CN115213977A - High-temperature-resistant beet red pigment preparation equipment and process - Google Patents
High-temperature-resistant beet red pigment preparation equipment and process Download PDFInfo
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- CN115213977A CN115213977A CN202210847132.2A CN202210847132A CN115213977A CN 115213977 A CN115213977 A CN 115213977A CN 202210847132 A CN202210847132 A CN 202210847132A CN 115213977 A CN115213977 A CN 115213977A
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- red pigment
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- 239000001054 red pigment Substances 0.000 title claims abstract description 30
- 235000016068 Berberis vulgaris Nutrition 0.000 title claims abstract description 29
- 241000335053 Beta vulgaris Species 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 230000008569 process Effects 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims description 121
- 235000021537 Beetroot Nutrition 0.000 claims description 88
- 230000007246 mechanism Effects 0.000 claims description 41
- 238000010306 acid treatment Methods 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 235000016614 betalains Nutrition 0.000 claims 4
- 239000000049 pigment Substances 0.000 claims 4
- 238000009434 installation Methods 0.000 claims 3
- 238000007599 discharging Methods 0.000 claims 1
- 238000000227 grinding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000000126 substance Substances 0.000 abstract description 6
- 230000003028 elevating effect Effects 0.000 description 9
- 238000000605 extraction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
- B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B61/00—Dyes of natural origin prepared from natural sources, e.g. vegetable sources
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0096—Purification; Precipitation; Filtration
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses high-temperature-resistant beet red pigment preparation equipment and a process, relates to the technical field of beet red pigment preparation, and aims at solving the problem that the production efficiency of beet red pigment is difficult to improve in the environment where the existing biological and chemical means are temporarily difficult to break through in beet red pigment production. The invention has novel structure, and the equipment and the process means effectively solve the problem that the production efficiency of the beet red pigment is difficult to improve under the environment that the existing biological and chemical means are difficult to break through.
Description
Technical Field
The invention relates to the technical field of preparation of beet red pigment, in particular to equipment and a process for preparing high-temperature-resistant beet red pigment.
Background
The beet root is used for preparing beet red pigment, the preparation method of the beet red pigment is very mature, the basic process is that the beet root is cleaned, sliced, extracted, filtered, purified and dried into powder, the beet red pigment can lose efficacy and decompose when the temperature is higher, therefore, the general extraction temperature is about 20 ℃, except that the physical cooling assists in improving the extraction efficiency of the red pigment, the acid solution is used for pretreating the beet root raw material to ensure that the pH value is near 4.5, the thermal stability of the red pigment is higher at the moment, and the extraction temperature can be higher than that of other pH values;
in summary, in the current high temperature resistant beet extraction process, the direction of improvement is more biased towards biological and chemical processes, for example, an acidic chemical solvent with better extraction effect and higher safety is selected, but the influence of production equipment and process on the production efficiency of the beet red pigment is ignored, and the improvement of the production efficiency of equipment is a better choice in the environment where biological and chemical means are temporarily difficult to break through, so that a high temperature resistant beet red pigment preparation equipment and process are provided.
Disclosure of Invention
The invention provides equipment and a process for preparing high-temperature-resistant beet red pigment, which solve the problem that the production efficiency of the beet red pigment is difficult to improve under the environment that the existing biological and chemical means are difficult to break through temporarily.
In order to achieve the purpose, the invention adopts the following technical scheme:
a high-temperature-resistant beet red pigment preparation device comprises a slicing mechanism for slicing beet roots, a material cylinder for acid treatment of the sliced beet roots, a material frame for transferring the sliced beet roots, a lifting mechanism for driving the material frame to lift, and a servo electric sliding table for driving the material frame to horizontally move;
the three groups of servo electric sliding tables are arranged in parallel, two groups of material cylinders and material frames are respectively arranged between two adjacent groups of servo electric sliding tables, the three groups of lifting mechanisms are respectively vertically arranged at the top ends of the sliding tables of the three groups of servo electric sliding tables and are arranged in parallel, and the material frames are connected with the lifting mechanisms;
in the slicing mechanism: the device comprises a chute, a cutter and a pushing impeller, wherein the cutter and the pushing impeller are used for cutting beet roots, the cutter and the pushing impeller are arranged at the tail end of the chute, a shell with a knife edge is arranged at the bottom of each of two sides of the tail end of the chute, and a push plate for rotationally pushing the beet roots to slice is arranged in the shell.
Preferably, every group elevating system comprises four telescopic guide arms, a set of pneumatic cylinder and mounting panel, and the guide arm distributes in the four corners of slip table, the pneumatic cylinder sets up between the guide arm, just mounting panel and guide arm top fixed connection, the piston rod and the mounting panel of pneumatic cylinder are connected.
Preferably, the material frame size can match and cup joint in the material jar, just the frame mouth edge of material frame is the setting of turning up, and adjacent two sets of it is connected with the lantern ring to rotate between elevating system's the mounting panel, just the cross-section of the lantern ring is the L type, the frame mouth edge and the lantern ring of material frame articulate.
Preferably, the slicing mechanism further comprises a support, the sliding groove is obliquely arranged at the top end of the support, the shell is connected with two sides of the support, the cutter is vertically arranged, the pushing impeller is rotatably connected with the support, a notch matched with the cutter is formed in a blade of the pushing impeller, the support is provided with a first motor at the position of the pushing impeller, and an output shaft of the first motor is coaxially connected with the pushing impeller.
Preferably, a material distributing protrusion is punched in the middle of the bottom end of the sliding chute, slopes are punched on two sides of the material distributing protrusion of the sliding chute, and a baffle is arranged at the tail end of the material distributing protrusion of the sliding chute.
Preferably, the top end of the shell is located at the slope and is provided with a feeding hole, the top end of the shell is coaxially provided with a second motor, an output shaft of the second motor extends into the shell, and the push plate is connected with the output shaft of the second motor in an annular array.
Preferably, the bottom end of the shell is provided with cutting edges in a punching and polishing mode, the cutting edges are distributed in an annular array mode relative to the shell, the upper portion of the push plate is vertically arranged, and the lower portion of the push plate is bent towards the direction far away from the cutting edge of the cutting edge.
Preferably, the one end that slicer mechanism was kept away from to servo electronic slip table is provided with the top wheel that is used for the material frame to unload, the both ends of top wheel all are the indent setting, just the indent radian and the material frame appearance of top wheel match each other.
Preferably, the bottom of the material frame is hollowed out.
A high temperature resistant beet red pigment preparation device comprises the following process flows:
s1, beet roots are cleaned through ultrasonic waves or manual work, the beet roots are fed into a chute through a conveying belt, the beet roots slide along the chute and meet a cutter, the cutter is cut into the beet roots under the action of sliding inertia, a material pushing impeller is driven to rotate through a first motor, blades of the material pushing impeller push the rest of the beet roots to forcibly pass through the cutter, so that the beet roots are evenly divided into two halves, and the blades avoid the cutter through a notch;
s2, the beet roots which are divided into two halves are continuously pushed by the blades and smoothly transited to the positions of the material distributing bulges, the beet roots are immediately separated by the material distributing bulges with the top in an acute angle shape, the separated beet root segments fall into the shell through the slope and the material inlet, the pushing plate is driven by the second motor to push the beet root segments to forcibly slide through the knife edge, and the slices are cut off by the knife edge part of the knife edge;
s3, taking a single beet root flap as an example, in the earlier stage of slicing, the section of the beet root flap is attached to the bottom of the shell, the edge part of the beet root flap is thin, so that the inclined surface in the bent part at the bottom of the push plate extrudes the edge of the beet root flap, and when the push plate is pushed horizontally, the downward component force is simultaneously given to the beet root flap, so that the beet root flap can be effectively cut by a knife edge;
s4, when slicing is carried out, the lifting mechanism and the material frame are standby at the bottom of the shell, so that the slices fall into the material frame, and when the material frame finishes charging, the lifting mechanism and the fully loaded material frame are driven to move towards the material cylinder through the servo electric sliding table;
s5, adding an acid treatment solution into the material cylinder, and putting the fully loaded material frame into the material cylinder through a servo electric sliding table and a lifting mechanism to enable the acid treatment solution to soak the beet root slices;
s6, after the acid treatment is completed, the material frame is lifted, the residue of the acid treatment solution in the material frame is drained after a period of time, the material frame is moved to the top wheel, the bottom end of the material frame is contacted with the concave part of the top wheel and is gradually jacked up by the top wheel, the deflection angle of the material frame can be controlled through the lifting mechanism at the moment, the solid residue in the material frame is poured out, and the acid treatment solution is pumped away to perform subsequent processes of filtering, purifying, drying and the like on the haematochrome.
The invention has the beneficial effects that:
1. the spherical beetroot slides along the sliding groove, and under the action of inertia and the rotation pushing action of the pushing impeller, the beetroot is forcedly divided into two halves by the cutter, so that the originally difficultly-processed spherical beetroot becomes an easily-processed beetroot petal, and the beetroot petal continuously slides to be separated by the material distributing protrusion and then falls into the shell through the slope and the feeding hole for slicing.
2. The edge part of the beet root flap is thin, so that the inclined plane inside the bent part at the bottom of the push plate extrudes the edge of the beet root flap, and when the push plate is pushed horizontally, the downward component force is simultaneously given to the beet root flap, so that the beet root flap can be effectively cut by a knife edge, and high-quality beet root slices can be efficiently obtained by continuous feeding and continuous material pushing slicing, thereby being very beneficial to the subsequent acid treatment process.
3. The device's material frame goes up and down along with elevating system, carries out the translation along with servo electronic slip table to nimble shift between section station, acid treatment station and solid defective material row material station, can semi-automatic or full-automatic realize beet root high quality section, acid treatment and row material in succession.
4. The material frame of the device is sleeved with the lantern ring of the lifting mechanism, the lantern ring is rotatably connected with the mounting plate of the lifting mechanism, the material frame moves towards the top wheel, and after the bottom end of the material frame contacts the concave part of the top wheel, the material frame can be gradually jacked up by the top wheel, and at the moment, the deflection angle of the material frame can be controlled through the lifting mechanism, so that solid residual materials in the material frame can be poured out.
In conclusion, the equipment and the process means effectively solve the problem that the production efficiency of the beet red pigment is difficult to improve under the environment that the existing biological and chemical means are difficult to break through temporarily.
Drawings
FIG. 1 is a schematic view of the apparatus of the present invention in a slicing process.
Fig. 2 is a schematic structural view of the apparatus of the present invention in a state to be extracted.
FIG. 3 is a schematic view showing the structure of the apparatus of the present invention in a state where the cured product is discharged.
Fig. 4 is a schematic structural diagram of the lifting mechanism of the present invention.
Fig. 5 is an enlarged view of a structure in fig. 4 according to the present invention.
Fig. 6 is a schematic structural diagram of the slicing mechanism of the present invention.
Fig. 7 is a structural sectional view of the slicer mechanism of the present invention.
Fig. 8 is a partial structural sectional view of the slicer mechanism of the present invention.
Reference numbers in the figures: 1. a slicing mechanism; 101. a support; 102. a chute; 103. a cutter; 104. distributing bulges; 105. a slope; 106. a baffle plate; 107. a pusher impeller; 108. a first motor; 109. a housing; 110. a feed inlet; 111. a knife edge; 112. pushing a plate; 113. a second motor; 2. a lifting mechanism; 201. a guide bar; 202. a hydraulic cylinder; 203. mounting a plate; 204. a collar; 3. a material cylinder; 301. material frame; 4. a top wheel; 5. servo the electronic slip table.
Detailed Description
The technical scheme of the invention is clearly and completely described in the following with reference to the attached drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-8, a high temperature resistant beet red pigment preparation facilities, including being used for sliced slicer mechanism 1 of beet root, be used for the sour material jar 3 of handling of beet root section and be used for the sliced material frame 301 that shifts of beet root, still including being used for driving elevating system 2 that expects frame 301 goes up and down, the servo electronic slip table 5 of drive material frame 301 horizontal migration, servo electronic slip table 5 parallel arrangement has three groups, two sets of material jars 3 and material frame 301 set up respectively between adjacent two sets of servo electronic slip tables 5, three elevating system 2 of group are respectively vertical to be installed in the slip table top of three servo electronic slip tables 5 of group and be parallelly connected the setting, material frame 301 is connected with elevating system 2, in the slicer mechanism 1: the material is fed by sliding through the chute 102, the tail end of the chute 102 is provided with a cutter 103 and a material pushing impeller 107 for cutting the beetroot, two sides of the tail end of the chute 102 are provided with a shell 109 with a knife edge 111 at the bottom, and a push plate 112 for rotationally pushing the beetroot to slice is arranged in the shell 109.
Every group elevating system 2 is by four telescopic guide rods 201, a set of pneumatic cylinder 202 and mounting panel 203 constitute, and guide rod 201 distributes in the four corners of slip table, pneumatic cylinder 202 sets up between guide rod 201, and mounting panel 203 and 201 top fixed connection of guide rod, the piston rod and the mounting panel 203 of pneumatic cylinder 202 are connected, material frame 301 size can match and cup joint in material jar 3, and the frame mouth edge of material frame 301 is the setting of turning up, it is connected with lantern ring 204 to rotate between adjacent two sets of elevating system 2's the mounting panel 203, and the cross-section of lantern ring 204 is the L type, the frame mouth edge and the lantern ring 204 of material frame 301 articulate, the bottom of material frame 301 is the fretwork setting.
As shown in fig. 6, 7 and 8, the slicing mechanism 1 further includes a support 101, the chute 102 is obliquely disposed at the top end of the support 101, the housing 109 is connected to two sides of the support 101, the cutter 103 is vertically disposed, the pushing impeller 107 is rotatably connected to the support 101, a blade of the pushing impeller 107 is provided with a notch matching with the cutter 103, the support 101 is provided with a first motor 108 at the pushing impeller 107, an output shaft of the first motor 108 is coaxially connected to the pushing impeller 107, a material distributing protrusion 104 is stamped in the middle of the bottom end of the chute 102, slopes 105 are stamped at two sides of the chute 102 at the material distributing protrusion 104, and a baffle 106 is disposed at the end of the chute 102 at the material distributing protrusion 104;
the spherical beetroot slides along the sliding groove 102, and under the inertia effect and the rotation pushing effect of the material pushing impeller 107, the beetroot is forcedly divided into two halves by the cutter 103, so that the spherical beetroot which is not easy to process originally becomes an easy-to-process beetroot flap, and the beetroot flap continuously slides and is separated by the material dividing bulge 104, and then falls into the shell 109 through the slope 105 and the feeding hole 110 for slicing.
The top end of the shell 109 is provided with a feed inlet 110 at the slope 105, the top end of the shell 109 is coaxially provided with a second motor 113, an output shaft of the second motor 113 extends into the shell 109, a push plate 112 is connected with the output shaft of the second motor 113 in an annular array, the bottom end of the shell 109 is provided with knife edges 111 in a punching and polishing mode, the knife edges 111 are distributed in an annular array mode relative to the shell 109, the upper portion of the push plate 112 is vertically arranged, and the lower portion of the push plate 112 is bent towards the direction far away from the knife edges of the knife edges 111;
the edge part of the beet root flap is thin, so that the inclined plane inside the bent part at the bottom of the push plate 112 extrudes the edge of the beet root flap, and when the push plate 112 is pushed horizontally, the downward component force is simultaneously given to the beet root flap, so that the knife edge 111 can effectively cut the beet root flap, continuous feeding and continuous pushing slicing can be realized, and high-quality beet root slices can be efficiently obtained.
As shown in fig. 3, the one end that slicer mechanism 1 was kept away from to servo electronic slip table 5 is provided with the top wheel 4 that is used for material frame 301 to unload, the both ends of top wheel 4 all are the indent setting, and the indent radian of top wheel 4 matches each other with material frame 301 appearance, will expect that frame 301 removes to top wheel 4, make the bottom contact top wheel 4's of material frame 301 concave part, and by top wheel 4 jack-up gradually, accessible elevating system 2 control material frame 301's deflection angle this moment, make the solid clout in the material frame 301 pour out.
A preparation process of high-temperature-resistant beet red pigment comprises the following process flows:
s1, cleaning beet roots through ultrasonic waves or manual work, feeding the beet roots into a sliding groove 102 through a conveying belt, enabling the beet roots to slide along the sliding groove 102 and meet a cutter 103, enabling the cutter 103 to cut into the beet roots under the action of sliding inertia, driving a material pushing impeller 107 to rotate through a first motor 108, enabling blades of the material pushing impeller 107 to push the rest of the beet roots to forcibly pass through the cutter 103, enabling the beet roots to be divided into two halves uniformly, and enabling the blades to avoid the cutter 103 through a notch;
s2, the beet roots which are divided into two halves are continuously pushed by the blades and smoothly transited to the distributing bulge 104, and are immediately separated by the distributing bulge 104 with the top in an acute angle shape, the separated beet root segments fall into the shell 109 through the slope 105 and the feed port 110, the second motor 113 drives the push plate 112 to push the beet root segments to forcibly slide through the knife edge 111, and the slices are cut off by the cutting edge part of the knife edge 111;
s3, taking a single beet root flap as an example, in the earlier stage of slicing, the tangent plane of the beet root flap is attached to the bottom of the shell 109, and the edge part of the beet root flap is thin, so that the inclined plane in the bent part at the bottom of the push plate 112 extrudes the edge of the beet root flap, and when the push plate 112 is pushed horizontally, the downward component force is simultaneously given to the beet root flap, so that the knife edge 111 can effectively cut the beet root flap;
s4, when slicing is carried out, the lifting mechanism 2 and the material frame 301 are standby at the bottom of the shell 109, so that the slices fall into the material frame 301, and when the material frame 301 finishes charging, the lifting mechanism 2 and the fully loaded material frame 301 are driven to move towards the material cylinder 3 through the servo electric sliding table 5;
s5, adding an acid treatment solution into the material cylinder 3, and putting the fully loaded material frame 301 into the material cylinder 3 through the servo electric sliding table 5 and the lifting mechanism 2 to enable the acid treatment solution to soak the beet root slices;
s6, after the acid treatment is completed, the material frame 301 is lifted, the acid treatment solution residue in the material frame 301 is drained after a period of time, the material frame 301 is moved to the top wheel 4, the bottom end of the material frame 301 is contacted with the concave part of the top wheel 4 and is gradually jacked up by the top wheel 4, the deflection angle of the material frame 301 can be controlled through the lifting mechanism 2, the solid residue in the material frame 301 is poured out, and the acid treatment solution is pumped away to perform subsequent processes of filtering, purifying, drying and the like on the haematochrome.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications may be made, which should also be regarded as the protection scope of the present invention, and other parts of the present invention which are not described in detail belong to the prior art, and therefore are not described herein again, and finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The high-temperature-resistant beet red pigment preparation equipment comprises a slicing mechanism (1) for slicing beet roots, a material cylinder (3) for acid treatment of the sliced beet roots and a material frame (301) for transferring the sliced beet roots, and is characterized by further comprising a lifting mechanism (2) for driving the material frame (301) to lift and a servo electric sliding table (5) for driving the material frame (301) to horizontally move;
three groups of servo electric sliding tables (5) are arranged in parallel, two groups of material cylinders (3) and material frames (301) are respectively arranged between two adjacent groups of servo electric sliding tables (5), three groups of lifting mechanisms (2) are respectively vertically arranged at the top ends of the sliding tables of the three groups of servo electric sliding tables (5) and are arranged in parallel, and the material frames (301) are connected with the lifting mechanisms (2);
in the slicing mechanism (1): the device is characterized in that the device is fed by sliding through a sliding chute (102), a cutter (103) and a pushing impeller (107) which are used for cutting the beetroot are arranged at the tail end of the sliding chute (102), shells (109) with knife edges (111) formed at the bottoms are arranged on two sides of the tail end of the sliding chute (102), and push plates (112) which are used for rotationally pushing the beetroot to slice are arranged in the shells (109).
2. The high-temperature-resistant beet red pigment preparation equipment according to claim 1, wherein each group of the lifting mechanism (2) is composed of four groups of telescopic guide rods (201), a group of hydraulic cylinders (202) and an installation plate (203), the guide rods (201) are distributed at four corners of the sliding table, the hydraulic cylinders (202) are arranged between the guide rods (201), the installation plate (203) is fixedly connected with the top ends of the guide rods (201), and piston rods of the hydraulic cylinders (202) are connected with the installation plate (203).
3. The equipment for preparing the high-temperature-resistant betalain pigment according to claim 2, characterized in that the material frame (301) is matched in size and sleeved in the material cylinder (3), the edge of the frame opening of the material frame (301) is arranged in an outward turning manner, a lantern ring (204) is rotatably connected between the mounting plates (203) of the two adjacent groups of lifting mechanisms (2), the section of the lantern ring (204) is L-shaped, and the edge of the frame opening of the material frame (301) is connected with the lantern ring (204) in a hanging manner.
4. The high-temperature-resistant beet red pigment preparation apparatus according to claim 1, wherein the slicer mechanism (1) further comprises a support (101), the chute (102) is obliquely disposed at a top end of the support (101), the housing (109) is connected to two sides of the support (101), the cutter (103) is vertically disposed, the pushing impeller (107) is rotatably connected to the support (101), a slot matched with the cutter (103) is formed in a blade of the pushing impeller (107), the support (101) is provided with a first motor (108) at the pushing impeller (107), and an output shaft of the first motor (108) is coaxially connected to the pushing impeller (107).
5. The high-temperature-resistant beet red pigment preparation apparatus according to claim 4, wherein a material-distributing protrusion (104) is stamped and arranged in the middle of the bottom end of the chute (102), slopes (105) are stamped and arranged on both sides of the material-distributing protrusion (104) of the chute (102), and a baffle (106) is arranged at the end of the material-distributing protrusion (104) of the chute (102).
6. The equipment for preparing the high-temperature-resistant betalain pigment according to the claim 5, characterized in that the top end of the shell (109) is provided with a feed inlet (110) at the slope (105), the top end of the shell (109) is coaxially provided with a second motor (113), the output shaft of the second motor (113) extends into the shell (109), and the push plate (112) is connected with the output shaft of the second motor (113) in an annular array.
7. The equipment for preparing the high-temperature-resistant betalain pigment according to claim 6, characterized in that the bottom end of the shell (109) is provided with knife edges (111) through punching and grinding, the knife edges (111) are distributed in an annular array relative to the shell (109), the upper part of the push plate (112) is vertically arranged, and the lower part of the push plate is bent towards the direction far away from the knife edges of the knife edges (111).
8. The high-temperature-resistant betalain pigment preparation equipment according to claim 1, wherein one end of the servo electric sliding table (5) far away from the slicing mechanism (1) is provided with a top wheel (4) for discharging the material frame (301), two ends of the top wheel (4) are both arranged in an inwards concave manner, and the inwards concave radian of the top wheel (4) is matched with the shape of the material frame (301).
9. The device for preparing high-temperature-resistant beet red pigment according to claim 8, wherein the bottom of the material frame (301) is hollowed.
10. A preparation process of high-temperature-resistant beet red pigment, which is characterized in that the preparation equipment of the high-temperature-resistant beet red pigment according to any one of claims 1 to 9 comprises the following process flows:
s1, cleaning beet roots through ultrasonic waves or manual work, feeding the beet roots into a chute (102) through a conveying belt, enabling the beet roots to slide along the chute (102) and meet a cutter (103), enabling the cutter (103) to cut into the beet roots under the action of sliding inertia, driving a material pushing impeller (107) to rotate through a first motor (108), enabling blades of the material pushing impeller (107) to push the rest of the beet roots to forcibly pass through the cutter (103), enabling the beet roots to be divided into two halves uniformly, and enabling the blades to avoid the cutter (103) through a notch;
s2, the beet root which is divided into two halves is continuously pushed by the blades and smoothly transited to a material distributing bulge (104) to be immediately separated by the material distributing bulge (104) with the top in an acute angle shape, the separated beet root segments fall into the shell (109) through the slope (105) and the feed inlet (110), the beet root segments are pushed to forcibly slide through the knife edge (111) by the push plate (112) driven by the second motor 113, and slices are cut by the knife edge of the knife edge (111);
s3, taking a single beet root flap as an example, in the earlier stage of slicing, the section of the beet root flap is attached to the bottom of the shell (109), the edge part of the beet root flap is thin, so that the inclined surface in the bent part at the bottom of the push plate (112) extrudes the edge of the beet root flap, and when the push plate (112) is pushed horizontally, the downward component force is simultaneously given to the beet root flap, so that the knife edge (111) can effectively cut the beet root flap;
s4, when slicing is carried out, the lifting mechanism (2) and the material frame (301) are in standby at the bottom of the shell (109), so that the slices fall into the material frame (301), and when the material frame (301) finishes charging, the lifting mechanism (2) and the fully loaded material frame (301) are driven to move towards the material cylinder (3) through the servo electric sliding table (5);
s5, adding an acid treatment solution into the material cylinder (3), and putting the fully loaded material frame (301) into the material cylinder (3) through the servo electric sliding table (5) and the lifting mechanism (2) to enable the acid treatment solution to soak the beet root slices;
s6, after the acid treatment is completed, the material frame (301) is lifted, the acid treatment solution residue in the material frame (301) is drained after a period of time, the material frame (301) is moved to the top wheel (4), the bottom end of the material frame (301) is contacted with the concave part of the top wheel (4) and is gradually jacked up by the top wheel (4), the deflection angle of the material frame (301) can be controlled through the lifting mechanism (2), the solid residue in the material frame (301) is poured out, the acid treatment solution is pumped away, and the subsequent processes of filtering, purifying, drying and the like are performed on the haematochrome.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210847132.2A CN115213977A (en) | 2022-07-07 | 2022-07-07 | High-temperature-resistant beet red pigment preparation equipment and process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210847132.2A CN115213977A (en) | 2022-07-07 | 2022-07-07 | High-temperature-resistant beet red pigment preparation equipment and process |
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| CN202210847132.2A Pending CN115213977A (en) | 2022-07-07 | 2022-07-07 | High-temperature-resistant beet red pigment preparation equipment and process |
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