CN115229628B - Abrasive belt polishing machine - Google Patents
Abrasive belt polishing machine Download PDFInfo
- Publication number
- CN115229628B CN115229628B CN202210785160.6A CN202210785160A CN115229628B CN 115229628 B CN115229628 B CN 115229628B CN 202210785160 A CN202210785160 A CN 202210785160A CN 115229628 B CN115229628 B CN 115229628B
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- Prior art keywords
- wheel
- polishing
- support frame
- base
- grinding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an abrasive belt polishing machine, which comprises a polishing box, a feeding conveying table and a discharging conveying table which are arranged on two sides of the polishing box, wherein a polishing host comprises a base and a support frame, the support frame is slidably arranged on the base, grinding wheel pieces are arranged on two outer sides of the support frame, each grinding wheel piece comprises a grinding head wheel, a driven wheel and an inflatable tensioning wheel mechanism, a driving mechanism is arranged at the top of the support frame, the top of the support frame is movably hinged to a lifting mechanism, and a translation push-pull mechanism is arranged at one end of the base. When a workpiece passes through the position between the two grinding head wheels through the roller way, the grinding head wheels drive the abrasive belt to rotate at a high speed, at the moment, the abrasive belt can polish the surface of the workpiece, the lifting mechanism can adjust the deflection angle of the polishing wheel piece, the workpiece is convenient to advance and retreat, the stability of the device is improved, and the translation push-pull mechanism can push the support frame to move on the base, so that the distance between the two grinding head wheels is convenient to adjust, and the polishing device can adapt to polishing work of workpieces with different sizes.
Description
Technical Field
The invention relates to the technical field of polishing equipment, in particular to an abrasive belt polishing machine.
Background
At present, polishing and wiredrawing processes are widely performed on the surfaces of products such as round tubes, round billets, round bars and the like. In the processing process, in order to rapidly remove the special superhard oxide layer on the metal surface, most of the prior art still adopts original ground polishing machine or manual polishing equipment, and part of abrasive belt type flat plate polishing machine is also adopted, but the deviation of abrasive belts of most polishing machines is not automatically controlled, the adjustment of the material thickness of equipment is mainly manual operation, the whole machine is complicated in operation, the product quality is unstable, the workpiece with larger size difference cannot be polished, the application range is small, the workpiece is required to be transported to proper equipment by a worker for polishing, the labor is wasted, and the polishing efficiency is low.
Disclosure of Invention
The invention aims to provide an abrasive belt polishing machine which is wide in application range, reduces manpower and improves polishing efficiency.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the utility model provides an abrasive band burnishing machine, includes the polishing box and sets up the material loading transport platform and the unloading transport platform in the polishing box both sides, the polishing box comprises two frames and dust cover, and the dust cover is installed outside the frame, is equipped with polishing host computer in the frame, and polishing host computer includes base and support frame, and support frame slidable mounting is on the base, and the grinding wheel piece is all installed in two outsides of support frame, and grinding wheel piece outside fixed mounting has the abrasive band cover, and the grinding wheel piece includes grinding wheel, follows driving wheel and take-up pulley mechanism, follows the wheel and pass through hinge transmission connection between grinding wheel and the grinding wheel, follows the wheel and take-up pulley mechanism and pass through abrasive band transmission connection, actuating mechanism is installed at the support frame top, and actuating mechanism is used for driving to follow the driving wheel rotation, support frame top swing joint installs at elevating mechanism, elevating mechanism is used for adjusting the deflection angle of grinding wheel piece, translation push-pull mechanism is installed to base one end, and translation push-pull mechanism is used for promoting the support frame and removes on the base.
Preferably, the tensioning wheel mechanism comprises a bearing, a rotating shaft, a soft adhesive layer and an air cylinder, wherein the bearing is positioned on the outer side of the supporting frame, the rotating shaft is movably sleeved outside the bearing, the soft adhesive layer is wrapped on the outer surface of the rotating shaft, the edge of the soft adhesive layer is provided with an edge sealing part of an integrated structure, the edge sealing part is fixedly connected with the inner ring wall of the rotating shaft, a cavity is formed in the rotating shaft, one side of the cavity is communicated with an air charging connector connected with an air outlet of the air cylinder, and an air hole communicated with the cavity and the soft adhesive layer is formed in the surface of the rotating shaft.
Preferably, a transition wheel is fixedly arranged on the outer side of the support frame at the lower position between the driven wheel and the grinding head wheel, and the transition wheel is attached to the abrasive belt.
Preferably, the outer side of the support frame is fixedly arranged on a rotary support shaft at the driven wheel position, a support plate is sleeved on the rotary support shaft, and the bearing, the grinding wheel and the transition wheel are all arranged on the outer side of the support plate.
Preferably, the lifting mechanism comprises an air cylinder and a protruding column, the air cylinder is movably hinged to the upper portion of the supporting frame, the protruding column is fixedly arranged on the upper portion of the supporting plate, the protruding column is close to the grinding wheel, and a piston shaft of the air cylinder is movably hinged to the protruding column.
Preferably, the translation push-pull mechanism comprises a screw motor and a linear guide rail, the linear guide rail is fixedly arranged on the base, the lower end of the support frame is in sliding connection with the linear guide rail, the screw motor is fixedly arranged at one end of the base, and the screw motor is used for driving the linear guide rail to drive the support frame to move.
Preferably, the one end that is close to the grinding wheel position on support frame upper portion is installed little and is moved back pulley mechanism, moves back pulley mechanism and includes pullback motor, gear and toothed chain, pullback motor fixed mounting is at the support frame top, gear fixed mounting is on the output shaft of pullback motor, toothed chain and gear fixed connection, toothed chain lower extreme and grinding wheel one side fixed connection.
Preferably, the driving mechanism comprises a driving motor and a transmission belt, the driving motor is fixedly arranged on the supporting frame, and the driven wheel is in transmission connection with an output shaft of the driving motor through the transmission belt.
Preferably, a plurality of silencing grooves are uniformly formed in the surface of the rotating shaft.
Preferably, dust collector is connected with in dust cover one end intercommunication, and dust collector includes dust removal case, negative pressure fan and dust removal sack, and the dust removal case passes through pipeline and dust cover intercommunication to be connected, negative pressure fan fixed mounting is in the one end of dust removal case, the air outlet position at the dust removal case is installed to the dust removal sack.
Compared with the prior art, the invention has the advantages that:
According to the invention, when a workpiece passes through the position between the two grinding head wheels through the roller way, the grinding head wheels drive the abrasive belt to rotate at a high speed, at the moment, the abrasive belt can polish the surface of the workpiece, the lifting mechanism can adjust the deflection angle of the polishing wheel piece, so that the workpiece can advance and retreat conveniently, the stability of the device is improved, and the translation push-pull mechanism is arranged at one end of the base and can push the support frame to move on the base, so that the distance between the two grinding head wheels can be conveniently adjusted, the polishing device can adapt to polishing work of workpieces with different sizes, the applicability of the device is ensured, the transfer cost and manpower are reduced, and the polishing efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram of a belt sander according to the present invention;
FIG. 2 is a front view of the polishing host of the present invention;
FIG. 3 is a side view of the polishing host of the present invention;
Fig. 4 is a cross-sectional view of the inflatable tensioner mechanism of the present invention.
In the figure: 100 polishing boxes, 110 bases, 120 supporting frames, 200 feeding conveying tables, 300 blanking conveying tables, 400 frames, 500 polishing hosts, 510 dust covers, 520 abrasive belt covers, 530 driving mechanisms, 531 driven wheels, 532 rotary supporting shafts, 533 supporting plates, 534 driving motors, 535 driving belts, 540 transition wheels, 550 grinding head wheels, 560 tensioning wheel mechanisms, 561 bearings, 562 rotating shafts, 563 cavities, 564 soft rubber layers, 565 inflating interfaces, 566 edge sealing parts, 567 silencing grooves, 570 micro-pulley returning mechanisms, 571 pull-back motors, 572 toothed chains, 573 gears, 580 translational push-pull mechanisms, 581 linear guide rails, 590 lifting mechanisms, 591 oil cylinders, 592 protruding columns, 600 dust removing devices, 610 dust removing boxes, 620 negative pressure fans and 630 dust removing cloth bags.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
Referring to fig. 1,2 and 3, the present invention provides an abrasive belt polisher, comprising a polishing box 100, and a feeding and discharging conveyor table 200 and 300 disposed at both sides of the polishing box 100, wherein roller tables for conveying workpieces are disposed on the feeding and discharging conveyor tables 200 and 300, and the parts are not described in detail herein, the polishing box 100 is composed of two frames 400 and a dust cover 510, the dust cover 510 is mounted outside the frames 400, and can prevent the outer scattering of polished chips and dust, a polishing host 500 is disposed in the frames 400, the polishing host 500 comprises a base 110 and a supporting frame 120, the supporting frame 120 is slidably mounted on the base 110, grinding wheel members are mounted at both outer sides of the supporting frame 120, abrasive belt covers 520 are fixedly mounted at the outer sides of the grinding members, the grinding wheel members comprise a grinding head wheel 550, a driven wheel 531 and a tensioning wheel mechanism 560, the driven wheel 531 and the grinding wheel 550 are connected through a hinge transmission, the driven wheel 531, the grinding wheel 550 and the inflatable tensioning wheel mechanism 560 are connected through an abrasive belt transmission, a driving mechanism 530 is arranged at the top of the supporting frame 120, the driving mechanism 530 is used for driving the driven wheel 531 to rotate, two frames 400 are arranged at two sides of a roller way of the feeding conveying table 200 and the discharging conveying table 300, the grinding wheel 500 in the frames 400 at the two sides are relatively close to each other, so that the workpiece is convenient to polish, when the workpiece passes through the roller way and passes through the position between the two grinding wheel 500, the grinding wheel 500 drives the abrasive belt to rotate at a high speed, at the moment, the abrasive belt can polish the surface of the workpiece, the top of the supporting frame 120 is movably hinged with a lifting mechanism 590, the lifting mechanism 590 is used for adjusting the deflection angle of the polishing wheel, the workpiece is convenient to advance and retreat, the stability of the equipment is improved, a translation push-pull mechanism 580 is arranged at one end of the base 110, the translation push-pull mechanism 580 is used for pushing the support frame 120 to move on the base 110, so that the distance between the two grinding head wheels 550 can be conveniently adjusted, and the polishing work of workpieces with different sizes can be adapted.
Referring to fig. 4, in this embodiment, the tensioning wheel mechanism 560 includes a bearing 561, a rotating shaft 562, a soft adhesive layer 564 and an air pump, the bearing 561 is located outside the support frame 120, the rotating shaft 562 is movably sleeved outside the bearing 561, the soft adhesive layer 564 is wrapped on the outer surface of the rotating shaft 562, the edge of the soft adhesive layer 564 is provided with an edge sealing part 566 with an integrated structure, the edge sealing part 566 is fixedly connected with the inner ring wall of the rotating shaft 562, the air tightness is ensured, a cavity 563 is arranged inside the rotating shaft 562, one side of the cavity 562 is communicated with an air charging joint 565 connected with an air outlet of the air pump, air holes communicating the cavity 562 with the soft adhesive layer 564 are formed in the surface of the rotating shaft 562, and the thickness of the soft adhesive layer 564 can be increased and reduced by charging and discharging air through the air pump, thereby the functions of rectifying and tensioning are achieved, and the service life and stability of the abrasive belt can be improved.
In this embodiment, a transition wheel 540 is fixedly installed on the outer side of the support frame 120 at a lower position between the driven wheel 531 and the grinding wheel 550, and the transition wheel 640 is attached to the abrasive belt to play a role in tensioning, so as to improve the polishing effect of the abrasive belt.
In this embodiment, in order to facilitate the angle adjustment of the polishing wheel, the outer side of the supporting frame 120 is fixedly mounted on the rotary supporting shaft 532 at the position of the driven wheel 531, the rotary supporting shaft 532 is sleeved with the supporting plate 533, and the bearing 561, the polishing wheel 550 and the transition wheel 540 are all mounted on the outer side of the supporting plate 533, so that the polishing wheel 550 can perform the angle adjustment around the axial center position of the rotary supporting shaft 532.
In this embodiment, the lifting mechanism 590 includes a cylinder 591 and a protruding column 592, where the cylinder 591 is movably hinged to the upper portion of the support frame 120, the protruding column 592 is fixedly installed on the upper portion of the supporting plate 533, the protruding column 592 is close to the grinding wheel 550, and the piston shaft of the cylinder 591 is movably hinged to the protruding column 592, so that when the inclination angle of the grinding wheel 550 needs to be adjusted by a large distance, only the expansion and contraction of the cylinder 591 are controlled, and the cylinder 591 can push and pull the grinding wheel, so that the grinding wheel 550 can be lifted, the inclination angle is changed, the grinding work of different workpieces can be adapted, and the workpiece is also convenient to advance and retreat.
In this embodiment, the translational push-pull mechanism 580 includes a screw motor and a linear guide rail 581, the linear guide rail 581 is fixedly mounted on the base 110, the lower end of the support frame 120 is slidably connected with the linear guide rail 581, the screw motor is fixedly mounted at one end of the base 110, and the screw motor is used for driving the linear guide rail 581 to drive the support frame 120 to move, so as to adjust the distance between the grinding wheels 550.
In this embodiment, the micro-retraction pulley mechanism 570 is installed at one end of the upper portion of the support frame 120, which is close to the position of the grinding wheel 500, and the micro-retraction pulley mechanism 570 includes a pull-back motor 571, a gear 573 and a toothed chain 572, wherein the pull-back motor 571 is fixedly installed at the top of the support frame 120, the gear 573 is fixedly installed on an output shaft of the pull-back motor 571, the toothed chain 572 is fixedly connected with the gear 573, the lower end of the toothed chain 572 is fixedly connected with one side of the grinding wheel 550, when the inclination angle of the grinding wheel 550 needs to be adjusted by a short distance, only the pull-back motor 571 needs to be started, and the pull-back motor 571 can pull the grinding wheel 550, so that the quick-section distance of the grinding wheel 550 is retracted.
In this embodiment, the driving mechanism 530 includes a driving motor 534 and a driving belt 535, the driving motor 534 is fixedly mounted on the supporting frame 120, the driven wheel 531 is in transmission connection with an output shaft of the driving motor 534 through the driving belt 535, and the driving motor 534 drives the driven wheel 531 to rotate through the driving belt 535, so that the abrasive belt can rotate.
In this embodiment, the surface of the rotating shaft 562 is uniformly provided with a plurality of silencing grooves 567, so that noise generated by the rotating shaft 562 can be reduced.
In this embodiment, in order to eliminate the smoke dust generated in the polishing process, one end of the dust cover 510 is connected with the dust removing device 600 in a communicating manner, the dust removing device 600 comprises a dust removing box 610, a negative pressure fan 620 and a dust removing cloth bag 630, the dust removing box 610 is connected with the dust cover 510 in a communicating manner through a pipeline, the negative pressure fan 620 is fixedly installed at one end of the dust removing box 610, and the dust removing cloth bag 630 is installed at the air outlet position of the dust removing box 610.
The electric elements can be controlled by a PLC.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, the patentees may make various modifications or alterations within the scope of the appended claims, and are intended to be within the scope of the invention as described in the claims.
Claims (1)
1. The utility model provides an abrasive band polisher, includes the polishing case and sets up the material loading transport platform and the unloading transport platform in the polishing case both sides, its characterized in that: the polishing box consists of two frames and a dust cover, the dust cover is arranged outside the frames, a polishing host is arranged in the frames, the polishing host comprises a base and a support frame, the support frame is slidably arranged on the base, polishing wheel pieces are arranged on the two outer sides of the support frame, an abrasive belt cover is fixedly arranged outside the polishing wheel pieces, the polishing wheel pieces comprise polishing head wheels, driven wheels and an inflatable tensioning wheel mechanism, the driven wheels are in transmission connection with the polishing head wheels through hinges, the driven wheels, the polishing head wheels and the inflatable tensioning wheel mechanism are in transmission connection through abrasive belts, a driving mechanism is arranged at the top of the support frame and is used for driving the driven wheels to rotate, the top of the support frame is movably hinged to a lifting mechanism, the lifting mechanism is used for adjusting the deflection angle of the polishing wheel pieces, one end of the base is provided with a translation push-pull mechanism, and the translation push-pull mechanism is used for pushing the support frame to move on the base;
the tensioning wheel mechanism comprises a bearing, a rotating shaft, a soft adhesive layer and an air cylinder, wherein the bearing is positioned at the outer side of the supporting frame, the rotating shaft is movably sleeved outside the bearing, the soft adhesive layer is wrapped on the outer surface of the rotating shaft, an edge sealing part of an integrated structure is arranged on the edge of the soft adhesive layer, the edge sealing part is fixedly connected with the inner ring wall of the rotating shaft, a cavity is formed in the rotating shaft, one side of the cavity is communicated with an air inflation joint connected with an air outlet of the air cylinder, and an air hole communicated with the cavity and the soft adhesive layer is formed in the surface of the rotating shaft;
a transition wheel is fixedly arranged on the outer side of the support frame at the lower position between the driven wheel and the grinding head wheel, and the transition wheel is attached to the abrasive belt;
the outer side of the support frame is fixedly arranged on a rotary support shaft at the position of the driven wheel, a support plate is sleeved on the rotary support shaft, and the bearing, the grinding wheel and the transition wheel are all arranged on the outer side of the support plate;
the lifting mechanism comprises an oil cylinder and a protruding column, the oil cylinder is movably hinged to the upper part of the supporting frame, the protruding column is fixedly arranged on the upper part of the supporting plate, the protruding column is close to the grinding head wheel, the joint of the air cylinder is movably hinged to the protruding column, and the lifting mechanism is used for adjusting the inclination angle of the grinding head wheel in a large distance;
the translation push-pull mechanism comprises a screw motor and a linear guide rail, the linear guide rail is fixedly arranged on the base, the lower end of the support frame is in sliding connection with the linear guide rail, the screw motor is fixedly arranged at one end of the base, and the screw motor is used for driving the linear guide rail to drive the support frame to move;
the micro-return pulley mechanism is arranged at one end, close to the grinding wheel, of the upper part of the support frame and comprises a return motor, a gear and a toothed chain, the return motor is fixedly arranged at the top of the support frame, the gear is fixedly arranged on an output shaft of the return motor, the toothed chain is fixedly connected with the gear, the lower end of the toothed chain is fixedly connected with one side of the grinding wheel, and the micro-return pulley mechanism is used for adjusting the inclination angle of the grinding wheel in a short distance;
The driving mechanism comprises a driving motor and a transmission belt, the driving motor is fixedly arranged on the supporting frame, and the driven wheel is in transmission connection with an output shaft of the driving motor through the transmission belt;
a plurality of silencing grooves are uniformly formed in the surface of the rotating shaft;
Dust cover one end intercommunication is connected with dust collector, and dust collector includes dust removal case, negative pressure fan and dust removal sack, and the dust removal case passes through pipeline and dust cover intercommunication to be connected, negative pressure fan fixed mounting is in the one end of dust removal case, the air outlet position at the dust removal case is installed to the dust removal sack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210785160.6A CN115229628B (en) | 2022-07-06 | 2022-07-06 | Abrasive belt polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210785160.6A CN115229628B (en) | 2022-07-06 | 2022-07-06 | Abrasive belt polishing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115229628A CN115229628A (en) | 2022-10-25 |
| CN115229628B true CN115229628B (en) | 2024-05-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210785160.6A Active CN115229628B (en) | 2022-07-06 | 2022-07-06 | Abrasive belt polishing machine |
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| CN (1) | CN115229628B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116810585A (en) * | 2023-07-14 | 2023-09-29 | 太原市申海机械设备股份有限公司 | Special-shaped piece abrasive belt polishing machine |
| CN118699961A (en) * | 2024-08-06 | 2024-09-27 | 东莞市金太阳精密技术有限责任公司 | A six-axis manipulator grinding equipment |
| CN119609876B (en) * | 2025-01-06 | 2026-07-07 | 江苏安靠智电股份有限公司 | Polishing and grinding equipment for outer wall of pipe and bar |
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