CN115213999A - Carbonization template - Google Patents
Carbonization template Download PDFInfo
- Publication number
- CN115213999A CN115213999A CN202110430611.XA CN202110430611A CN115213999A CN 115213999 A CN115213999 A CN 115213999A CN 202110430611 A CN202110430611 A CN 202110430611A CN 115213999 A CN115213999 A CN 115213999A
- Authority
- CN
- China
- Prior art keywords
- carbonization
- template
- ribs
- support
- rib
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003763 carbonization Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 claims abstract description 70
- 239000002023 wood Substances 0.000 claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 238000005728 strengthening Methods 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims description 11
- 239000004566 building material Substances 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000010000 carbonizing Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 238000009415 formwork Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 241000238631 Hexapoda Species 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 241000233866 Fungi Species 0.000 description 1
- 241000257303 Hymenoptera Species 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002916 wood waste Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/06—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by burning or charring, e.g. cutting with hot wire
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
The invention relates to a carbonization template, which comprises a support piece and at least two ribs, wherein the support piece is a wood member which is manufactured by a drying heat treatment process, a strengthening process, a carbonization process and the like in sequence, and the ribs are arranged on the support piece at intervals. The support piece of this creation through specific temperature range's process treatment, can increase corrosion resistance, durability and prevent deformation, increase the steadiness, increase of service life by a wide margin, can solve current template life not long, cause the building cost height and extravagant more ligneous problem, provide can repetitious usage, reduce the extravagant carbonization template that can regard as the green building materials of environmental protection.
Description
Technical Field
The invention relates to a template, in particular to a carbonized template which is processed by a special process and is deeply carbonized.
Background
The formwork is a common tool in building engineering and is used for bearing the weight and pressure of concrete, and constructors can determine the size and position of construction by the formwork and can repeatedly utilize the formwork to perform other building operations after demoulding and dismantling the formwork.
The existing template is manufactured by the processes of solarization, classification, cutting, racking air drying, aluminum sheet combination, scattered board air drying, nailing forming, oil brushing, stacking placement and the like of logs.
However, the existing forms are made of wood, and due to the nature of wood, the existing forms easily absorb water, so that the forms are rotten or nails combined with the forms are rusted. Because of the nutrients in the wood, the templates are easy to breed and decay by being damaged by the insects; if the form is exposed to sunlight, the form may deform and crack. The property of the template causes the service life of the template to be short, which not only causes high construction cost, but also wastes more wood.
Disclosure of Invention
In order to solve the problems of high building cost and more wood waste caused by short service life of the existing template, the invention provides the carbonization template, and the support piece is a wood member treated by a drying heat treatment process, a strengthening process and a carbonization process in a specific temperature range, so that the corrosion resistance and the durability can be improved, the deformation can be prevented, and the stability can be improved; current template life can be solved in this creation is not long, causes the high and more ligneous problems of waste of construction cost, provides can repetitious usage, reduces timber extravagant and can regard as the green carbonization template of building materials of environmental protection.
The present invention provides a carbonized template for solving the technical problems, which comprises:
a support member, which is a wood member prepared by a drying heat treatment process, a strengthening process, a carbonization process and a cooling process in sequence, wherein the environment temperature of the drying heat treatment process is 60 ℃ to 120 ℃, the environment temperature of the strengthening process is 120 ℃ to 180 ℃, and the environment temperature of the carbonization process is 180 ℃ to 240 ℃; the supporting member comprises a first surface and a second surface which is used for supporting concrete and faces to the opposite direction of the first surface; and
at least two ribs, each rib is arranged on the first surface of the support member.
The carbonization mould plate, wherein the supporting piece is a long plate.
The carbonization template comprises a plurality of thin plate units, and the supporting piece is formed by connecting the thin plate units; each rib fixes the plurality of thin plate units through a plurality of nails.
The carbonized template, wherein the at least two ribs are wood members processed by the drying heat treatment process, the strengthening process, the carbonizing process and the cooling process.
The at least two ribs comprise two ribs which are arranged on the first surface at intervals and are respectively positioned on two opposite sides of the first surface.
The carbonization mold plate, wherein the at least two ribs comprise three ribs, and the three ribs are arranged on the first surface of the support piece at intervals.
The carbonization template, wherein the support member comprises a length direction, the two ribs are along the length direction of the support member, the thickness of the support member is 1.5 cm, the thickness of each rib is 4.5 cm, the width of the support member is any one of 24 cm, 25 cm, 30 cm, 35 cm, 40 cm and 45 cm, and the width of each rib is 3.5 cm.
The carbonization template, wherein the support member comprises a length direction, the three ribs are along the length direction of the support member, the thickness of the support member is 1.5 cm, the thickness of each rib is 4.5 cm, the width of the support member is any one of 50 cm, 60 cm, 70 cm, 75 cm, 80 cm and 90 cm, and the width of each rib is 3.5 cm.
The technical means of the invention can obtain the following effect enhancement:
the support piece of the carbonization template is a wood member which is sequentially manufactured through a drying heat treatment process, a strengthening process and a carbonization process, so that the corrosion resistance and the durability can be improved, the deformation is prevented to improve the stability, the service life of the carbonization template is prolonged, the waste of wood can be reduced, and the carbonization template is used as an environment-friendly green building material.
The invention is described in detail below with reference to the drawings and specific examples, but the invention is not limited thereto.
Drawings
The drawings are only for purposes of illustrating and explaining the present invention and are not to be construed as limiting the scope of the present invention.
Wherein:
FIG. 1 is a schematic view of the processing of the support of the present invention.
Figure 2 is a flow chart of the process of the support of the present invention in a wood carbonization tank.
Fig. 3 is a top perspective view of the first preferred embodiment of the present invention.
Fig. 4 is a bottom perspective view of the first preferred embodiment of the present invention.
Fig. 5 is a top perspective view of a second preferred embodiment of the present invention.
Fig. 6 is a bottom perspective view of a second preferred embodiment of the present invention.
Detailed Description
So that the manner in which the above recited features of the present invention can be understood in detail, and can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments thereof which are illustrated in the appended drawings, wherein:
as shown in fig. 3 and 4, the carbonization module plate according to the first preferred embodiment of the present invention includes a support 10 and at least two ribs 20; the supporting member 10 is a wooden member manufactured by sequentially performing a drying heat treatment process S31, a strengthening process S32, a carbonizing process S33, and a cooling process S34, and in the first preferred embodiment of the present invention, the supporting member 10 is a long plate and includes a length direction, a first surface 11, and a second surface 12 for supporting concrete and facing opposite to the first surface 11; the first surface 11 has two opposite sides.
As shown in fig. 1 and 2, the supporting member 10 is first placed in a wood carbonization tank 40, and then the drying heat treatment process S31, the strengthening process S32, the carbonization process S33, and the cooling process S34 are sequentially performed; in the drying heat treatment process S31, the ambient temperature in the wood carbonization tank 40 is 60 to 120 ℃, in the strengthening process S32, the ambient temperature in the wood carbonization tank 40 is 120 to 180 ℃, in the carbonization process S33, the ambient temperature in the wood carbonization tank 40 is 180 to 240 ℃, and in the cooling process S34, the wood member subjected to the above processes is cooled by sprinkling water; in addition, the drying heat treatment process S31, the strengthening process S32, the carbonizing process S33, and the cooling process S34 are not limited to the wood carbonizing tank 40, and may be performed in a wood carbonizing kiln or other wood carbonizing equipment having the same function, and are not particularly limited thereto.
As shown in fig. 2 and 4, the at least two ribs 20 are disposed on the first surface 11 of the supporting member 10, and each of the ribs 20 is a wood member formed by the drying heat treatment process S31, the strengthening process S32, the carbonizing process S33, and the cooling process S34 in sequence; in a first preferred embodiment, the at least two ribs 20 include two ribs 20, the two ribs 20 are disposed on the first surface 11 of the supporting member 10 at intervals and located at two sides of the first surface 11 respectively; the two ribs 20 are disposed along the length of the support member 10.
In the first preferred embodiment of the present invention, the thickness of the supporting member is 1.5 cm, the thickness of the two ribs 20 is 4.5 cm, the width of the supporting member 10 can be any value of 24 cm, 25 cm, 30 cm, 35 cm, 40 cm and 45 cm, and the width of the two ribs 20 is 3.5 cm.
As shown in fig. 5, in the carbonizing template of the second preferred embodiment of the present invention, the supporting member 10A is formed by connecting the plurality of thin plate units 101; as shown in fig. 6, in the second preferred embodiment of the present invention, the at least two ribs include three ribs 20 disposed at intervals, and the three ribs 20 are disposed along the length direction of the supporting member 10; each of the ribs 20 fixes the plurality of thin plate units 101 with a plurality of nails.
In a second preferred embodiment of the present invention, the thickness of the supporting member 10 is 1.5 cm, the thickness of the three ribs 20 is 4.5 cm, the width of the supporting member 10 is any one of 50 cm, 60 cm, 70 cm, 75 cm, 80 cm and 90 cm, and the width of the three ribs 20 is 3.5 cm.
In the second preferred embodiment of the present invention, compared with the first preferred embodiment, one more rib 20 is provided to increase the supporting point, so that the width of the supporting member 10 can be increased without causing structural weakness, and the present invention can meet the requirements of different construction projects.
In the present invention, the supporting member 10 and each rib 20 are wood members manufactured through the drying heat treatment process S31, the strengthening process S32, the carbonizing process S33, and the cooling process S34; through the drying heat treatment process S31, the moisture contained in the support member 10 and each of the ribs 20 can be evaporated, and through the strengthening process S32 and the carbonization process S33, the moisture content of the support member 10 and each of the ribs 20 can be reduced to zero, and the concentration of hydroxyl groups in the support member 10 and each of the ribs 20 can be reduced at high temperature, so that the water absorption of the support member 10 and each of the ribs 20 can be reduced, and the saccharide components of cellulose in the support member 10 and each of the ribs 20 can be carbonized, so that the support member 10 and each of the ribs 20 are difficult to rot and are difficult to propagate ants; in addition, the high temperature of the process also kills eggs and fungi on the support 10 and the ribs 20; the cooling process S34 is performed by spraying water, so that the water content of the supporting member 10 and the ribs 20 can be raised to a small extent, and the supporting member 10 and the ribs 20 formed by the treatment will not crack due to zero water content.
The carbonization template has the effects of moisture resistance, corrosion resistance and insect prevention and can increase the durability through the drying heat treatment process S31, the strengthening process S32 and the carbonization process S33, and the support piece 10 and each rib 20 can reduce the weight due to the carbonization of partial components in the wood member in the carbonization process S33 and have the characteristics of fire resistance, difficult deformation and difficult cracking; in addition, the high temperature of the above process can also degrease the wood member, making the support member 10 and each rib 20 more absorbent to protective oil and release agents used during demolding; therefore, the production can greatly prolong the service life and be used for multiple times, the reduction of the weight can facilitate the transportation of constructors, and by means of the technical characteristics, the carbonization template which can be used as an environment-friendly green building material is provided.
Although the present invention has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present invention.
The present invention is capable of other embodiments, and various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (8)
1. A carbonized template, comprising:
a support member, which is a wood member prepared by a drying heat treatment process, a strengthening process, a carbonization process and a cooling process in sequence, wherein the environment temperature of the drying heat treatment process is between 60 ℃ and 120 ℃, the environment temperature of the strengthening process is between 120 ℃ and 180 ℃, and the environment temperature of the carbonization process is between 180 ℃ and 240 ℃; the supporting member comprises a first surface and a second surface which is used for supporting concrete and faces to the opposite direction of the first surface; and
at least two ribs, each rib is arranged on the first surface of the support member.
2. The carbonization template of claim 1, wherein the support member is an elongated plate.
3. The carbonization template of claim 1, wherein the carbonization template comprises a plurality of thin plate units, and the supporting member is formed by connecting the plurality of thin plate units; each rib fixes the plurality of thin plate units through a plurality of nails.
4. The carbonization module plate of claim 2 or 3, wherein the at least two ribs are wood members formed by the drying heat treatment process, the strengthening process, the carbonization process and the cooling process.
5. The carbonization template of claim 4, wherein the at least two ribs include two ribs spaced apart from each other on opposite sides of the first surface.
6. The carbonization template of claim 4, wherein the at least two ribs include three ribs spaced apart from the first surface of the support member.
7. The carbonization template of claim 5, wherein the support comprises a length direction, the two ribs are along the length direction of the support, the thickness of the support is 1.5 cm, the thickness of each rib is 4.5 cm, the width of the support is any one of 24 cm, 25 cm, 30 cm, 35 cm, 40 cm and 45 cm, and the width of each rib is 3.5 cm.
8. The carbonization template of claim 6, wherein the support comprises a length direction, the three ribs are along the length direction of the support, the thickness of the support is 1.5 cm, the thickness of each rib is 4.5 cm, the width of the support is any one of 50 cm, 60 cm, 70 cm, 75 cm, 80 cm and 90 cm, and the width of each rib is 3.5 cm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110430611.XA CN115213999A (en) | 2021-04-21 | 2021-04-21 | Carbonization template |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110430611.XA CN115213999A (en) | 2021-04-21 | 2021-04-21 | Carbonization template |
Publications (1)
Publication Number | Publication Date |
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CN115213999A true CN115213999A (en) | 2022-10-21 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202110430611.XA Pending CN115213999A (en) | 2021-04-21 | 2021-04-21 | Carbonization template |
Country Status (1)
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080107852A1 (en) * | 2006-11-08 | 2008-05-08 | Rubb Justin D | Foamed plastic structures |
US20150069664A1 (en) * | 2013-09-09 | 2015-03-12 | Romeo Ilarian Ciuperca | Insulated flying table concrete form, electrically heated flying table concrete form and method of accelerating concrete curing using same |
CN104626313A (en) * | 2014-12-26 | 2015-05-20 | 安徽宝庭门业有限公司 | Solid wood composite door anti-deformation processing method |
TW201813713A (en) * | 2016-09-23 | 2018-04-16 | 鐠適保實業股份有限公司 | Cycle wood and forming method thereof formed by solidifying multiple fibrous materials and a mediating agent that is coated on the surface of the fibrous materials |
TW201940678A (en) * | 2018-03-16 | 2019-10-16 | 日商大同特殊鋼股份有限公司 | Carbonizing furnace |
TWM607060U (en) * | 2020-07-27 | 2021-02-01 | 吳宇雙 | Carbonized framework |
-
2021
- 2021-04-21 CN CN202110430611.XA patent/CN115213999A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080107852A1 (en) * | 2006-11-08 | 2008-05-08 | Rubb Justin D | Foamed plastic structures |
US20150069664A1 (en) * | 2013-09-09 | 2015-03-12 | Romeo Ilarian Ciuperca | Insulated flying table concrete form, electrically heated flying table concrete form and method of accelerating concrete curing using same |
CN104626313A (en) * | 2014-12-26 | 2015-05-20 | 安徽宝庭门业有限公司 | Solid wood composite door anti-deformation processing method |
TW201813713A (en) * | 2016-09-23 | 2018-04-16 | 鐠適保實業股份有限公司 | Cycle wood and forming method thereof formed by solidifying multiple fibrous materials and a mediating agent that is coated on the surface of the fibrous materials |
TW201940678A (en) * | 2018-03-16 | 2019-10-16 | 日商大同特殊鋼股份有限公司 | Carbonizing furnace |
TWM607060U (en) * | 2020-07-27 | 2021-02-01 | 吳宇雙 | Carbonized framework |
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Application publication date: 20221021 |