, a fruit collecting module is arranged on the lifting module, a lifting module is arranged on the lifting module, and the lifting module is used for controlling the lifting module to be in communication with the lifting module, and the lifting module is arranged on the lifting module and can be used for lifting and can be used for controlling the lifting and controlling the fruit.

In this scheme, there is a fruit car all below every screening district, and there is a fruit car also in discharge gate department. Fruit feeding mechanism carries fruit to sieve fruit mechanism, and fruit gets into the drum from the feed inlet, rotates along with the spiral screener and removes from the feed inlet to the discharge gate, and when fruit passed through arc fruit drop hole, fruit that is less than current arc fruit drop hole can drop the receipts fruit car of below from this arc fruit drop hole. All arc fruit hole sizes are unanimous, and the regulation arc board of every screening district department can slide along cylinder axle front and back in this screening district, adjusts the region that arc covered arc fruit hole to adjust the size of the arc fruit hole in this screening district, thereby can adjust the size of screening fruit, the user can be according to the screening demand real-time adjustment regulation arc board's of different fruits position, thereby can be applicable to multiple fruit screening. In the screening process, fruits are not conveyed by the rollers, but move from the feed inlet to the discharge outlet along with the rotation of the spiral screening device under the action of gravity, so that the abrasion on the surfaces of the fruits is reduced.

When the fruit detection sensor detects the fruits, the lifting mechanism drives the bottom plate to move downwards, when the fruit detection sensor does not detect the fruits, the bottom plate keeps the current position unchanged, when the bottom plate moves to the set lowest position, the control module sends information that the fruit receiving vehicle is full of the fruits to the controller, the controller controls the fruit feeding mechanism and the fruit screening mechanism to stop working, a worker is informed of removing the fruit receiving vehicle full of the fruits, the worker replaces the fruit receiving vehicle full of the fruits with the idle fruit receiving vehicle, and the intelligent fruit size screening and packaging system continues to start working and packaging the fruits.

Preferably, the outer edge of the top of the fruit collecting cavity is provided with an inclined plate, and the inclined plate surrounds a horn mouth shape. Avoid rolling to the outside of collecting the chamber when fruit drops.

Preferably, the bottom plate and the inclined plate are uniformly distributed with buffer balls. The buffer ball can effectively protect the fallen fruits.

Preferably, the lifting mechanism comprises a lifting assembly, a transmission assembly and a fruit collecting driving motor, the lifting assembly comprises a screw rod, two upper polish rods, two lower polish rods, two upper movable plates and two lower movable plates, the two upper polish rods are horizontally arranged and are parallel to each other, two ends of the upper polish rods are respectively connected with connecting blocks at corresponding positions of the bottom surface of the bottom plate, the two upper movable plates are horizontally arranged and parallel to each other, the upper movable plates are mutually perpendicular to the upper polish rods, the two upper movable plates are respectively positioned at left and right ends of the upper polish rods, the two ends of the upper polish rods respectively pass through the upper movable plates at corresponding ends and are in sliding fit with the upper movable plates, the two lower polish rods are horizontally arranged and are parallel to each other, the two lower movable plates are horizontally arranged and are parallel to each other, the two ends of the lower polish rods respectively pass through the lower movable plates at corresponding ends and are in sliding fit with the connecting blocks, the screw rod is positioned between the two lower polish rods and is parallel to the lower polish rods, the left and right ends of the screw rod are respectively provided with a first threaded part and a second threaded part, the two threaded parts are respectively connected with the upper movable plates at the two sides of the two upper threaded plates through the two threaded plates, the two threaded plates are respectively connected with the two threaded plates at the two sides of the two threaded plates are mutually perpendicular to each other, and the two threaded plates are respectively The lower moving plate is hinged, the first connecting rod is hinged with a second connecting rod on the same side of the first connecting rod, and the fruit collecting driving motor is connected with the screw rod through the transmission assembly.

The fruit collecting driving motor drives the screw rod to rotate through the transmission component, and the screw rod rotates to drive the two lower moving plates to relatively approach/separate, so that the bottom plate is driven to lift.

Preferably, the vehicle body is further provided with a sound output module, and the sound output module is electrically connected with the control module. When the bottom plate moves to the set lowest position, the sound output module outputs sound reminding to remind a worker to replace the fruit collecting vehicle full of fruits with the idle fruit collecting vehicle.

Preferably, the spiral screening device comprises a rotary rod and a spiral blade sleeved on the rotary rod, a support is arranged at the front side of the feed inlet, the front end of the rotary rod is hinged to the support, the rear end of the rotary rod is connected with a driving shaft of a driving motor, a plurality of freely rotatable rotating balls are uniformly embedded on the spiral blade, and the front and rear spherical surfaces of the rotating balls respectively extend out of the front and rear side surfaces of the spiral blade.

The rotating ball can rotate in any direction relative to the helical blade in situ, so that the condition that fruits are clamped in the rotating process of the helical blade is avoided, and meanwhile smooth conveying of the fruits is ensured and abrasion of the surfaces of the fruits is reduced.

Preferably, the front side of the helical blade is also uniformly provided with a plurality of vibrating mechanisms, each vibrating mechanism comprises a vibrating ball and a connecting rod, each vibrating ball is connected with the helical blade through the corresponding connecting rod, each vibrating ball comprises a spherical shell, and a vibrating head and a vibrating motor for driving the vibrating head to vibrate are arranged in each spherical shell. In the rotating process of the helical blade, the vibrating ball vibrates, so that fruit is prevented from being clamped.

Preferably, the fruit guide sleeve is arranged below each screening area, the arc fruit dropping hole of each screening area is arranged above the fruit guide hole of the corresponding fruit guide sleeve, a shifting mechanism is arranged in the fruit guide hole and is arranged right below one of the arc fruit dropping holes of the corresponding screening areas, the shifting mechanism comprises a supporting plate, a rotating disc, a rotating motor, a swinging block and a swinging rod, the rotating disc is arranged on the front side of the supporting plate, the rotating motor is arranged on the rear side of the supporting plate, a rotating shaft of the rotating motor penetrates through the supporting plate and is coaxially connected with the rotating disc, the swinging block is rotationally connected with the supporting plate and is arranged right above the rotating disc, a sliding hole for the swinging rod to penetrate through is formed in the swinging block from top to bottom, the lower end of the swinging rod is rotationally connected with the outer edge of the rotating disc, the upper end of the swinging rod penetrates through the sliding hole and is provided with a swinging head, and the swinging head can upwards penetrate through the corresponding arc fruit dropping hole under the pushing of the swinging rod to stretch into the cylinder.

The rotating motor drives the rotating disc to rotate, the rotating disc rotates to drive the swinging rod to stretch out and draw back along the sliding hole, and meanwhile, the swinging block swings left and right under the force of the swinging rod, so that the swinging head can swing up and down and left and right to loosen fruits stuck on the arc-shaped fruit dropping hole, the fruits are prevented from being stuck, in the swinging process, the swinging head upwards penetrates through the corresponding arc-shaped fruit dropping hole to stretch into the cylinder for a period of time, and the swinging head downwards moves to the position below the corresponding arc-shaped fruit dropping hole to leave the cylinder for a period of time. Three arc fruit dropping holes are arranged side by side in each screening area, the stirring mechanism can be located under any arc fruit dropping hole of the corresponding screening area, and the swinging head can stir fruits on the arc fruit dropping holes above the stirring mechanism.

Preferably, the screening main body further comprises a first fruit receiving vehicle detection sensor arranged below each fruit guide cylinder sleeve, and the first fruit receiving vehicle detection sensor is used for detecting whether the fruit receiving vehicle is in place or not.

Preferably, the thickness of the swinging head is smaller than the width of the arc-shaped fruit dropping hole.

Preferably, scale marks are arranged on the outer side of the lower side wall of the cylinder at positions corresponding to each screening area. The current size of the arc fruit drop hole can be checked according to the scale marks, and the arc plate can be conveniently adjusted in a sliding mode to cover the arc fruit drop hole.

Preferably, guide rails which are axially arranged along the cylinder are symmetrically arranged on the left side and the right side of the cylinder, and sliding blocks which can slide along the guide rails are symmetrically arranged on the left end and the right end of the adjusting arc plate.

Preferably, the fruit collecting box communicated with the discharge hole is arranged at the discharge hole, the bottom surface of the fruit collecting box is obliquely arranged, and a fruit outlet hole is formed in the lowest position of the bottom surface of the fruit collecting box.

Preferably, baffles are arranged on the left side and the right side of the feeding hole, and a plurality of rubber balls are uniformly distributed on the inner side of the baffles. The rubber ball has buffering effect on fruits.

Preferably, the fruit conveying mechanism comprises a door-shaped frame, a moving frame which is positioned at the inner side of the door-shaped frame and can move up and down along the door-shaped frame, and a driving mechanism for driving the moving frame to move up and down, wherein the door-shaped frame is positioned at the front side of the feeding hole, a conveying belt and a dumping frame for placing fruits are arranged on the moving frame, side plates are symmetrically arranged on two sides of the moving frame, two sides of the dumping frame are respectively connected with the side plates in a rotating manner, the conveying belt is positioned below the dumping frame, and a dumping driving mechanism for driving the dumping frame to rotate back and forth is further arranged on the moving frame.

The user pours fruit into and pours in the frame, removes the frame and upwards removes until the conveyer belt is located the feed inlet front side, pours the frame rotation and pours fruit onto the conveyer belt, and the conveyer belt is carried fruit into the feed inlet in.

Preferably, racks in a semi-circular shape are symmetrically arranged on the left side and the right side of the dumping frame, the dumping driving mechanism comprises two driving gears, a transmission mechanism and a dumping motor, the dumping motor drives the driving gears to rotate through the transmission mechanism, and the two driving gears are meshed with the two racks respectively.

Preferably, limit sensors are respectively arranged at the upper end and the lower end of the door-shaped frame.

Preferably, the top of the door-shaped frame is provided with a plurality of roll shafts from front to back.

Preferably, the movable frame is provided with a lifting switch, and the side plate is provided with an inductor for detecting whether fruits exist on the conveying belt. After the user pours the fruit into the frame of empting, press lifting switch, remove the frame and upwards remove until the limit sensor of door-type frame upper end sends the signal, remove the frame and stop removing, the conveyer belt is parallel and level with the roller at door-type frame top this moment, and the conveyer belt is carried in the feed inlet with the fruit.

The invention discloses an intelligent fruit size screening and split charging method, which is used for the intelligent fruit size screening and split charging system and comprises the following steps:

the fruit conveying mechanism conveys fruits from a feeding hole of the cylinder, a spiral screening device in the cylinder rotates to convey the fruits to a discharging hole of the cylinder, the fruits sequentially pass through each screening area, when the fruits pass through arc fruit dropping holes of the screening areas, the fruits smaller than the current arc fruit dropping holes fall into a fruit guide sleeve below the arc fruit dropping holes, the fruits are guided to fall into corresponding fruit receiving vehicles through the fruit guide sleeve, and finally the fruits which do not fall into the fruit guide sleeve roll out from the discharging hole of the cylinder and fall into the corresponding fruit receiving vehicles;

in the fruit conveying process, a stirring mechanism in the fruit guide cylinder sleeve works to stir the fruits in the corresponding screening area, and a controller calculates the time when the swinging head stretches into the cylinder to stir the fruits according to the rotating speed of the spiral blade and the pitch of the spiral blade of the spiral screening device, so that the spiral blade and the swinging head are prevented from interfering with each other;

when the fruit detection sensor detects the fruits, the lifting mechanism drives the bottom plate to move downwards, when the fruit detection sensor does not detect the fruits, the bottom plate keeps the current position unchanged, when the bottom plate moves to the set lowest position, the control module sends information that the fruit receiving vehicle is full of the fruits to the controller, the controller controls the fruit feeding mechanism and the fruit screening mechanism to stop working, a worker is informed of removing the fruit receiving vehicle full of the fruits, the worker replaces the fruit receiving vehicle full of the fruits with the idle fruit receiving vehicle, and the intelligent fruit size screening and packaging system continues to start working and packaging the fruits.

The beneficial effects of the invention are as follows: the size of screening fruit can be adjusted as required to can be applicable to multiple fruit screening, reduce the wearing and tearing on fruit surface simultaneously in the screening process, in addition still have special receipts fruit car to collect the fruit that has been screened, improve work efficiency.

Drawings

FIG. 1 is a schematic structural view of an embodiment;

FIG. 2 is a schematic structural view of the fruit feeding mechanism;

FIG. 3 is an exploded view of the fruit feeding mechanism;

FIG. 4 is a schematic view of the structure of a cylinder;

FIG. 5 is a schematic view of the barrel at the discharge port;

FIG. 6 is a schematic structural view of an adjustment arc plate;

FIG. 7 is a schematic diagram of the structure of a spiral screener;

FIG. 8 is a cross-sectional view of a spiral screen;

FIG. 9 is a schematic structural view of a vibration mechanism;

FIG. 10 is a schematic view of the structure of a turning ball;

FIG. 11 is a schematic diagram of the structure of a contact power block;

FIG. 12 is a schematic structural view of a toggle mechanism;

FIG. 13 is a cross-sectional view of the toggle mechanism;

FIG. 14 is a schematic view of a movement path of the toggle mechanism;

FIG. 15 is a schematic view of the structure of the fruit picking cart;

fig. 16 is a schematic structural view of the elevating mechanism.

In the figure: 1. the fruit screening mechanism, 2, the fruit conveying mechanism, 3, the controller, 4, the fruit collecting vehicle, 101, the bracket, 102, the cylinder, 103, the spiral screening device, 104, the driving motor, 105, the screening area, 106, the arc fruit dropping hole, 107, the adjusting arc plate, 108, the arc plate, 109, the feed inlet, 110, the discharge outlet, 111, the fruit guiding sleeve, 112, the fruit guiding hole, 113, the toggle mechanism, 114, the scale mark, 115, the guide rail, 116, the sliding block, 117, the fruit collecting box, 118, the fruit outlet hole, 119, the baffle, 120, the rubber ball, 121 and the electricity taking block;

1031. rotary rod, 1032, helical blade, 1033, support, 1034, rotary ball, 1035, vibration mechanism, 1036, vibration ball, 1037, connecting rod, 1038, ring electrode, 1039, arc clamping plate, 10361, spherical shell, 10362, vibration head, 10363, vibration motor;

1131. a supporting plate 1132, a rotating disc 1133, a rotating motor 1134, a swinging block 1135, a swinging rod 1136 and a swinging head;

1211. a base block 1212, arc electrode pads 1213, binding posts;

201. the device comprises a door-type frame, a moving frame, a driving mechanism, a conveying belt, a 205, a dumping frame, a 206, side plates, 207, racks, 208, driving gears, 209, a transmission mechanism, 210, a dumping motor, 211, a limit sensor, 212, a roll shaft, 213, a lifting switch, 214 and an inductor;

401. the fruit picking machine comprises a machine body, a 402 fruit picking cavity, a 403 bottom plate, a 404 fruit picking sensor, a 405 control module, a 406 inclined plate, a 407 buffer ball, a 408 storage battery, a 409 transmission component, a 410 fruit picking driving motor, a 411 screw, a 412 upper polish rod, a 413 lower polish rod, a 414 upper moving plate, a 415 lower moving plate, a 416 connecting block, a 417, a first threaded part, a 418, a second threaded part, a 419, a first connecting rod, a 420 second connecting rod, a 421 first fruit picking vehicle detection sensor, a 422 and a second fruit picking vehicle detection sensor.

Detailed Description

The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings.

Examples: the intelligent fruit size screening and subpackaging system in the embodiment, as shown in fig. 1, 2, 3, 4, 5, 6, 7 and 15, comprises a fruit screening mechanism 1, a fruit conveying mechanism 2 for conveying fruits into the fruit screening mechanism 1, a plurality of fruit collecting carriages 4 and a controller 3 for controlling the fruit conveying mechanism 2, the fruit screening mechanism 1 and the fruit collecting carriages 4 to work, wherein the fruit screening mechanism 1 comprises a bracket 101 and a screening main body arranged on the bracket 101, the screening main body comprises a cylinder 102 obliquely arranged from front to back, a spiral screener 103 arranged in the cylinder 102 and a driving motor 104 for driving the spiral screener 103 to rotate, three screening areas 105 are distributed on the lower side wall of the cylinder 102 along the axial direction, three arc-shaped fruit dropping holes 106 are arranged side by side at the screening areas 105, an adjusting arc plate 107 attached to the lower side wall of the cylinder 102 is arranged at the screening areas 105, the adjusting arc plate 107 is positioned on the outer side of the cylinder 102, the adjusting arc plate 107 can axially slide along the cylinder 102, the adjusting arc plate 107 comprises three arc plates 108 which are arranged side by side, the arc plates 108 are in one-to-one correspondence with the arc fruit dropping holes 106, each arc plate 108 is positioned below the corresponding arc fruit dropping hole 106 and covers the corresponding arc fruit dropping hole 106, the front end of the cylinder 102 is provided with a feed inlet 109, the rear end of the cylinder 102 is provided with a discharge outlet 110, the discharge outlet 110 is provided with a fruit collecting box 117 communicated with the discharge outlet 110, the bottom surface of the fruit collecting box 117 is obliquely arranged, the lowest position of the bottom surface of the fruit collecting box 117 is provided with a fruit outlet 118, the fruit collecting vehicle comprises a vehicle body 401, a fruit collecting cavity 402 with an opening at the top is arranged on the vehicle body 401, a bottom plate 403 of the fruit collecting cavity 402 can move up and down along the fruit collecting cavity 402, a lifting mechanism for driving the bottom plate 403 to lift is arranged below the bottom plate 403, the upper part of the fruit collecting cavity 402 is provided with a fruit detecting sensor 404 for detecting fruits, the vehicle body 401 is also provided with a control module 405 and a storage battery 408, the control module 405 is electrically connected to the lifting mechanism, the fruit detection sensor 404, and the battery 408, respectively, and the control module 405 can perform wireless communication with the controller 3 (the control module and the controller both have wireless communication modules, and can perform wireless communication).

As shown in fig. 7, 8, 9 and 10, the spiral screener 103 includes a rotary rod 1031 and a spiral blade 1032 sleeved on the rotary rod 1031, a support 1033 is provided at the front side of the feed inlet 109, the front end of the rotary rod 1031 is hinged with the support 1033, the rear end of the rotary rod 1031 is connected with the driving shaft of the driving motor 104, a plurality of freely rotatable rotating balls 1034 are uniformly embedded on the spiral blade 1032, and the front and rear spherical surfaces of the rotating balls 1034 extend out of the front and rear sides of the spiral blade 1032 respectively.

The front side of the screw blade 1032 is also uniformly provided with a plurality of vibration mechanisms 1035, the vibration mechanisms 1035 comprise a vibration ball 1036 and a connecting rod 1037, the vibration ball 1036 is connected with the screw blade 1032 through the connecting rod 1037, the vibration ball 1036 comprises a spherical shell 10361, and a vibration head 10362 and a vibration motor 10363 for driving the vibration head 10362 to vibrate are arranged in the spherical shell 10361.

As shown in fig. 1, fig. 12 and fig. 13, a fruit guide sleeve 111 is arranged below each screening area 105, an arc fruit dropping hole 106 of each screening area 105 is located above a fruit guide hole 112 of the corresponding fruit guide sleeve 111, a stirring mechanism 113 is arranged in the fruit guide hole 112, the stirring mechanism 113 is located right below the arc fruit dropping hole 106 in the middle of the corresponding screening area 105, the stirring mechanism 113 comprises a supporting plate 1131, a rotating disc 1132, a rotating motor 1133, a swinging block 1134 and a swinging rod 1135, the rotating disc 1132 is located on the front side of the supporting plate 1131, the rotating motor 1133 is arranged on the rear side of the supporting plate 1131, a rotating shaft of the rotating motor 1133 penetrates through the supporting plate 1131 and is coaxially connected with the rotating disc 1132, the swinging block 1134 is rotationally connected with the supporting plate 1131 and located right above the rotating disc 1132, a sliding hole for the swinging rod 1135 to penetrate through is formed in the swinging block 1134 from top to bottom, the lower end of the swinging rod 1135 is located on the outer edge of the rotating disc 1132, the swinging head 1136 penetrates through the swinging head 1136 and can penetrate through the arc fruit dropping hole 1136, and the swinging head 1136 can penetrate through the arc fruit dropping hole 106 and extend downwards to the thickness 106.

As shown in fig. 16, the lifting mechanism comprises a lifting assembly, a transmission assembly 409 and a fruit receiving driving motor 410, the lifting assembly comprises a screw 411, two upper polish rods 412, two lower polish rods 413, two upper movable plates 414 and two lower movable plates 415, the two upper polish rods 412 are horizontally arranged and parallel to each other, two ends of the upper polish rods 412 are respectively connected with connecting blocks 416 at corresponding positions on the bottom surface of the bottom plate 403, the two upper movable plates 414 are horizontally arranged and parallel to each other, the upper movable plates 414 are mutually perpendicular to the upper polish rods 412, the two upper movable plates 414 are respectively positioned at the left and right ends of the upper polish rods 412, the two ends of the upper polish rods 412 respectively pass through the upper movable plates 414 at the corresponding ends and are in sliding fit with the upper movable plates, the two lower polish rods 413 are horizontally arranged and parallel to each other, the two lower movable plates 415 are horizontally arranged and parallel to each other, the lower movable plates 415 are mutually perpendicular to the lower polish rods 413, the two lower movable plates 415 are respectively positioned at the left and right ends of the lower polish rods 413, the two ends of the lower polish rod 413 respectively pass through the lower movable plates 415 at the corresponding ends and are in sliding fit with the lower movable plates, a screw 41l is positioned between the two lower polish rods 413 and is parallel to the lower polish rods 413, the left end and the right end of the screw 411 are respectively provided with a first threaded part 417 and a second threaded part 418, the first threaded part 417 and the second threaded part 418 are respectively in threaded connection with the lower movable plates 415 at the corresponding ends, the threaded directions of the first threaded part 417 and the second threaded part 418 are opposite, the two upper movable plates 414 are in one-to-one correspondence with the two lower movable plates 415, each upper movable plate 414 is positioned right above the corresponding lower movable plate 415, the two ends of the upper movable plate 414 at the left side are respectively connected with the two ends of the lower movable plate 415 at the right side through a first connecting rod 419, the two ends of the upper movable plate 414 at the right side are respectively connected with the two ends of the lower movable plate 415 at the left side through a second connecting rod 420, the two ends of the first connecting rod 419 are respectively hinged with the upper movable plate 414 and the lower movable plate 415 which are respectively connected, the two ends of the second connecting rod 420 are respectively hinged with the upper moving plate 414 and the lower moving plate 415 which are connected with the second connecting rod, the first connecting rod 419 is hinged with the second connecting rod 420 on the same side, and the fruit collecting driving motor 410 is connected with the screw 411 through the transmission component 409. The fruit collecting driving motor drives the screw rod to rotate through the transmission component, and the screw rod rotates to drive the two lower moving plates to relatively approach/separate, so that the bottom plate is driven to lift.

In this scheme, there is a fruit car all below every screening district, and there is a fruit car also in discharge gate department. Fruit delivering mechanism carries fruit to sieve fruit mechanism, fruit gets into the drum from the feed inlet, fruit moves to the discharge gate along with spiral screener rotation from the feed inlet, fruit passes through each screening district in proper order, when fruit through the arc fruit drop hole, the fruit that is less than current arc fruit drop hole can drop the guide fruit barrel cover of below from this arc fruit drop hole, guide through guide fruit barrel cover and fall into the receipts fruit car that the below corresponds, do not fall into guide fruit barrel cover at last roll out from the discharge gate of drum and fall into the receipts fruit case, the fruit hole that the rethread received the fruit case falls into corresponding receipts fruit car. All arc fruit hole sizes are unanimous, and the regulation arc board of every screening district department can slide along cylinder axle front and back in this screening district, adjusts the region that arc covered arc fruit hole to adjust the size of the arc fruit hole in this screening district, thereby can adjust the size of screening fruit, the user can be according to the screening demand real-time adjustment regulation arc board's of different fruits position, thereby can be applicable to multiple fruit screening. The arc-shaped fruit drop holes in the rear screening area are generally adjusted to be larger, namely the area, covered by the arc-shaped plate, of the arc-shaped fruit drop holes in the rear screening area is smaller. In the screening process, fruits are not conveyed by the rollers, but move from the feed inlet to the discharge outlet along with the rotation of the spiral screening device under the action of gravity, so that the abrasion on the surfaces of the fruits is reduced.

When the fruit detection sensor detects the fruits, the lifting mechanism drives the bottom plate to move downwards, when the fruit detection sensor does not detect the fruits, the bottom plate keeps the current position unchanged, when the bottom plate moves to the set lowest position, the control module sends information that the fruit receiving vehicle is full of the fruits to the controller, the controller controls the fruit feeding mechanism and the fruit screening mechanism to stop working, a worker is informed of removing the fruit receiving vehicle full of the fruits, the worker replaces the fruit receiving vehicle full of the fruits with the idle fruit receiving vehicle, and the intelligent fruit size screening and packaging system continues to start working and packaging the fruits.

In the rotating process of the helical blade, the rotating ball can rotate in any direction in situ relative to the helical blade, so that the condition that fruits are clamped in the rotating process of the helical blade is avoided, meanwhile, smooth conveying of the fruits is ensured, abrasion on the surfaces of the fruits is reduced, and the vibrating ball vibrates to avoid the fruits from being clamped.

In the fruit conveying process, a stirring mechanism in the fruit guide cylinder sleeve works to stir fruits above the middle arc fruit dropping hole of the corresponding screening area, and a controller calculates the time for the spiral blade part right above the middle arc fruit dropping hole to rotate to each position according to the rotation speed of the spiral blade of the spiral screening device and the pitch of the spiral blade, and controls the time for the swinging head to stretch into the cylinder to stir the fruits according to the time, so that the spiral blade and the swinging head are prevented from interfering with each other.

When the toggle mechanism works, the rotating motor drives the rotating disc to rotate, the rotating disc rotates to drive the swinging rod to stretch along the sliding hole, meanwhile, the swinging block swings left and right under the force of the swinging rod, so that the swinging head can swing up and down and left and right to loosen fruits clamped on the middle arc fruit dropping hole, the fruits are further prevented from being clamped, the swinging head upwards penetrates through the corresponding arc fruit dropping hole to stretch into the cylinder for a period of time in the swinging process, the swinging head downwards moves to leave the cylinder below the corresponding arc fruit dropping hole for a period of time, as shown in fig. 14, the swinging head can move to B, C, D, E, the position B is the lowest point to which the swinging head can move, the position B is located outside the cylinder, the position D is the highest point to which the swinging head can move, and the position D is located in the cylinder. The swing head is positioned at the front side of the arc-shaped fruit dropping hole when extending into the cylinder, and the swing head is not blocked from extending into the cylinder when the arc-shaped fruit dropping hole is not completely covered by the adjusting arc plate.

As shown in fig. 8, 9, 10 and 11, the turning ball 1034 is mounted on the screw blade 1032 by a snap-arc plate 1039, and the turning ball is restrained from falling by the snap-arc plate while the turning ball is in sliding engagement with the snap-arc plate spherical surface.

The helical blade, the rotary rod and the connecting rod are all hollow structures, the internal cavity of the connecting rod, the internal cavity of the helical blade and the internal cavity of the rotary rod are mutually communicated, and a wire connected with the vibrating motor is connected with two annular electrodes 1038 at the rear part of the rotary rod after passing through the internal cavity of the connecting rod, the internal cavity of the helical blade and the internal cavity of the rotary rod. The electricity taking block 121 is sleeved outside the two annular electrodes 1038, the electricity taking block 121 comprises a base block 1211, a U-shaped notch is formed in the base block 1211, two elastic arc electrodes 1212 are arranged in the U-shaped notch, two clamping holes are formed by surrounding the two arc electrodes 1212 and the base block 1211 respectively, the two annular electrodes 1038 are located in the two clamping holes respectively and are clamped with the corresponding clamping holes, two binding posts 1213 are arranged outside the base block 1211, and the two binding posts 1213 are electrically connected with the two arc electrodes 1212 respectively.

The positive pole and the negative pole of external power supply are connected with two binding posts respectively, power is supplied to the power taking block, and the power taking block supplies power to the vibration motor through the annular electrode. The arc electrode has elasticity, so that the annular electrode is always contacted with the corresponding arc electrode.

The outer fringe in the top of receipts fruit chamber 402 is equipped with inclined plate 406, and inclined plate 406 encloses into the horn mouth form, rolls to receive outside the chamber when avoiding fruit to drop. The bottom plate 403 and the inclined plate 406 are uniformly distributed with buffer balls 407, and the buffer balls can effectively protect fallen fruits. The vehicle body 401 is also provided with a sound output module, and the sound output module is electrically connected with the control module. When the bottom plate moves to the set lowest position, the sound output module outputs sound reminding to remind a worker to replace the fruit collecting vehicle full of fruits with the idle fruit collecting vehicle.

The screening main body further comprises a first fruit collecting vehicle detection sensor 421 arranged below each fruit guiding barrel sleeve 111, and a second fruit collecting vehicle detection sensor 422 arranged below the fruit outlet 118, wherein the first fruit collecting vehicle detection sensor 421 and the second fruit collecting vehicle detection sensor 422 are used for detecting whether the fruit collecting vehicle is in place or not.

When the first fruit collecting vehicle detection sensor does not detect the fruit collecting vehicle or the second fruit collecting vehicle detection sensor does not detect the fruit collecting vehicle, the controller controls the fruit conveying mechanism and the fruit screening mechanism to stop working.

Graduation marks 114 are provided on the outer side of the lower side wall of the cylinder 102 at positions corresponding to each screening area. The current size of the arc fruit drop hole can be checked according to the scale marks, and the arc plate can be conveniently adjusted in a sliding mode to cover the arc fruit drop hole.

Guide rails 115 axially arranged along the cylinder 102 are symmetrically arranged on the left side and the right side of the cylinder 102, and sliding blocks 116 capable of sliding along the guide rails 115 are symmetrically arranged on the left end and the right end of the adjusting arc plate 107. The left and right sides of feed inlet 109 are equipped with baffle 119, and the inboard evenly distributed of baffle 119 has a plurality of rubber balls 120. The rubber ball has buffering effect on fruits.

As shown in fig. 1, 2 and 3, the fruit feeding mechanism 2 comprises a gate-shaped frame 201, a moving frame 202 located at the inner side of the gate-shaped frame 201 and capable of moving up and down along the gate-shaped frame 201, and a driving mechanism 203 for driving the moving frame 202 to move up and down, wherein the gate-shaped frame 201 is located at the front side of a feed inlet, a conveying belt 204 and a dumping frame 205 for placing fruits are arranged on the moving frame 202, side plates 206 are symmetrically arranged at two sides of the moving frame 202, the two sides of the dumping frame 205 are respectively connected with the side plates 206 in a rotating manner, the conveying belt 204 is located below the dumping frame 205, and a dumping driving mechanism for driving the dumping frame 205 to rotate back and forth is further arranged on the moving frame 202.

The rack 207 that is half circumference is equipped with to the bilateral symmetry of empting frame 205, and the tilting drive mechanism includes two drive gear 208, drive mechanism 209 and empting motor 210, and tilting motor 210 passes through drive mechanism 209 and drives drive gear 208 rotation, and two drive gear 208 mesh with two racks 207 respectively.

The upper and lower both ends of door type frame 201 are equipped with spacing sensor 211 respectively, and door type frame 201 top is equipped with a plurality of roller 212 side by side from front to back, is equipped with lifting switch 213 on the removal frame 202, is equipped with the inductor 214 that is used for detecting whether there is fruit on the conveyer belt 204 on the curb plate 206.

After the user pours fruit into the frame of empting, press lifting switch, send fruit mechanism to start working, remove the frame and upwards remove until the limit sensor of door type frame upper end sends the signal, remove the frame and stop removing, the roller parallel and level at conveyer belt and door type frame top this moment, the roller at door type frame top is located the feed inlet front side, empts the frame rotation and empties fruit onto the conveyer belt, the conveyer belt carries fruit to the feed inlet in.

The embodiment relates to an intelligent fruit size screening and subpackaging method, which is used for the intelligent fruit size screening and subpackaging system and comprises the following steps:

the fruit conveying mechanism conveys fruits from a feed inlet of the cylinder, a spiral screening device in the cylinder rotates to convey the fruits to a discharge outlet of the cylinder, the fruits sequentially pass through each screening area, when the fruits pass through arc fruit dropping holes of the screening areas, the fruits smaller than the current arc fruit dropping holes fall into a fruit guide sleeve below the arc fruit dropping holes, the fruits are guided to fall into corresponding fruit receiving vehicles through the fruit guide sleeve, and finally the fruits which do not fall into the fruit guide sleeve roll out from the discharge outlet of the cylinder to fall into fruit receiving boxes, and the fruits fall into the corresponding fruit receiving vehicles through the fruit outlet holes of the fruit receiving boxes;

in the fruit conveying process, a stirring mechanism in the fruit guide cylinder sleeve works to stir fruits in a corresponding screening area, a controller calculates the time for the spiral blade part right above each arc fruit dropping hole to rotate to each position according to the rotation speed of the spiral blade of the spiral screening device and the pitch of the spiral blade, and controls the time for the swinging head to extend into the cylinder to stir the fruits according to the time, so that the spiral blade and the swinging head are prevented from interfering with each other;

when the fruit is detected by the fruit detection sensor, the lifting mechanism drives the bottom plate to move downwards, when the fruit is not detected by the fruit detection sensor, the bottom plate keeps the current position unchanged, when the bottom plate moves to the set lowest position, the control module sends information that the fruit receiving vehicle is full of fruits to the controller, the controller controls the fruit conveying mechanism and the fruit screening mechanism to stop working, the sound output module outputs a sound prompt to remind a worker to replace the fruit receiving vehicle full of fruits with an idle fruit receiving vehicle, the worker replaces the fruit receiving vehicle full of fruits with the idle fruit receiving vehicle, all the first fruit receiving vehicle detection sensors detect the fruit receiving vehicle, the second fruit receiving vehicle detection sensors detect the fruit receiving vehicle, and the intelligent fruit size screening and packaging system continues to start working and packaging fruits.

Claims (7)

1. The utility model provides an intelligent fruit size screening partial shipment system, includes fruit screening mechanism (1), is used for sending fruit into fruit conveying mechanism (2) of fruit screening mechanism, a plurality of receipts fruit car and is used for controlling fruit conveying mechanism, fruit screening mechanism, receipts fruit car work's controller (3), its characterized in that, fruit screening mechanism includes support (101) and sets up the screening main part on the support, screening main part includes from front to back slope setting drum (102), spiral screener (103) of setting in the drum, is used for driving spiral screener pivoted driving motor (104), drum lower lateral wall has a plurality of screening district (105) along the axial distribution, screening district department is equipped with a plurality of arc fruit drop holes (106) side by side, screening district department still is equipped with regulation arc board (107) with drum lower lateral wall laminating, regulation arc board can follow drum axial slip, regulation arc board includes a plurality of arc boards (108) that set up side by side, arc board and arc fruit drop hole one-to-one, every is located corresponding arc fruit drop hole below and covers, be equipped with in the drum body (403) and cover the corresponding arc fruit drop hole, be equipped with top (401) and receive fruit cavity (401) top (401) and be equipped with top cavity (401) and take up fruit cavity (401) down top cavity (401), the upper part of the fruit receiving cavity is provided with a fruit detecting sensor (404) for detecting fruits, the vehicle body is also provided with a control module (405), the control module is respectively and electrically connected with the lifting mechanism and the fruit detecting sensor, and the control module can be in wireless communication with the controller;

the spiral screening device comprises a rotating rod (1031) and a spiral blade (1032) sleeved on the rotating rod, a support (1033) is arranged at the front side of the feeding hole, the front end of the rotating rod is hinged with the support, the rear end of the rotating rod is connected with a driving shaft of a driving motor, a plurality of freely rotatable rotating balls (1034) are uniformly embedded on the spiral blade, and the front spherical surface and the rear spherical surface of the rotating balls respectively extend out of the front side surface and the rear side surface of the spiral blade;

the front side surface of the helical blade is also uniformly provided with a plurality of vibrating mechanisms (1035), each vibrating mechanism comprises a vibrating ball (1036) and a connecting rod (1037), each vibrating ball is connected with the helical blade through the corresponding connecting rod, each vibrating ball comprises a spherical shell (10361), and a vibrating head (10362) and a vibrating motor (10363) for driving the vibrating head to vibrate are arranged in each spherical shell;

every screening district below all is equipped with and leads fruit barrel casing (111), and every screening district's arc fruit hole that falls all is located the fruit hole (112) top of leading fruit barrel casing that corresponds, it is equipped with toggle mechanism (113) to lead in the fruit hole, toggle mechanism is located under one of them arc fruit hole of corresponding screening district, toggle mechanism includes backup pad (1131), rolling disc (1132), rotating motor (1133), swinging block (1134) and swinging rod (1135), the rolling disc is located the backup pad front side, rotating motor sets up at the backup pad rear side, rotating shaft of rotating motor passes the backup pad and with rolling disc coaxial coupling, the swinging block is connected and is located the rolling disc directly over with the backup pad rotation, be equipped with the slide hole that supplies the swinging rod to pass on the swinging block, the slide hole runs through the swinging block from top to bottom, the lower extreme of swinging rod rotates with the outer fringe of rolling disc and is connected, the upper end of swinging rod passes the slide hole and is equipped with swinging head (1136), the swinging head can upwards pass corresponding arc fruit under the pushing rod and stretch into in the arc fruit hole.

2. The intelligent fruit size screening and packaging system according to claim 1, wherein an inclined plate (406) is arranged at the outer edge of the top of the fruit collecting cavity (402), and the inclined plate surrounds a horn mouth shape.

3. An intelligent fruit size screening and packaging system according to claim 2, wherein the bottom plate and the inclined plate are uniformly provided with buffer balls (407).

4. The intelligent fruit size screening and packaging system according to claim 1, 2 or 3, wherein the lifting mechanism comprises a lifting assembly, a transmission assembly (409) and a fruit collecting driving motor (410), the lifting assembly comprises a screw rod (411), two upper polish rods (412), two lower polish rods (413), two upper moving plates (414) and two lower moving plates (415), the two upper polish rods are horizontally arranged and parallel to each other, two ends of the upper polish rods are respectively connected with a connecting block (416) at the corresponding position of the bottom surface of the bottom plate, the two upper moving plates are horizontally arranged and parallel to each other, the upper moving plates are mutually perpendicular to the upper polish rods, the two upper moving plates are respectively positioned at the left end and the right end of the upper polish rods, the two ends of the upper polish rods respectively penetrate through the upper moving plates at the corresponding ends and are in sliding fit with the upper polish rods, the two lower polish rods are horizontally arranged and parallel to each other, the two lower moving plates are mutually perpendicular to each other, the two lower moving plates are respectively positioned at the left end and the right end of the lower polish rods, the two lower moving plates respectively pass through the lower end of the lower plates respectively and are respectively positioned at the two lower end of the lower polish rods respectively corresponding to the two lower plates and are mutually perpendicular to each other, the two lower moving plates are respectively provided with two screw threads respectively corresponding to the two screw rod threaded parts and the two screw rods are respectively screwed with two screw threads respectively arranged at the two upper screw rods respectively, the left upper moving plate two ends are respectively connected with the right lower moving plate two ends through first connecting rods (419), the right upper moving plate two ends are respectively connected with the left lower moving plate two ends through second connecting rods (420), the first connecting rods two ends are respectively hinged with the upper moving plate and the lower moving plate connected with the first connecting rods, the second connecting rods two ends are respectively hinged with the upper moving plate and the lower moving plate connected with the second connecting rods, the first connecting rods are hinged with the second connecting rods on the same side, and the fruit collecting driving motor is connected with the screw rod through a transmission assembly.

5. An intelligent fruit size screening and packaging system according to claim 1, 2 or 3, wherein the vehicle body is further provided with a sound output module, and the sound output module is electrically connected with the control module.

6. The intelligent fruit size screening and packaging system of claim 1, wherein the screening body further comprises a first fruit-receiving cart detection sensor (421) disposed below each fruit-guiding sleeve, the first fruit-receiving cart detection sensor being configured to detect whether a fruit-receiving cart is in place.

7. An intelligent fruit size screening and packaging method for the intelligent fruit size screening and packaging system as claimed in claim 1, which is characterized by comprising the following steps:

the fruit conveying mechanism conveys fruits from a feeding hole of the cylinder, a spiral screening device in the cylinder rotates to convey the fruits to a discharging hole of the cylinder, the fruits sequentially pass through each screening area, when the fruits pass through arc fruit dropping holes of the screening areas, the fruits smaller than the current arc fruit dropping holes fall into a fruit guide sleeve below the arc fruit dropping holes, the fruits are guided to fall into corresponding fruit receiving vehicles through the fruit guide sleeve, and finally the fruits which do not fall into the fruit guide sleeve roll out from the discharging hole of the cylinder and fall into the corresponding fruit receiving vehicles;

in the fruit conveying process, a stirring mechanism in the fruit guide cylinder sleeve works to stir the fruits in the corresponding screening area, and a controller calculates the time when the swinging head stretches into the cylinder to stir the fruits according to the rotating speed of the spiral blade and the pitch of the spiral blade of the spiral screening device, so that the spiral blade and the swinging head are prevented from interfering with each other;

when the fruit detection sensor detects the fruits, the lifting mechanism drives the bottom plate to move downwards, when the fruit detection sensor does not detect the fruits, the bottom plate keeps the current position unchanged, when the bottom plate moves to the set lowest position, the control module sends information that the fruit receiving vehicle is full of the fruits to the controller, the controller controls the fruit feeding mechanism and the fruit screening mechanism to stop working, a worker is informed of removing the fruit receiving vehicle full of the fruits, the worker replaces the fruit receiving vehicle full of the fruits with the idle fruit receiving vehicle, and the intelligent fruit size screening and packaging system continues to start working and packaging the fruits.