CN115229628A - Abrasive belt polishing machine - Google Patents
Abrasive belt polishing machine Download PDFInfo
- Publication number
- CN115229628A CN115229628A CN202210785160.6A CN202210785160A CN115229628A CN 115229628 A CN115229628 A CN 115229628A CN 202210785160 A CN202210785160 A CN 202210785160A CN 115229628 A CN115229628 A CN 115229628A
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- Prior art keywords
- wheel
- polishing
- support frame
- grinding head
- base
- Prior art date
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- Granted
Links
- 238000005498 polishing Methods 0.000 title claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000013519 translation Methods 0.000 claims abstract description 10
- 239000000428 dust Substances 0.000 claims description 42
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000007704 transition Effects 0.000 claims description 10
- 244000208734 Pisonia aculeata Species 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 8
- 230000030279 gene silencing Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract description 5
- 239000004576 sand Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007494 plate polishing Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an abrasive belt polishing machine which comprises a polishing box, and a feeding conveying table and a discharging conveying table which are arranged on two sides of the polishing box, wherein a polishing host machine comprises a base and a supporting frame, the supporting frame is slidably arranged on the base, polishing wheel parts are arranged on two outer sides of the supporting frame respectively, each polishing wheel part comprises a grinding wheel, a driven wheel and an inflatable tensioning wheel mechanism, a driving mechanism is arranged at the top of the supporting frame, the top of the supporting frame is movably hinged and arranged with a lifting mechanism, and one end of the base is provided with a translation push-pull mechanism. When a workpiece passes through the position between the two grinding head wheels through the roller way, the grinding head wheels drive the abrasive belt to rotate at a high speed, the abrasive belt can polish the surface of the workpiece at the moment, the lifting mechanism can adjust the deflection angle of the polishing wheel, the workpiece can be conveniently advanced and retreated, the stability of the equipment is improved, and the translation push-pull mechanism can push the support frame to move on the base, so that the distance between the two grinding head wheels can be conveniently adjusted, and the grinding operation of workpieces with different sizes can be adapted.
Description
Technical Field
The invention relates to the technical field of polishing equipment, in particular to a belt sander.
Background
At present, the polishing and wire drawing processing of the surfaces of products such as metal round tubes, round billets, round bars and the like is very extensive. In the course of working, in order to get rid of the peculiar superhard oxide layer of metal surface fast, the machine or the manual polishing equipment are still thrown to original ground mostly to the present market, also there is some abrasive band type flat plate polishing machines, but the off normal of most burnishing machines abrasive band does not have automatic control, the regulation of equipment material thickness is mainly manual operation, complete machine complex operation, cause product quality unstable, and can't polish the great work piece of size difference, accommodation is little, need the staff to transport the work piece and polish to suitable equipment, it is extravagant more manpower, polishing efficiency is also low.
Disclosure of Invention
The invention aims to provide an abrasive belt polishing machine which is wide in application range, reduces manpower and improves polishing efficiency.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the polishing box is composed of two frames and a dust cover, the dust cover is installed outside the frames, a polishing host is arranged in the frames and comprises a base and a support frame, the support frame is slidably installed on the base, polishing wheel parts are installed on two outer sides of the support frame, the polishing wheel parts are fixedly installed outside the polishing wheel parts and comprise grinding wheel pieces, driven wheels and tensioning wheel mechanisms, the driven wheels and the grinding wheel pieces are connected through hinge transmission, the driven wheels, the grinding wheel pieces and the tensioning wheel mechanisms are connected through abrasive belt transmission, a driving mechanism is installed at the top of the support frame and used for driving the driven wheels to rotate, a lifting mechanism is movably and hingedly installed at the top of the support frame and used for adjusting the deflection angle of the grinding wheel parts, a translation push-pull mechanism is installed at one end of the base and used for pushing the support frame to move on the base.
Preferably, the take-up pulley mechanism includes bearing, pivot, flexible glue layer and cylinder, and the bearing is located the support frame outside, pivot movable sleeve establishes outside the bearing, the flexible glue layer parcel is at the pivot surface, and flexible glue layer edgewise is provided with the contained portion of integrative structure, and contained portion and pivot inner circle wall fixed connection are equipped with the cavity in the pivot, and cavity one side intercommunication is equipped with the gas charging connector who is connected with the gas outlet of cylinder, the gas pocket of intercommunication cavity and flexible glue layer is seted up on the pivot surface.
Preferably, a transition wheel is fixedly arranged at the lower part between the driven wheel and the grinding head wheel on the outer side of the support frame, and the transition wheel is attached to the abrasive belt.
Preferably, the outer side of the support frame is fixedly mounted on a rotary support shaft at the position of the driven wheel, a supporting plate is sleeved on the rotary support shaft, and the bearing, the grinding head wheel and the transition wheel are mounted on the outer side of the supporting plate.
Preferably, the lifting mechanism comprises an air cylinder and a protruding column, the air cylinder is movably hinged to the upper portion of the support frame, the protruding column is fixedly mounted on the upper portion of the supporting plate and close to the grinding wheel, and a piston shaft of the air cylinder is movably hinged to the protruding column.
Preferably, the translation push-pull mechanism comprises a screw rod motor and a linear guide rail, the linear guide rail is fixedly installed on the base, the lower end of the support frame is connected with the linear guide rail in a sliding mode, the screw rod motor is fixedly installed at one end of the base, and the screw rod motor is used for driving the linear guide rail to drive the support frame to move.
Preferably, a micro-retreating pulley mechanism is installed at one end, close to the position of the grinding head wheel, of the upper portion of the support frame, and comprises a pull-back motor, a gear and a toothed chain, the pull-back motor is fixedly installed at the top of the support frame, the gear is fixedly installed on an output shaft of the pull-back motor, the toothed chain is fixedly connected with the gear, and the lower end of the toothed chain is fixedly connected with one side of the grinding head wheel.
Preferably, the driving mechanism comprises a driving motor and a transmission belt, the driving motor is fixedly mounted on the support frame, and the driven wheel is in transmission connection with an output shaft of the driving motor through the transmission belt.
Preferably, a plurality of silencing grooves are uniformly formed in the surface of the rotating shaft.
Preferably, dust cover one end intercommunication is connected with dust collector, and dust collector includes dust removal case, negative-pressure air fan and dust removal sack, and the dust removal case passes through the pipeline to be connected with the dust cover intercommunication, negative-pressure air fan fixed mounting is in the one end of dust removal case, the air outlet position at the dust removal case is installed to the dust removal sack.
Compared with the prior art, the invention has the advantages that:
when a workpiece passes through a position between two grinding head wheels through a roller way, the grinding head wheels drive the abrasive belt to rotate at a high speed, the abrasive belt can grind the surface of the workpiece, the lifting mechanism can adjust the deflection angle of the grinding wheel piece, the workpiece can conveniently advance and retreat, the stability of the equipment is improved, and the translation push-pull mechanism is arranged at one end of the base and can push the support frame to move on the base, so that the distance between the two grinding head wheels can be conveniently adjusted, the grinding work of workpieces with different sizes can be adapted, the applicability of the equipment is ensured, the transfer cost and manpower are reduced, and the polishing efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a block diagram of a belt sander of the present invention;
FIG. 2 is a front view of the polishing host of the present invention;
FIG. 3 is a side view of the polishing host of the present invention;
FIG. 4 is a cross-sectional view of the inflatable tensioner mechanism of the present invention.
In the figure: 100 polishing boxes, 110 bases, 120 supporting frames, 200 feeding conveying tables, 300 discharging conveying tables, 400 frames, 500 polishing main machines, 510 dust covers, 520 sand belt covers, 530 driving mechanisms, 531 driven wheels, 532 rotary supporting shafts, 533 supporting plates, 534 driving motors, 535 driving belts, 540 transition wheels, 550 grinding head wheels, 560 tensioning wheel mechanisms, 561 bearings, 562 rotating shafts, 563 cavities, 564 soft rubber layers, 565 air charging interfaces, 566 edge sealing parts, 567 silencing grooves, 570 micro-withdrawing pulley mechanisms, 571 withdrawing motors, 572 toothed chains, 573 gears, 580 translational push-pull mechanisms, 581 linear guide rails, 590 lifting mechanisms, 591 oil cylinders, 592 protruding columns, 600 dust removing devices, 610 dust removing boxes, 620 negative pressure fans and 630 dust removing cloth bags.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the scope of the present invention will be more clearly and clearly defined.
Referring to fig. 1, 2 and 3, the present invention provides an abrasive belt polishing machine, which includes a polishing box 100, and a feeding conveyor 200 and a discharging conveyor 300 disposed at two sides of the polishing box 100, wherein the feeding conveyor 200 and the discharging conveyor 300 are both provided with roller ways for conveying workpieces, which are the prior art and will not be described herein, the polishing box 100 is composed of two frames 400 and a dust cover 510, the dust cover 510 is installed outside the frame 400 and can prevent chips and dust from scattering, a polishing host 500 is disposed in the frame 400, the polishing host 500 includes a base 110 and a supporting frame 120, the supporting frame 120 is slidably installed on the base 110, grinding wheel members are installed at two outer sides of the supporting frame 120, an abrasive belt cover 520 is fixedly installed at the outer portions of the grinding wheel members, the grinding wheel members include a grinding wheel 550, a driven wheel 531 and a tensioning wheel mechanism 560, the driven wheel 531 and the grinding wheel 550 are connected by a hinge transmission, the driven wheel 531, the grinding head wheel 550 and the inflatable tension wheel mechanism 560 are in transmission connection through a sand belt, the top of the support frame 120 is provided with a driving mechanism 530, the driving mechanism 530 is used for driving the driven wheel 531 to rotate, the two frames 400 are arranged at two sides of the roller way of the feeding conveying platform 200 and the discharging conveying platform 300, the grinding head wheels 500 in the frames 400 at two sides are relatively close to each other, so that the workpiece is conveniently polished, when the workpiece passes through the position between the two grinding head wheels 500 through the roller way, the grinding head wheels 500 drive the sand belt to rotate at a high speed, the surface of the workpiece can be polished by the sand belt at the moment, the top of the support frame 120 is movably hinged and arranged with a lifting mechanism 590, the lifting mechanism 590 is used for adjusting the deflection angle of the grinding wheel, so as to facilitate the advance and retreat of the workpiece and improve the stability of the device, one end of the base 110 is provided with a translation push-pull mechanism 580 for pushing the support frame 120 to move on the base 110, thereby conveniently adjusting the distance between the two grinding head wheels 550 and being capable of adapting to the grinding work of workpieces with different sizes.
Referring to fig. 4, in this embodiment, the tensioning wheel mechanism 560 includes a bearing 561, a rotating shaft 562, a soft rubber layer 564 and an air pump, the bearing 561 is located outside the supporting frame 120, the rotating shaft 562 is movably sleeved outside the bearing 561, the soft rubber layer 564 is wrapped on the outer surface of the rotating shaft 562, a sealing portion 566 of an integrated structure is arranged along the edge of the soft rubber layer 564, the sealing portion 566 is fixedly connected with the inner ring wall of the rotating shaft 562 to ensure air tightness, a cavity 563 is arranged inside the rotating shaft 562, an air inflation joint 565 connected with the air outlet of the air pump is arranged on one side of the cavity 562 in a communicating manner, air holes communicating the cavity 562 with the soft rubber layer 564 are arranged on the surface of the rotating shaft 562, and the air inflation and air deflation are performed by the air pump, so that the thickness of the soft rubber layer 564 can be increased and decreased, thereby achieving the functions of deviation rectification and tensioning and improving the service life and stability of the abrasive belt.
In this embodiment, a transition wheel 540 is fixedly mounted at a lower position between the driven wheel 531 and the grinding head wheel 550 on the outer side of the support frame 120, and the transition wheel 640 is attached to the abrasive belt to play a role in tensioning, so that the grinding effect of the abrasive belt is improved.
In this embodiment, in order to facilitate the angle adjustment of the grinding wheel member, the driven wheel 531 is fixedly mounted on the rotary support shaft 532 at a position outside the support frame 120, a support plate 533 is sleeved on the rotary support shaft 532, and the bearing 561, the grinding head wheel 550 and the transition wheel 540 are mounted on an outer side of the support plate 533, so that the grinding head wheel 550 can perform the angle adjustment around the axis position of the rotary support shaft 532.
In this embodiment, the lifting mechanism 590 includes an air cylinder 591 and a protruding column 592, the air cylinder 591 is movably hinged on the upper portion of the supporting frame 120, the protruding column 592 is fixedly mounted on the upper portion of the supporting plate 533, the protruding column 592 is close to the position of the grinding wheel 550, and a piston shaft of the air cylinder 591 is movably hinged with the protruding column 592, so that when the inclination angle of the grinding wheel 550 needs to be adjusted at a large distance, only the expansion and contraction of the air cylinder 591 are controlled, the air cylinder 591 can push and pull the grinding wheel, the grinding wheel 550 can be lifted and lowered, the inclination angle can be changed, the grinding work of different workpieces can be adapted, and the advance and retreat of the workpieces can be facilitated.
In this embodiment, the translation push-pull mechanism 580 includes a screw motor and a linear guide 581, the linear guide 581 is fixedly installed on the base 110, the lower end of the supporting frame 120 is slidably connected with the linear guide 581, the screw motor is fixedly installed at one end of the base 110, and the screw motor is used for driving the linear guide 581 to drive the supporting frame 120 to move, so as to adjust the distance between the grinding head wheels 550.
In this embodiment, a micro-retracting pulley mechanism 570 is mounted at one end of the upper portion of the supporting frame 120, which is close to the grinding head wheel 500, the micro-retracting pulley mechanism 570 includes a pull-back motor 571, a gear 573 and a toothed chain 572, the pull-back motor 571 is fixedly mounted at the top of the supporting frame 120, the gear 573 is fixedly mounted on an output shaft of the pull-back motor 571, the toothed chain 572 is fixedly connected with the gear 573, and the lower end of the toothed chain 572 is fixedly connected with one side of the grinding head wheel 550.
In this embodiment, the driving mechanism 530 includes a driving motor 534 and a transmission belt 535, the driving motor 534 is fixedly mounted on the supporting frame 120, the driven wheel 531 is in transmission connection with an output shaft of the driving motor 534 through the transmission belt 535, and the driving motor 534 drives the driven wheel 531 to rotate through the transmission belt 535, so as to enable the sanding belt to rotate.
In this embodiment, the rotating shaft 562 has a plurality of noise reduction grooves 567 uniformly formed on the surface thereof, so as to reduce noise generated by the rotating shaft 562.
In this embodiment, in order to eliminate the smoke and dust that produces among the burnishing and polishing process, dust cover 510 one end intercommunication is connected with dust collector 600, and dust collector 600 includes dust removal case 610, negative-pressure air fan 620 and dust removal sack 630, and dust removal case 610 passes through the pipeline and is connected with dust cover 510 intercommunication, negative-pressure air fan 620 fixed mounting is in the one end of dust removal case 610, the air outlet position at dust removal case 610 is installed to dust removal sack 630.
The electrical components can be controlled by a PLC.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, various changes or modifications may be made by the patentees within the scope of the appended claims, and within the scope of the invention, as long as they do not exceed the scope of the invention described in the claims.
Claims (10)
1. The utility model provides an abrasive band polishing machine, carries the platform and the unloading including polishing case and the material loading that sets up in polishing case both sides and carries the platform, its characterized in that: the polishing box is composed of two frames and a dust cover, the dust cover is installed outside the frames, a polishing host is arranged in the frames and comprises a base and a support frame, the support frame is installed on the base in a sliding mode, polishing wheel parts are installed on two outer sides of the support frame, an abrasive belt cover is fixedly installed on the outer portions of the polishing wheel parts, each polishing wheel part comprises a grinding head wheel, a driven wheel and an inflatable tensioning wheel mechanism, the driven wheels and the grinding head wheels are connected through hinge transmission, the driven wheels, the grinding head wheels and the inflatable tensioning wheel mechanisms are connected through abrasive belt transmission, a driving mechanism is installed at the top of the support frame and used for driving the driven wheels to rotate, a lifting mechanism is movably hinged to the top of the support frame and used for adjusting the deflection angle of the polishing wheel parts, a translation push-pull mechanism is installed at one end of the base, and the translation push-pull mechanism is used for pushing the support frame to move on the base.
2. The belt sander of claim 1, wherein: its take-up pulley mechanism includes bearing, pivot, flexible glue layer and cylinder, and the bearing is located the support frame outside, pivot movable sleeve establishes outside the bearing, the flexible glue layer parcel is at the pivot surface, and flexible glue layer edgewise is provided with the contained portion of an organic whole structure, and contained portion and pivot inner circle wall fixed connection are equipped with the cavity in the pivot, and cavity one side intercommunication is equipped with the gas charging connector who is connected with the gas outlet of cylinder, the gas pocket of intercommunication cavity and flexible glue layer is seted up on the pivot surface.
3. The belt sander of claim 1, wherein: and a transition wheel is fixedly arranged at the lower part between the driven wheel and the grinding head wheel on the outer side of the support frame, and the transition wheel is attached to the abrasive belt.
4. The belt sander of claim 3, wherein: the outer side of the supporting frame is fixedly installed on a rotary supporting shaft at the position of a driven wheel, a supporting plate is sleeved on the rotary supporting shaft, and the bearing, the grinding head wheel and the transition wheel are all installed on the outer side of the supporting plate.
5. The belt sander of claim 4, wherein: the lifting mechanism comprises an oil cylinder and a protruding column, the oil cylinder is movably hinged to the upper portion of the supporting frame, the protruding column is fixedly mounted on the upper portion of the supporting plate and is close to the position of the grinding wheel, and a joint of the air cylinder is movably hinged to the protruding column.
6. The belt sander of claim 1, wherein: the translation push-pull mechanism comprises a screw rod motor and a linear guide rail, the linear guide rail is fixedly installed on the base, the lower end of the support frame is connected with the linear guide rail in a sliding mode, the screw rod motor is fixedly installed at one end of the base, and the screw rod motor is used for driving the linear guide rail to drive the support frame to move.
7. The belt sander of claim 5, wherein: the grinding head wheel structure is characterized in that a micro-withdrawing pulley mechanism is installed at one end, close to the position of the grinding head wheel, of the upper portion of the supporting frame and comprises a pull-back motor, a gear and a toothed chain, the pull-back motor is fixedly installed at the top of the supporting frame, the gear is fixedly installed on an output shaft of the pull-back motor, the toothed chain is fixedly connected with the gear, and the lower end of the toothed chain is fixedly connected with one side of the grinding head wheel.
8. The belt sander of claim 1, wherein: the driving mechanism comprises a driving motor and a transmission belt, the driving motor is fixedly mounted on the supporting frame, and the driven wheel is in transmission connection with an output shaft of the driving motor through the transmission belt.
9. The belt sander of claim 2, wherein: a plurality of silencing grooves are uniformly formed in the surface of the rotating shaft.
10. The belt sander of claim 1, wherein: dust cover one end intercommunication is connected with dust collector, and dust collector includes dust removal case, negative-pressure air fan and dust removal sack, and the dust removal case passes through the pipeline to be connected with the dust cover intercommunication, negative-pressure air fan fixed mounting is in the one end of dust removal case, the air outlet position at the dust removal case is installed to the dust removal sack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210785160.6A CN115229628B (en) | 2022-07-06 | 2022-07-06 | Abrasive belt polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210785160.6A CN115229628B (en) | 2022-07-06 | 2022-07-06 | Abrasive belt polishing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115229628A true CN115229628A (en) | 2022-10-25 |
| CN115229628B CN115229628B (en) | 2024-05-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210785160.6A Active CN115229628B (en) | 2022-07-06 | 2022-07-06 | Abrasive belt polishing machine |
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| CN (1) | CN115229628B (en) |
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