CN107321869A - Planing tool blade automatic blanking collating unit - Google Patents
Planing tool blade automatic blanking collating unit Download PDFInfo
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- CN107321869A CN107321869A CN201710485002.8A CN201710485002A CN107321869A CN 107321869 A CN107321869 A CN 107321869A CN 201710485002 A CN201710485002 A CN 201710485002A CN 107321869 A CN107321869 A CN 107321869A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本发明公开了一种刨刀刀片自动下料排列装置,包括工作台二,其特征在于,所述工作台二的进料端安装有冲床,冲压模具安装在冲床上;所述工作台二上安装有传料流水线,自动收料机构布设在传料流水线的进料端,自动出料摆料机构布设在传料流水线的出料端;所述传料流水线包括通过电机一带动的传送带,所述传送带上均布排列有定位橡胶片,所述定位橡胶片之间设有刀片夹槽;有益效果:本发明克服了现有技术的不足,可以将刨刀刀片自动冲床下面下料,自动传送,自动整齐排列,为后续工序提供方便,自动化程度高,减少了人工操作,节省了人力成本,且安全性高。The invention discloses an automatic blanking and arranging device for planer blades, which includes a workbench 2, and is characterized in that a punch is installed on the feed end of the workbench 2, and a stamping die is installed on the punch press; the workbench 2 is installed There is a material transfer line, the automatic material receiving mechanism is arranged at the feed end of the material transfer line, and the automatic discharge swing mechanism is arranged at the discharge end of the material transfer line; the material transfer line includes a conveyor belt driven by a motor, and the Positioning rubber sheets are uniformly arranged on the conveyor belt, and blade clamping grooves are arranged between the positioning rubber sheets; beneficial effect: the present invention overcomes the deficiencies of the prior art, and can automatically unload the planer blade under the punching machine, automatically transfer, and automatically Neatly arranged, providing convenience for subsequent processes, high degree of automation, reducing manual operations, saving labor costs, and high safety.
Description
技术领域technical field
本发明涉及刀片加工技术领域,具体涉及一种刨刀刀片自动加工装置及其加工工艺。The invention relates to the technical field of blade processing, in particular to an automatic processing device for planer blades and a processing technology thereof.
背景技术Background technique
水果刨刀是家庭生活中必不可少的生活物品之一,主要是用来快速剥皮。如公开号为CN102390024A公开了本发明公开了一种木工双刃刨刀刃部开刃、研刃集成加工方法,其步骤包括送料装夹——刃部开刃粗磨——刃部开刃精磨—-刃部研刃--卸夹出料;在磨削过程中使用CCD成像在线测量法对双刃刨刀质量进行检测;本发明采用了多工序集中在专业磨床加工线上一次性完成,大大提高了工作效率,避免了装夹带来的积累误差;该方法从刀片毛坯的两个方向进行磨削,具体为将刨刀刀片毛坯穿过两个磨削机构之间,两个磨削机构同时工作,加快了磨削的速度;此外,磨削中使用CCD法在线检测系统对木工双刃刨刀刀片质量进行在线检测,每道工序后直接进入下一道工序,无需像以往那样人工检测刀片尺寸,避免了刀片损伤。The fruit planer is one of the essential living items in family life, and it is mainly used for quick peeling. For example, the publication number is CN102390024A, which discloses an integrated processing method for sharpening and grinding the edge of a woodworking double-edged planer. The steps include feeding and clamping-rough grinding of the blade-fine grinding of the blade ——Grinding the blade——Unloading and discharging; in the grinding process, the quality of the double-edged planer is detected by using the CCD imaging online measurement method; The work efficiency is improved, and the accumulated error caused by clamping is avoided; this method grinds the blade blank from two directions, specifically, the planer blade blank passes through the two grinding mechanisms, and the two grinding mechanisms work at the same time , to speed up the grinding speed; in addition, the online detection system of the CCD method is used to detect the quality of the woodworking double-edged planer blade in the grinding process. After each process, it directly enters the next process. blade damage.
又如公开号为CN205734191U公开了本实用新型公开了用于金属刀片加工的真空吸附固定装置,包括固定台和真空泵,固定台设置在加工槽内,固定台上设置至少一个真空吸附盘,在每个真空吸附盘上至少两个相对的侧面设有高度调节装置,每个真空吸附盘上设置若干吸附孔,每个真空吸附盘通过抽真空管道与真空泵连接;该真空吸附固定装置的吸附效果好,牢固,不会随着长时间的使用固定功能下降,结构简单,并且可以通过高度调节装置来适应不同厚度刀片的加工,以适应真空吸附盘与砂轮的位置。。Another example is that the publication number is CN205734191U, which discloses a vacuum adsorption fixing device for metal blade processing, including a fixed table and a vacuum pump. At least two opposite sides of each vacuum adsorption plate are provided with height adjustment devices, and each vacuum adsorption plate is provided with a number of adsorption holes, and each vacuum adsorption plate is connected with a vacuum pump through a vacuuming pipeline; the adsorption effect of the vacuum adsorption fixing device is good , strong, will not decline with long-term use, the fixed function is simple, and the height adjustment device can be used to adapt to the processing of blades of different thicknesses, so as to adapt to the position of the vacuum adsorption disc and the grinding wheel. .
现有刀片的刨刀刀片的加工都是采用冲床大批量冲压而成,冲床冲压成型后,需要人工统一收集进行后续的工艺,这样很主要原因在于刨刀体积小,同时形状特殊,排列和固定均不方便,因此,如何实现自动机械下料,自动将冲压刀片自动排列规则工后续工艺使用成为目前需要解决的问题。The planer blades of existing blades are processed by punching in large quantities. After punching and forming, they need to be manually collected for subsequent processes. The main reason for this is that the planer is small in size and special in shape. Convenience, therefore, how to realize automatic mechanical blanking, automatic arrangement of stamping blades automatically and subsequent process use has become a problem that needs to be solved at present.
发明内容Contents of the invention
本发明克服了现有技术存在的问题,提出了一种刨刀刀片自动下料排列装置,本装置克服了现有技术的不足,可以将刨刀刀片自动冲床下面下料,自动传送,自动整齐排列,为后续工序提供方便,自动化程度高,减少了人工操作,节省了人力成本,且安全性高。The present invention overcomes the problems existing in the prior art, and proposes a device for automatically unloading and arranging the planer blades. This device overcomes the deficiencies of the prior art. It provides convenience for subsequent processes, has a high degree of automation, reduces manual operations, saves labor costs, and has high safety.
本发明的具体技术方案如下:Concrete technical scheme of the present invention is as follows:
刨刀刀片自动下料排列装置,包括工作台二,所其特征在于,所述工作台二的进料端安装有冲床,冲压模具安装在冲床上;所述工作台二上安装有传料流水线,自动收料机构布设在传料流水线的进料端,自动出料摆料机构布设在传料流水线的出料端;The device for automatically unloading and arranging planer blades includes workbench 2, and is characterized in that a punching machine is installed on the feed end of the workbench 2, and a stamping die is installed on the punch press; a material transfer line is installed on the workbench 2, The automatic material receiving mechanism is arranged at the feed end of the material transfer line, and the automatic discharge swing mechanism is arranged at the discharge end of the material transfer line;
所述传料流水线包括通过电机一带动的传送带,所述传送带上均布排列有定位橡胶片,所述定位橡胶片之间设有刀片夹槽;The material transfer line includes a conveyor belt driven by a motor, positioning rubber sheets are uniformly arranged on the conveyor belt, and blade clamping grooves are arranged between the positioning rubber sheets;
所述自动收料机构包括安装在工作台二上面的导杆一,所述导杆一上安装有滑动座,固定块和取料杆升降气缸安装在滑动座上面;推动杆一端铰接在固定块上,另一端设有摆动机构与冲床的动力装置连接;所述取料杆升降气缸的下方连接有延伸到冲压模具内取料的取料杆,所述取料杆上设有料槽;取料气缸安装在工作台二上,其下方连接有将料槽内刀片吸取放入刀片夹槽内的吸块;The automatic material receiving mechanism includes a guide rod one installed on the top of the workbench two, a sliding seat is installed on the first guide rod, and the fixed block and the lifting cylinder of the retrieving rod are installed on the sliding seat; one end of the push rod is hinged on the fixed block On the top, the other end is provided with a swing mechanism to connect with the power unit of the punch press; the lower part of the lifting cylinder is connected with a retrieving rod extending into the stamping die for retrieving materials, and the retrieving rod is provided with a trough; The air cylinder is installed on the workbench 2, and the suction block is connected to the bottom of the cylinder to suck the blade in the trough and put it into the blade holder groove;
所述自动出料摆料机构包括安装在工作台二上面的主支架,所述主支架上安装有导杆二,导杆二上安装有移动架二,移动架二通过推动气缸带动在导杆二上面来回移动;所述移动架二上安装有通过主升降气缸二带动升降的主导轨架,主导轨架上安装有通过次升降气缸二带动升降的定位块,所述定位块上均布安装有磁铁棒,吸料板固定在主导轨架上,所述吸料板上设有供磁铁棒插入的定位孔。The automatic discharging and swinging mechanism includes a main bracket installed on the top of the workbench 2. The guide rod 2 is installed on the main bracket. The top two moves back and forth; the main rail frame driven by the main lifting cylinder two is installed on the mobile frame two, and the positioning block driven by the secondary lifting cylinder two is installed on the main rail frame, and the positioning blocks are evenly distributed There are magnet rods, and the suction plate is fixed on the main rail frame, and the suction plate is provided with positioning holes for inserting the magnet rods.
有益效果:本发明克服了现有技术的不足,可以将刨刀刀片自动冲床下面下料,自动传送,自动整齐排列,为后续工序提供方便,自动化程度高,减少了人工操作,节省了人力成本,且安全性高。Beneficial effects: the present invention overcomes the deficiencies of the prior art, and can automatically unload the planer blade from the punching machine, automatically transfer it, and automatically arrange it neatly, providing convenience for subsequent processes, high degree of automation, reduced manual operations, and saved labor costs. And high security.
附图说明Description of drawings
图1为本发明刨刀刀片自动加工装置的主视图;Fig. 1 is the front view of the planer blade automatic processing device of the present invention;
图2为本发明刨刀刀片自动加工装置整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of the planer blade automatic processing device of the present invention;
图3为本发明传料流水线的结构示意图;Fig. 3 is the structural representation of the material transfer assembly line of the present invention;
图4为本发明工作台二的结构示意图;Fig. 4 is the structural representation of workbench 2 of the present invention;
图5为本发明工作台二另一个视图方向的结构示意图;Fig. 5 is a structural schematic diagram of another view direction of the workbench 2 of the present invention;
图6为本发明自动收料机构部分的结构示意图;Fig. 6 is a schematic structural view of the automatic receiving mechanism part of the present invention;
图7为本发明接料摆料机构和不良品剔除机构的结构示意图;Fig. 7 is a structural schematic diagram of the material receiving and swinging mechanism and the defective product rejecting mechanism of the present invention;
图8为本发明整形机构的结构示意图;Fig. 8 is the structural representation of shaping mechanism of the present invention;
图9为本发明滑道调整装置的结构示意图。Fig. 9 is a schematic structural view of the slideway adjusting device of the present invention.
具体实施方式detailed description
为了让本领域的技术人员更好地理解本发明的技术方案,下面结合附图对本发明作进一步阐述。In order to allow those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described below in conjunction with the accompanying drawings.
实施例1Example 1
如图所示,刨刀刀片自动加工装置,包括工作台一10和工作台二30,所述工作台一10和工作台二30两者呈垂直布设。所述工作台二30的进料端安装有冲床700,冲压模具701安装在冲床700上;所述工作台二30上安装有传料流水线900,自动收料机构100布设在传料流水线900的进料端,自动出料摆料机构600布设在传料流水线900的出料端。As shown in the figure, the automatic processing device for planer blades includes a workbench 10 and a workbench 2 30, and the workbench 10 and the workbench 2 30 are arranged vertically. The feed end of the workbench 2 30 is equipped with a punch press 700, and the stamping die 701 is installed on the punch press 700; the workbench 2 30 is equipped with a material transmission line 900, and the automatic material receiving mechanism 100 is arranged on the end of the material transmission line 900. At the feeding end, the automatic discharging and swinging mechanism 600 is arranged at the discharging end of the material transfer line 900 .
传料流水线900包括通过电机一901带动的传送带904,所述传送带904上均布排列有定位橡胶片903,所述定位橡胶片903之间设有刀片夹槽902。The material transfer line 900 includes a conveyor belt 904 driven by a motor 1 901 , positioning rubber sheets 903 are uniformly arranged on the conveyor belt 904 , and blade clamping grooves 902 are arranged between the positioning rubber sheets 903 .
自动收料机构100包括安装在工作台二30上面的导杆一105,所述导杆一105上安装有滑动座104,固定块115和取料杆升降气缸101安装在滑动座104上面;推动杆110一端铰接在固定块115上,另一端设有摆动机构103与冲床700的动力装置连接;所述取料杆升降气缸101的下方连接有延伸到冲压模具701内取料的取料杆111,所述取料杆111上设有料槽112;取料气缸106安装在工作台二30上,其下方连接有将料槽112内刀片吸取放入刀片夹槽902内的吸块109。The automatic material receiving mechanism 100 comprises a guide rod one 105 installed on the top of the workbench two 30, a slide seat 104 is installed on the guide rod one 105, and a fixed block 115 and the lifting cylinder 101 of the material taking rod are installed on the slide seat 104; One end of the rod 110 is hinged on the fixed block 115, and the other end is provided with a swing mechanism 103 to connect with the power unit of the punch press 700; the bottom of the lifting cylinder 101 of the rod 110 is connected with a retrieving rod 111 extending into the stamping die 701 for retrieving. , the retrieving rod 111 is provided with a trough 112; the retrieving cylinder 106 is installed on the workbench 2 30, and its lower part is connected with a suction block 109 that sucks the blade in the trough 112 and puts it into the blade holder groove 902.
自动出料摆料机构600包括安装在工作台二30上面的主支架601,所述主支架601上安装有导杆二608,导杆二608上安装有移动架二603,移动架二603通过推动气缸602带动在导杆二608上面来回移动;所述移动架二603上安装有通过主升降气缸二604带动升降的主导轨架615,主导轨架615上安装有通过次升降气缸二带动升降的定位块605,所述定位块605上均布安装有磁铁棒606,吸料板607固定在主导轨架615上,所述吸料板607上设有供磁铁棒606插入的定位孔601。The automatic discharging and swinging mechanism 600 includes a main support 601 installed on the workbench 2 30, a guide rod 2 608 is installed on the main support 601, a mobile frame 2 603 is installed on the guide rod 2 608, and the mobile frame 2 603 passes through the Push the cylinder 602 to move back and forth on the guide rod 2 608; the main rail frame 615 driven by the main lifting cylinder 604 is installed on the moving frame 2 603, and the main rail frame 615 is equipped with a lifting frame driven by the secondary lifting cylinder 2 604. The positioning block 605 is equipped with magnet rods 606 evenly distributed on the positioning block 605, and the suction plate 607 is fixed on the main rail frame 615. The suction plate 607 is provided with a positioning hole 601 for the magnet rod 606 to insert.
工作台一10上安装有磁性传送料流水线50,所述传送料流水线50上依次安装有接料摆料机构500、整形机构400、色标传感器60、不良品剔除机构600和出料机构滑道202;出料机构滑道202与磁性传送料流水线50的出料端连接。色标传感器60的布设的数量和间距与刀片在磁性传送料流水线50一排布局相同,从而使每个色标传感器60可以检测一个个传送过的刀片。A magnetic conveying material assembly line 50 is installed on the workbench 10, and the material conveying assembly line 50 is successively installed with a material receiving and swinging mechanism 500, a shaping mechanism 400, a color sensor 60, a defective product rejecting mechanism 600, and a discharge mechanism slideway 202 ; the slideway 202 of the discharging mechanism is connected to the discharging end of the magnetic conveying material assembly line 50 . The number and spacing of the color mark sensors 60 are the same as that of the blades arranged in a row on the magnetic conveying material assembly line 50 , so that each color mark sensor 60 can detect the blades that have been conveyed one by one.
接料摆料机构500包括安装在工作台一10上的支框505,所述支框505内设有轨道503,所述轨道503上安装有移动块二504,移动块二504通过气缸四507带动在轨道503上来回运动,所述移动块二504内均布安装气爪506,气爪夹板502安装在气爪506上。The material receiving and swinging mechanism 500 includes a support frame 505 installed on the workbench 10. A track 503 is arranged in the support frame 505. A moving block 2 504 is installed on the track 503. The moving block 2 504 passes through the cylinder 4 507. Driven to move back and forth on the track 503 , air claws 506 are evenly distributed in the moving block 2 504 , and the air claw clamping plate 502 is installed on the air claws 506 .
整形机构400安装在工作台一10上的支架台402,所述支架台402上安装有通过气缸五405带动升降的纠正板架401,所述纠正板架401内安装有导杆五403,导轨连接板408安装在导杆五403上,所述导轨连接板408通过两侧的气缸六407带动在导杆五403上运动调整,所述导轨连接板408上安装有压夹整形板409。The shaping mechanism 400 is installed on the support platform 402 on the workbench one 10. The correction plate frame 401 driven up and down by the cylinder five 405 is installed on the support platform 402. The guide rod five 403 and the guide rail are installed in the correction plate frame 401. The connecting plate 408 is installed on the guide rod five 403, and the guide rail connecting plate 408 is driven to move and adjust on the guide rod five 403 by the cylinder six 407 on both sides, and the clamping shaping plate 409 is installed on the described guide rail connecting plate 408.
不良品剔除机构300安装在工作台一10上的导轨架七304,所述导轨架七304上面安装有通过气缸七305带动来回运动的主导轨架七307,所述主导轨架七307上安装有升降气缸七308带动升降的次导轨架七312,所述次导轨架七312上安装有次升降气缸七310带动升降的定位块七303,磁铁棒七302安装在定位块七303的中间,所述磁铁棒七302下方设有固定在次导轨架七312上面的吸料板七301,所述吸料板七301上设有供磁铁棒七302插入的定位孔七。不良品剔除机构300的侧边还安装有不良品回收盒311用来接收不良刀片。The defective product rejecting mechanism 300 is installed on the guide rail frame 7 304 on the workbench 10, the main rail frame 307 driven by the cylinder 7 305 to move back and forth is installed above the guide rail frame 7 304, and the main rail frame 7 307 is installed The secondary guide rail frame seven 312 driven by the lifting cylinder seven 308 is installed, the positioning block seven 303 driven by the secondary lifting cylinder seven 310 is installed on the secondary guide rail frame seven 312, and the magnet bar seven 302 is installed in the middle of the positioning block seven 303, Below the magnet rod seven 302, there is a suction plate seven 301 fixed on the secondary guide rail frame seven 312, and the suction plate seven 301 is provided with a positioning hole seven for the magnet rod seven 302 to insert. A defective product recovery box 311 is installed on the side of the defective product rejecting mechanism 300 for receiving defective blades.
基于上述装置,本发明还提出了一种刨刀刀片自动加工工艺,其特征在于,包括如下步骤:Based on the above-mentioned device, the present invention also proposes a kind of planer blade automatic processing technology, it is characterized in that, comprises the following steps:
1)将原料片物料送入冲床700上的冲压模具701上进行冲压形成刀片,在此过程中:刀片便留在了取料杆111上的料槽112内,在冲床700带动冲压模具701的上模块上回过程中,摆动机构103通过冲床700提供的动力推动推动杆110移动使滑动座104在导杆一105上运动将通过取料杆升降气缸101上抬完成的取料杆111从冲压模具701内抽出使料槽112运动到取料气缸106的下方;1) The raw sheet material is sent to the stamping die 701 on the punching machine 700 to be stamped to form a blade. During the upper and lower process of the upper module, the swing mechanism 103 pushes the push rod 110 to move through the power provided by the punch press 700, so that the sliding seat 104 moves on the guide rod one 105 and lifts the retrieving rod 111 completed by the retrieving rod elevating cylinder 101 from the punching machine. Draw out in the mold 701 to move the trough 112 to the bottom of the reclaiming cylinder 106;
2)取料气缸106带动吸块109向下运动将料槽112上内的刀片吸取,之后取料杆111继续向后运动,此时吸块109在取料气缸106的带动下快速下降将刀片放入刀片夹槽902内,之后吸块109回归原位,取料杆111在摆动机构103的循环运动下再次回到冲压模具701内接料;2) The retrieving cylinder 106 drives the suction block 109 to move downward to suck the blade in the trough 112, and then the retrieving rod 111 continues to move backward. At this time, the suction block 109 quickly descends under the drive of the reclaiming cylinder 106 to remove the blade. Put it into the blade clamping groove 902, then the suction block 109 returns to its original position, and the take-up rod 111 returns to the stamping die 701 to receive the material again under the cyclic movement of the swing mechanism 103;
3)刀片在刀片夹槽902内被传送带904送入到自动出料摆料机构600工位内:主导轨架615上面的吸料板607在主升降气缸二604带动下下降使吸料板607紧贴在定位橡胶片903上且堵住刀片夹槽902,之后次升降气缸二带动升降的定位块605上面的磁铁棒606下降插入定位孔601内,使吸料板607上面的定位孔601部分具备磁性,此时刀片夹槽902内的刀片被整齐的吸取并盯在吸料板607上;3) The blade is sent into the station of the automatic discharge pendulum mechanism 600 by the conveyor belt 904 in the blade clamping groove 902: the suction plate 607 on the main rail frame 615 is driven down by the main lifting cylinder 2 604 to make the suction plate 607 Adhere to the positioning rubber sheet 903 and block the blade clamping groove 902, then the second lifting cylinder drives the lifting magnet bar 606 on the positioning block 605 to descend and insert into the positioning hole 601, so that the positioning hole 601 part on the suction plate 607 With magnetism, the blades in the blade clamping groove 902 are neatly absorbed and stared at the suction plate 607 at this time;
4)当吸料板607吸料完成后,主升降气缸二604带动主导轨架615整体向上运动,之后推动气缸602推动移动架二603整体向前运动使吸料板607进入工作台一10的磁性传送料流水线50上,次升降气缸二带动升降的定位块605上面的磁铁棒606上升离开定位孔601内,此时吸料板607的刀片变便留在了磁性传送料流水线50上;4) After the suction plate 607 is finished absorbing the material, the main lift cylinder 2 604 drives the main rail frame 615 to move upward as a whole, and then pushes the cylinder 602 to push the moving frame 2 603 to move forward as a whole so that the suction plate 607 enters the workbench 1 10 On the magnetic conveying material assembly line 50, the magnet rod 606 on the positioning block 605 driven by the secondary lifting cylinder 2 rises and leaves the positioning hole 601, and at this moment, the blade of the suction plate 607 becomes and stays on the magnetic conveying material assembly line 50;
5)气缸四507推动移动块二504前进,气爪506带动气爪夹板502对吸附在磁性传送料流水线50上的刀片进行拨动调整各刀片的位置和刀片之间的间距,为后续工位做好准备;5) Cylinder 4 507 pushes moving block 2 504 forward, and air claw 506 drives air claw splint 502 to toggle the blades adsorbed on the magnetic conveying material assembly line 50 to adjust the position of each blade and the distance between the blades, which is the follow-up station be ready;
6)由于刀片在冲压之后会进行部分回弹,在接料摆料机构500调整之后的刀片进入整形机构400的整形工位:压夹整形板409首先通过气缸六407的带动调整对准刀片的两侧,气缸五405再带动压夹整形板409下降对刀片两侧进行加压,将冲压回弹和没有冲压到位的刀片进行整形,达到设定的时间后,压夹整形板409被气缸五405带动升起,并继续前进;6) Since the blade will partially rebound after punching, the blade after the adjustment of the material receiving and swinging mechanism 500 enters the shaping station of the shaping mechanism 400: the pressing and shaping plate 409 is first driven by the cylinder 6 407 to adjust and align the blade. On both sides, the cylinder 5 405 drives the clamping shaping plate 409 to descend to pressurize both sides of the blade, and the stamping rebound and the blade that has not been punched in place are shaped. After the set time is reached, the clamping shaping plate 409 is pressed by the cylinder 5 405 drives up and moves on;
7)色标传感器60开始对整形之后的刀片进行检测,如发现刀片上有生锈斑点,则通过电路信号线反馈给不良品剔除机构300机构;7) The color mark sensor 60 starts to detect the blade after shaping, if it is found that there are rusty spots on the blade, it will feed back to the defective product rejecting mechanism 300 mechanism through the circuit signal line;
8)当刀片进入不良品剔除机构300工位之后,不良品剔除机构300通过色标传感器60的检测结果利用气缸七305带动主导轨架七307位移,使磁铁棒七302到达不合格刀片的上方,通过次升降气缸七310带动使磁铁棒七302下降进入定位孔七内,这样定位孔七部分便具备磁性,其他位置没有磁性,不合格刀片被吸取送入不良品回收盒311内,剩余的刀片继续前进通过出料机构滑道202排出,加工结束。8) After the blade enters the station of the defective product rejecting mechanism 300, the defective product rejecting mechanism 300 uses the cylinder 7 305 to drive the displacement of the main rail frame 7 307 through the detection result of the color mark sensor 60, so that the magnet rod 7 302 reaches the top of the unqualified blade Driven by the lifting cylinder seven 310, the magnet bar seven 302 descends into the positioning hole seven, so that the positioning hole seven has magnetism, and other positions have no magnetism, and unqualified blades are sucked into the defective product recovery box 311, and the remaining The blade continues to advance and is discharged through the discharge mechanism slideway 202, and the processing ends.
实施例2Example 2
在自动出料摆料机构600夹取刀片时,有时候由于机械故障或者其他原因导致部分刀片或者全部刀片未被吸取时,会掉入地上。本实施例为了解决该问题,采用了以下技术手段:When the automatic discharging and swinging mechanism 600 clamps the blade, sometimes some or all of the blades will fall to the ground due to mechanical failure or other reasons. In order to solve this problem, this embodiment adopts the following technical means:
如图所示,刨刀刀片自动加工装置,包括工作台一10和工作台二30,所述工作台一10和工作台二30两者呈垂直布设。所述工作台二30的进料端安装有冲床700,冲压模具701安装在冲床700上;所述工作台二30上安装有传料流水线900,自动收料机构100布设在传料流水线900的进料端,自动出料摆料机构600布设在传料流水线900的出料端。As shown in the figure, the automatic processing device for planer blades includes a workbench 10 and a workbench 2 30, and the workbench 10 and the workbench 2 30 are arranged vertically. The feed end of the workbench 2 30 is equipped with a punch press 700, and the stamping die 701 is installed on the punch press 700; the workbench 2 30 is equipped with a material transmission line 900, and the automatic material receiving mechanism 100 is arranged on the end of the material transmission line 900. At the feeding end, the automatic discharging and swinging mechanism 600 is arranged at the discharging end of the material transfer line 900 .
传料流水线900包括通过电机一901带动的传送带904,所述传送带904上均布排列有定位橡胶片903,所述定位橡胶片903之间设有刀片夹槽902。The material transfer line 900 includes a conveyor belt 904 driven by a motor 1 901 , positioning rubber sheets 903 are uniformly arranged on the conveyor belt 904 , and blade clamping grooves 902 are arranged between the positioning rubber sheets 903 .
自动收料机构100包括安装在工作台二30上面的导杆一105,所述导杆一105上安装有滑动座104,固定块115和取料杆升降气缸101安装在滑动座104上面;推动杆110一端铰接在固定块115上,另一端设有摆动机构103与冲床700的动力装置连接;所述取料杆升降气缸101的下方连接有延伸到冲压模具701内取料的取料杆111,所述取料杆111上设有料槽112;取料气缸106安装在工作台二30上,其下方连接有将料槽112内刀片吸取放入刀片夹槽902内的吸块109。The automatic material receiving mechanism 100 comprises a guide rod one 105 installed on the top of the workbench two 30, a slide seat 104 is installed on the guide rod one 105, and a fixed block 115 and the lifting cylinder 101 of the material taking rod are installed on the slide seat 104; One end of the rod 110 is hinged on the fixed block 115, and the other end is provided with a swing mechanism 103 to connect with the power unit of the punch press 700; the bottom of the lifting cylinder 101 of the rod 110 is connected with a retrieving rod 111 extending into the stamping die 701 for retrieving. , the retrieving rod 111 is provided with a trough 112; the retrieving cylinder 106 is installed on the workbench 2 30, and its lower part is connected with a suction block 109 that sucks the blade in the trough 112 and puts it into the blade holder groove 902.
自动出料摆料机构600包括安装在工作台二30上面的主支架601,所述主支架601上安装有导杆二608,导杆二608上安装有移动架二603,移动架二603通过推动气缸602带动在导杆二608上面来回移动;所述移动架二603上安装有通过主升降气缸二604带动升降的主导轨架615,主导轨架615上安装有通过次升降气缸二带动升降的定位块605,所述定位块605上均布安装有磁铁棒606,吸料板607固定在主导轨架615上,所述吸料板607上设有供磁铁棒606插入的定位孔601。传送带904的出料端还安装有气缸一23,所述气缸一23和导向杆22共同连接有磁铁块21;当由于机械故障或者其他原因导致部分刀片或者全部刀片未被吸取时,这部分刀片进入传料流水线900的末端时会被磁铁块21自动吸取,从而解决在部分刀片或者全部刀片未被吸取时会掉入地上的问题。The automatic discharging and swinging mechanism 600 includes a main support 601 installed on the workbench 2 30, a guide rod 2 608 is installed on the main support 601, a mobile frame 2 603 is installed on the guide rod 2 608, and the mobile frame 2 603 passes through the Push the cylinder 602 to move back and forth on the guide rod 2 608; the main rail frame 615 driven by the main lifting cylinder 604 is installed on the moving frame 2 603, and the main rail frame 615 is equipped with a lifting frame driven by the secondary lifting cylinder 2 604. The positioning block 605 is equipped with magnet rods 606 evenly distributed on the positioning block 605, and the suction plate 607 is fixed on the main rail frame 615. The suction plate 607 is provided with a positioning hole 601 for the magnet rod 606 to insert. The discharge end of conveyer belt 904 is also equipped with cylinder one 23, and described cylinder one 23 and guide bar 22 are jointly connected with magnet block 21; When entering the end of the material transfer line 900, it will be automatically sucked by the magnet block 21, thereby solving the problem that some blades or all blades will fall to the ground when they are not sucked.
工作台一10上安装有磁性传送料流水线50,所述传送料流水线50上依次安装有接料摆料机构500、整形机构400、色标传感器60、不良品剔除机构600和出料机构滑道202;出料机构滑道202与磁性传送料流水线50的出料端连接。色标传感器60的布设的数量和间距与刀片在磁性传送料流水线50一排布局相同,从而使每个色标传感器60可以检测一个个传送过的刀片。出料机构滑道202上还安装有滑道调整装置200,所述调整装置200包括安装在出料机构滑道202下方的推板204,所述推板204两侧安装有导向杆八201,所述推板204的一侧还安装有气缸八206推动推板204前进和后退。推板204通过气缸八206的推动来回运动来调节气缸八206的坡度。A magnetic conveying material assembly line 50 is installed on the workbench 10, and the material conveying assembly line 50 is successively installed with a material receiving and swinging mechanism 500, a shaping mechanism 400, a color sensor 60, a defective product rejecting mechanism 600, and a discharge mechanism slideway 202 ; the slideway 202 of the discharging mechanism is connected to the discharging end of the magnetic conveying material assembly line 50 . The number and spacing of the color mark sensors 60 are the same as that of the blades arranged in a row on the magnetic conveying material assembly line 50 , so that each color mark sensor 60 can detect the blades that have been conveyed one by one. A slideway adjustment device 200 is also installed on the discharge mechanism slideway 202, and the adjustment device 200 includes a push plate 204 installed below the discharge mechanism slideway 202, and guide rods 201 are installed on both sides of the push plate 204, One side of the push pedal 204 is also equipped with a cylinder eight 206 to push the push pedal 204 forward and backward. The push plate 204 moves back and forth through the promotion of the cylinder eight 206 to adjust the gradient of the cylinder eight 206.
接料摆料机构500包括安装在工作台一10上的支框505,所述支框505内设有轨道503,所述轨道503上安装有移动块二504,移动块二504通过气缸四507带动在轨道503上来回运动,所述移动块二504内均布安装气爪506,气爪夹板502安装在气爪506上。The material receiving and swinging mechanism 500 includes a support frame 505 installed on the workbench 10. A track 503 is arranged in the support frame 505. A moving block 2 504 is installed on the track 503. The moving block 2 504 passes through the cylinder 4 507. Driven to move back and forth on the track 503 , air claws 506 are evenly distributed in the moving block 2 504 , and the air claw clamping plate 502 is installed on the air claws 506 .
整形机构400安装在工作台一10上的支架台402,所述支架台402上安装有通过气缸五405带动升降的纠正板架401,所述纠正板架401内安装有导杆五403,导轨连接板408安装在导杆五403上,所述导轨连接板408通过两侧的气缸六407带动在导杆五403上运动调整,所述导轨连接板408上安装有压夹整形板409。The shaping mechanism 400 is installed on the support platform 402 on the workbench one 10. The correction plate frame 401 driven up and down by the cylinder five 405 is installed on the support platform 402. The guide rod five 403 and the guide rail are installed in the correction plate frame 401. The connecting plate 408 is installed on the guide rod five 403, and the guide rail connecting plate 408 is driven to move and adjust on the guide rod five 403 by the cylinder six 407 on both sides, and the clamping shaping plate 409 is installed on the described guide rail connecting plate 408.
不良品剔除机构300安装在工作台一10上的导轨架七304,所述导轨架七304上面安装有通过气缸七305带动来回运动的主导轨架七307,所述主导轨架七307上安装有升降气缸七(308)带动升降的次导轨架七312,所述次导轨架七312上安装有次升降气缸七310带动升降的定位块七303,磁铁棒七302安装在定位块七303的中间,所述磁铁棒七302下方设有固定在次导轨架七312上面的吸料板七301,所述吸料板七301上设有供磁铁棒七302插入的定位孔七,不良品剔除机构300的侧边还安装有不良品回收盒311用来接收不良刀片。The defective product rejecting mechanism 300 is installed on the guide rail frame 7 304 on the workbench 10, the main rail frame 307 driven by the cylinder 7 305 to move back and forth is installed above the guide rail frame 7 304, and the main rail frame 7 307 is installed The secondary guide rail frame seven 312 driven by lifting cylinder seven (308) is installed, the positioning block seven 303 driven by the secondary lifting cylinder seven 310 is installed on the secondary guide rail frame seven 312, and the magnet bar seven 302 is installed on the positioning block seven 303 In the middle, below the magnet rod 7 302, there is a suction plate 7 301 fixed on the secondary guide rail frame 7 312, and the suction plate 7 301 is provided with a positioning hole 7 for the magnet rod 7 302 to insert, and defective products are removed. A defective product recovery box 311 is also installed on the side of the mechanism 300 for receiving defective blades.
本实施例公开的装置与实施例1公开的装置加工工艺相同,在此不再赘述。The processing technology of the device disclosed in this embodiment is the same as that of the device disclosed in Embodiment 1, and will not be repeated here.
实施例3Example 3
如图所示,刨刀刀片自动下料排列装置,包括工作台二30,所述工作台二30的进料端安装有冲床700,冲压模具701安装在冲床700上;所述工作台二30上安装有传料流水线900,自动收料机构100布设在传料流水线900的进料端,自动出料摆料机构600布设在传料流水线900的出料端。As shown in the figure, the planer blade automatic blanking arrangement device includes a workbench 2 30, a punch 700 is installed on the feed end of the workbench 2 30, and a stamping die 701 is installed on the punch 700; A material transfer line 900 is installed, the automatic material receiving mechanism 100 is arranged at the feed end of the material transfer line 900 , and the automatic discharge swing mechanism 600 is arranged at the discharge end of the material transfer line 900 .
传料流水线900包括通过电机一901带动的传送带904,所述传送带904上均布排列有定位橡胶片903,所述定位橡胶片903之间设有刀片夹槽902。The material transfer line 900 includes a conveyor belt 904 driven by a motor 1 901 , positioning rubber sheets 903 are uniformly arranged on the conveyor belt 904 , and blade clamping grooves 902 are arranged between the positioning rubber sheets 903 .
自动收料机构100包括安装在工作台二30上面的导杆一105,所述导杆一105上安装有滑动座104,固定块115和取料杆升降气缸101安装在滑动座104上面;推动杆110一端铰接在固定块115上,另一端设有摆动机构103与冲床700的动力装置连接;所述取料杆升降气缸101的下方连接有延伸到冲压模具701内取料的取料杆111,所述取料杆111上设有料槽112;取料气缸106安装在工作台二30上,其下方连接有将料槽112内刀片吸取放入刀片夹槽902内的吸块109。The automatic material receiving mechanism 100 comprises a guide rod one 105 installed on the top of the workbench two 30, a slide seat 104 is installed on the guide rod one 105, and a fixed block 115 and the lifting cylinder 101 of the material taking rod are installed on the slide seat 104; One end of the rod 110 is hinged on the fixed block 115, and the other end is provided with a swing mechanism 103 to connect with the power unit of the punch press 700; the bottom of the lifting cylinder 101 of the rod 110 is connected with a retrieving rod 111 extending into the stamping die 701 for retrieving. , the retrieving rod 111 is provided with a trough 112; the retrieving cylinder 106 is installed on the workbench 2 30, and its lower part is connected with a suction block 109 that sucks the blade in the trough 112 and puts it into the blade holder groove 902.
自动出料摆料机构600包括安装在工作台二30上面的主支架601,所述主支架601上安装有导杆二608,导杆二608上安装有移动架二603,移动架二603通过推动气缸602带动在导杆二608上面来回移动;所述移动架二603上安装有通过主升降气缸二604带动升降的主导轨架615,主导轨架615上安装有通过次升降气缸二带动升降的定位块605,所述定位块605上均布安装有磁铁棒606,吸料板607固定在主导轨架615上,所述吸料板607上设有供磁铁棒606插入的定位孔601。The automatic discharging and swinging mechanism 600 includes a main support 601 installed on the workbench 2 30, a guide rod 2 608 is installed on the main support 601, a mobile frame 2 603 is installed on the guide rod 2 608, and the mobile frame 2 603 passes through the Push the cylinder 602 to move back and forth on the guide rod 2 608; the main rail frame 615 driven by the main lifting cylinder 604 is installed on the moving frame 2 603, and the main rail frame 615 is equipped with a lifting frame driven by the secondary lifting cylinder 2 604. The positioning block 605 is equipped with magnet rods 606 evenly distributed on the positioning block 605, and the suction plate 607 is fixed on the main rail frame 615. The suction plate 607 is provided with a positioning hole 601 for the magnet rod 606 to insert.
基于上述装置基于上述装置,本发明还提出了一种刨刀刀片自动下料排列工艺,包括如下步骤:Based on the above device and based on the above device, the present invention also proposes a planer blade automatic blanking arrangement process, including the following steps:
1)将原料片物料送入冲床700上的冲压模具701上进行冲压形成刀片,在此过程中:刀片便留在了取料杆111上的料槽112内,在冲床700带动冲压模具701的上模块上回过程中,摆动机构103通过冲床700提供的动力推动推动杆110移动使滑动座104在导杆一105上运动将通过取料杆升降气缸101上抬完成的取料杆111从冲压模具701内抽出使料槽112运动到取料气缸106的下方;1) The raw sheet material is sent to the stamping die 701 on the punching machine 700 to be stamped to form a blade. During the upper and lower process of the upper module, the swing mechanism 103 pushes the push rod 110 to move through the power provided by the punch press 700, so that the sliding seat 104 moves on the guide rod one 105 and lifts the retrieving rod 111 completed by the retrieving rod elevating cylinder 101 from the punching machine. Draw out in the mold 701 to move the trough 112 to the bottom of the reclaiming cylinder 106;
2)取料气缸106带动吸块109向下运动将料槽112上内的刀片吸取,之后取料杆111继续向后运动,此时吸块109在取料气缸106的带动下快速下降将刀片放入刀片夹槽902内,之后吸块109回归原位,取料杆111在摆动机构103的循环运动下再次回到冲压模具701内接料;2) The retrieving cylinder 106 drives the suction block 109 to move downward to suck the blade in the trough 112, and then the retrieving rod 111 continues to move backward. At this time, the suction block 109 quickly descends under the drive of the reclaiming cylinder 106 to remove the blade. Put it into the blade clamping groove 902, then the suction block 109 returns to its original position, and the take-up rod 111 returns to the stamping die 701 to receive the material again under the cyclic movement of the swing mechanism 103;
3)刀片在刀片夹槽902内被传送带904送入到自动出料摆料机构600工位内:主导轨架615上面的吸料板607在主升降气缸二604带动下下降使吸料板607紧贴在定位橡胶片903上且堵住刀片夹槽902,之后次升降气缸二带动升降的定位块605上面的磁铁棒606下降插入定位孔601内,使吸料板607上面的定位孔601部分具备磁性,此时刀片夹槽902内的刀片被整齐的吸取并盯在吸料板607上;3) The blade is sent into the station of the automatic discharge pendulum mechanism 600 by the conveyor belt 904 in the blade clamping groove 902: the suction plate 607 on the main rail frame 615 is driven down by the main lifting cylinder 2 604 to make the suction plate 607 Adhere to the positioning rubber sheet 903 and block the blade clamping groove 902, then the second lifting cylinder drives the lifting magnet bar 606 on the positioning block 605 to descend and insert into the positioning hole 601, so that the positioning hole 601 part on the suction plate 607 With magnetism, the blades in the blade clamping groove 902 are neatly absorbed and stared at the suction plate 607 at this time;
4)当吸料板607吸料完成后,主升降气缸二604带动主导轨架615整体向上运动,之后推动气缸602推动移动架二603整体向前运动使吸料板607进入工作台一10的磁性传送料流水线50上,次升降气缸二带动升降的定位块605上面的磁铁棒606上升离开定位孔601内,此时吸料板607的刀片变便留在了磁性传送料流水线50上;刀片的自动排列摆料工艺完成。4) After the suction plate 607 is finished absorbing the material, the main lift cylinder 2 604 drives the main rail frame 615 to move upward as a whole, and then pushes the cylinder 602 to push the moving frame 2 603 to move forward as a whole so that the suction plate 607 enters the workbench 1 10 On the magnetic transmission material assembly line 50, the magnet rod 606 on the positioning block 605 driven by the secondary lifting cylinder 2 rises and leaves the positioning hole 601. At this time, the blade of the suction plate 607 becomes and stays on the magnetic transmission material assembly line 50; The automatic arrangement and placement process is completed.
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| CN116638018A (en) * | 2023-07-24 | 2023-08-25 | 江苏碧松照明股份有限公司 | Continuous stamping and feeding device for metal shell of lighting electrical appliance |
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