CN115183582A

CN115183582A - Multi-dimensional aluminum ingot casting crucible

Info

Publication number: CN115183582A
Application number: CN202210929452.2A
Authority: CN
Inventors: 廖光明
Original assignee: JIANGXI WANTAI ALUMINUM CO Ltd
Current assignee: JIANGXI WANTAI ALUMINUM CO Ltd
Priority date: 2022-08-03
Filing date: 2022-08-03
Publication date: 2022-10-14

Abstract

The utility model provides a multidimension degree aluminium ingot founding crucible, belongs to aluminium industry production technical field, and including base, crucible, drive division and stirring portion, the crucible is installed on the base, and the drive division is installed at the base lateral part and is connected with the base, and stirring portion installs on the drive division and extends and get into the crucible inner chamber. The base comprises a table top, a convex edge, a central hole, a lug, a main gear, a worm and a driving wheel, wherein the convex edge is arranged on the table top, the central hole penetrating through the convex edge is formed in the middle of the convex edge, and the main gear is arranged on the boss. The drive division includes bottom plate, riser, boss, follows the driving wheel, belt, gear wheel and pinion, and the bottom plate is installed whole drive division in the mesa bottom, and the riser is upwards connected to the bottom plate, and riser middle part front side still articulates from the driving wheel, passes through the belt from driving wheel and action wheel and connects the transmission, installs the pinion in the pivot from the driving wheel, pinion and follow driving wheel coaxial rotation, two gear wheels mesh with the pinion separately. The stirring part comprises a stirring rod and a stirring shovel, and the stirring rod is connected with the two large gears.

Description

Multi-dimensional aluminum ingot casting crucible

Technical Field

The invention belongs to the technical field of aluminum industry production, and particularly relates to a multi-dimensional aluminum ingot casting crucible.

Background

The aluminum industry production process inevitably needs an aluminum ingot or an aluminum block to be melted and then enters the subsequent operation. In the casting process, firstly, to ensure uniform molten aluminum of aluminum ingots, various aluminum ingot melting devices are available in the industry, and the melting devices either cannot be provided with stirring devices or are only provided with simple one-dimensional rotary stirring devices. The aluminum liquid obtained by melting the device is not easy to melt uniformly or can be melted uniformly in a long time. The invention provides a single-rod multidimensional stirring melting device.

Disclosure of Invention

The invention provides a multi-dimensional aluminum ingot casting crucible, which aims to solve the problems in the background technology.

The technical problem solved by the invention is realized by adopting the following technical scheme:

the utility model provides a multidimension degree aluminium ingot founding crucible, includes base, crucible, drive division and stirring portion, and the crucible is installed on the base, and the drive division is installed at the base lateral part and is connected with the base, and stirring portion installs on the drive division and extends and get into the crucible inner chamber.

The base comprises a table board, a convex edge, a central hole, lugs, a main gear, a worm and a driving wheel, wherein the convex edge is arranged on the table board, the central hole penetrating through the middle part of the convex edge is formed in the middle of the convex edge, the main gear is arranged on the boss, a pair of lugs are arranged on the side part of the table board, the lugs are provided with the worm, the worm is in meshing transmission with the main gear, the worm is connected with a rotating shaft of the driving wheel to provide power for the worm, and the power is transmitted to the driving part through the driving wheel. The drive division includes the bottom plate, the riser, the boss, from the driving wheel, the belt, gear wheel and pinion, the bottom plate is installed whole drive division in the mesa bottom, the riser is upwards connected to the bottom plate, two bosss of arranging from top to bottom have on the riser, install a gear wheel of two respectively installations on the boss, riser middle part front side still articulates from the driving wheel, pass through the belt from driving wheel and action wheel and connect the transmission, install the pinion in the pivot from the driving wheel, pinion and follow driving wheel coaxial rotation, two gear wheels mesh with the pinion separately, under the drive of pinion, two gear wheel synchronous rotations. Stirring portion includes puddler and stirring shovel, and the puddler is connected with two gear wheels, and under the drive of gear wheel, reciprocating plane motion is made on gear wheel place plane to the puddler, and the puddler is the arch, and one end is connected on two gear wheels, and in the other end extended to get into the crucible, the articulated stirring shovel of one end that the puddler is located the crucible, and the stirring shovel stirs the aluminium liquid in the crucible.

Furthermore, the middle part of the main gear is provided with an arc groove, and a crucible is arranged on the arc groove.

Furthermore, the bottom plate can be connected with the bottom of the table top in a welding or screwing manner.

Furthermore, the left end of the stirring rod is provided with two lug holes which are arranged up and down, the two lug holes are respectively hinged on the gear wheel, the stirring rod can be guaranteed to do overall planar motion along with the gear wheel, the stirring rod does not skew, and accordingly the motion track of the stirring shovel is effectively controlled.

Furthermore, the other end of the stirring rod is provided with a lower double lug, and the upper part of the lower double lug is hinged with the stirring shovel.

Further, the stirring shovel includes shovel face, shaft hole and gag lever post, and the shovel face is located inside the crucible, and the motion of shovel face is mixxed aluminium liquid and is made its even melting of high efficiency more, and the rear end of shovel face has the shaft hole, and the shaft hole articulates whole stirring shovel under on the ears, and the shaft hole rear end has the gag lever post, and the gag lever post carries on spacingly to the rotation stroke of stirring shovel on the puddler. Under such structure, the stirring shovel can rotate on the puddler, and rotation range is lower dead center to perpendicular with the puddler, and the top dead center supports the montant position that leans on the puddler for the shovel surface, and this design can effectively reduce the stirring in-process and arouse aluminium liquid and splash, effectively ensures the security of stirring.

The invention has the beneficial effects that:

the invention is used for the melting and stirring operation of the aluminum industry in the production process of the aluminum industry, and has a single-input double-output transmission structure, so that the final relative motion between the stirring shovel and the aluminum liquid forms a three-dimensional spiral-like motion curve, and the aluminum liquid is efficiently and stably stirred.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is an exploded view of the present invention;

FIG. 4 is an enlarged view of a portion of the present invention;

in the figure: 10. the automatic stirring device comprises a base, 11 parts of a table top, 12 parts of a convex edge, 13 parts of a central hole, 14 parts of a lug plate, 15 parts of a main gear, 16 parts of an arc groove, 17 parts of a worm, 18 parts of a driving wheel, 20 parts of a crucible, 30 parts of a driving part, 31 parts of a bottom plate, 32 parts of a vertical plate, 33 parts of a boss, 34 parts of a driven wheel, 35 parts of a belt, 36 parts of a large gear, 37 parts of a small gear, 40 parts of a stirring part, 41 parts of a stirring rod, 411 parts of the lug plate hole, 412 parts of a lower double lug, 42 parts of a stirring shovel, 421 parts of a shovel surface, 422 parts of a shaft hole and 423 parts of a limiting rod.

Detailed Description

To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Referring to fig. 1-4, the multi-dimensional aluminum ingot casting crucible comprises a base 10, a crucible 20, a driving part 30 and a stirring part 40, wherein the crucible 20 is installed on the base 10, the driving part 30 is installed on the side part of the base 10 and connected with the base, and the stirring part 40 is installed on the driving part 30 and extends into the inner cavity of the crucible 20.

The base 10 comprises a table top 11, a convex edge 12, a central hole 13, lugs 14, a main gear 15, an arc groove 16, a worm 17 and a driving wheel 18, wherein the table top 11 is provided with the convex edge 12, the middle part of the convex edge 12 is provided with the central hole 13 which penetrates through the convex edge, the main gear 15 is arranged on the boss 12, the side part of the table top 11 is provided with a pair of lugs 14, the lugs 14 are provided with the worm 17, the worm 17 is in meshing transmission with the main gear 15, the middle part of the main gear 15 is provided with the arc groove 16, and the arc groove 16 is provided with a crucible 20. The rotation shafts of the worm 17 and the driving wheel 18 are connected with a power source to provide power for the worm 17, and the power is transmitted to the driving part 30 through the driving wheel 18.

It is added that the table 11 is supported on the ground, and the heating device is arranged at the central hole of the table 11, so that the simplest furnace heating can provide enough temperature for the aluminum alloy melting, and of course, more modern heating equipment can be arranged. The technical features herein are easy to be implemented by those skilled in the art, and the detailed description of the present embodiment is omitted.

The driving part 30 comprises a bottom plate 31, a vertical plate 32, bosses 33, a driven wheel 34, a belt 35, a large gear 36 and a small gear 37, the bottom plate 31 can mount the whole driving part 30 at the bottom of the table 11, the connection mode can be common connection modes such as welding or screwing, the bottom plate 31 is connected with the vertical plate 32 upwards, the vertical plate 32 is provided with the two bosses 33 which are arranged up and down, the two large gears 36 are mounted on the bosses 33 respectively, the driven wheel 34 is hinged to the front side of the middle part of the vertical plate 32, the driven wheel 34 and the driving wheel 18 are connected through the belt 35 for transmission, the small gear 37 is mounted on the rotating shaft of the driven wheel 34, the small gear 37 and the driven wheel 34 rotate coaxially, the two large gears 36 are respectively engaged with the small gear 37, and the two large gears 36 rotate synchronously under the driving of the small gear 37.

Stirring portion 40 includes puddler 41 and stirring shovel 42, and puddler 41 is connected with two gear wheels 36, and under the drive of gear wheel 36, puddler 41 makes reciprocating plane motion on gear wheel 36 place plane, and puddler 41 is the arch, and one end is connected on two gear wheels 36, and the other end extends into crucible 20 in, and puddler 41 is located the articulated stirring shovel 42 of one end in crucible 20, and stirring shovel 42 stirs the aluminium liquid in the crucible.

The left end of the stirring rod 41 is provided with two lug holes 411 which are arranged up and down, and the two lug holes 411 are respectively hinged on the large gear 36, so that the stirring rod 41 can be guaranteed to do overall planar motion along with the large gear 36, the stirring rod 41 does not skew, and correspondingly, the motion track of the stirring shovel 42 is effectively controlled. The other end of the stirring rod 41 is provided with a lower double lug 412, and the lower double lug 412 is hinged with the stirring shovel 42. Stirring shovel 42 includes shovel face 421, shaft hole 422 and gag lever post 423, and shovel face 421 is located crucible 20 inside, and the motion of shovel face 421 stirs aluminium liquid and makes its more even melting of high efficiency, and the rear end of shovel face 421 has shaft hole 422, and shaft hole 422 articulates whole stirring shovel 42 on lower ears 412, and shaft hole 422 rear end has gag lever post 423, and gag lever post 423 carries on spacingly to the rotation stroke of stirring shovel 42 on puddler 41. Under such structure, stirring shovel 42 can rotate on puddler 41, and rotation range is bottom dead center to perpendicular with puddler 41, and the top dead center supports the montant position that leans on puddler 41 for shovel surface 421, and this design can effectively reduce the stirring in-process and arouse aluminium liquid and splash, effectively ensures the security of stirring.

The working principle of the invention is as follows: the transmission route of the technical scheme is a single-input double-output mode, a power source drives a worm 17 and a driving wheel 18 to rotate, the worm 17 drives a main gear 15 to rotate, the main gear 15 drives a crucible 20 to rotate, the driving wheel 18 drives a driven wheel 34 to rotate through a belt 35, the driven wheel 34 drives a pinion 37 to rotate through a rotating shaft of the driven wheel 34, the pinion 37 drives two large gears 36 to synchronously rotate, the large gears 36 drive stirring rods 41 to move, and the stirring rods 41 drive stirring shovels 42 to move. Under the superposition of the movement of the stirring shovel 42 and the autorotation of the crucible 20, the stirring shovel 42 forms a three-dimensional spiral line combined movement relative to the aluminum liquid in the crucible 20, and the aluminum liquid is efficiently stirred.

The motion mode of stirring shovel 42 does, when puddler 41 drives stirring shovel 42 and moves downwards, the bottom surface of stirring shovel 42 receives certain resistance, at this moment, stirring shovel 42 upwards rotates, reduce the impact to aluminium liquid, when stirring shovel 42 upwards moves, the upper surface of stirring shovel 42 receives the effort from aluminium liquid, stirring shovel 42 is automatic to overturn downwards and increase the stirring area to aluminium liquid, when stirring shovel 42 rotates to perpendicular with puddler 41, receive the restriction of gag lever post 423 and lower ears 412, stirring shovel no longer rotates, until accomplishing a motion cycle.

The above examples mainly illustrate the multi-dimensional aluminum ingot casting crucible of the present invention. While only a limited number of embodiments and features have been described, those skilled in the art will recognize that the invention can be embodied in many other forms without departing from the spirit or scope thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, and various modifications and alternative arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.

Claims

1. A multi-dimensional aluminum ingot casting crucible comprises a base (10), a crucible (20), a driving part (30) and a stirring part (40), and is characterized in that the crucible (20) is installed on the base (10), the driving part (30) is installed on the side part of the base (10) and connected with the base, the stirring part (40) is installed on the driving part (30) and extends into an inner cavity of the crucible (20), the base (10) comprises a table top (11), a flange (12), a central hole (13), lugs (14), a main gear (15), a worm (17) and a driving wheel (18), the flange (12) is arranged on the table top (11), the central hole (13) penetrates through the flange (12) is formed in the middle of the flange (12), a main gear (15) is installed on the boss (12), a pair of lugs (14) is arranged on the side part of the table top (11), the worm (17) is installed on the lug (14), the worm (17) is in meshing transmission with the main gear (15), the driving part (30) comprises a bottom plate (31), a vertical plate (32), a boss (33), a driven wheel (34), a belt (35), a large gear (36) and a belt (37) and a small gear (31) are installed on the bottom of the whole driving part (31) which is connected with the driving part (31) and connected with the bottom of the table top (11), two bosses (33) which are arranged up and down are arranged on a vertical plate (32), two large gears (36) are respectively installed on the bosses (33), a driven wheel (34) is further hinged to the front side of the middle portion of the vertical plate (32), the driven wheel (34) and a driving wheel (18) are connected and driven through a belt (35), a small gear (37) is installed on a rotating shaft of the driven wheel (34), the small gear (37) and the driven wheel (34) rotate coaxially, the two large gears (36) are respectively meshed with the small gear (37), a stirring part (40) comprises a stirring rod (41) and a stirring shovel (42), the stirring rod (41) is connected with the two large gears (36), the stirring rod (41) is arched, one end of the stirring rod is connected to the two large gears (36), the other end of the stirring rod extends into the crucible (20), and one end of the stirring rod (41) located in the crucible (20) is hinged to the stirring shovel (42).

2. A multi-dimensional ingot casting crucible as claimed in claim 1, wherein the main gear (15) has an arc groove (16) in the middle, the arc groove (16) being adapted to receive the crucible (20).

3. Multi-dimensional aluminum ingot casting crucible according to claim 1, wherein the bottom plate (31) is connected to the bottom of the table top (11) by welding or screwing.

4. Multi-dimensional aluminum ingot casting crucible according to claim 1, wherein the left end of the stirring rod (41) has two lug holes (411) arranged up and down, the two lug holes (411) being hinged to the gearwheel (36), respectively.

5. Multi-dimensional aluminium ingot casting crucible according to claim 1, wherein the other end of the stirring rod (41) has a lower double ear (412), the lower double ear (412) being hinged with a stirring blade (42).

6. The multi-dimensional aluminum ingot casting crucible as claimed in claim 5, wherein the stirring shovel (42) comprises a shovel surface (421), a shaft hole (422) and a limiting rod (423), the shovel surface (421) is located inside the crucible (20), the shaft hole (422) is formed in the rear end of the shovel surface (421), the shaft hole (422) enables the whole stirring shovel (42) to be hinged to the lower double lugs (412), and the limiting rod (423) is arranged at the rear end of the shaft hole (422).