CN115179596A - A filter element recycling production equipment - Google Patents

A filter element recycling production equipment Download PDF

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Publication number
CN115179596A
CN115179596A CN202210718065.4A CN202210718065A CN115179596A CN 115179596 A CN115179596 A CN 115179596A CN 202210718065 A CN202210718065 A CN 202210718065A CN 115179596 A CN115179596 A CN 115179596A
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China
Prior art keywords
filter element
glue
trimming
carrier
flattening
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CN202210718065.4A
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Chinese (zh)
Inventor
张武
杨兵
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Dongguan Ag Filter Manufacturing Co ltd
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Dongguan Ag Filter Manufacturing Co ltd
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Priority to CN202210718065.4A priority Critical patent/CN115179596A/en
Publication of CN115179596A publication Critical patent/CN115179596A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
    • B31D5/0082Making filter elements, e.g. pleated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
    • B31D5/02Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles including pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
    • B31D5/04Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles including folding or pleating, e.g. Chinese lanterns

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Abstract

The invention belongs to the technical field of filter element production, and particularly relates to filter element circulating production equipment which comprises a plurality of carriers, wherein the carriers are used for bearing filter elements, a carrier circulating device, a welting device, a trimming device, a transfer device and a trimming device; the welting device is used for welting the filter element; the edge shearing device is used for roughly shearing the filter element after the edge strips are attached; the transfer device is used for transferring the filter element after rough shearing; the trimming device is used for trimming the filter element transferred by the transfer device; the edge attaching device, the edge shearing device and the trimming device are sequentially arranged along the circulating direction of the carrier circulating device. Through setting up filter core circulation production facility, simplified the production procedure greatly, reduced the time of production, alleviate operating personnel's intensity of labour, improved the production efficiency of filter core.

Description

一种滤芯循环生产设备A filter element recycling production equipment

技术领域technical field

本发明属于滤芯生产技术领域,尤其涉及一种滤芯循环生产设备。The invention belongs to the technical field of filter element production, and in particular relates to a filter element circulating production equipment.

背景技术Background technique

现有对滤芯粘贴边条的方法主要有:手工粘贴和机器粘贴。贴边条时,首先将滤芯放置在工作台上,贴边机将滤芯的一侧进行贴边条后,通过旋转滤芯的位置,再对滤芯的另一侧进行贴边,从而制造成滤芯。传统的滤芯贴边设备结构简单,功能单一,仅能实现对边条的裁切或边条贴附作业,这样,在对滤芯进行贴边时,需要两台或两台以上设备共同作业,才能完成对滤芯的贴边,滤芯贴边作业的成本较高,不利于提高产品的市场竞争力;因此,生产流程复杂,耗费时间长,操作人员的劳动强度大,生产效率低。The existing methods for pasting the edge strips to the filter element mainly include: manual pasting and machine pasting. When welting the edge strip, first place the filter element on the workbench, and the edge welt machine will make one side of the filter element welt the edge strip, then rotate the position of the filter element, and then welt the other side of the filter element to make a filter element. The traditional filter element welting equipment has a simple structure and a single function, and can only realize the cutting of the edge strip or the attachment of the edge strip. Completing the welting of the filter element, the cost of the filter element welting operation is high, which is not conducive to improving the market competitiveness of the product; therefore, the production process is complex, time-consuming, labor-intensive for operators, and low in production efficiency.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种滤芯循环生产设备,旨在解决现有技术中的滤芯生产流程复杂,耗费时间长,操作人员的劳动强度大,生产效率低的技术问题。The purpose of the present invention is to provide a filter element circulating production equipment, which aims to solve the technical problems of complex filter element production process, long time consumption, high labor intensity of operators and low production efficiency in the prior art.

为实现上述目的,本发明实施例提供的一种滤芯循环生产设备,包括多个载具,多个所述载具用于承载滤芯、一载具循环装置、一贴边装置、一剪边装置、一转移装置、一修边装置和一整理装置,所述载具循环装置用于循环运输载具;所述贴边装置用于对滤芯进行贴边;所述剪边装置用于对贴边条后的滤芯进行粗剪;所述转移装置用于对粗剪后的滤芯进行转移;所述修边装置用于对所述转移装置转移后的滤芯进行修边;所述整理装置用于对最终的产品进行整理;所述贴边装置、所述剪边装置、所述转移装置、所述修边装置和所述整理装置沿所述载具循环装置的循环方向依次设置。In order to achieve the above purpose, a filter element cycle production equipment provided by an embodiment of the present invention includes a plurality of carriers, the plurality of which are used to carry the filter element, a carrier circulation device, a welt device, and an edge trimming device. , a transfer device, a trimming device and a finishing device, the carrier circulation device is used for circulating transport vehicles; the welt device is used to welt the filter element; the trimming device is used to welt the edge The filter element after the strip is roughly cut; the transfer device is used for transferring the roughly cut filter element; the trimming device is used for trimming the filter element after the transfer device is transferred; the finishing device is used for trimming the filter element. The final product is sorted; the edge-welding device, the edge-cutting device, the transfer device, the edge-trimming device and the sorting device are arranged in sequence along the circulation direction of the carrier circulation device.

较优地,所述载具循环装置包括上下设置的上轨道和下轨道以及分别设置与上轨道两端的第一升降装置和第二升降装置,所述载具从上轨道的始端移动至第一升降装置,所述第一升降装置将所述载具转运至所述下轨道,所述载具随所述下轨道移至所述第二升降装置,所述第二升降装置将所述载具转运至所述上轨道。Preferably, the carrier circulation device includes an upper rail and a lower rail arranged up and down, and a first lifting device and a second lifting device respectively arranged at both ends of the upper rail, and the carrier moves from the beginning of the upper rail to the first lifting device, The first lifting device transfers the carrier to the lower rail, the carrier moves with the lower rail to the second lifting device, and the second lifting device transfers the carrier to the lower rail. track above.

较优地,所述滤芯循环生产设备还包括一载具传送区和一操作台,所述第一升降装置、所述载具传送区和所述操作台沿所述载具循环装置的循环方向依次设置;所述载具传送区设有一推板且均匀布置设有多个传送球件,所述第一升降装置传送所述载具至所述操作台,所述推板将所述载具推至一侧,多个所述传送球件将所述载具传送至所述操作台。Preferably, the filter element circulation production equipment further includes a carrier transfer area and an operation table, and the first lifting device, the carrier transfer area and the operation table are along the circulation direction of the carrier circulation device. Arranged in sequence; the carrier transfer area is provided with a push plate and evenly arranged with a plurality of transfer balls, the first lifting device transfers the carrier to the operating table, and the push plate moves the carrier Pushed to one side, a plurality of the transfer balls transfer the carrier to the operating table.

较优地,所述滤芯循环生产设备还包括一滤芯压平装置,所述滤芯压平装置位于所述贴边装置和所述第一升降装置之间,所述滤芯压平装置包括一顶面压平板和一侧面压平组板,所述顶面压平板用于压平滤芯的顶面且所述侧面压平组板用于压平滤芯的左侧面和右侧面。Preferably, the filter element circulation production equipment further includes a filter element flattening device, the filter element flattening device is located between the welt device and the first lifting device, and the filter element flattening device includes a top surface. A flattening plate and one side flattening group plate, the top flattening plate is used for flattening the top surface of the filter element, and the side flattening group plate is used for flattening the left side and right side of the filter element.

较优地,所述贴边装置包括两个贴边机构,两个所述的贴边机构分别设置于所述上轨道的两侧,两个所述的贴边机构同时分别对滤芯进行贴边;两个所述贴边机构均包括一边条料盘、一导向辊和至少一涂胶机构,所述导向辊引导所述边条料盘上的边条至滤芯;所述涂胶机构送胶至所述边条,粘胶后的所述边条附着在滤芯上并随着滤芯在所述上轨道上移动。Preferably, the hemming device includes two hemming mechanisms, the two hemming mechanisms are respectively disposed on both sides of the upper rail, and the two hemming mechanisms simultaneously hemming the filter element; Both of the two welting mechanisms include a side strip material tray, a guide roller and at least one gluing mechanism, the guide roller guides the edge strips on the edge strip material tray to the filter element; The side strips are glued and attached to the filter element and move on the upper track along with the filter element.

较优地,所述涂胶机构包括一出胶组件、一高度调整架和一滑台气缸;所述出胶组件安装在所述高度调整架上,所述高度调整架可调节所述出胶组件的位置高度,所述高度调整架安装在所述滑台气缸上,所述滑台气缸带动所述出胶组件靠近或远离所述边条;Preferably, the gluing mechanism includes a gluing assembly, a height adjustment frame and a sliding table cylinder; the gluing assembly is mounted on the height adjustment frame, and the height adjustment frame can adjust the glue gluing. The position and height of the assembly, the height adjustment frame is installed on the sliding table cylinder, and the sliding table cylinder drives the glue dispensing assembly to be close to or away from the edge strip;

所述出胶组件包括一出胶头和胶量调节棍;所述出胶头内形成有出胶通道,所述出胶头具有出胶口,所述出胶口用于出胶且所述出胶口靠近所述边条设置,所述出胶通道分别连通所述出胶口;所述胶量调节棍活动插入所述出胶通道,通过插入或拔出所述胶量调节棍,调节所述出胶组件的出胶量。The glue dispensing assembly includes a glue dispensing head and a glue quantity adjusting stick; a glue dispensing channel is formed in the glue dispensing head, and the glue dispensing head has a glue dispensing port, and the glue dispensing port is used for dispensing glue and the The glue outlet is set close to the edge strip, and the glue outlet channels are respectively connected with the glue outlet; the glue quantity adjustment stick is inserted into the glue outlet channel movably, and the glue quantity adjustment stick is inserted or pulled out to adjust the glue quantity adjustment rod. The glue output of the glue dispensing component.

较优地,所述滤芯循环生产设备还包括一第一风机,所述第一风机位于所述贴边装置和所述剪边装置之间,所述第一风机用于风干胶水。Preferably, the filter element circulation production equipment further includes a first fan, the first fan is located between the edge-welding device and the edge-cutting device, and the first fan is used for air-drying glue.

较优地,所述滤芯循环生产设备还包括一第二风机,所述第二风机位于所述剪边装置和所述转移装置之间,所述第二风机用于风干胶水。Preferably, the filter element circulation production equipment further includes a second fan, the second fan is located between the edge trimming device and the transfer device, and the second fan is used for air-drying glue.

较优地,所述载具设有一滤芯支撑座,滤芯支撑座包括一底板和多个分隔板,多个所述分隔板均匀地设于所述底板上且每两个所述分隔板之间形成有一卡纸间隙,所述卡纸间隙用于放置并定位滤芯。Preferably, the carrier is provided with a filter element support base, and the filter element support base includes a bottom plate and a plurality of partition plates, and a plurality of the partition plates are evenly arranged on the bottom plate and every two partition plates are arranged on the bottom plate. A paper jam gap is formed between the plates, and the paper jam gap is used for placing and positioning the filter element.

较优地,所述修边装置包括一支架,至少一修边刀组和一送料装置,至少一所述修边刀组活动地设置在所述支架上,所述修边刀组包括一定刀和一动刀,所述定刀和所述动刀平行且相对设置,所述定刀和所述动刀之间形成有一置料间隙;所述动刀外接有一驱动装置,所述驱动装置驱动所述动刀做往复运动;所述送料装置位于所述支架的上端,所述送料装置夹持滤芯可活动地上下移动;修边时,所述送料装置夹持滤芯下移至所述修边刀组处,滤芯的废边伸入所述置料间隙,所述动刀朝向所述定刀移动且切除滤芯的废边;Preferably, the trimming device includes a bracket, at least one trimming knife group and a feeding device, at least one trimming knife group is movably arranged on the bracket, and the trimming knife group includes a certain knife. and a movable knife, the fixed knife and the movable knife are arranged in parallel and opposite to each other, and a material gap is formed between the fixed knife and the movable knife; a driving device is externally connected to the movable knife, and the driving device drives the The moving knife reciprocates; the feeding device is located at the upper end of the bracket, and the feeding device clamps the filter element to move up and down movably; when trimming, the feeding device clamps the filter element and moves down to the trimming knife At the group, the waste edge of the filter element extends into the material placement gap, and the moving knife moves toward the fixed knife and cuts off the waste edge of the filter element;

且/或,所述修边装置还包括一推板,所述推板连接有一气缸,所述气缸驱动所述推板上移推顶裁切废料;And/or, the trimming device further includes a push plate, the push plate is connected with a cylinder, and the cylinder drives the push plate to move up to push up and cut waste;

且/或,所述修边装置还包括一吹气防沾料气枪和一喷脱模剂防沾料气枪,所述吹气防沾料气枪用于吹走裁切废料,所述喷脱模剂防沾料气枪用于喷出脱模剂。And/or, the trimming device further includes an air blowing anti-sticking material air gun and an anti-sticking material air gun for spraying a release agent, the air blowing and anti-sticking material air gun is used for blowing away cutting waste, and the spraying and demoulding is used. The anti-stick air gun is used to spray the release agent.

本发明实施例提供的滤芯循环生产设备中的上述一个或多个技术方案至少具有如下技术效果之一:通过设置滤芯循环生产设备,大大简化了生产流程,减少了生产的时间,减轻操作人员的劳动强度,提高了滤芯的生产效率。The above-mentioned one or more technical solutions in the filter element circulating production equipment provided by the embodiments of the present invention have at least one of the following technical effects: by setting the filter element circulating production equipment, the production process is greatly simplified, the production time is reduced, and the operator's workload is reduced. Labor intensity, improve the production efficiency of the filter element.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本发明实施例提供的滤芯循环生产设备的前半段的俯视图。FIG. 1 is a top view of the first half of the filter element circulation production equipment provided by the embodiment of the present invention.

图2为本发明实施例提供的滤芯循环生产设备的后半段的俯视图。FIG. 2 is a top view of the second half of the filter element circulation production equipment provided by the embodiment of the present invention.

图3为本发明实施例提供的滤芯循环生产设备的结构示意图。FIG. 3 is a schematic structural diagram of a filter element circulating production equipment provided in an embodiment of the present invention.

图4为本发明实施例提供的载具传送区的结构示意图。FIG. 4 is a schematic structural diagram of a carrier transfer area according to an embodiment of the present invention.

图5为图3中所示A区域的局部放大图。FIG. 5 is a partial enlarged view of the area A shown in FIG. 3 .

图6为本发明实施例提供的贴边装置的结构示意图。FIG. 6 is a schematic structural diagram of a welt device provided by an embodiment of the present invention.

图7为图6中所示B区域的局部放大图。FIG. 7 is a partial enlarged view of the B region shown in FIG. 6 .

图8为本发明实施例提供的贴边装置的结构示意图。FIG. 8 is a schematic structural diagram of a welt device provided by an embodiment of the present invention.

图9为图8中所示C区域的局部放大图。FIG. 9 is a partial enlarged view of the C region shown in FIG. 8 .

图10为本发明实施例提供的载具的结构示意图。FIG. 10 is a schematic structural diagram of a carrier provided by an embodiment of the present invention.

图11为本发明实施例提供的载具的左视图。FIG. 11 is a left side view of a carrier provided by an embodiment of the present invention.

图12为沿图11中D-D线的剖切视图。FIG. 12 is a sectional view taken along the line D-D in FIG. 11 .

图13为图12中所示E区域的局部放大图。FIG. 13 is a partial enlarged view of the E region shown in FIG. 12 .

图14为本发明实施例提供的转移装置和修边装置的结构示意图。FIG. 14 is a schematic structural diagram of a transfer device and an edge trimming device according to an embodiment of the present invention.

图15为本发明实施例提供的修边刀组的结构示意图。FIG. 15 is a schematic structural diagram of a trimming cutter set provided by an embodiment of the present invention.

图16为本发明实施例提供的送料组件的结构示意图。FIG. 16 is a schematic structural diagram of a feeding assembly provided by an embodiment of the present invention.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明的实施例,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

在本发明实施例的描述中,需要理解的是,若本发明实施例中有涉及方向性指示,例如上、下、左、右、前、后、内、外等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the embodiments of the present invention, it should be understood that, if there are directional indications in the embodiments of the present invention, for example, the orientation or positional relationship of the indications such as up, down, left, right, front, back, inside, and outside is as follows: Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore It should not be construed as a limitation of the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明实施例的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second" may expressly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

在本发明实施例中,除非另有明确的规定和限定,若有“安装”、“相连”、“连接”、“固定”等术语,应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明实施例中的具体含义。In the embodiments of the present invention, unless otherwise expressly specified and limited, if there are terms such as "installation", "connection", "connection", "fixation", etc., it should be understood in a broad sense, for example, it may be a fixed connection or a It can be a detachable connection or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present invention according to specific situations.

在本发明的一个实施例中,如图1-15所示,提供一种滤芯循环生产设备,包括多个载具10,多个所述载具10用于承载滤芯、一载具循环装置20、一贴边装置30、一剪边装置40、一转移装置50、一修边装置60和一整理装置。In one embodiment of the present invention, as shown in FIGS. 1-15 , a filter cartridge circulation production equipment is provided, which includes a plurality of carriers 10 for carrying filter cartridges and a carrier circulation device 20 , a welt device 30, a trimming device 40, a transfer device 50, a trimming device 60 and a finishing device.

其中,所述载具循环装置20用于循环运输载具10;所述贴边装置30用于对滤芯进行贴边;所述剪边装置40用于对贴边条后的滤芯进行粗剪;所述转移装置50用于对粗剪后的滤芯进行转移;所述修边装置60用于对所述转移装置50转移后的滤芯进行修边;所述整理装置用于对最终的产品进行整理。所述贴边装置30、所述剪边装置40、所述转移装置50、所述修边装置60和所述整理装置沿所述载具循环装置20的循环方向依次设置。Wherein, the carrier circulation device 20 is used for circulating and transporting the carrier 10; the welt device 30 is used to welt the filter element; the edge trimming device 40 is used to roughly cut the filter element after the welt strip; The transfer device 50 is used for transferring the roughly cut filter element; the trimming device 60 is used for trimming the filter element transferred by the transfer device 50; the finishing device is used for finishing the final product . The hemming device 30 , the trimming device 40 , the transferring device 50 , the trimming device 60 and the finishing device are arranged in sequence along the circulation direction of the carrier circulation device 20 .

具体地,滤芯为连续弯折的纸件,横截面呈锯齿状,滤芯具有两贴边附着面;生产滤芯时,所述第一升降装置23驱动载具10从下轨道22上移至上轨道21,所述第一升降装置23传送所述载具10至所述载具传送区70,所述推板71将所述载具10推至一侧,多个所述传送球件72将所述载具10传送至所述操作台80,操作员将滤芯放置在所述载具10上,所述载具10随所述上轨道21运动,所述载具10移至滤芯压平装置90,滤芯压平装置90整平滤芯,防止贴边准确度下降,所述贴边装置30将边条分别贴至多个滤芯的两侧边,所述第一风机100加速胶水干透,所述剪边装置40用于对贴边条后的滤芯进行粗剪;所述第二风机110继续吹干胶水,所述转移装置50将滤芯转移至所述修边装置60,所述修边装置60修剪伸出滤芯两端的边条,保持滤芯的规整,最后将滤芯传送至整理装置,操作人员对滤芯进行整理,通过设置所述滤芯循环生产设备,大大简化了生产流程,减少了生产的时间,减轻操作人员的劳动强度,提高了滤芯的生产效率。Specifically, the filter element is a continuously bent paper piece with a zigzag cross section, and the filter element has two welt attachment surfaces; when the filter element is produced, the first lifting device 23 drives the carrier 10 to move from the lower rail 22 to the upper rail 21 , the first lifting device 23 transfers the carrier 10 to the carrier transfer area 70 , the push plate 71 pushes the carrier 10 to one side, and the plurality of transfer balls 72 push the carrier 10 to one side. The carrier 10 is transferred to the operating table 80, the operator places the filter element on the carrier 10, the carrier 10 moves with the upper rail 21, the carrier 10 moves to the filter element flattening device 90, the filter element The flattening device 90 flattens the filter element to prevent the accuracy of the welt from decreasing. The welting device 30 respectively sticks the edge strips to the two sides of the multiple filter elements. The first fan 100 accelerates the drying of the glue. The trimming device 40 is used to roughly cut the filter element after the welt strip; the second fan 110 continues to dry the glue, the transfer device 50 transfers the filter element to the trimming device 60, and the trimming device 60 trims and extends The edge strips at both ends of the filter element keep the filter element in order. Finally, the filter element is sent to the finishing device, and the operator cleans the filter element. By setting up the filter element circulating production equipment, the production process is greatly simplified, the production time is reduced, and the operator is relieved. The labor intensity of the filter element is improved, and the production efficiency of the filter element is improved.

其中,第一风机100、第二风机110为是多个排列设置的风扇,通过风扇吹出风来吹干胶水,风干效率高。Among them, the first fan 100 and the second fan 110 are a plurality of fans arranged in a row. The fans blow out air to dry the glue, and the drying efficiency is high.

在本发明的另一个实施例中,如图1-3所示,所述载具循环装置20包括机架、上下设置于所述机架上的上轨道21和下轨道22,以及分别设置于上轨道21两端的第一升降装置23和第二升降装置24。所述载具10从上轨道21的始端移动至第一升降装置23,所述第一升降装置23将所述载具10转运至所述下轨道22,所述载具10随所述下轨道22移至所述第二升降装置24,所述第二升降装置24将所述载具10转运至所述上轨道21。本发明提供的载具循环装置20,其通过采用第一升降装置23、第二升降装置24、上轨道21和下轨道22的结合设计,可将载具10循环输送,从而使得载具10可循环回至上轨道21和下轨道22上,而无需人工手动将载具10移送至上轨道21和下轨道22上,可减轻操作人员的劳动强度。In another embodiment of the present invention, as shown in FIGS. 1-3 , the carrier circulation device 20 includes a frame, an upper rail 21 and a lower rail 22 arranged up and down on the frame, and respectively arranged on the upper rail The first lifting device 23 and the second lifting device 24 at both ends of 21. The carrier 10 moves from the beginning of the upper rail 21 to the first lifting device 23 , and the first lifting device 23 transfers the carrier 10 to the lower rail 22 , and the carrier 10 follows the lower rail 22 Move to the second lifting device 24 , and the second lifting device 24 transfers the carrier 10 to the upper rail 21 . The carrier circulation device 20 provided by the present invention adopts the combined design of the first lifting device 23 , the second lifting device 24 , the upper rail 21 and the lower rail 22 , so that the carrier 10 can be transported cyclically, so that the carrier 10 can be circulated Returning to the upper rail 21 and the lower rail 22 does not need to manually transfer the carrier 10 to the upper rail 21 and the lower rail 22, which can reduce the labor intensity of the operator.

其中,所述第一升降装置23包括托板和升降气缸;升降气缸固定于机架上,托板固定安装于该升降气缸的伸缩杆上,托板用于托住所述载具10,通过升降气缸驱动托板在第一升降装置23和下轨道22之间移动。具体地,载具10从上轨道21的始端移动至第一升降装置23的托板上,然后升降气缸带动托板和载具10下移至下轨道22。第一升降装置23与第二升降装置24的结构一致,最后,通过所述第二升降装置24的托板将所述载具10转运至所述上轨道21,形成循环输送。The first lifting device 23 includes a supporting plate and a lifting cylinder; the lifting cylinder is fixed on the frame, the supporting plate is fixedly installed on the telescopic rod of the lifting cylinder, and the supporting plate is used to hold the carrier 10, through the lifting and lowering The cylinder drives the pallet to move between the first lifting device 23 and the lower rail 22 . Specifically, the carrier 10 moves from the beginning of the upper rail 21 to the pallet of the first lifting device 23 , and then the lift cylinder drives the pallet and the carrier 10 to move down to the lower rail 22 . The structures of the first lifting device 23 and the second lifting device 24 are the same, and finally, the carrier 10 is transferred to the upper rail 21 through the pallet of the second lifting device 24 to form a circular conveyance.

其中,上轨道21和下轨道22的结构可以为连续排列的多个滚轴结构,滚轮由外部电机驱动转动;上轨道21和下轨道22的结构也可以是皮带或者板链等形式的流水线;上轨道21和下轨道22的结构还可以为其余可以循环转动的结构。Among them, the structure of the upper rail 21 and the lower rail 22 can be a plurality of roller structures arranged in a row, and the rollers are driven and rotated by an external motor; the structure of the upper rail 21 and the lower rail 22 can also be an assembly line in the form of a belt or a plate chain; the upper rail 21 The structure of the lower rail 22 can also be other structures that can be rotated in a circular manner.

在本发明的另一个实施例中,如图1和图4所示,所述滤芯循环生产设备还包括一载具传送区70和一操作台80。所述第一升降装置23、所述载具传送区70和所述操作台80沿所述载具循环装置20的循环方向依次设置;所述载具传送区70设有一推板71且均匀布置设有多个传送球件72,具体地,该传送球件72为万向球。所述第一升降装置23传送所述载具10至所述载具传送区70,所述推板71将所述载具10推至一侧,多个所述传送球件72将所述载具10传送至所述操作台80。In another embodiment of the present invention, as shown in FIG. 1 and FIG. 4 , the filter element circulation production equipment further includes a carrier conveying area 70 and an operating table 80 . The first lifting device 23 , the carrier transfer area 70 and the operating table 80 are arranged in sequence along the circulation direction of the carrier circulation device 20 ; the carrier transfer area 70 is provided with a push plate 71 and is evenly arranged A plurality of transfer balls 72 are provided, and specifically, the transfer balls 72 are universal balls. The first lifting device 23 transfers the carrier 10 to the carrier transfer area 70 , the push plate 71 pushes the carrier 10 to one side, and the plurality of transfer balls 72 move the carrier 10 to one side. The tool 10 is transferred to the console 80 .

在本发明的另一个实施例中,如图1和5所示,所述滤芯循环生产设备还包括一滤芯压平装置90,所述滤芯压平装置90位于所述贴边装置30和所述第一升降装置23之间。In another embodiment of the present invention, as shown in FIGS. 1 and 5 , the filter element circulation production equipment further includes a filter element flattening device 90 , and the filter element flattening device 90 is located between the welt device 30 and the filter element flattening device 90 . between the first lifting devices 23 .

其中,所述滤芯压平装置90包括滤芯压平架93、两顶面压平板91和两侧面压平组板92。两侧面压平组板92对称安装于滤芯压平架93上,两顶面压平板91对称于滤芯压平架93上且位于两侧面压平组板92之间。所述顶面压平板91用于压平滤芯的顶面,所述侧面压平组板92用于压平滤芯的左侧面和右侧面。滤芯压平装置90整平滤芯,保证贴边的准确度,防止边条贴歪贴错。具体地,每一顶面压平板91和每一侧面压平组板92均与气缸连接,通过气缸驱动两侧面压平组板92做水平往复运动,从而分别压平滤芯的左侧面和右侧面;通过气缸两顶面压平板91做上下运动,从而压平滤芯的顶面。The filter element flattening device 90 includes a filter element flattening frame 93 , two top-surface flattening plates 91 and two side-side flattening plates 92 . The two side flattening plates 92 are symmetrically installed on the filter element flattening frame 93 , and the two top surface flattening plates 91 are symmetrical to the filter element flattening frame 93 and located between the two side flattening plates 92 . The top flattening plate 91 is used for flattening the top surface of the filter element, and the side flattening plate 92 is used for flattening the left side and right side of the filter element. The filter element flattening device 90 leveles the filter element to ensure the accuracy of the welt and prevent the side strip from sticking crookedly and incorrectly. Specifically, each top flattening plate 91 and each side flattening group plate 92 are connected to a cylinder, and the two side flattening group plates 92 are driven by the cylinder to perform horizontal reciprocating motion, thereby flattening the left side and right side of the filter element respectively. Side; the top surface of the filter element is flattened by moving up and down the flat plate 91 on the two top surfaces of the cylinder.

在本发明的另一个实施例中,如图6-7所示,所述贴边装置30包括两个贴边机构31,两个所述的贴边机构31分别设置于所述上轨道21的两侧,两个所述的贴边机构31同时分别对滤芯进行贴边。In another embodiment of the present invention, as shown in FIGS. 6-7 , the welt device 30 includes two welt mechanisms 31 , and the two welt mechanisms 31 are respectively disposed on two sides of the upper rail 21 . At the same time, the two welting mechanisms 31 are used to welt the filter element at the same time.

其中,两个所述贴边机构31均包括一边条料盘32、一导向辊33和至少一涂胶机构34,所述导向辊33引导所述边条料盘32上的边条至滤芯;所述涂胶机构34送胶至所述边条,粘胶后的所述边条附着在滤芯上并随着滤芯在所述上轨道21上移动。Wherein, the two welting mechanisms 31 each include a side strip material tray 32, a guide roller 33 and at least one gluing mechanism 34, the guide roller 33 guides the side strips on the side strip material tray 32 to the filter element; The gluing mechanism 34 sends glue to the edge strip, and the glued edge strip is attached to the filter element and moves on the upper rail 21 along with the filter element.

在本实施例中,所述贴边装置30包括一贴边主体301,所述贴边机构31设置在所述贴边主体301上,所述贴边主体301分别向凸设有一带有安装柱302的料盘支架303,两个所述条料盘32分别套设在两个所述安装柱302上且转动连接所述料盘支架303,所述导向辊33设置在贴边主体301上,且靠近所述上轨道21设置,所述涂胶机构34设置在所述贴边主体301上,且所述涂胶机构34靠近所述导向辊33设置,本发明采用贴边机构31,对滤芯两侧边进行自动贴边,使得边条与所述贴边附着面更加精准贴合,减少了人工成本,操作简单,增加滤纸贴边均的匀性以及稳定性。In this embodiment, the hemming device 30 includes a hemming main body 301, the hemming mechanism 31 is disposed on the hemming main body 301, and the hemming main body 301 is respectively protruded with a mounting post 302 of the tray bracket 303, the two strip trays 32 are respectively sleeved on the two mounting posts 302 and are rotatably connected to the tray bracket 303, the guide roller 33 is arranged on the welt main body 301, And it is arranged close to the upper rail 21, the gluing mechanism 34 is arranged on the welt main body 301, and the gluing mechanism 34 is arranged close to the guide roller 33. The side edge is automatically welted, so that the edge strip and the welt attachment surface are more accurately fitted, labor costs are reduced, the operation is simple, and the uniformity and stability of the filter paper welt are increased.

在本发明的另一个实施例中,如图8-9所示,所述涂胶机构34包括一出胶组件35、一高度调整架36和一滑台气缸37;所述出胶组件35安装在所述高度调整架36上,所述高度调整架36可调节所述出胶组件35的位置高度,所述高度调整架36安装在所述滑台气缸37上,所述滑台气缸37带动所述出胶组件35靠近或远离所述边条。所述高度调整架36在抬升所述出胶组件35的位置高度的同时,可为所述出胶组件35的移动预留空间,以利于所述高度调整架36对所述出胶组件35与待涂胶边条之间的距离进行调整。In another embodiment of the present invention, as shown in FIGS. 8-9 , the gluing mechanism 34 includes a gluing assembly 35 , a height adjustment frame 36 and a slide cylinder 37 ; the gluing assembly 35 is installed On the height adjustment frame 36, the height adjustment frame 36 can adjust the position and height of the glue dispensing assembly 35, and the height adjustment frame 36 is installed on the sliding table cylinder 37, and the sliding table cylinder 37 drives the The gluing assembly 35 is close to or away from the edge. The height adjustment frame 36 can reserve space for the movement of the glue discharge assembly 35 while raising the height of the glue discharge assembly 35, so as to facilitate the height adjustment frame 36 to adjust the glue discharge assembly 35 and the glue discharge assembly 35 together. Adjust the distance between the edges to be glued.

其中,所述高度调整架36包括上板361、下板362、两滑轨363、螺杆364和滑块365。所述下板362固定在所述滑台气缸的驱动端366上且随所述驱动端366前后滑移,两个所述滑轨363的两端分别固定所述上板361和所述下板362,所述滑块365固定连接所述出胶组件35,所述滑块365位于所述上板361和所述下板362之间且可活动地沿所述滑轨363上下移动,所述螺杆364依次贯穿所述上板361、所述滑块365和所述下板362,且所述螺杆364带动所述滑块365上下移动。所述出胶组件35的移动方式,还可以为螺杆和手摇手柄的移动方式,所述驱动端366可以是直线导轨配合滑块365的滑动结构,所述驱动端366连接一带手摇手柄的螺杆上,使用者通过转动所述手摇手柄带动所述螺杆旋转以带动所述驱动端366移动,从而带动所述出胶组件35靠近或远离所述边条。The height adjustment frame 36 includes an upper plate 361 , a lower plate 362 , two sliding rails 363 , a screw rod 364 and a sliding block 365 . The lower plate 362 is fixed on the driving end 366 of the sliding table cylinder and slides back and forth with the driving end 366 , and the upper plate 361 and the lower plate are respectively fixed at both ends of the two sliding rails 363 362. The sliding block 365 is fixedly connected to the glue ejecting assembly 35. The sliding block 365 is located between the upper plate 361 and the lower plate 362 and can move up and down along the sliding rail 363 movably. The screw rod 364 penetrates the upper plate 361 , the slider 365 and the lower plate 362 in sequence, and the screw rod 364 drives the slider 365 to move up and down. The moving method of the glue ejecting assembly 35 can also be the moving method of a screw rod and a hand crank handle. The driving end 366 can be a sliding structure in which a linear guide rail cooperates with the slider 365. On the screw rod, the user drives the screw rod to rotate by turning the hand crank handle to drive the driving end 366 to move, thereby driving the glue dispensing assembly 35 to approach or move away from the edge strip.

所述出胶组件35包括一出胶头351和胶量调节棍353。所述出胶头351内形成有出胶通道,且所述出胶头351具有出胶口352,所述出胶口352用于出胶且所述出胶口352靠近所述边条设置,所述出胶通道分别连通所述出胶口352和外接的储胶箱,所述出胶通道可活动地插入有胶量调节棍353,使得所述出胶通道的通过空间变小,进而减少所述出胶口352的出胶量,来调节出胶通道的大小,从而调节出胶口352的出胶量。使用者可以根据出胶量的需求插入或拔出所述胶量调节棍353,灵活性好且实用性高。The glue dispensing assembly 35 includes a glue dispensing head 351 and a glue quantity adjusting rod 353 . A glue outlet is formed in the glue outlet 351, and the glue outlet 351 has a glue outlet 352. The glue outlet 352 is used for glue outlet, and the glue outlet 352 is arranged close to the edge strip. The glue outlet channel is respectively connected to the glue outlet 352 and the external glue storage box, and the glue volume adjustment stick 353 is movably inserted into the glue outlet channel, so that the passage space of the glue outlet channel becomes smaller, thereby reducing the The glue output of the glue outlet 352 is used to adjust the size of the glue outlet channel, so as to adjust the glue output of the glue outlet 352 . The user can insert or pull out the glue amount adjusting stick 353 according to the demand of the glue output, which has good flexibility and high practicability.

通过在涂胶机构34上设置高度调节件,对边条上的胶层厚度进行限定,保证了胶层厚度的均匀性,进而提升了产品质量。By arranging a height adjusting member on the gluing mechanism 34, the thickness of the glue layer on the edge strip is limited, the uniformity of the thickness of the glue layer is ensured, and the product quality is improved.

其中,所述涂胶机构34还包括两个同步带21,两个所述同步带21分别设于所述上轨道21的两侧,两个所述同步带21的内侧面分别按压贴边后的所述滤芯且与所述输送带20同步移动。其中,所述同步带21呈环形,每一同步带21的两端适配套设于两同步带轮201上,同步带轮201通过连接轴转连接于贴边主体301上,同步带轮201由外部电机驱动其转动,从而带动同步带21移动,增加所述边条111和所述滤芯之间粘粘的稳定性,提高所述滤芯贴边的质量。Wherein, the gluing mechanism 34 further includes two synchronous belts 21 , the two synchronous belts 21 are respectively arranged on both sides of the upper rail 21 , and the inner sides of the two synchronous belts 21 are respectively pressed against the edge of the welt. The filter element moves synchronously with the conveyor belt 20 . The synchronous belts 21 are annular, and the two ends of each synchronous belt 21 are fitted on two synchronous pulleys 201 . It is driven to rotate by an external motor, thereby driving the synchronous belt 21 to move, increasing the sticking stability between the edge strip 111 and the filter element, and improving the quality of the edge of the filter element.

在本发明的另一个实施例中,如图1-3所示,所述滤芯循环生产设备还包括一第一风机100,所述第一风机100位于所述贴边装置30和所述剪边装置40之间,所述第一风机100用于风干胶水。避免带胶的边条粘粘所述剪边装置40,影响所述剪边装置40正常工作以及后续的工序进行。In another embodiment of the present invention, as shown in FIGS. 1-3 , the filter element circulation production equipment further includes a first fan 100 , and the first fan 100 is located between the welt device 30 and the trimming device 30 . Between the devices 40, the first fan 100 is used for air-drying glue. It is avoided that the edge strip with glue sticks to the edge trimming device 40, which affects the normal operation of the edge trimming device 40 and the subsequent processes.

在本发明的另一个实施例中,如图1-3所示,所述滤芯循环生产设备还包括一第二风机110,所述第二风机110位于所述剪边装置40和所述转移装置50之间,所述第二风机110用于风干胶水。避免带胶的边条粘粘所述修边装置60,影响所述修边装置60正常工作以及后续的工序进行。In another embodiment of the present invention, as shown in FIGS. 1-3 , the filter element circulation production equipment further includes a second fan 110 , and the second fan 110 is located at the edge trimming device 40 and the transfer device 50, the second fan 110 is used for air-drying the glue. It is avoided that the edge strip with glue sticks to the edge trimming device 60, which affects the normal operation of the edge trimming device 60 and the subsequent processes.

在本发明的另一个实施例中,如图10-13所示,所述载具10设有一滤芯支撑座11,滤芯支撑座11包括一底板12和多个分隔板13,多个所述分隔板13均匀地设于所述底板12上且每两个所述分隔板13之间形成有一卡纸间隙14,所述卡纸间隙14用于放置并定位滤芯。滤芯具有多个弯折部,多个所述弯折部分别伸入多个所述卡纸间隙14中,滤芯易脱出所述载具10,滤芯的位置不易发生偏移,稳定性好,方便后续滤芯的加工,保证了贴边的质量,实用性高。In another embodiment of the present invention, as shown in FIGS. 10-13 , the carrier 10 is provided with a filter element support base 11 , and the filter element support base 11 includes a bottom plate 12 and a plurality of partition plates 13 . The partition plates 13 are evenly arranged on the bottom plate 12 and a paper jam gap 14 is formed between every two of the partition plates 13 , and the paper jam gap 14 is used for placing and positioning the filter element. The filter element has a plurality of bending parts, and the plurality of bending parts respectively protrude into the plurality of the cardboard gaps 14, the filter element is easy to come out of the carrier 10, the position of the filter element is not easy to shift, the stability is good, and the convenience The subsequent processing of the filter element ensures the quality of the welt and high practicability.

其中,如图14-16所示,所述转移装置50包括立架510、移栽组件520、移栽架530和送料装置300。所述立架510安装于所述修边装置60的上方,所述移栽组件520安装于所述立架510的顶部,所述移栽架530安装于所述移栽组件520上,并通过移栽组件520驱动该移栽架530往复水平移动。两所述送料装置300对称安装于移栽架530上。具体地,移栽组件520可以是直线模组,移栽架530安装于直线模组的移动端上,通过直线模组带动移栽架530往复水平移动。Wherein, as shown in FIGS. 14-16 , the transfer device 50 includes a stand 510 , a transplanting assembly 520 , a transplanting frame 530 and a feeding device 300 . The stand 510 is installed above the trimming device 60 , the transplanting assembly 520 is installed on the top of the stand 510 , the transplanting stand 530 is installed on the transplanting component 520 , and passes through the The transplanting assembly 520 drives the transplanting frame 530 to reciprocate and horizontally move. The two feeding devices 300 are symmetrically mounted on the transplanting frame 530 . Specifically, the transplanting assembly 520 may be a linear module, and the transplanting frame 530 is installed on the moving end of the linear module, and the linear module drives the transplanting frame 530 to move horizontally to and fro.

具体地,如图14-16所示,所述送料装置300包括送料组件310和纵向移栽机构(图未示出)。纵向移栽机构安装于送料装置300上,送料装置30安装于所述纵向移栽机构上,通过该纵向移栽机构驱动所述送料组件310上下移动。具体地,该纵向移栽机构可以为气缸或其它驱动结构,通过上述气缸的伸缩运动驱动所述送料组件310上下移动。Specifically, as shown in FIGS. 14-16 , the feeding device 300 includes a feeding assembly 310 and a longitudinal transplanting mechanism (not shown). The longitudinal transplanting mechanism is installed on the feeding device 300, the feeding device 30 is installed on the longitudinal transplanting mechanism, and the feeding assembly 310 is driven to move up and down by the longitudinal transplanting mechanism. Specifically, the longitudinal transplanting mechanism may be an air cylinder or other driving structure, and the feeding assembly 310 is driven to move up and down through the telescopic motion of the air cylinder.

其中,如图14-16所示,送料组件310还包括两个相对设置的夹爪301,两个所述夹爪301分别通过连接板303与上述纵向移栽机构连接,两个所述夹爪301之间形成滤芯夹持位,两个所述夹爪301分别夹持所述滤芯的两端。两个所述夹爪301限制所述滤芯的位置,防止滤芯的废边位置发生偏移,保证裁切的质量。Wherein, as shown in Figures 14-16, the feeding assembly 310 further includes two oppositely arranged clamping jaws 301, the two clamping jaws 301 are respectively connected with the above-mentioned longitudinal transplanting mechanism through the connecting plate 303, and the two clamping jaws A filter element clamping position is formed between 301, and the two clamping jaws 301 respectively clamp both ends of the filter element. The two clamping jaws 301 limit the position of the filter element, prevent the position of the waste edge of the filter element from shifting, and ensure the quality of cutting.

在其他实施例中,如图14-16所示,该送料组件310还包括手指气缸或气动手指气缸(图未示出),手指气缸安装于纵向移栽机构上。两个所述夹爪301分别通过连接板303安装于所述手指气缸的两手指上,通过手指气缸驱动两个所述夹爪301做开合运动,以便两个所述夹爪301能分别夹持所述滤芯的两端。具体地,通过两个所述夹爪301夹持住滤芯,然后通过移栽组件520和纵向移栽机构带动两个所述夹爪301上的滤芯移栽于所述修边装置60上。In other embodiments, as shown in FIGS. 14-16 , the feeding assembly 310 further includes a finger air cylinder or a pneumatic finger air cylinder (not shown), and the finger air cylinder is installed on the longitudinal transplanting mechanism. The two clamping jaws 301 are respectively installed on the two fingers of the finger cylinder through the connecting plate 303, and the two clamping jaws 301 are driven to open and close by the finger cylinder, so that the two clamping jaws 301 can be respectively clamped. Hold both ends of the filter element. Specifically, the filter element is clamped by the two clamping jaws 301 , and then the filter element on the two clamping jaws 301 is driven to be transplanted on the edge trimming device 60 by the transplanting assembly 520 and the longitudinal transplanting mechanism.

在本发明的另一个实施例中,如图16所示,所述送料组件310还设有一定位压板302,定位压板302的上端连接有导向杆,该导向杆通过导向套滑动连接于所述移栽架530上。所述定位压板302的底面抵靠所述滤芯的顶面,通过定位压板302的自身重力外其他外力抵压所述滤芯的顶面,保证滤芯裁切的质量,防止滤芯废边的位置偏移。In another embodiment of the present invention, as shown in FIG. 16 , the feeding assembly 310 is further provided with a positioning pressure plate 302, and a guide rod is connected to the upper end of the positioning pressure plate 302, and the guide rod is slidably connected to the moving plate through a guide sleeve. on the planting frame 530. The bottom surface of the positioning platen 302 abuts against the top surface of the filter element, and the top surface of the filter element is pressed against the top surface of the filter element by the positioning platen 302's own gravity and other external forces, so as to ensure the quality of the filter element cutting and prevent the positional deviation of the waste edge of the filter element. .

在本发明的另一个实施例中,如图14-16所示,所述修边装置60包括一支架61和至少一修边刀组62,至少一所述修边刀组62活动地设置在所述支架61上。在具体实施例中,所述修边刀组62的数量为四个,四个所述修边刀组62均匀分布于所述支架61上。In another embodiment of the present invention, as shown in FIGS. 14-16 , the trimming device 60 includes a bracket 61 and at least one trimming knife group 62 , and at least one trimming knife group 62 is movably arranged on the on the bracket 61 . In a specific embodiment, the number of the trimming knife groups 62 is four, and the four trimming knife groups 62 are evenly distributed on the bracket 61 .

其中,如图14-16所示,所述修边刀组62包括一定刀63和一动刀64,所述定刀63和所述动刀64平行且相对设置,所述定刀63和所述动刀64之间形成有一置料间隙65。所述动刀64外接有一驱动装置,所述驱动装置驱动所述动刀64做往复运动;滤芯的废边伸入所述置料间隙65,所述动刀64朝向所述定刀63移动且切除滤芯的废边。所述驱动装置可以为气缸等可以做往复运动的装置。所述修边装置60的结构简单且设计合理,操作便捷,实现了对剪边后滤芯中的废边进行自动化地剪切,提高了剪切废料的效率与精确度,从而提高了滤芯的质量,降低了滤芯生产的成本,同时降低了操作人员的劳动强度,避免了人为修边造成滤芯的参差不齐,难以保证滤芯的质量。14-16, the trimming knife group 62 includes a fixed knife 63 and a movable knife 64, the fixed knife 63 and the movable knife 64 are parallel and opposite to each other, the fixed knife 63 and the A material insertion gap 65 is formed between the movable knives 64 . The movable knife 64 is externally connected with a driving device, and the driving device drives the movable knife 64 to reciprocate; the waste edge of the filter element extends into the material placement gap 65 , and the movable knife 64 moves toward the fixed knife 63 and Cut off the waste edge of the filter element. The driving device may be a device that can perform reciprocating motion, such as a cylinder. The trimming device 60 is simple in structure, reasonable in design, and convenient in operation, realizes automatic shearing of the waste edges in the filter element after trimming, improves the efficiency and accuracy of shearing waste, and thus improves the quality of the filter element , reducing the production cost of the filter element, reducing the labor intensity of the operator, avoiding the unevenness of the filter element caused by artificial trimming, and it is difficult to ensure the quality of the filter element.

进一步地,如图14-16所示,所述动刀64倾斜设置。使所述动刀64和所述定刀63更容易对废边进行剪切,提高了剪切废边的效率。Further, as shown in FIGS. 14-16 , the movable knife 64 is arranged obliquely. The movable knife 64 and the fixed knife 63 can cut the scrap edge more easily, which improves the efficiency of cutting the scrap edge.

进一步地,如图14-16所示,所述修边刀组62还包括一第二固定件66和一第一挡板67,所述动刀64固定在所述第二固定件66上,所述修边刀组62还包括一推动板68,推动板68位于第二固定件66和第一挡板67之间;所述推动板68连接有一气缸,所述气缸驱动所述推动板68上移推顶裁切废料。所述推动板68防止裁剪后废边进入所述修边刀组62内影响所述动刀64和定刀63的裁切,或防止废料滞留在所述置料间隙65中影响所述修边装置60的正常工作。Further, as shown in FIGS. 14-16 , the trimming knife set 62 further includes a second fixing member 66 and a first baffle 67 , and the movable knife 64 is fixed on the second fixing member 66 , The trimming knife set 62 also includes a push plate 68, which is located between the second fixing member 66 and the first baffle 67; the push plate 68 is connected with an air cylinder, and the air cylinder drives the push plate 68 Move the ejector up to cut the waste. The push plate 68 prevents the scraps from entering the trimming knife group 62 after cutting to affect the cutting of the movable knife 64 and the fixed knife 63, or prevents the scraps from staying in the material placement gap 65 and affecting the trimming. normal operation of the device 60.

进一步地,如图14-16所示,所述修边刀组62还包括至少一吹气装置,至少一所述吹气装置吹气对准所述置料间隙65。所述吹气装置将剪切下来的废边吹走,防止剪切下来的废边残留在所述动刀64上或所述定刀63上,或残留在所述置料间隙65内,避免影响所述修边刀组62对下一个贴边后的滤芯中的废边进行剪切。Further, as shown in FIGS. 14-16 , the trimming knife group 62 further includes at least one air blowing device, and at least one air blowing device blows air toward the material placement gap 65 . The blowing device blows away the cut waste edges, preventing the cut waste edges from remaining on the movable knife 64 or the fixed knife 63, or remaining in the material placement gap 65, avoiding Affect the trimming knife group 62 to cut the waste edge in the filter element after the next trimming.

具体地,吹气装置可以是吹气管和气泵的结构,通过气泵为吹气管提供高压气体,吹气管对准所述置料间隙65,高压气体从吹气管吹出将剪切下来的废边吹走,结构简单。Specifically, the blowing device can be a structure of a blowing pipe and an air pump. The blowing pipe is provided with high-pressure gas by the air pump, the blowing pipe is aligned with the material placement gap 65, and the high-pressure gas is blown out from the blowing pipe to blow away the sheared waste edges. ,Simple structure.

在本发明的另一个实施例中,如图14-15所示,所述修边装置60还包括一吹气防沾料气枪和一喷脱模剂防沾料气枪,所述吹气防沾料气枪用于吹走裁切废料,所述喷脱模剂防沾料气枪用于喷出脱模剂,具体地,所述吹气防沾料气枪在每次剪边时进行吹气,所述喷脱模剂防沾料气枪根实际需求设定喷剂次数,当剪边达到设定的数量后,进行一次脱模剂喷涂,根据需求设定喷剂的时间。所述吹气防沾料气枪和所述喷脱模剂防沾料气枪可以避免残余胶水附着在所述置料间隙65上影响所述修边装置60的正常工作。In another embodiment of the present invention, as shown in FIGS. 14-15 , the trimming device 60 further includes an air blowing anti-staining material air gun and an anti-staining material air gun for spraying release agent. The material air gun is used to blow away the cutting waste, and the anti-sticking material air gun for spraying mold release agent is used for spraying the mold release agent. The spraying times should be set according to the actual requirements of the spraying release agent anti-sticking material air gun root. When the trimming reaches the set number, a release agent spraying is carried out, and the spraying time is set according to the needs. The blowing anti-sticking material air gun and the releasing agent spraying anti-sticking material air gun can prevent residual glue from adhering to the material placement gap 65 and affect the normal operation of the trimming device 60 .

其中,所述剪边装置40的结构及工作原理与所述修边装置60的结构及工作原理基本一致,因此,对于所述剪边装置40对贴边条后的滤芯进行修剪的具体结构,本实施例中在此不再进行赘述。The structure and working principle of the edge trimming device 40 are basically the same as the structure and working principle of the edge trimming device 60. Therefore, for the specific structure of the edge trimming device 40 trimming the filter element after the edge strip, In this embodiment, details are not repeated here.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (10)

1.一种滤芯循环生产设备,其特征在于,包括:1. a filter element circulation production equipment, is characterized in that, comprises: 多个载具,多个所述载具用于承载滤芯;a plurality of carriers, a plurality of the carriers are used to carry the filter element; 一载具循环装置,所述载具循环装置用于循环运输载具;a carrier circulation device for circulating transport vehicles; 一贴边装置,所述贴边装置用于对滤芯进行贴边;a welt device, the welt device is used to welt the filter element; 一剪边装置,所述剪边装置用于对贴边条后的滤芯进行粗剪;an edge trimming device, which is used for rough-cutting the filter element after the edge strip; 一转移装置,所述转移装置用于对粗剪后的滤芯进行转移;a transfer device, which is used for transferring the roughly sheared filter element; 一修边装置,所述修边装置用于对所述转移装置转移后的滤芯进行修边;以及a trimming device for trimming the filter element transferred by the transfer device; and 一整理装置,所述整理装置用于对最终的产品进行整理;所述贴边装置、所述剪边装置、所述转移装置、所述修边装置和所述整理装置沿所述载具循环装置的循环方向依次设置。a finishing device for finishing the final product; the welt device, the edge trimming device, the transfer device, the trimming device and the finishing device circulate along the carrier The circulation directions of the devices are set sequentially. 2.根据权利要求1所述的滤芯循环生产设备,其特征在于,所述载具循环装置包括机架,上下设置于所述机架上的上轨道和下轨道,以及分别设置于所述上轨道两端的第一升降装置和第二升降装置,所述载具从上轨道的始端移动至第一升降装置,所述第一升降装置将所述载具转运至所述下轨道,所述载具随所述下轨道移至所述第二升降装置,所述第二升降装置将所述载具转运至所述上轨道。2. The filter element circulation production equipment according to claim 1, wherein the carrier circulation device comprises a rack, an upper rail and a lower rail arranged up and down on the rack, and two rails respectively arranged on the upper rail. The first lifting device and the second lifting device at the end, the carrier moves from the beginning end of the upper rail to the first lifting device, the first lifting device transfers the carrier to the lower rail, and the carrier moves with all the The lower rail is moved to the second lifting device, and the second lifting device transfers the carrier to the upper rail. 3.根据权利要求2所述的滤芯循环生产设备,其特征在于,还包括一载具传送区和一操作台,所述第一升降装置、所述载具传送区和所述操作台沿所述载具循环装置的循环方向依次设置;所述载具传送区设有一推板且均匀布置设有多个传送球件,所述第一升降装置传送所述载具至所述操作台,所述推板将所述载具推至一侧,多个所述传送球件将所述载具传送至所述操作台。3 . The filter element circulation production equipment according to claim 2 , further comprising a carrier transfer area and an operating table, the first lifting device, the carrier transfer area and the operating table are located along the The circulation directions of the carrier circulation devices are set in sequence; the carrier transfer area is provided with a push plate and evenly arranged with a plurality of transfer ball pieces, the first lifting device transfers the carrier to the operating table, so The push plate pushes the carrier to one side, and a plurality of the transfer balls transfer the carrier to the operating table. 4.根据权利要求2所述的滤芯循环生产设备,其特征在于,还包括一滤芯压平装置;所述滤芯压平装置位于所述贴边装置和所述第一升降装置之间,所述滤芯压平装置包括一滤芯压平架、两顶面压平板和两侧面压平组板;两侧面压平组板对称安装于滤芯压平架上,两顶面压平板对称于滤芯压平架上且位于两侧面压平组板之间;所述顶面压平板用于压平滤芯的顶面,所述侧面压平组板用于压平滤芯的左侧面和右侧面。4 . The filter element circulation production equipment according to claim 2 , further comprising a filter element flattening device; the filter element flattening device is located between the welt device and the first lifting device, and the The filter element flattening device includes a filter element flattening frame, two top surface flattening plates and two side flattening plates; the two side flattening plates are symmetrically installed on the filter element flattening frame, and the two top surface flattening plates are symmetrical to the filter element flattening frame The top flattening plate is used to flatten the top surface of the filter element, and the side flattening group plate is used to flatten the left and right sides of the filter element. 5.根据权利要求2所述的滤芯循环生产设备,其特征在于,所述贴边装置包括两个贴边机构;两个所述的贴边机构分别设置于所述上轨道的两侧,两个所述的贴边机构同时分别对滤芯进行贴边;两个所述贴边机构均包括一边条料盘、一导向辊和至少一涂胶机构;所述导向辊引导所述边条料盘上的边条至滤芯;所述涂胶机构送胶至所述边条,粘胶后的所述边条附着在滤芯上并随着滤芯在所述上轨道上移动。5. The filter element recycling production equipment according to claim 2, wherein the welt device comprises two welt mechanisms; the two welt mechanisms are respectively arranged on both sides of the upper rail, and the two The welting mechanism simultaneously welts the filter element; both of the welting mechanisms include a side strip material tray, a guide roller and at least one gluing mechanism; the guide roller guides the side strip material tray on the side strip material tray. The gluing mechanism sends glue to the edge strip, and the glued edge strip is attached to the filter element and moves on the upper track with the filter element. 6.根据权利要求5所述的滤芯循环生产设备,其特征在于,所述涂胶机构包括一出胶组件、一高度调整架和一滑台气缸;所述出胶组件安装在所述高度调整架上,所述高度调整架可调节所述出胶组件的位置高度,所述高度调整架安装在所述滑台气缸上,所述滑台气缸带动所述出胶组件靠近或远离所述边条;6 . The filter element cycle production equipment according to claim 5 , wherein the gluing mechanism comprises a gluing assembly, a height adjustment frame and a sliding table cylinder; the gluing assembly is installed on the height adjustment The height adjustment frame can adjust the position and height of the glue dispensing assembly, and the height adjustment frame is installed on the sliding table cylinder, and the sliding table cylinder drives the glue dispensing assembly to be close to or away from the edge strip; 所述出胶组件包括一出胶头和胶量调节棍;所述出胶头内形成有出胶通道,所述出胶头具有出胶口,所述出胶口用于出胶且所述出胶口靠近所述边条设置,所述出胶通道分别连通所述出胶口;所述胶量调节棍活动插入所述出胶通道,通过插入或拔出所述胶量调节棍,调节所述出胶组件的出胶量。The glue dispensing assembly includes a glue dispensing head and a glue quantity adjusting stick; a glue dispensing channel is formed in the glue dispensing head, and the glue dispensing head has a glue dispensing port, and the glue dispensing port is used for dispensing glue and the The glue outlet is set close to the edge strip, and the glue outlet channels are respectively connected with the glue outlet; the glue quantity adjustment stick is inserted into the glue outlet channel movably, and the glue quantity adjustment stick is inserted or pulled out to adjust the glue quantity adjustment rod. The glue output of the glue dispensing component. 7.根据权利要求1-6任意一项所述的滤芯循环生产设备,其特征在于,还包括一第一风机,所述第一风机位于所述贴边装置和所述剪边装置之间,所述第一风机用于风干胶水。7. The filter element cycle production equipment according to any one of claims 1-6, further comprising a first fan, the first fan is located between the welt device and the edge trimming device, The first fan is used for air-drying glue. 8.根据权利要求1-6任意一项所述的滤芯循环生产设备,其特征在于,还包括一第二风机,所述第二风机位于所述剪边装置和所述转移装置之间,所述第二风机用于风干胶水。8. The filter element cycle production equipment according to any one of claims 1-6, characterized in that it further comprises a second fan, the second fan is located between the edge trimming device and the transfer device, so The second fan is used for air-drying glue. 9.根据权利要求1-6任意一项所述的滤芯循环生产设备,其特征在于,所述载具设有一滤芯支撑座,滤芯支撑座包括一底板和多个分隔板,多个所述分隔板均匀地设于所述底板上且每两个所述分隔板之间形成有一卡纸间隙,所述卡纸间隙用于放置并定位滤芯。9. The filter element circulation production equipment according to any one of claims 1-6, wherein the carrier is provided with a filter element support seat, and the filter element support seat comprises a bottom plate and a plurality of partition plates. The separation plates are evenly arranged on the bottom plate and a paper jam gap is formed between every two of the separation plates, and the paper jam gap is used for placing and positioning the filter element. 10.根据权利要求1-6任意一项所述的滤芯循环生产设备,其特征在于,所述修边装置包括一支架,至少一修边刀组和一送料装置;至少一所述修边刀组活动地设置在所述支架上;所述修边刀组包括一定刀和一动刀;所述定刀和所述动刀平行且相对设置,所述定刀和所述动刀之间形成有一置料间隙;所述动刀外接有一驱动装置,所述驱动装置驱动所述动刀做往复运动;所述送料装置位于所述支架的上端,所述送料装置夹持滤芯可活动地上下移动;修边时,所述送料装置夹持滤芯下移至所述修边刀组处,滤芯的废边伸入所述置料间隙,所述动刀朝向所述定刀移动且切除滤芯的废边;10. The filter element recycling production equipment according to any one of claims 1-6, wherein the trimming device comprises a bracket, at least one trimming knife group and a feeding device; at least one trimming knife The group is movably arranged on the support; the trimming knife group includes a fixed knife and a moving knife; the fixed knife and the moving knife are parallel and opposite to each other, and a space is formed between the fixed knife and the moving knife a feeding gap; a driving device is externally connected to the movable knife, and the driving device drives the movable knife to reciprocate; the feeding device is located at the upper end of the bracket, and the feeding device clamps the filter element and can move up and down movably; When trimming, the feeding device clamps the filter element and moves down to the trimming knife group, the waste edge of the filter element extends into the material placement gap, and the moving knife moves toward the fixed knife and cuts off the waste edge of the filter element ; 且/或,所述修边装置还包括一推板,所述推板连接有一气缸,所述气缸驱动所述推板上移推顶裁切废料;And/or, the trimming device further includes a push plate, the push plate is connected with a cylinder, and the cylinder drives the push plate to move up to push up and cut waste; 且/或,所述修边装置还包括一吹气防沾料气枪和一喷脱模剂防沾料气枪,所述吹气防沾料气枪用于吹走裁切废料,所述喷脱模剂防沾料气枪用于喷出脱模剂。And/or, the trimming device further includes an air blowing anti-sticking material air gun and an anti-sticking material air gun for spraying a release agent, the air blowing and anti-sticking material air gun is used for blowing away cutting waste, and the spraying and demoulding is used. The anti-stick air gun is used to spray the release agent.
CN202210718065.4A 2022-06-23 2022-06-23 A filter element recycling production equipment Withdrawn CN115179596A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117162165A (en) * 2023-10-18 2023-12-05 东莞市艾尔佳过滤器制造有限公司 Filter element production equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117162165A (en) * 2023-10-18 2023-12-05 东莞市艾尔佳过滤器制造有限公司 Filter element production equipment

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Application publication date: 20221014