CN115157597B - Mold processing device with analysis function - Google Patents
Mold processing device with analysis function Download PDFInfo
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- CN115157597B CN115157597B CN202210775886.1A CN202210775886A CN115157597B CN 115157597 B CN115157597 B CN 115157597B CN 202210775886 A CN202210775886 A CN 202210775886A CN 115157597 B CN115157597 B CN 115157597B
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- machine body
- pipe
- monitoring device
- pressing plate
- hydraulic cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76006—Pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76056—Flow rate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a die processing device with an analysis function, which comprises a machine body, wherein the machine body is provided with a die processing groove and a product processing groove, the machine body is provided with a first hydraulic cylinder and a second hydraulic cylinder, the first hydraulic cylinder is connected with a first pressing plate, the center position of the first pressing plate is provided with a standard part mounting port, the second hydraulic cylinder is connected with a second pressing plate, the machine body is provided with a first air pipe and a first injection molding pipe, the output end of the first air pipe and the first injection molding pipe are arranged on the first pressing plate, and the machine body is provided with a second air pipe and a second injection molding pipe; the machine body is provided with a first air pressure monitoring device, a first flow monitoring device, a second air pressure monitoring device and a second flow monitoring device; the machine body is provided with a central control system, the central control system is connected with a database, the database is connected with a storage module, and the central control system is connected with an alarm device.
Description
Technical Field
The invention belongs to the technical field of mold processing, and particularly relates to a mold processing device with an analysis function.
Background
The mould is used for producing various moulds and tools of the needed products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods in industry. In short, a mold is a tool used to make a molded article, which is made up of various parts, with different molds being made up of different parts. The processing of the appearance of the article is realized mainly by changing the physical state of the formed material.
In the prior art, when the mould is produced and the product is produced through the mould, no device can analyze the quality of the mould and the quality of the product, and whether the mould is qualified or not is judged.
Disclosure of Invention
In view of the above-mentioned problems with the background art, the present invention has as its object: aims at providing a die processing device with an analysis function.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
the die machining device with the analysis function comprises a machine body, wherein the machine body is provided with a die machining groove and a product machining groove, the machine body is provided with a first hydraulic cylinder and a second hydraulic cylinder, the output end of the first hydraulic cylinder is connected with a first pressing plate with the position corresponding to the die machining groove, the center position of the first pressing plate is provided with a standard part mounting port, the output end of the second hydraulic cylinder is connected with a second pressing plate with the position corresponding to the product machining groove, the machine body is provided with a first air pipe and a first injection molding pipe, the output end of the first air pipe and a first injection molding pipe are arranged on the first pressing plate, the machine body is provided with a second air pipe and a second injection molding pipe, the output end of the second injection molding pipe is arranged on the second pressing plate, and the position of the second injection molding pipe corresponds to the position of the standard part mounting port;
the machine body is provided with a first air pressure monitoring device for detecting the air pressure of the first air pipe, the machine body is provided with a first flow monitoring device for detecting the flow of the first injection pipe, the machine body is provided with a second air pressure monitoring device for detecting the air pressure of the second air pipe, and the machine body is provided with a second flow monitoring device for detecting the flow of the second injection pipe;
the machine body is provided with a central control system for controlling the first air pressure monitoring device, the first flow monitoring device, the second air pressure monitoring device and the second flow monitoring device, the central control system is connected with a database, the database is connected with a storage module, and the central control system is connected with an alarm device.
Further, the machine body is provided with a transparent protective cover, and the design plays a role in protection.
Further, the first hydraulic cylinder and the second hydraulic cylinder are identical in specification and model, and spare parts are easy to replace due to the design.
Further defined, the first and second platens are each coupled with a tab, such design facilitating mating with the mold processing and product processing slots.
Further defined, the standard component mounting opening is a threaded hole, and the design is convenient for mounting the standard component.
Further, the machine body is provided with a scanning device, the scanning device is connected with the central control system, the design can scan the pattern of the standard component and store the standard component in the central control system, files can be conveniently and directly called later, and further, the scanning device at the position of a product processing groove can also serve the purpose of comparing with the scanning device of the standard component in the mould processing groove, and analysis is carried out on the shapes of the scanning device and the central control system.
Further limited, first trachea, first pipe of moulding plastics, second trachea and second pipe of moulding plastics are soft pipe, and such design, the atress is portable, does not cause the interference.
The beneficial effects of the invention are that:
the standard component is installed in the standard component installation port, then the standard component enters the mold processing groove, the first injection molding pipe is used for filling the mold processing groove, after cooling and shaping, the first pressing plate is controlled to return, the standard component is taken out, the mold in the mold processing groove is the mold for producing the standard component, the standard component is convenient and quick, and before the standard component is taken out, the first air pipe is inflated inwards, and the first air pressure monitoring device is used for judging whether the air pressure is in the qualified line or not, so that the purpose of judging whether the mold leaks is achieved;
the invention puts the mould into the product processing groove, controls the first pressing plate to descend and match with the product processing groove, carries out injection molding in the mould through the second injection molding pipe, controls the second pressing plate to return after cooling and shaping, and takes out the product, and can judge whether the current injection molding quantity is qualified or not through the data comparison of the first flow monitoring device and the second flow monitoring device, so as to judge the qualification of the product, and achieve the analysis purpose.
Drawings
The invention can be further illustrated by means of non-limiting examples given in the accompanying drawings;
FIG. 1 is a schematic diagram of a mold processing apparatus with analysis function according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a mold processing device with analysis function according to a second embodiment of the present invention;
FIG. 3 is a schematic block diagram of the connection of a data device to an embodiment of a mold processing device with analysis function according to the present invention;
the main reference numerals are as follows:
a machine body 1; a mold processing groove 2; a product processing tank 3; a first hydraulic cylinder 4; a second hydraulic cylinder 5; a first platen 6; a standard fitting mounting port 7; a second platen 8; a first air pipe 9; a first injection tube 10; a second air pipe 11; a second injection tube 12; a scanning device 13;
a first air pressure monitoring device 101; a first flow monitoring device 102; a second air pressure monitoring device 103; a second flow monitoring device 104; a central control system 105; a database 106; a storage module 107; an alarm device 108.
Detailed Description
In order that those skilled in the art will better understand the present invention, the following technical scheme of the present invention will be further described with reference to the accompanying drawings and examples.
As shown in fig. 1, 2 and 3, the die processing device with the analysis function comprises a machine body 1, wherein the machine body 1 is provided with a die processing groove 2 and a product processing groove 3, the machine body 1 is provided with a first hydraulic cylinder 4 and a second hydraulic cylinder 5, the output end of the first hydraulic cylinder 4 is connected with a first pressing plate 6 with the position corresponding to the die processing groove 2, the center position of the first pressing plate 6 is provided with a standard component mounting port 7, the output end of the second hydraulic cylinder 5 is connected with a second pressing plate 8 with the position corresponding to the product processing groove 3, the machine body 1 is provided with a first air pipe 9 and a first injection pipe 10, the output end of the first air pipe 9 and the first injection pipe 10 are arranged on the first pressing plate 6, the machine body 1 is provided with a second air pipe 11 and a second injection pipe 12, and the output end position of the second injection pipe 12 corresponds to the position of the standard component mounting port 7;
the machine body 1 is provided with a first air pressure monitoring device 101 for detecting the air pressure of the first air pipe 9, the machine body 1 is provided with a first flow monitoring device 102 for detecting the flow of the first injection molding pipe 10, the machine body 1 is provided with a second air pressure monitoring device 103 for detecting the air pressure of the second air pipe 11, and the machine body 1 is provided with a second flow monitoring device 104 for detecting the flow of the second injection molding pipe 12;
the machine body 1 is provided with a central control system 105 for controlling the first air pressure monitoring device 101, the first flow rate monitoring device 102, the second air pressure monitoring device 103 and the second flow rate monitoring device 104, the central control system 105 is connected with a database 106, the database 106 is connected with a storage module 107, and the central control system 105 is connected with an alarm device 108.
In this embodiment, when a mold processing device with an analysis function is used, a standard component of a product to be produced is installed in the standard component installation port 7, if the standard component is produced before, related data can be directly called in the central control system 105, and further, a scanning device can be used for scanning and identifying the standard component; after the standard part is installed, the first hydraulic cylinder 4 is started to drive the first pressing plate 6 to descend, so that the standard part is positioned in the die processing groove 3, the first air pipe 9 is matched with the first air pipe 9 to inflate the die processing groove 2, whether the first air pipe is closed completely or not is detected by the first air pressure monitoring device 101, the first pressing plate 6 is lifted, the first injection pipe 10 is used for carrying out injection molding on materials generated by the die in the die processing groove 2, in the injection molding process, the first flow monitoring device 102 monitors the flow in real time, when the injection molded materials reach the capacity of the die processing groove 2, the materials are stopped, the processor automatically determines the selection of the materials, and presses the first pressing plate 6 down, so that the standard part enters the die processing groove 2, and the materials put into the standard part are overflowed from the edge of the die processing groove 2, so that the filling of the materials in the die processing groove 2 is complete can be guaranteed, whether the materials are inflated into the die processing groove 2 through the first air pipe 9 again, the first air pressure monitoring device 101 is matched with the first air pressure monitoring device 101 to judge whether the materials in the die processing groove 2 are cooled and shaped, and then the first pressing plate 8 is lifted, and a product die in the die processing groove 2 is obtained;
an exhaust groove is formed in the die;
the product mold is transferred to the product processing tank 3, the second pressing plate 6 is pressed down, the mold is inflated through the second air pipe 9, and the second air pressure monitoring device 102 is matched to detect whether the exhaust tank operates normally; after injection molding is completed, the flow value of the second flow monitoring device 104 is recorded as a standard value, and if the injection value has large fluctuation in the subsequent injection molding, the injection molding is failed, the product is failed, and the alarm device 108 alarms and warns, so that the purpose of analyzing and detecting errors is achieved;
all data is entered into database 106 for backup.
The body 1 is preferably provided with a transparent protective cover, which is designed to protect, in practice, the protective measures may also be taken into account as the case may be.
The first hydraulic cylinder 4 and the second hydraulic cylinder 5 are preferably identical in specification and model, so that spare parts are easy to replace, and in fact, the specification and model of the first hydraulic cylinder 4 and the second hydraulic cylinder 5 can be selected according to specific conditions.
Preferably, the first pressing plate 6 and the second pressing plate 8 are connected with protruding blocks, so that the protruding blocks are convenient to form fit with the die processing groove 2 and the product processing groove 3, and in fact, the height of the protruding blocks can be considered according to specific situations.
The standard fitting mounting opening 7 is preferably a threaded hole, so that the standard fitting can be mounted conveniently, and in practice, the structure of the standard fitting can be considered to be convenient for mounting according to the specific circumstances.
Preferably, the machine body 1 is provided with a scanning device 13, the scanning device 13 is connected with the central control system 105, so that the design can scan the pattern of the standard components and store the standard components in the central control system 103, so that files can be directly called later, further, the scanning device 13 at the position of the product processing groove 3 can also play the purpose of comparing with the scanning device 13 for scanning the standard components in the mold processing groove 2, and analysis is performed on the shapes of the standard components and the standard components.
Preferably, the first air pipe 9, the first injection molding pipe 10, the second air pipe 11 and the second injection molding pipe 12 are all soft pipes, so that the design is that the stress is movable without interference, and in fact, the selection of the first air pipe 9, the first injection molding pipe 10, the second air pipe 11 and the second injection molding pipe 12 can be considered according to specific situations.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims of this invention, which are within the skill of those skilled in the art, can be made without departing from the spirit and scope of the invention disclosed herein.
Claims (7)
1. The utility model provides a take analytical function's mould processingequipment, includes organism (1), its characterized in that: the machine body (1) is provided with a die machining groove (2) and a product machining groove (3), the machine body (1) is provided with a first hydraulic cylinder (4) and a second hydraulic cylinder (5), the output end of the first hydraulic cylinder (4) is connected with a first pressing plate (6) with the position corresponding to the die machining groove (2), the center position of the first pressing plate (6) is provided with a standard part mounting opening (7), the output end of the second hydraulic cylinder (5) is connected with a second pressing plate (8) with the position corresponding to the product machining groove (3), the machine body (1) is provided with a first air pipe (9) and a first injection molding pipe (10) with the output end arranged on the first pressing plate (6), the machine body (1) is provided with a second air pipe (11) and a second injection molding pipe (12) with the output end arranged on the second pressing plate (8), and the output end position of the second injection molding pipe (12) corresponds to the position of the standard part mounting opening (7);
the machine body (1) is provided with a first air pressure monitoring device (101) for detecting the air pressure of the first air pipe (9), the machine body (1) is provided with a first flow monitoring device (102) for detecting the flow of the first injection pipe (10), the machine body (1) is provided with a second air pressure monitoring device (103) for detecting the air pressure of the second air pipe (11), and the machine body (1) is provided with a second flow monitoring device (104) for detecting the flow of the second injection pipe (12);
the machine body (1) is provided with a central control system (105) for controlling the first air pressure monitoring device (101), the first flow monitoring device (102), the second air pressure monitoring device (103) and the second flow monitoring device (104), the central control system (105) is connected with a database (106), the database (106) is connected with a storage module (107), and the central control system (105) is connected with an alarm device (108).
2. The mold processing apparatus with analysis function according to claim 1, wherein: the machine body (1) is provided with a transparent protective cover.
3. The mold processing apparatus with analysis function according to claim 2, wherein: the first hydraulic cylinder (4) and the second hydraulic cylinder (5) are identical in specification and model.
4. A die processing apparatus with analysis function according to claim 3, wherein: the first pressing plate (6) and the second pressing plate (8) are connected with protruding blocks.
5. The mold processing device with analysis function according to claim 4, wherein: the standard component mounting port (7) is a threaded hole.
6. The mold processing device with analysis function according to claim 5, wherein: the machine body (1) is provided with a scanning device (13), and the scanning device (13) is connected with the central control system (105).
7. The mold processing apparatus with analysis function according to claim 6, wherein: the first air pipe (9), the first injection molding pipe (10), the second air pipe (11) and the second injection molding pipe (12) are soft pipes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210775886.1A CN115157597B (en) | 2022-07-03 | 2022-07-03 | Mold processing device with analysis function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210775886.1A CN115157597B (en) | 2022-07-03 | 2022-07-03 | Mold processing device with analysis function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115157597A CN115157597A (en) | 2022-10-11 |
| CN115157597B true CN115157597B (en) | 2023-05-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210775886.1A Active CN115157597B (en) | 2022-07-03 | 2022-07-03 | Mold processing device with analysis function |
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| CN (1) | CN115157597B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1436648A (en) * | 2001-12-14 | 2003-08-20 | 双叶电子工业株式会社 | Mould parts design auxiliary method and its system |
| KR20090063336A (en) * | 2007-12-14 | 2009-06-18 | 주식회사 포스코 | Mold for manufacturing test piece multy-molding test, molding method using the same and method for analyzing test piece |
| CN106881808A (en) * | 2017-03-20 | 2017-06-23 | 重庆佳速汽车零部件有限公司 | A kind of automobile closes the Shooting Technique control method of heavy plastics part |
| CN206416510U (en) * | 2017-01-23 | 2017-08-18 | 东莞市贝斯汀理想实业有限公司 | Packing Machine with the regulation and control of mould temperature and warning function |
| CN206536799U (en) * | 2017-03-15 | 2017-10-03 | 青岛中科精密模塑制品有限公司 | A kind of injection mold monitoring system |
| CN107784874A (en) * | 2016-08-26 | 2018-03-09 | 盘锦泓新机器人科技有限公司 | A kind of Mould design and manufacturing researchs and analyses device |
-
2022
- 2022-07-03 CN CN202210775886.1A patent/CN115157597B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1436648A (en) * | 2001-12-14 | 2003-08-20 | 双叶电子工业株式会社 | Mould parts design auxiliary method and its system |
| KR20090063336A (en) * | 2007-12-14 | 2009-06-18 | 주식회사 포스코 | Mold for manufacturing test piece multy-molding test, molding method using the same and method for analyzing test piece |
| CN107784874A (en) * | 2016-08-26 | 2018-03-09 | 盘锦泓新机器人科技有限公司 | A kind of Mould design and manufacturing researchs and analyses device |
| CN206416510U (en) * | 2017-01-23 | 2017-08-18 | 东莞市贝斯汀理想实业有限公司 | Packing Machine with the regulation and control of mould temperature and warning function |
| CN206536799U (en) * | 2017-03-15 | 2017-10-03 | 青岛中科精密模塑制品有限公司 | A kind of injection mold monitoring system |
| CN106881808A (en) * | 2017-03-20 | 2017-06-23 | 重庆佳速汽车零部件有限公司 | A kind of automobile closes the Shooting Technique control method of heavy plastics part |
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| Publication number | Publication date |
|---|---|
| CN115157597A (en) | 2022-10-11 |
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