CN115214257A - Method for manufacturing novel material sculpture body - Google Patents
Method for manufacturing novel material sculpture body Download PDFInfo
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- CN115214257A CN115214257A CN202210704984.6A CN202210704984A CN115214257A CN 115214257 A CN115214257 A CN 115214257A CN 202210704984 A CN202210704984 A CN 202210704984A CN 115214257 A CN115214257 A CN 115214257A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/04—Modelling plastic materials, e.g. clay
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/04—Modelling plastic materials, e.g. clay
- B44C3/042—Modelling plastic materials, e.g. clay producing a copy from an original structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/06—Sculpturing
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Abstract
The invention discloses a method for manufacturing a new material sculpture body, which comprises the following steps: manufacturing clay sculpture, and dividing the clay sculpture into regions to obtain a plurality of clay mold units; forming a splicing and shaping module at the cutting position of the clay sculpture, and forming a plaster mold on the outer surface of each clay mold unit; the plaster mold is arranged in the reverse mold bearing cavity; pouring the pasty gypsum slurry into a gypsum mould, wherein a reinforcing pipe and an insertion groove are respectively arranged in the gypsum mould; turning a mould to obtain a plurality of sculpture modules, sequentially splicing the sculpture modules together, filling a pipe sealing colloid in a reinforcing pipe of each sculpture module to connect two adjacent sculpture modules in an adhesion manner, and filling the gap between the two adjacent sculpture modules by using pasty gypsum slurry to obtain an integrated sculpture body; the gypsum mould can be repeatedly used, so that the sculpture body can be copied, and the manufacturing of the sculpture body is simpler and easier.
Description
Technical Field
The invention relates to the technical field of sculptures, in particular to a method for manufacturing a novel material sculpture body.
Background
The sculpture art is one kind of modeling art, and is characterized by that it uses various plastic materials or hard materials capable of being carved and carved to create a visual and tactile artistic image with a certain space so as to reflect social life and express the aesthetic feeling, aesthetic feeling and aesthetic ideal art of artists.
Large-scale sculpture body or sculpture is because its is bulky, process into the sculpture module with each subassembly alone usually in the mill and then splice the sculpture body of constituteing together again, traditional sculpture module generally adopts raw and other materials preparation such as talcum powder, resin, clay and gypsum to form, the sculpture body toughness of making out, intensity is not enough, the sculpture module is through mending tie and reinforcement in gap department when assembling, inside fossil fragments support body of establishhing to make a plurality of sculpture modules form the sculpture body of integration.
The existing sculpture body is generally used for manufacturing a sculpture body for a clay sculpture rubbing (namely a plaster mould) when being manufactured, the plaster mould and pasty plaster slurry injected into the plaster mould are mixed to be used as the sculpture body, then the plaster material is coated on the outer side of the plaster mould to form the whole sculpture body, and the sculpture body is at least divided into an inner layer and an outer layer, so that the problem that the formed sculpture body is easy to peel off and crack is caused.
Disclosure of Invention
The invention aims to provide a method for manufacturing a novel material sculpture body, which aims to solve the technical problem that the formed sculpture body is easy to peel and crack due to the fact that the sculpture body is at least divided into an inner layer and an outer layer in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
a method for manufacturing a new material sculpture body comprises the following steps:
step 100, manufacturing clay sculpture according to the shape of the sculpture body, segmenting the clay sculpture according to regions to obtain a plurality of clay model units, and independently manufacturing the whole sculpture body according to the plurality of split clay model units;
200, sequentially coating a silica gel layer and a shaping layer on the outer surface of each mud mold unit to form a gypsum mold, wherein an inserting piece is arranged at a position with few characteristic elements on the silica gel layer, the shaping layer is divided into two sides through the inserting piece, and the silica gel layer is cut along the inserting piece position to enable the gypsum mold on each mud mold unit to be demolded from the mud mold unit;
step 300, placing a gypsum mold of each mud mold unit in a reverse mold bearing cavity, and placing the gypsum mold at the opening of the reverse mold bearing cavity corresponding to the cutting position of the mud mold unit;
step 400, pouring the pasty gypsum slurry into the gypsum mold through a slurry inlet of the silica gel layer, respectively arranging a reinforcing pipe and an inserting groove in the gypsum mold of two adjacent mud mold units, and standing to be shaped;
500, turning the plaster mold to obtain a plurality of sculpture modules, sequentially splicing the sculpture modules together, and connecting two adjacent sculpture modules with an insertion groove through a reinforcing pipe;
step 600, filling a pipe sealing colloid in the reinforcing pipe of each sculpture module so as to connect two adjacent sculpture modules in an adhesion manner, and filling the gap between the two adjacent sculpture modules by using the pasty gypsum slurry to obtain an integrated sculpture body.
In step 100, a protective leather layer is wrapped on the surface of the clay sculpture, which is tightly attached to the surface of the clay sculpture and has no air gaps, so as to prevent the clay sculpture from being damaged when the gypsum mold is demolded.
As a preferred scheme of the present invention, in step 200, after the divided regions of the clay sculpture are determined, a splicing and shaping module is formed at the cutting position of the clay sculpture, and then a gypsum mold of each clay mold unit is sequentially generated, a splicing gap is formed between two adjacent clay mold units after the clay sculpture is cut due to the cutting operation, the splicing and shaping module is used for filling the splicing gap at the cutting position of the two adjacent clay mold units, wherein,
the splicing and shaping module is made of hard rubber materials.
As a preferable aspect of the present invention, the forming of the plaster mold on the outer surface of each of the mud mold units is achieved by:
step 201, coating all surfaces of each mud mould unit with a silica gel material to generate a silica gel layer capable of generating deformation;
202, mixing and stirring gypsum powder, glass fiber, water and carbon fiber according to a fixed proportion, arranging a circle of inserting pieces at the position with few characteristic elements on the silica gel layer, dividing the silica gel layer into two sides by the inserting pieces, and coating the mixture on the sections of the silica gel layer with many characteristic elements in each clay mold unit to generate a shaping layer which is fixed in shape and is adhered with the silica gel layer;
203, the cutting surface of the mud mold unit is a silica gel layer, the shaping layer is divided into two surfaces under the action of the inserting sheet, and the inserting sheet is pulled out after the shaping layer is solidified;
and 204, cutting the silica gel layer along a channel formed by the inserting pieces so as to separate the plaster mold from the mud mold unit.
As a preferable scheme of the present invention, in step 300, the cut parts of the silica gel layer are bonded together again, a calibration area connected with the adjacent clay mold units is divided on the silica gel layer, a slurry inlet is arranged in the calibration area, and a shear port for passing through the reinforcing pipe or a shear port for forming An Chacao is arranged in the calibration area, the part of the reinforcing pipe beyond the clay mold units is perpendicular to the cutting surfaces of the clay mold units, and the inserting groove is perpendicular to the cutting surfaces of the clay mold units;
utilize the back up coat with the stereotyping layer and the silica gel layer formation of gypsum mould a whole to arrange the gypsum mould is whole stable in the cavity is born to the side of the mould.
As a preferable aspect of the present invention, in step 400, pouring gypsum slurry into the gypsum mold for each of the molding units provided with the insertion grooves is performed by:
pouring the gypsum paste into the gypsum mold through a slurry inlet;
inserting a cavity pipe into the shear opening of the gypsum mold, forming an installation slot in the hollow cavity of the cavity pipe, and horizontally pushing the cavity pipe to insert into the gypsum mold until the end part of the cavity pipe is flush with the reinforcing layer;
and continuously pouring the pasty gypsum slurry into the gypsum mold until the gypsum mold is filled.
As a preferable aspect of the present invention, in step 400, pouring of the gypsum slurry into the gypsum mold for each of the mud mold units provided with the reinforcing pipe is performed by:
inserting a reinforcing pipe into a shearing opening of the gypsum mold, and pouring the pasty gypsum slurry into the gypsum mold through a slurry inlet;
when the liquid level of the pasty gypsum slurry reaches the bottom of the reinforcing pipe, horizontally pushing the reinforcing pipe to insert into the gypsum mold until the length of the reinforcing pipe exposed out of the gypsum mold is the same as the length of the inner cavity of the cavity pipe;
and continuously pouring the pasty gypsum slurry into the gypsum mold until the gypsum mold is filled.
As a preferable scheme of the present invention, the reinforcing tube has a semi-solid and semi-hollow combined structure, a portion of the reinforcing tube located in the gypsum slurry has a solid structure, an exposed portion of the reinforcing tube has a hollow structure, and the exposed portion of the reinforcing tube is provided with a plurality of capillary lumens communicated with the hollow tube.
As a preferred embodiment of the present invention, in step 500, the method for performing the turnover operation on the plaster mold comprises:
removing the gypsum mold from within the negative mold-bearing cavity;
removing the reinforcing plate of the silica gel layer;
and uncovering the silica gel layer along the cutting seam again, and performing mould turning operation on the gypsum slurry after shaping to obtain a sculpture module, wherein the gypsum mould can be repeatedly used.
As a preferred aspect of the present invention, in step 600, the operation of sequentially splicing the plurality of sculpture modules is:
determining the splicing direction of a plurality of sculpture modules, and fixing the sculpture module at the lowest end on a base;
positioning and superposing the sculpture module to be spliced with the sculpture module at the lowest end together by utilizing a reinforcing pipe and an insertion groove, and injecting a pipe sealing colloid into the reinforcing pipe when the reinforcing pipe of the sculpture module to be spliced is not completely inserted into the An Chacao;
slowly releasing the sculpture modules to be spliced, wherein the pipe sealing colloid overflowing from the pipe wall of the reinforcing pipe is fixedly adhered to the groove wall of the inserting groove;
and the splicing and shaping module is wrapped at the splicing positions of the two sculpture modules, the inverted mould characteristics of the splicing and shaping module are coincided with the end characteristics of the two sculpture modules, pasty gypsum slurry is injected into a splicing gap, and the splicing and shaping module is stood until the gypsum slurry in the splicing gap is shaped.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the circle of the inserting sheet is arranged at the position with few characteristic elements on the silica gel layer, when the shaping layer is coated on the silica gel layer, the shaping layer is divided into two surfaces by the inserting sheet, and after the inserting sheet is removed, a channel for exposing the silica gel layer is formed between the shaping layers, so that the gypsum mold is cut along the channel, the gypsum mold is conveniently separated from the clay mold unit, and the gypsum mold can be repeatedly used, therefore, a sculpture body can be copied, and the manufacturing of the sculpture body is simpler and easier.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is a flow chart of a manufacturing process of a sculpture according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the present invention provides a method for manufacturing a new material sculpture, comprising the following steps:
step 100, manufacturing clay sculpture according to the shape of the sculpture body, segmenting the clay sculpture according to regions to obtain a plurality of clay model units, and independently manufacturing the whole sculpture body according to the plurality of split clay model units.
It should be added that the clay sculpture process for obtaining the sculpture is as follows: a sculpturer manufactures a sculptured skeleton according to a design drawing, and the skeleton is made of steel or wood bars generally; treat that the skeleton molding finishes, cover sculpture skeleton with the clay, hang mud, need notice in order to prevent the fracture of clay sculpture, need spout water to clay sculpture at string mud process. After hanging the mud, modeling and finishing the clay sculpture, and paying attention to the need of spraying water to the clay sculpture.
For a slightly large sculpture body, the sculpture body is split into a plurality of units to be manufactured independently, then the plurality of independent units are spliced together, and a complete sculpture body can be obtained again.
Therefore, the present embodiment divides the clay sculpture into regions to obtain a plurality of clay model units, independently sets a plaster mold for each clay model unit, and injects slurry into the plaster mold to obtain the divided sculpture module.
200, sequentially coating a silica gel layer and a shaping layer on the outer surface of each mud mold unit to form a gypsum mold, wherein an inserting piece is arranged at a position with few characteristic elements on the silica gel layer, the shaping layer is divided into two sides through the inserting piece, and the silica gel layer is cut along the position of the inserting piece so that the gypsum mold on each mud mold unit is demolded from the mud mold unit.
In order to ensure that the clay model units can be repeatedly used, the surface of the outer surface of each clay model unit is wrapped with protective leather which is tightly attached to the surface of clay model and has no air gap, so that the clay model units are prevented from being damaged when the plaster model is demoulded.
As is well known, when clay sculpture is cut into a plurality of clay model units, the splicing positions of two clay model units can cause the problem of characteristic loss, so that when the sculpture modules corresponding to two adjacent clay model units are spliced, the sculpture characteristics are continuous without loss, and the details of the sculpture body are complete.
After the dividing area of the clay sculpture is determined, the splicing and shaping module is formed at the cutting position of the clay sculpture, the gypsum mold of each clay mold unit is sequentially generated, a splicing gap is formed between two adjacent clay mold units after the clay sculpture is cut due to cutting operation, the splicing and shaping module is used for filling the splicing gap at the cutting position of the two adjacent clay mold units, and the splicing and shaping module is made of hard rubber materials.
The concatenation modular fills up the concatenation gap that two adjacent clay mould unit cutting positions, consequently can hide the concatenation position of the sculpture body for the sculpture bodily form becomes the complete sculpture of no concatenation vestige, thereby improves the preparation precision of the sculpture body.
In addition, it should be added that the steps of forming the plaster mold on the outer surface of each clay mold unit are as follows:
step 201, coating all surfaces of each mud mould unit with a silica gel material to generate a silica gel layer capable of generating deformation;
202, mixing and stirring gypsum powder, glass fiber, water and carbon fiber according to a fixed proportion, arranging a circle of inserting pieces at the position with few characteristic elements on a silica gel layer, dividing the silica gel layer into two sides by the inserting pieces, and coating the mixture on the sections of the silica gel layer with many characteristic elements in each clay mold unit to generate a shaping layer which is fixed in shape and is adhered with the silica gel layer;
step 203, the cutting surface of the mud mold unit is a silica gel layer, the shaping layer is divided into two surfaces under the action of the inserting sheet, and the inserting sheet is pulled out after the shaping layer is solidified;
and step 204, cutting the silica gel layer along a channel formed by the inserting pieces so as to separate the plaster mold from the mud mold unit.
It needs to be added that the thickness of the silica gel layer is 1.5-2.5 mm; the thickness of the shaping layer is 5-10 mm; the proportion of the gypsum powder, the glass fiber, the water and the carbon fiber is as follows: 10:7.5: :5.0:7.5;
this embodiment mainly provides the preparation technology of three-dimensional sculpture body, and when three-dimensional clay model unit formed the gypsum mould, mainly according to the working method on interior silica gel layer, outer stock layer, the silica gel layer is mainly for keeping the characteristic of every clay model unit, and the stock layer is for the stability of whole gypsum mould, avoids the silica gel layer to take place deformation when filling the gypsum slurry.
However, for the three-dimensional mud mold unit, the difficult problem lies in how to dismantle the gypsum mold from the mud mold unit, and in order to solve the above difficult problem, this embodiment sets up a round of inserted sheet in the position that characteristic element is few on the silica gel layer, when coating the design layer on the silica gel layer, the inserted sheet divides the design layer into two sides, after removing the inserted sheet, forms the passageway that exposes the silica gel layer between the design layer to cut out along this passageway, conveniently break away from the gypsum mold unit.
And 300, placing the plaster mold of each mud mold unit in the reverse mold bearing cavity, and placing the cutting position of the plaster mold corresponding to the mud mold unit in the opening of the reverse mold bearing cavity.
The shearing positions of the silica gel layer are adhered together again, and a plurality of reinforcing blocks are arranged in the shearing channel of the silica gel layer so as to prevent the silica gel layer at the shearing positions from deforming when gypsum slurry is filled.
And dividing a calibration area connected with adjacent clay mold units on the silica gel layer, wherein a slurry inlet is arranged in the calibration area, and a shear opening used for penetrating through a reinforcing pipe or a shear opening used for forming An Chacao is arranged in the calibration area, the part of the reinforcing pipe, which exceeds the clay mold units, is vertical to the cutting surfaces of the clay mold units, and the insertion groove is vertical to the cutting surfaces of the clay mold units.
Step 400, pouring the pasty gypsum slurry into a gypsum mold through a slurry inlet of the silica gel layer, respectively arranging a reinforcing pipe and an inserting groove in the gypsum molds of two adjacent mud mold units, and standing to set the gypsum slurry.
Firstly, the implementation steps of pouring the pasty gypsum slurry into the gypsum mold of each clay mold unit for arranging the inserting grooves are as follows:
pouring the pasty gypsum slurry into a gypsum mould through a slurry inlet;
inserting a cavity pipe into a shear opening of the gypsum mold, forming an installation slot in a cavity of the cavity pipe, and horizontally pushing the cavity pipe to insert into the gypsum mold until the end part of the cavity pipe is flush with the reinforcing layer;
the gypsum mold is then filled with the gypsum slurry.
Secondly, the implementation steps of pouring the pasty gypsum slurry into the gypsum mold of each mud mold unit for arranging the reinforcing pipe are as follows:
inserting a reinforcing pipe into a shearing opening of the gypsum mold, and pouring the pasty gypsum slurry into the gypsum mold through a slurry inlet;
when the liquid level of the pasty gypsum slurry reaches the bottom of the reinforcing pipe, horizontally pushing the reinforcing pipe to insert into the gypsum mold until the length of the reinforcing pipe exposed out of the gypsum mold is the same as the length of the inner cavity of the cavity pipe;
the gypsum mold is then filled with the gypsum slurry.
Namely, in the step, the pasty gypsum slurry is prepared by mixing gypsum powder, glass fiber, water and carbon fiber according to the proportion: 8.0:3.0:5.0:4.0, after the pasty gypsum slurry is shaped, two adjacent mud mould units are inserted into the cavity pipe through the reinforcing pipe, so that splicing work is realized.
It should be added that, in the production process of the embodiment of the present invention, the glass fiber and the carbon fiber are added to the gypsum powder for molding the sculptured body, so as to further improve the performance of the gypsum powder, improve the toughness and the wear resistance of the produced sculptured body, effectively prevent the surface of the sculptured body from cracking, warping, and the like, and improve the overall strength of the sculptured body.
Step 500, performing a turnover operation on the gypsum mold to obtain a plurality of sculpture modules, sequentially splicing the sculpture modules together, and connecting two adjacent sculpture modules through a reinforcing pipe and an insertion groove.
The method for realizing the turnover operation of the gypsum mould comprises the following steps:
removing the gypsum mould from the cavity;
removing the reinforcing plate of the silica gel layer;
uncover the silica gel layer along tailorring the seam again, carry out the mould operation of turning over with the gypsum thick liquid that the design was accomplished to obtain the sculpture module, wherein when the department of tailorring on silica gel layer can repeated adhesion and when tailorring, then the gypsum mould can used repeatedly, consequently realizes the duplication work in the sculpture body manufacturing process.
The sculpture body of current is when the preparation, generally for making a sculpture body to a rubbing (being the gypsum mould) of clay sculpture to at the gypsum mould and the pasty gypsum thick liquid that pours into the gypsum mould mix as the sculpture body, at the outside coating gypsum material of gypsum mould again, form whole sculpture body, like this, the sculpture body divide into inside and outside three-layer at least, leads to the sculpture body of formation to produce easily and peels off.
And the sculpture body of this embodiment only solidifies with the gypsum paste thick liquid and forms, compares prior art, and is more stable, is difficult for producing the condition of peeling off or chapping, and in addition, gypsum mould repeatedly usable consequently can duplicate the sculpture body for the preparation of the sculpture body is simple easy more.
Step 600, filling a tube sealing colloid in the reinforcing tube of each sculpture module to connect two adjacent sculpture modules in an adhesion manner, and simultaneously filling the gap between the two adjacent sculpture modules by using the pasty gypsum slurry to obtain an integrated sculpture body.
It should be noted that the reinforcing pipe is a semi-solid and semi-hollow combined structure, the part of the reinforcing pipe in the gypsum slurry is a solid structure, the exposed part of the reinforcing pipe is a hollow structure, and the exposed part of the reinforcing pipe is provided with a plurality of capillary cavities communicated with the hollow cavity.
The realization operation of sequentially splicing a plurality of sculpture modules is as follows:
determining the splicing direction of a plurality of sculpture modules, and fixing the sculpture module at the lowest end on a base;
positioning and superposing the sculpture module to be spliced with the sculpture module at the lowest end together by utilizing the reinforcing pipe and the inserting groove, and injecting a pipe sealing colloid into the reinforcing pipe when the reinforcing pipe of the sculpture module to be spliced is not completely inserted into An Chacao;
slowly releasing the sculpture modules to be spliced, and fixing and adhering the tube sealing colloid overflowing from the tube wall of the reinforcing tube and the wall of the slot.
It is intraductal that the inside pipe colloid that seals of reinforcement pipe flows in the cavity through capillary chamber to it is fixed through sealing the pipe colloid with the cavity pipe to consolidate the pipe, accomplishes the concatenation and the fixed operation of two adjacent sculpture modules, seals the proportion of gesso, resin and curing agent in the pipe colloid and is: (0.4-0.6): (0.2-0.4): (0.1-0.3).
The splicing and shaping module is wrapped at the splicing positions of the two sculpture modules, the reverse mould characteristics of the splicing and shaping module coincide with the end characteristics of the two sculpture modules, pasty gypsum slurry is injected into the splicing gap, and the splicing and shaping module is stood until the gypsum slurry in the splicing gap is shaped.
Because there is the gap in the concatenation position of two adjacent sculpture modules, and generally speaking, the gap lacks the characteristic that link up two adjacent sculpture modules seamless connection, consequently this embodiment will splice the modular parcel in the concatenation position of two sculpture modules, will splice the characteristic on the modular and match the characteristic that has shown on two sculpture modules, will pour into pasty gypsum thick liquid into to the concatenation seam into, the gypsum thick liquid of stewing until in the concatenation seam is stereotyped, can obtain the sculpture body that no concatenation seam and characteristic link up.
Therefore, the splicing position of the sculpture body can be hidden, so that the sculpture body forms a complete sculpture without splicing traces, and the manufacturing precision of the sculpture body is improved.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. A method for manufacturing a new material sculpture body is characterized by comprising the following steps:
step 100, manufacturing clay sculpture according to the shape of the sculpture body, segmenting the clay sculpture according to regions to obtain a plurality of clay model units, and independently manufacturing the whole sculpture body according to the plurality of split clay model units;
200, forming a splicing and shaping module at the cutting position of the clay sculpture, and sequentially coating a silica gel layer and a shaping layer on the outer surface of each clay model unit to form a gypsum mold, wherein an inserting piece is arranged at a position with few characteristic elements on the silica gel layer, the shaping layer is divided into two sides through the inserting piece, and the silica gel layer is cut along the inserting piece position to enable the gypsum mold on each clay model unit to be demolded from the clay model unit;
step 300, placing a gypsum mold of each mud mold unit in a reverse mold bearing cavity, and placing the gypsum mold at the opening of the reverse mold bearing cavity corresponding to the cutting position of the mud mold unit;
step 400, pouring the gypsum paste into the gypsum mold through a paste inlet of the silica gel layer, respectively arranging a reinforcing pipe and an insertion groove in the gypsum mold of two adjacent mud mold units, and standing to set the gypsum paste;
500, turning the plaster mold to obtain a plurality of sculpture modules, sequentially splicing the sculpture modules together, and connecting two adjacent sculpture modules with an insertion groove through a reinforcing pipe;
step 600, filling a tube sealing colloid in the reinforcing tube of each sculpture module so as to connect two adjacent sculpture modules in an adhesion manner, and filling the gap between the two adjacent sculpture modules by using the pasty gypsum slurry to obtain an integrated sculpture body.
2. The method for producing a novel material-carved body as claimed in claim 1,
in step 100, a protective leather layer which is tightly attached to the surface of the clay sculpture and has no air gap is coated on the surface of the clay sculpture so as to prevent the clay sculpture from being damaged when the gypsum mold is demolded.
3. The method for producing a novel material-carved body as claimed in claim 1,
in step 200, after the division area of the clay sculpture is determined, firstly forming a splicing and shaping module at the cutting position of the clay sculpture, and then sequentially generating a gypsum mold of each clay mold unit, wherein a splicing gap is formed between two adjacent clay mold units after the clay sculpture is cut due to the cutting operation, the splicing and shaping module is used for filling the splicing gap at the cutting position of the two adjacent clay mold units,
the splicing and shaping module is made of hard rubber materials.
4. The method for manufacturing a novel material sculpture according to claim 1, characterized in that the step of forming a plaster mold on the outer surface of each of the clay mold units is realized by:
step 201, coating all surfaces of each mud mould unit with a silica gel material to generate a silica gel layer capable of generating deformation;
202, mixing and stirring gypsum powder, glass fiber, water and carbon fiber according to a fixed proportion, arranging a circle of inserting pieces at the position with few characteristic elements on the silica gel layer, dividing the silica gel layer into two sides by the inserting pieces, and coating the mixture on the sections of the silica gel layer with many characteristic elements in each clay mold unit to generate a shaping layer which is fixed in shape and is adhered with the silica gel layer;
203, the cutting surface of the mud mold unit is a silica gel layer, the shaping layer is divided into two surfaces under the action of the inserting sheet, and the inserting sheet is pulled out after the shaping layer is solidified;
and 204, cutting the silica gel layer along a channel formed by the inserting pieces so as to separate the plaster mold from the mud mold unit.
5. The method for producing a novel material-carved body as claimed in claim 1,
in step 300, the cut parts of the silica gel layer are bonded together again, a calibration area connected with the adjacent mud mold units is divided on the silica gel layer, a slurry inlet is arranged in the calibration area, a shear opening used for penetrating through the reinforcing pipe or a shear opening used for forming An Chacao is arranged, the part of the reinforcing pipe, which exceeds the mud mold units, is vertical to the cutting surfaces of the mud mold units, and the inserting groove is vertical to the cutting surfaces of the mud mold units;
utilize the back up coat with the stereotyping layer and the silica gel layer formation of gypsum mould a whole to arrange the gypsum mould is whole stable in the cavity is born to the side of the mould.
6. The method for producing a novel material-carved body as claimed in claim 5,
in step 400, the step of pouring the gypsum paste into the gypsum mold of each mud mold unit for arranging the inserting grooves is realized by the following steps:
pouring the gypsum paste into the gypsum mold through a slurry inlet;
inserting a cavity pipe into the shear opening of the gypsum mold, forming an installation slot in the hollow cavity of the cavity pipe, and horizontally pushing the cavity pipe to insert into the gypsum mold until the end part of the cavity pipe is flush with the reinforcing layer;
and continuously pouring the pasty gypsum slurry into the gypsum mould until the gypsum mould is filled.
7. The method for producing a novel material sculptured body according to claim 6,
in step 400, pouring the gypsum slurry into the gypsum mold of each of the mud mold units for installing the reinforcing pipe is performed by:
inserting a reinforcing pipe into a shearing port of the gypsum mold, and pouring the pasty gypsum slurry into the gypsum mold through a slurry inlet;
when the liquid level of the pasty gypsum slurry reaches the bottom of the reinforcing pipe, horizontally pushing the reinforcing pipe to insert into the gypsum mold until the length of the reinforcing pipe exposed out of the gypsum mold is the same as the length of the inner cavity of the cavity pipe;
and continuously pouring the pasty gypsum slurry into the gypsum mold until the gypsum mold is filled.
8. The method for producing a novel material sculpture as set forth in claim 6,
the reinforcing pipe is of a semi-solid and semi-hollow combined structure, the part, located in the gypsum paste, of the reinforcing pipe is of a solid structure, the exposed part of the reinforcing pipe is of a hollow structure, and the exposed part of the reinforcing pipe is provided with a plurality of capillary cavities communicated with the cavity pipe.
9. The method for producing a novel material sculpture as set forth in claim 5,
in step 500, the method for implementing the operation of turning the plaster mold includes:
removing the gypsum mold from within the negative mold-bearing cavity;
removing the reinforcing plate of the silica gel layer;
and uncovering the silica gel layer along the cutting seam again, and performing mould turning operation on the gypsum slurry after shaping to obtain a sculpture module, wherein the gypsum mould can be repeatedly used.
10. The method for producing a novel material sculpture as set forth in claim 3,
in step 600, the implementation operation of sequentially splicing the plurality of sculpture modules is as follows:
determining the splicing direction of a plurality of sculpture modules, and fixing the sculpture module at the lowest end on a base;
positioning and superposing the sculpture module to be spliced with the sculpture module at the lowest end by utilizing a reinforcing pipe and an inserting groove, and injecting a pipe sealing colloid into the reinforcing pipe when the reinforcing pipe of the sculpture module to be spliced is not completely inserted into the An Chacao;
slowly releasing the sculpture modules to be spliced, wherein the pipe sealing colloid overflowing from the pipe wall of the reinforcing pipe is fixedly adhered to the groove wall of the inserting groove;
and the splicing and shaping module is wrapped at the splicing positions of the two sculpture modules, the inverted mould characteristics of the splicing and shaping module are coincided with the end characteristics of the two sculpture modules, pasty gypsum slurry is injected into a splicing gap, and the splicing and shaping module is stood until the gypsum slurry in the splicing gap is shaped.
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| US20030011102A1 (en) * | 2001-07-13 | 2003-01-16 | Kuo-Sheng Lin | Method of making a sculpture |
| CN106111902A (en) * | 2016-07-05 | 2016-11-16 | 青海大学 | Concealed medium-sized thin wall type copper figure of buddha manufacture method |
| CN107160934A (en) * | 2017-07-03 | 2017-09-15 | 苏州金螳螂文化发展股份有限公司 | Fiberglass sculpture shaping technique |
| CN109572299A (en) * | 2018-12-29 | 2019-04-05 | 苏州中阑文化科技有限公司 | A kind of process recipes of New model production sandstone sculpture |
| CN110065337A (en) * | 2018-01-24 | 2019-07-30 | 北新集团建材股份有限公司 | A kind of production method of new material sculpture body |
| CN214928594U (en) * | 2021-01-13 | 2021-11-30 | 武汉文星雕塑艺术有限公司 | Combined sculpture structure |
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- 2022-06-21 CN CN202210704984.6A patent/CN115214257A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030011102A1 (en) * | 2001-07-13 | 2003-01-16 | Kuo-Sheng Lin | Method of making a sculpture |
| CN106111902A (en) * | 2016-07-05 | 2016-11-16 | 青海大学 | Concealed medium-sized thin wall type copper figure of buddha manufacture method |
| CN107160934A (en) * | 2017-07-03 | 2017-09-15 | 苏州金螳螂文化发展股份有限公司 | Fiberglass sculpture shaping technique |
| CN110065337A (en) * | 2018-01-24 | 2019-07-30 | 北新集团建材股份有限公司 | A kind of production method of new material sculpture body |
| CN109572299A (en) * | 2018-12-29 | 2019-04-05 | 苏州中阑文化科技有限公司 | A kind of process recipes of New model production sandstone sculpture |
| CN214928594U (en) * | 2021-01-13 | 2021-11-30 | 武汉文星雕塑艺术有限公司 | Combined sculpture structure |
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