CN115157597A - Take analysis function's mould processingequipment - Google Patents
Take analysis function's mould processingequipment Download PDFInfo
- Publication number
- CN115157597A CN115157597A CN202210775886.1A CN202210775886A CN115157597A CN 115157597 A CN115157597 A CN 115157597A CN 202210775886 A CN202210775886 A CN 202210775886A CN 115157597 A CN115157597 A CN 115157597A
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- CN
- China
- Prior art keywords
- machine body
- monitoring device
- pressing plate
- injection molding
- pipe
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76006—Pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76056—Flow rate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a die machining device with an analysis function, which comprises a machine body, wherein the machine body is provided with a die machining groove and a product machining groove, the machine body is provided with a first hydraulic cylinder and a second hydraulic cylinder, the first hydraulic cylinder is connected with a first pressing plate, the center of the first pressing plate is provided with a standard part mounting port, the second hydraulic cylinder is connected with a second pressing plate, the machine body is provided with a first air pipe and a first injection molding pipe, the output end of the first air pipe and the output end of the first injection molding pipe are arranged on the first pressing plate, and the machine body is provided with a second air pipe and a second injection molding pipe; the machine body is provided with a first air pressure monitoring device, a first flow monitoring device, a second air pressure monitoring device and a second flow monitoring device; the machine body is provided with a central control system, the central control system is connected with a database, the database is connected with a storage module, and the central control system is connected with an alarm device.
Description
Technical Field
The invention belongs to the technical field of die machining, and particularly relates to a die machining device with an analysis function.
Background
The mould is various moulds and tools for obtaining required products by injection molding, blow molding, extrusion, die casting or forging forming, smelting, stamping and other methods in industrial production. In short, a mold is a tool used to make a shaped article, the tool being made up of various parts, different molds being made up of different parts. The processing of the appearance of an article is realized mainly through the change of the physical state of a formed material.
In the prior art, when a mold is produced and a product is produced through the mold, no device can analyze the quality of the mold and the quality of the product and judge whether the product is qualified.
Disclosure of Invention
In view of the problems raised by the above background art, the present invention is directed to: aims to provide a die processing device with an analysis function.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows:
a mold processing device with an analysis function comprises a machine body, wherein the machine body is provided with a mold processing groove and a product processing groove, the machine body is provided with a first hydraulic cylinder and a second hydraulic cylinder, the output end of the first hydraulic cylinder is connected with a first pressing plate, the position of the first pressing plate corresponds to that of the mold processing groove, the center position of the first pressing plate is provided with a standard part mounting port, the output end of the second hydraulic cylinder is connected with a second pressing plate, the position of the second pressing plate corresponds to that of the product processing groove, the machine body is provided with a first air pipe and a first injection molding pipe, the output end of the machine body is arranged on the first pressing plate, the second air pipe and the second injection molding pipe are arranged on the second pressing plate, and the position of the output end of the second injection molding pipe corresponds to that of the standard part mounting port;
the machine body is provided with a first air pressure monitoring device for detecting the air pressure of the first air pipe, the machine body is provided with a first flow monitoring device for detecting the flow of the first injection molding pipe, the machine body is provided with a second air pressure monitoring device for detecting the air pressure of the second air pipe, and the machine body is provided with a second flow monitoring device for detecting the flow of the second injection molding pipe;
the machine body is provided with a central control system used for controlling the first air pressure monitoring device, the first flow monitoring device, the second air pressure monitoring device and the second flow monitoring device, the central control system is connected with a database, the database is connected with a storage module, and the central control system is connected with an alarm device.
Further, the machine body is provided with a transparent protective cover, and the design plays a role in protection.
Further, the specifications and the models of the first hydraulic cylinder and the second hydraulic cylinder are the same, and due to the design, spare parts are easy to replace.
Further, the first pressing plate and the second pressing plate are connected with the protruding blocks, and the design is convenient to form matching with the die processing groove and the product processing groove.
Further, the standard part mounting port is a threaded hole, and the standard part is convenient to mount due to the design.
Further, the scanning device at the position of the product processing groove can also achieve the purpose of comparison with the scanning device for scanning the standard part by the mold processing groove, and the scanning device and the standard part are analyzed from the shapes of the scanning device and the mold processing groove.
Further, the first air pipe, the first injection molding pipe, the second air pipe and the second injection molding pipe are soft pipes, and due to the design, the stress is movable and interference is avoided.
The invention has the following beneficial effects:
the standard part is installed in the standard part installing opening, then the standard part enters the mold processing groove, the first injection molding pipe is used for filling the mold processing groove, after cooling and shaping, the first pressing plate is controlled to return, the standard part is taken out, the mold in the mold processing groove is the mold for producing the standard part, the operation is convenient and fast, the first air pipe is used for inflating air inwards before the standard part is taken out, and the first air pressure monitoring device is used for judging whether the air pressure is in a qualified line or not, so that the purpose of judging whether the mold leaks air or not is achieved;
according to the invention, the mold is placed in the product processing groove, the first pressing plate is controlled to descend to be matched with the product processing groove, injection molding is carried out on the mold through the second injection molding pipe, after cooling and shaping are carried out, the second pressing plate is controlled to return, and the product is taken out.
Drawings
The invention is further illustrated by the non-limiting examples given in the accompanying drawings;
FIG. 1 is a first schematic structural diagram of a mold processing apparatus with an analysis function according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a mold processing apparatus with an analysis function according to an embodiment of the present invention;
FIG. 3 is a schematic block diagram of a data device connection of an embodiment of a mold processing device with an analysis function according to the present invention;
the main element symbols are as follows:
a machine body 1; a mold processing tank 2; a product processing tank 3; a first hydraulic cylinder 4; a second hydraulic cylinder 5; a first presser plate 6; a standard component mounting port 7; a second presser plate 8; a first gas pipe 9; a first injection molded tube 10; a second gas pipe 11; a second injection molded tube 12; a scanning device 13;
a first air pressure monitoring device 101; a first flow monitoring device 102; a second air pressure monitoring device 103; a second flow monitoring device 104; a central control system 105; a database 106; a storage module 107; an alarm device 108.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
As shown in fig. 1, 2 and 3, the mold processing device with analysis function of the present invention includes a machine body 1, the machine body 1 is provided with a mold processing groove 2 and a product processing groove 3, the machine body 1 is provided with a first hydraulic cylinder 4 and a second hydraulic cylinder 5, an output end of the first hydraulic cylinder 4 is connected with a first pressure plate 6 corresponding to the mold processing groove 2, a standard component mounting port 7 is installed at a center position of the first pressure plate 6, an output end of the second hydraulic cylinder 5 is connected with a second pressure plate 8 corresponding to the product processing groove 3, the machine body 1 is provided with a first air pipe 9 and a first injection pipe 10, an output end of the first air pipe is arranged on the first pressure plate 6, the machine body 1 is provided with a second air pipe 11 and a second injection pipe 12, an output end of the second injection pipe 12 corresponds to a position of the standard component mounting port 7;
a first air pressure monitoring device 101 for detecting air pressure of a first air pipe 9 is installed on the machine body 1, a first flow monitoring device 102 for detecting flow of a first injection molding pipe 10 is installed on the machine body 1, a second air pressure monitoring device 103 for detecting air pressure of a second air pipe 11 is installed on the machine body 1, and a second flow monitoring device 104 for detecting flow of a second injection molding pipe 12 is installed on the machine body 1;
the machine body 1 is provided with a central control system 105 for controlling the first air pressure monitoring device 101, the first flow rate monitoring device 102, the second air pressure monitoring device 103 and the second flow rate monitoring device 104, the central control system 105 is connected with a database 106, the database 106 is connected with a storage module 107, and the central control system 105 is connected with an alarm device 108.
In the embodiment, when the mold processing device with the analysis function is used, the product standard part to be produced is installed in the standard part installation opening 7, if the product standard part is produced before, the relevant data can be directly called in the central control system 105, and further, the standard part can be scanned and identified by using the scanning device; after the standard part is installed, a first hydraulic cylinder 4 is started to drive a first pressing plate 6 to descend so that the standard part is located in a mold processing groove 3, the mold processing groove 2 is inflated through a first air pipe 9, whether the standard part is completely closed or not is detected by matching with a first air pressure monitoring device 101, the first pressing plate 6 ascends, injection molding of mold generation materials is carried out on the mold processing groove 2 through a first injection molding pipe 10, in the injection molding process, a first flow monitoring device 102 monitors flow in real time, when the injection molding materials reach the capacity of the mold processing groove 2, selection of the materials is automatically determined by a processor, the first pressing plate 6 is pressed downwards so that the standard part enters the mold processing groove 2, the situation that the materials placed into the standard part overflow from the edge of the mold processing groove 2 is guaranteed, filling integrity of the materials in the mold processing groove 2 is guaranteed, the first air pipe 9 can inflate the mold processing groove 2 again, matching with the first air pressure monitoring device 101, whether air leakage exists or not is judged, and after the materials in the mold processing groove 2 are cooled and shaped, the first pressing plate 8 ascends so that products in the mold processing groove 2 are obtained;
arranging an exhaust groove on the mold;
transferring the product mold into the product processing tank 3, pressing down the second pressing plate 6, inflating the mold through the second air pipe 9, and detecting whether the exhaust tank normally operates by matching with the second air pressure monitoring device 102; the injection molding is carried out in the mold through the second injection molding pipe 12, after the injection molding is finished, the flow value of the second flow monitoring device 104 is recorded and used as a standard value, during the subsequent injection molding, if the injection molding value has large fluctuation, the injection molding is unqualified, the product is unqualified, the alarm device 108 gives an alarm, and the purpose of analyzing and detecting errors is further achieved;
all data is logged into the database 106 for backup.
Preferably, the body 1 is equipped with a transparent protective cover, so that the design plays a role in protection, and in fact, the protection measures can be considered according to specific conditions.
Preferably, the specification and model of the first hydraulic cylinder 4 and the specification and model of the second hydraulic cylinder 5 are the same, and due to the design, spare parts are easy to replace, and in fact, the specification and model of the first hydraulic cylinder 4 and the specification and model of the second hydraulic cylinder 5 can be selected according to specific conditions.
Preferably, the first pressing plate 6 and the second pressing plate 8 are connected with bumps, so as to form a fit with the mold processing groove 2 and the product processing groove 3, and in fact, the height of the bumps can be considered according to specific conditions.
The standard part mounting port 7 is preferably a threaded hole, and the design is convenient for mounting the standard part, and actually, the structure convenient for mounting the standard part can be considered according to specific conditions.
Preferably, the machine body 1 is provided with a scanning device 13, the scanning device 13 is connected with the central control system 105, the design can scan the style of the standard part and store the style in the central control system 103, so as to be convenient for directly calling the file later, and furthermore, the scanning device 13 at the position of the product processing tank 3 can also achieve the purpose of comparing with the scanning device 13 of the mould processing tank 2 for scanning the standard part, and the analysis is carried out from the shapes of the two.
Preferably, the first air pipe 9, the first injection-molded pipe 10, the second air pipe 11 and the second injection-molded pipe 12 are all soft pipes, so that the design is movable under stress without causing interference, and in fact, the selection of the first air pipe 9, the first injection-molded pipe 10, the second air pipe 11 and the second injection-molded pipe 12 can be considered according to specific situations.
The foregoing embodiments are merely illustrative of the principles of the present invention and its efficacy, and are not to be construed as limiting the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (7)
1. The utility model provides a take analysis function's mould processingequipment, includes organism (1), its characterized in that: the machine body (1) is provided with a mold processing groove (2) and a product processing groove (3), a first hydraulic cylinder (4) and a second hydraulic cylinder (5) are installed on the machine body (1), the output end of the first hydraulic cylinder (4) is connected with a first pressing plate (6) with the position corresponding to the mold processing groove (2), a standard part installing port (7) is installed at the center position of the first pressing plate (6), the output end of the second hydraulic cylinder (5) is connected with a second pressing plate (8) with the position corresponding to the product processing groove (3), a first air pipe (9) and a first injection molding pipe (10) with the output ends arranged on the first pressing plate (6) are installed on the machine body (1), a second air pipe (11) and a second injection molding pipe (12) with the output ends arranged on the second pressing plate (8) are installed on the machine body (1), and the output end position of the second injection molding pipe (12) corresponds to the position of the standard part installing port (7);
the machine body (1) is provided with a first air pressure monitoring device (101) for detecting the air pressure of the first air pipe (9), the machine body (1) is provided with a first flow monitoring device (102) for detecting the flow of the first injection molding pipe (10), the machine body (1) is provided with a second air pressure monitoring device (103) for detecting the air pressure of the second air pipe (11), and the machine body (1) is provided with a second flow monitoring device (104) for detecting the flow of the second injection molding pipe (12);
the gas flow monitoring device is characterized in that a central control system (105) used for controlling a first gas pressure monitoring device (101), a first flow monitoring device (102), a second gas pressure monitoring device (103) and a second flow monitoring device (104) is installed on the machine body (1), the central control system (105) is connected with a database (106), the database (106) is connected with a storage module (107), and the central control system (105) is connected with an alarm device (108).
2. The mold processing apparatus with analysis function according to claim 1, wherein: the machine body (1) is provided with a transparent protective cover.
3. The mold processing apparatus with analysis function according to claim 2, wherein: the first hydraulic cylinder (4) and the second hydraulic cylinder (5) are the same in specification and model.
4. The mold processing apparatus with analysis function according to claim 3, wherein: the first pressing plate (6) and the second pressing plate (8) are connected with bumps.
5. The mold processing apparatus with analysis function according to claim 4, wherein: the standard component mounting port (7) is a threaded hole.
6. The mold processing apparatus with analysis function according to claim 5, wherein: the machine body (1) is provided with a scanning device (13), and the scanning device (13) is connected with the central control system (105).
7. The mold processing apparatus with analysis function according to claim 6, wherein: the first air pipe (9), the first injection molding pipe (10), the second air pipe (11) and the second injection molding pipe (12) are all soft pipes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210775886.1A CN115157597B (en) | 2022-07-03 | 2022-07-03 | Mold processing device with analysis function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210775886.1A CN115157597B (en) | 2022-07-03 | 2022-07-03 | Mold processing device with analysis function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115157597A true CN115157597A (en) | 2022-10-11 |
| CN115157597B CN115157597B (en) | 2023-05-05 |
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ID=83489103
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210775886.1A Active CN115157597B (en) | 2022-07-03 | 2022-07-03 | Mold processing device with analysis function |
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| CN (1) | CN115157597B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1436648A (en) * | 2001-12-14 | 2003-08-20 | 双叶电子工业株式会社 | Mould parts design auxiliary method and its system |
| KR20090063336A (en) * | 2007-12-14 | 2009-06-18 | 주식회사 포스코 | Mold for manufacturing test piece multy-molding test, molding method using the same and method for analyzing test piece |
| CN106881808A (en) * | 2017-03-20 | 2017-06-23 | 重庆佳速汽车零部件有限公司 | A kind of automobile closes the Shooting Technique control method of heavy plastics part |
| CN206416510U (en) * | 2017-01-23 | 2017-08-18 | 东莞市贝斯汀理想实业有限公司 | Packing Machine with the regulation and control of mould temperature and warning function |
| CN206536799U (en) * | 2017-03-15 | 2017-10-03 | 青岛中科精密模塑制品有限公司 | A kind of injection mold monitoring system |
| CN107784874A (en) * | 2016-08-26 | 2018-03-09 | 盘锦泓新机器人科技有限公司 | A kind of Mould design and manufacturing researchs and analyses device |
-
2022
- 2022-07-03 CN CN202210775886.1A patent/CN115157597B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1436648A (en) * | 2001-12-14 | 2003-08-20 | 双叶电子工业株式会社 | Mould parts design auxiliary method and its system |
| KR20090063336A (en) * | 2007-12-14 | 2009-06-18 | 주식회사 포스코 | Mold for manufacturing test piece multy-molding test, molding method using the same and method for analyzing test piece |
| CN107784874A (en) * | 2016-08-26 | 2018-03-09 | 盘锦泓新机器人科技有限公司 | A kind of Mould design and manufacturing researchs and analyses device |
| CN206416510U (en) * | 2017-01-23 | 2017-08-18 | 东莞市贝斯汀理想实业有限公司 | Packing Machine with the regulation and control of mould temperature and warning function |
| CN206536799U (en) * | 2017-03-15 | 2017-10-03 | 青岛中科精密模塑制品有限公司 | A kind of injection mold monitoring system |
| CN106881808A (en) * | 2017-03-20 | 2017-06-23 | 重庆佳速汽车零部件有限公司 | A kind of automobile closes the Shooting Technique control method of heavy plastics part |
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| Publication number | Publication date |
|---|---|
| CN115157597B (en) | 2023-05-05 |
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