CN115156126B - Steel wire rope decontamination and lubrication integrated robot - Google Patents
Steel wire rope decontamination and lubrication integrated robot Download PDFInfo
- Publication number
- CN115156126B CN115156126B CN202210668631.5A CN202210668631A CN115156126B CN 115156126 B CN115156126 B CN 115156126B CN 202210668631 A CN202210668631 A CN 202210668631A CN 115156126 B CN115156126 B CN 115156126B
- Authority
- CN
- China
- Prior art keywords
- tray
- wire rope
- half sleeve
- lubricating grease
- steel wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 85
- 239000010959 steel Substances 0.000 title claims abstract description 85
- 238000005202 decontamination Methods 0.000 title claims abstract description 50
- 230000003588 decontaminative effect Effects 0.000 title claims abstract description 50
- 238000005461 lubrication Methods 0.000 title claims abstract description 30
- 230000001050 lubricating effect Effects 0.000 claims abstract description 127
- 239000004519 grease Substances 0.000 claims abstract description 114
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 239000010802 sludge Substances 0.000 claims description 48
- 238000009434 installation Methods 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 8
- 238000005201 scrubbing Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000010354 integration Effects 0.000 claims 2
- 206010066054 Dysmorphism Diseases 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N11/00—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups
- F16N11/08—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups with mechanical drive, other than directly by springs or weights
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N11/00—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups
- F16N11/10—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups by pressure of another fluid
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
A wire rope decontamination lubrication integrated robot, comprising: the system comprises a vehicle body, a power mechanism, a decontamination lubricating device and a controller; the inside of the vehicle body is fixedly provided with a power mechanism, the power mechanism is in transmission fit with two travelling wheels arranged on two sides of the vehicle body, the decontamination lubricating device is arranged outside the vehicle body and comprises a first half sleeve and a second half sleeve which are in mirror symmetry, the first half sleeve and the second half sleeve jointly form a brush cylinder of a tubular structure, a scraper which is correspondingly arranged with a steel wire rope is arranged in the brush cylinder, and the side part of the first half sleeve is communicated with a liquid outlet of a lubricating grease pump through a lubricating grease pipe. The invention not only can maintain the steel wire rope in service state and effectively improve the use convenience of the system, but also can completely infiltrate the steel wire rope by using the lubricating grease through the cooperation of the upper pressurizing cavity, the lubricating grease filling cavity and the lower pressurizing cavity, thereby automatically completing the lubrication work of the steel wire rope and effectively improving the automation degree of the system.
Description
Technical Field
The invention relates to a steel wire rope decontamination device, in particular to a steel wire rope decontamination and lubrication integrated robot, which is particularly suitable for a practical training device capable of protecting a projector from being corroded by dust and foreign matters.
Background
The balance weight system of the three gorges ship lift is used as key equipment for balancing the weight of the ship lift carriage, and the improvement of the operation safety and reliability of the balance weight system is of great significance to the operation safety of the three gorges ship lift.
The three gorges ship lift counterweight steel wire rope consists of 256 double-layer multi-strand torsion-resistant steel wire ropes with the diameter of 74mm and the length of 150m, wherein the diameter of a top pulley is 5m, the number of pulleys is relatively large, the reverse bending probability is relatively large, the running speed is relatively high, the bearing impact load is relatively large, the abrasion and fatigue are main failure modes, in the use process, the surface is easy to be stuck with oil sludge, dust and the like, inconvenience is brought to the use, the environment of an operation site is also polluted, if the stuck dirt contains corrosive mediums which can not be removed in time, the steel wire rope is damaged, the service life of the steel wire rope is shortened, and the production safety is influenced;
the balance weight system has the characteristics of complex running environment, poor maintenance condition, large length, large number of steel wire ropes, large replacement difficulty after damage and the like, and good pollution removal and lubrication protection on the balance weight steel wire ropes are the key for ensuring the safe running of the balance weight system of the three gorges ship lift, so that the operation and maintenance technical research of the balance weight steel wire ropes of the three gorges ship lift is developed, the long-term stable and efficient running of the ship lift is ensured, and the balance weight system has important significance for improving the navigation dam passing capacity of the three gorges hub. The steel wire rope decontamination lubrication integrated robot provided by the invention can improve the stability, durability and economy of the operation of the ship lift, has great significance in ensuring the safe operation of the ship lift and fully playing the shipping benefit, and has great economic benefit and social benefit.
At present, cleaning and maintenance of the steel wire rope also mostly rely on manual operation, dirt among all sub-ropes of the steel wire rope is removed through a scraper, a steel wire brush and the like, and lubricating grease is filled through a lubricating grease pump. Although the steel wire rope can be decontaminated and lubricated without special equipment, the method still has the following defects:
1. the ship lift counterweight system comprises a plurality of heavy steel wire ropes, is high in mounting and dismounting difficulty and long in working time, is generally maintained in a service state, but the running speed of the ship lift steel wire ropes is relatively high, the manual operation work efficiency is difficult to keep up, and the cleaning effect cannot be achieved.
2. The wire ropes are large in number and length, manual operation cleaning is laborious, and the effect is poor.
Disclosure of Invention
The invention aims to solve the problem that a projector in the prior art is exposed to dust and foreign matter for a long time and provides a practical training device capable of protecting the projector from being corroded by the dust and the foreign matter.
In order to achieve the above object, the technical solution of the present invention is:
a wire rope decontamination lubrication integrated robot, the robot comprising: the system comprises a vehicle body, a power mechanism, a decontamination lubricating device and a controller; two travelling wheels are respectively arranged on two sides of the vehicle body, the power mechanism is fixedly arranged in the vehicle body, a power output shaft of the power mechanism is in transmission fit with each travelling wheel through a gear set, the decontamination lubricating device is arranged outside the vehicle body and comprises a first half sleeve and a second half sleeve which are in mirror symmetry, the first half sleeve and the second half sleeve jointly form a brush cylinder of a tubular structure, a steel wire rope is in compression fit with the inner wall of the brush cylinder after passing through the brush cylinder, the first half sleeve and the second half sleeve are in rotary fit with the vehicle body through mechanical arms, the side part of the first half sleeve is communicated with a liquid outlet of a grease pump through a grease pipe, and the controller is fixedly arranged in the vehicle body; the driving signal input end of the power mechanism is connected with the driving signal output end of the controller, and the lifting signal input end of the lifting mechanism is connected with the lifting signal output end of the controller.
The robot still includes the mud and collects the tray, the mud is collected the tray and is set up under scrubbing lubrication installation, the mud is collected the tray and is included tray, tray wall, wire rope pipe and mud bag installation tube, the tray is the disk structure of bottom surface slope, the tray passes through the bottom plate fixed connection of linking arm and automobile body, the fixed tray wall that is provided with tubular structure in top of tray outer circumference, the fixed wire rope pipe that is provided with in middle part of tray, the wire rope pipe is hollow tubular structure, the wire rope pipe is connected as an organic wholely with the tray after passing the bottom plate of tray, the fixed bottom that sets up in the tray of mud bag installation tube, the mud bag installation tube is connected as an organic wholely with the tray after passing the bottom plate of tray.
The tray, the tray wall, the steel wire rope pipe and the sludge bag installation pipe all comprise two combination parts which are mirror symmetry, the two combination parts of the tray are respectively in rotary fit with the bottom plate of the vehicle body through a connecting arm, a bayonet is respectively arranged at the joint of the two combination parts of the tray, the two combination parts of the tray are mutually connected through the bayonet arranged on the two combination parts of the tray, and the two combination parts of the tray, the tray wall, the steel wire rope pipe and the sludge bag installation pipe jointly form a complete sludge collection tray.
The dirt removing and lubricating device comprises a first half sleeve and a second half sleeve which are mirror symmetry, the first half sleeve and the second half sleeve jointly form a brush cylinder with a tubular structure, the top and the bottom of the first half sleeve and the second half sleeve are respectively fixedly provided with a mechanical arm, the first half sleeve and the second half sleeve are respectively in rotary fit with a gear box through the mechanical arms arranged on the first half sleeve and the second half sleeve, the inner sides of the first half sleeve and the second half sleeve are provided with grooves, the grooves inside the first half sleeve and the second half sleeve jointly form an upper pressurizing cavity, a lubricating grease filling cavity, a lower pressurizing cavity and a scraper cavity from top to bottom after the brush cylinder is jointly formed, the upper pressurizing cavity, the lubricating grease filling cavity, the lower pressurizing cavity and the scraper cavity are sequentially arranged in the brush cylinder from top to bottom, the upper pressurizing cavity, the lubricating grease filling cavity, the lower pressurizing cavity and the scraper cavity are sequentially communicated with each other, the side parts of the upper pressurizing cavity and the lower pressurizing cavity are respectively provided with an air inlet, the two air inlets are respectively fixedly provided with a compressed air pipe, the upper pressurizing cavity and the lower pressurizing cavity are respectively communicated with an air outlet of a compressor through the compressed air pipes arranged on the upper pressurizing cavity and the lower pressurizing cavity, the compressors are fixedly arranged right above a lifting mechanism, the top and the bottom of the lubricating grease filling cavity are respectively provided with a lubricating grease hole, the lubricating grease holes are fixedly provided with lubricating grease pipes, the lubricating grease filling cavity is communicated with a liquid outlet of a lubricating grease pump through the lubricating grease pipes arranged on the lubricating grease filling cavity, a liquid inlet of the lubricating grease pump is communicated with the bottom of a lubricating grease box, the lubricating grease pump and the lubricating grease box are respectively fixedly arranged at the top of a power mechanism, the rear part of the lubricating grease box is provided with a lubricating grease filling opening, the inner side of the lubricating grease filling cavity is fixedly provided with a detachable spiral line plate, the spiral line plate is uniformly provided with a spiral line, gaps between the spiral line and each strand rope on the steel wire rope are correspondingly arranged, a detachable rotary scraper is arranged in the scraper cavity, the rotary scraper is in rotary fit with the decontamination lubricating device, a special-shaped hole capable of accommodating the steel wire rope is formed in the middle of the rotary scraper, and a plurality of decontamination edges which are correspondingly arranged with the gaps between each strand rope on the steel wire rope are uniformly fixed in the special-shaped hole.
The gear box is internally provided with an opening and closing motor, a power output shaft of the opening and closing motor is in transmission fit with each mechanical arm, the opening and closing motor is used for driving the first half sleeve and the second half sleeve to open or close, and an opening and closing signal input end of the opening and closing motor is connected with an opening and closing signal output end of the controller.
The rotary scraper comprises two semi-annular scrapers and two angle switches, wherein the two semi-annular scrapers are in mirror symmetry, the two semi-annular scrapers jointly form a scraper with an annular structure, a plurality of decontamination edges which are correspondingly arranged with all strands of ropes on the steel wire rope are fixedly arranged on the inner circumferences of the two semi-annular scrapers, the two angle switches are respectively arranged at two connecting ports of the two semi-annular scrapers, feeler levers of the two angle switches are in transmission fit with the first half sleeve and the second half sleeve, a heating module is arranged between the two semi-annular scrapers and the first half sleeve and the second half sleeve, an angle signal output end of the two angle switches is connected with a limit signal input end of the controller, and a heating signal input end of the heating module is connected with a heating signal output end of the controller.
The robot still includes elevating system, elevating system includes elevator motor, worm and lift arm, elevator motor is fixed to be set up on the bottom plate of automobile body front side, elevator motor's nearly locomotive side is fixed to be provided with worm installation storehouse, worm installation storehouse is cuboid structure, the fixed terminal surface bearing that is provided with in bottom of worm installation storehouse roof, be provided with the worm mounting panel under the terminal surface bearing, the fixed another terminal surface bearing that is provided with in top of worm mounting panel, the worm sets up between two terminal surface bearings along vertical direction, the top and the bottom of worm all with the terminal surface bearing rotary fit of its corresponding side, the fixed lifting gear that is provided with in bottom of worm, the worm passes through lifting gear and elevator motor transmission cooperation, the screw hole with worm matched with is seted up to the one end of lift arm, worm passes after the screw hole with the drive cooperation of lift arm, when the worm is rotatory, the lift arm goes up and down in the worm according to the direction of rotation, the other end and gear box fixed connection of lift signal input end and the lift signal output of controller of elevator motor are connected.
The near-bodywork side of the gear box is fixedly provided with a sliding rail, the front end of the bodywork top plate is fixedly provided with a sliding block, the top of the sliding block is fixedly provided with a sliding rail fixing motor, the gear box is in sliding fit with the sliding block through a sliding rail arranged on the gear box, the sliding rail fixing motor is in limiting fit with the sliding rail through a clamping jaw arranged on a power output shaft, and a limiting signal input end of the sliding rail fixing motor is connected with a limiting signal output end of a controller.
The robot further comprises a storage battery and a wireless module, each electric device in the robot is powered by the storage battery, and the wireless signal output end of the wireless module is connected with the line signal input end of the controller.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to a steel wire rope decontamination lubrication integrated robot, wherein a decontamination lubrication device is arranged on a vehicle body, two travelling wheels are respectively arranged on two sides of the vehicle body, and each travelling wheel is driven by a power mechanism fixedly arranged in the vehicle body, so that the design can move according to requirements. Therefore, the design can be moved to the working position according to the requirements, and meanwhile, the first half sleeve and the second half sleeve are designed to be openable and closable, so that maintenance can be performed in the service state of the steel wire rope, and the use convenience of the system is effectively improved.
2. The inner sides of a first half sleeve and a second half sleeve of the steel wire rope decontamination and lubrication integrated robot are provided with grooves, the grooves inside the first half sleeve and the second half sleeve form a brush cylinder together, an upper pressurizing cavity, a lubricating grease filling cavity, a lower pressurizing cavity and a scraper cavity are sequentially formed from top to bottom, the side parts of the upper pressurizing cavity and the lower pressurizing cavity are communicated with an air outlet of a compressor through a compressed air pipe, the top and the bottom of the lubricating grease filling cavity are communicated with a liquid outlet of a lubricating grease pump through a lubricating grease pipe, when the steel wire rope decontamination and lubrication integrated robot is used, the lubricating grease pump conveys lubricating grease into the lubricating grease filling cavity, and the lubricating grease fully infiltrates the steel wire rope under the action of the pressure increased by the lubricating grease pump and compressed air. Therefore, this design can be through last booster cavity, lubricating grease filling chamber and lower booster cavity cooperation, uses the lubricating grease to infiltrate wire rope completely, accomplishes wire rope lubrication work voluntarily, effectively improves the system degree of automation.
3. The invention relates to a sludge collection tray arranged right below a decontamination lubricating device in a steel wire rope decontamination lubricating integrated robot, which comprises a tray, a tray wall, a steel wire rope pipe and a sludge bag mounting pipe, wherein each part on the sludge collection tray comprises two combined parts which are mirror symmetry, the tray is of a disc-shaped structure with an inclined bottom surface, the tray is fixedly connected with a bottom plate of a vehicle body through a connecting arm, the top of the outer circumference of the tray is fixedly provided with the tray wall of a tubular structure, the middle of the tray is fixedly provided with the steel wire rope pipe, the sludge bag mounting pipe is fixedly arranged at the bottom of the tray, a sludge bag can be sleeved on the sludge bag mounting pipe, and the two combined parts can be opened and closed to enable the steel wire rope to pass through the steel wire rope pipe. Therefore, the steel wire rope can pass through the steel wire rope pipe through the openable sludge collection tray, dirt cleaned by the dirt removing lubricating device falls onto the sludge collection tray under the influence of gravity, and the dirt enters the sludge bag through the sludge bag mounting pipe, so that the dirt is prevented from polluting a site.
4. According to the steel wire rope decontamination lubrication integrated robot, the sliding rail is fixedly arranged on the side, close to the vehicle body, of the gear box, the sliding block is fixedly arranged at the front end of the vehicle body top plate, so that stable sliding fit can be formed between the decontamination lubrication device and the vehicle body, the sliding rail fixing motor is fixedly arranged at the top of the sliding block, and can be clamped through the clamping jaw, so that stable support is improved when lifting is not needed. Therefore, this design can be through slide rail, slider and the fixed motor of slide rail cooperatees, makes between scrubbing and lubricating arrangement and the automobile body can form stable sliding fit and firm support, effectively improves the security that the system used.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a schematic view of the dirt removing and lubricating device in fig. 1.
Fig. 4 is a schematic view of the structure of the sludge collection tray of fig. 1.
In the figure: the vehicle body 1, the traveling wheels 11, the sliding rail 12, the sliding block 13, the sliding rail fixing motor 14, the wireless module 15, the battery 16, the power mechanism 2, the decontamination lubrication device 3, the first half sleeve 31, the second half sleeve 32, the mechanical arm 33, the gear box 34, the upper pressurizing chamber 35, the grease filling chamber 36, the lower pressurizing chamber 37, the scraper chamber 38, the opening and closing motor 39, the lifting mechanism 4, the lifting motor 41, the worm 42, the lifting arm 43, the worm mounting bin 44, the end face bearing 45, the worm mounting plate 46, the lifting gear 47, the grease pump 5, the grease box 51, the grease filling port 52, the sludge collecting tray 6, the tray 61, the tray wall 62, the steel wire rope tube 63, the sludge bag mounting tube 64, the connecting arm 65, the rotary scraper 7, the half annular scraper 71, the angle switch 72, the heating module 73, the compressor 8 and the controller 9.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings and detailed description.
Referring to fig. 1 to 4, a wire rope decontamination lubrication integrated robot, the robot comprising: a vehicle body 1, a power mechanism 2, a decontamination and lubrication device 3 and a controller 9; two travelling wheels 11 are respectively arranged on two sides of the vehicle body 1, the power mechanism 2 is fixedly arranged in the vehicle body 1, a power output shaft of the power mechanism 2 is in transmission fit with each travelling wheel 11 through a gear set, the decontamination lubricating device 3 is arranged outside the vehicle body 1, the decontamination lubricating device 3 comprises a first half sleeve 31 and a second half sleeve 32 which are in mirror symmetry, the first half sleeve 31 and the second half sleeve 32 jointly form a brush cylinder with a tubular structure, a steel wire rope is in compression fit with the inner wall of the brush cylinder after passing through the brush cylinder, the first half sleeve 31 and the second half sleeve 32 are in rotary fit with the vehicle body 1 through mechanical arms 33, the side part of the first half sleeve 31 is communicated with a liquid outlet of a grease pump 5 through a grease pipe, and the controller 9 is fixedly arranged inside the vehicle body 1; the driving signal input end of the power mechanism 2 is connected with the driving signal output end of the controller 9, and the lifting signal input end of the lifting mechanism 4 is connected with the lifting signal output end of the controller 9.
The robot further comprises a sludge collection tray 6, the sludge collection tray 6 is arranged right below the decontamination lubricating device 3, the sludge collection tray 6 comprises a tray 61, a tray wall 62, a steel wire rope tube 63 and a sludge bag installation tube 64, the tray 61 is of a disc-shaped structure with an inclined bottom surface, the tray 61 is fixedly connected with the bottom plate 1 of the vehicle body 1 through a connecting arm 65, the tray wall 62 of a tubular structure is fixedly arranged at the top of the outer circumference of the tray 61, the steel wire rope tube 63 is fixedly arranged in the middle of the tray 61, the steel wire rope tube 63 is of a hollow tubular structure, the steel wire rope tube 63 penetrates through the bottom plate of the tray 61 and is connected with the tray 61 into a whole, the sludge bag installation tube 64 is fixedly arranged at the bottom of the tray 61, and the sludge bag installation tube 64 penetrates through the bottom plate of the tray 61 and is connected with the tray 61 into a whole.
The tray 61, the tray wall 62, the steel wire rope tube 63 and the sludge bag mounting tube 64 all comprise two combined parts which are mirror symmetry, the two combined parts of the tray 61 are respectively in rotary fit with the bottom plate 1 of the vehicle body 1 through a connecting arm, a bayonet is respectively arranged at the joint of the two combined parts of the tray 61, the two combined parts of the tray 61 are mutually connected through the bayonet arranged on the two combined parts, and the tray 61, the tray wall 62, the steel wire rope tube 63 and the sludge bag mounting tube 64 jointly form the complete sludge collecting tray 6.
The dirt removing and lubricating device 3 comprises a first half sleeve 31 and a second half sleeve 32 which are mirror symmetry, the first half sleeve 31 and the second half sleeve 32 jointly form a brush cylinder with a tubular structure, the top and the bottom of the first half sleeve 31 and the second half sleeve 32 are respectively fixedly provided with a mechanical arm 33, the first half sleeve 31 and the second half sleeve 32 are respectively in rotary fit with a gear box 34 through the mechanical arms 33 arranged on the mechanical arms, grooves are formed on the inner sides of the first half sleeve 31 and the second half sleeve 32, the grooves in the first half sleeve 31 and the second half sleeve 32 jointly form an upper pressurizing cavity 35, a lubricating grease filling cavity 36, a lower pressurizing cavity 37 and a scraper cavity 38 from top to bottom after the brush cylinder is jointly formed, the upper pressurizing cavity 35, the filling cavity 36, the lower pressurizing cavity 37 and the scraper cavity 38 are sequentially arranged in the brush cylinder from top to bottom, the upper pressurizing cavity 35, the lubricating grease filling cavity 36, the lower pressurizing cavity 37 and the scraper cavity 38 are sequentially communicated with each other, the side parts of the upper pressurizing cavity 35 and the lower pressurizing cavity 37 are respectively provided with an air inlet, the two air inlets are respectively fixedly provided with a compressed air pipe, the upper pressurizing cavity 35 and the lower pressurizing cavity 37 are respectively communicated with an air outlet of the compressor 8 through the compressed air pipes arranged on the upper pressurizing cavity 35 and the lower pressurizing cavity 37, the compressor 8 is fixedly arranged right above the lifting mechanism 4, lubricating grease holes are formed in the top and the bottom of the lubricating grease filling cavity 36, lubricating grease pipes are fixedly arranged on the lubricating grease holes, the lubricating grease filling cavity 36 is communicated with a liquid outlet of the lubricating grease pump 5 through the lubricating grease pipes arranged on the lubricating grease filling cavity, a liquid inlet of the lubricating grease pump 5 is communicated with the bottom of the lubricating grease box 51, the lubricating grease pump 5 and the lubricating grease box 51 are respectively fixedly arranged at the top of the power mechanism 2, the rear portion of lubricating grease case 51 is provided with lubricating grease filling opening 52, the inboard of lubricating grease filling chamber 36 is fixed to be provided with detachable helix board, evenly be provided with the helix on the helix board, the gap between each strand on helix and the wire rope corresponds the setting, be provided with detachable rotatory scraper 7 in the scraper chamber 38, rotatory scraper 7 and scrubbing lubricating arrangement 3 rotary fit, the dysmorphism hole that can hold the wire rope has been seted up at rotatory scraper 7's middle part, evenly be fixed with a plurality of scrubbing edges that correspond the gap between each strand on the wire rope in the dysmorphism hole and set up.
An opening and closing motor 39 is arranged in the gear box 34, a power output shaft of the opening and closing motor 39 is in transmission fit with each mechanical arm 33, the opening and closing motor 39 is used for driving the first half sleeve 31 and the second half sleeve 32 to open or close, and an opening and closing signal input end of the opening and closing motor 39 is connected with an opening and closing signal output end of the controller 9.
The rotary scraper 7 comprises two semi-annular scrapers 71 and two angle switches 72 which are mirror symmetry, the two semi-annular scrapers 71 jointly form a scraper with an annular structure, a plurality of decontamination edges which are correspondingly arranged with each strand of steel ropes are fixedly arranged on the inner circumferences of the two semi-annular scrapers 71, the two angle switches 72 are respectively arranged at two connection ports of the two semi-annular scrapers 71, the feeler levers of the two angle switches 72 are in transmission fit with the first half sleeve 31 and the second half sleeve 32, a heating module 73 is arranged between the two semi-annular scrapers 71 and the first half sleeve 31 and the second half sleeve 32, the angle signal output ends of the two angle switches 72 are connected with the limit signal input ends of the controller 9, and the heating signal input ends of the heating module 73 are connected with the heating signal output ends of the controller 9.
The robot further comprises a lifting mechanism 4, the lifting mechanism 4 comprises a lifting motor 41, a worm 42 and a lifting arm 43, the lifting motor 41 is fixedly arranged on a bottom plate on the front side of the vehicle body 1, a worm installation bin 44 is fixedly arranged on the side, close to the vehicle head, of the lifting motor 41, the worm installation bin 44 is of a cuboid structure, an end face bearing 45 is fixedly arranged at the bottom of a top plate of the worm installation bin 44, a worm mounting plate 46 is arranged right below the end face bearing 45, another end face bearing 45 is fixedly arranged at the top of the worm mounting plate 46, the worm 42 is arranged between the two end face bearings 45 in the vertical direction, the top and the bottom of the worm 42 are in rotary fit with the end face bearing 45 on the corresponding side of the worm 42, a lifting gear 47 is fixedly arranged at the bottom of the worm 42, the worm 42 is in transmission fit with the lifting motor 41 through the lifting gear 47, one end of the lifting arm 43 is provided with a spiral hole matched with the worm 42, the worm 42 penetrates through the spiral hole and is in transmission fit with the lifting arm 43, when the worm 42 rotates, the lifting arm 43 is fixedly connected with the lifting box 9 through the other end of the lifting motor according to the lifting rotation direction, and the lifting signal is fixedly connected with the lifting box 34.
The near-car body side of the gear box 34 is fixedly provided with a sliding rail 12, the front end of a top plate of the car body 1 is fixedly provided with a sliding block 13, the top of the sliding block 13 is fixedly provided with a sliding rail fixing motor 14, the gear box 34 is in sliding fit with the sliding block 13 through a sliding rail 12 arranged on the gear box, the sliding rail fixing motor 14 is in limiting fit with the sliding rail 12 through a clamping jaw arranged on a power output shaft, and a limiting signal input end of the sliding rail fixing motor 14 is connected with a limiting signal output end of the controller 9.
The robot further comprises a storage battery 16 and a wireless module 15, each electric device in the robot is powered by the storage battery 16, and the wireless signal output end of the wireless module 15 is connected with the line signal input end of the controller 9.
The principle of the invention is explained as follows:
when the invention is in progress, an operator sends a control signal to the controller 9 through the wireless module 15, the controller 9 drives the power mechanism 2 to start working, the power mechanism 2 drives the travelling wheel 11 to start working through the power output shaft of the power mechanism, and the travelling wheel 11 drives the robot to move to a working position;
after the robot reaches the working position, an operator sends a control signal to the controller 9 through the wireless module 15, the controller 9 drives the lifting motor 41 to start working, and the lifting motor 41 drives the decontamination lubricating device 3 to lift to the working height through the worm 42 in transmission connection with the lifting motor 41;
after the decontamination lubricating device 3 reaches the working height, the controller 9 drives the opening and closing motor 39 to start working, the opening and closing motor 39 controls the mechanical arm 33 to drive the first half sleeve 31 and the second half sleeve 32 to be closed, the first half sleeve 31 and the second half sleeve 32 clamp the steel wire rope to be cleaned into the upper pressurizing cavity 35, the lubricating grease filling cavity 36, the lower pressurizing cavity 37 and the scraper cavity 38, at the moment, the spiral line in the lubricating grease filling cavity 36 is correspondingly arranged with the gaps among all the strands on the steel wire rope, and the decontamination knife edge on the rotary scraper 7 is correspondingly arranged with the gaps among all the strands on the steel wire rope;
when the steel wire rope to be cleaned is at the correct position, an operator manually controls the sludge collection tray 6 to fold, then a sludge bag is sleeved on the sludge bag mounting pipe 64, at the moment, the preparation work of decontamination and lubrication is completed, the operator starts a steel wire rope drum driving motor, the steel wire rope drum rotates to drive the steel wire rope to ascend, meanwhile, the operator sends a control signal to the controller 9 through the wireless module 15, the controller 9 drives the lubricating grease pump 5, the heating module 73 and the compressor 8 to start working, the heating module 73 heats the rotary scraper 7 to 50 ℃, the lubricating grease pump 5 conveys lubricating grease into the lubricating grease filling cavity 36, the compressor 8 conveys compressed air into the upper pressurizing cavity 35 and the lower pressurizing cavity 37, and the lubricating grease in the lubricating grease filling cavity 36 forms a high-pressure area in the lubricating grease filling cavity 36 under the action of the lubricating grease pump 5 and the compressed air;
when the steel wire rope passes through the rotary scraper 7, the decontamination knife edge in the rotary scraper 7 rotates along the direction of the torsion angle of the steel wire rope, meanwhile, the aged lubricating grease in the steel wire rope is scraped off, the scraped lubricating grease falls onto the sludge collection tray 6 under the influence of gravity, then enters the sludge bag through the sludge bag mounting pipe 64, and when the steel wire rope passes through the high-pressure area in the lubricating grease filling cavity 36, the lubricating grease is pressed into the steel wire rope by pressure, so that the steel wire rope is completely infiltrated;
after the whole steel wire rope passes through the decontamination lubricating device 3, an operator sends a control signal to the controller 9 through the wireless module 15, the controller 9 drives the opening and closing motor 39 to start working, the opening and closing motor 39 controls the mechanical arm 33 to drive the first half sleeve 31 and the second half sleeve 32 to open, at the moment, the operator manually takes down the sludge bag, and simultaneously opens the sludge collection tray 6, and at the moment, the decontamination lubricating work is completed.
Example 1:
a wire rope decontamination lubrication integrated robot, the robot comprising: a vehicle body 1, a power mechanism 2, a decontamination and lubrication device 3 and a controller 9; two travelling wheels 11 are respectively arranged on two sides of the vehicle body 1, the power mechanism 2 is fixedly arranged in the vehicle body 1, a power output shaft of the power mechanism 2 is in transmission fit with each travelling wheel 11 through a gear set, the decontamination lubricating device 3 is arranged outside the vehicle body 1, the decontamination lubricating device 3 comprises a first half sleeve 31 and a second half sleeve 32 which are in mirror symmetry, the first half sleeve 31 and the second half sleeve 32 jointly form a brush cylinder with a tubular structure, a steel wire rope is in compression fit with the inner wall of the brush cylinder after passing through the brush cylinder, the first half sleeve 31 and the second half sleeve 32 are in rotary fit with the vehicle body 1 through mechanical arms 33, the side part of the first half sleeve 31 is communicated with a liquid outlet of a grease pump 5 through a grease pipe, and the controller 9 is fixedly arranged inside the vehicle body 1; the driving signal input end of the power mechanism 2 is connected with the driving signal output end of the controller 9, and the lifting signal input end of the lifting mechanism 4 is connected with the lifting signal output end of the controller 9.
The robot further comprises a sludge collection tray 6, the sludge collection tray 6 is arranged right below the decontamination lubricating device 3, the sludge collection tray 6 comprises a tray 61, a tray wall 62, a steel wire rope tube 63 and a sludge bag installation tube 64, the tray 61 is of a disc-shaped structure with an inclined bottom surface, the tray 61 is fixedly connected with the bottom plate 1 of the vehicle body 1 through a connecting arm 65, the tray wall 62 of a tubular structure is fixedly arranged at the top of the outer circumference of the tray 61, the steel wire rope tube 63 is fixedly arranged in the middle of the tray 61, the steel wire rope tube 63 is of a hollow tubular structure, the steel wire rope tube 63 penetrates through the bottom plate of the tray 61 and is connected with the tray 61 into a whole, the sludge bag installation tube 64 is fixedly arranged at the bottom of the tray 61, and the sludge bag installation tube 64 penetrates through the bottom plate of the tray 61 and is connected with the tray 61 into a whole.
The tray 61, the tray wall 62, the steel wire rope tube 63 and the sludge bag mounting tube 64 all comprise two combined parts which are mirror symmetry, the two combined parts of the tray 61 are respectively in rotary fit with the bottom plate 1 of the vehicle body 1 through a connecting arm, a bayonet is respectively arranged at the joint of the two combined parts of the tray 61, the two combined parts of the tray 61 are mutually connected through the bayonet arranged on the two combined parts, and the tray 61, the tray wall 62, the steel wire rope tube 63 and the sludge bag mounting tube 64 jointly form the complete sludge collecting tray 6.
The dirt removing and lubricating device 3 comprises a first half sleeve 31 and a second half sleeve 32 which are mirror symmetry, the first half sleeve 31 and the second half sleeve 32 jointly form a brush cylinder with a tubular structure, the top and the bottom of the first half sleeve 31 and the second half sleeve 32 are respectively fixedly provided with a mechanical arm 33, the first half sleeve 31 and the second half sleeve 32 are respectively in rotary fit with a gear box 34 through the mechanical arms 33 arranged on the mechanical arms, grooves are formed on the inner sides of the first half sleeve 31 and the second half sleeve 32, the grooves in the first half sleeve 31 and the second half sleeve 32 jointly form an upper pressurizing cavity 35, a lubricating grease filling cavity 36, a lower pressurizing cavity 37 and a scraper cavity 38 from top to bottom after the brush cylinder is jointly formed, the upper pressurizing cavity 35, the filling cavity 36, the lower pressurizing cavity 37 and the scraper cavity 38 are sequentially arranged in the brush cylinder from top to bottom, the upper pressurizing cavity 35, the lubricating grease filling cavity 36, the lower pressurizing cavity 37 and the scraper cavity 38 are sequentially communicated with each other, the side parts of the upper pressurizing cavity 35 and the lower pressurizing cavity 37 are respectively provided with an air inlet, the two air inlets are respectively fixedly provided with a compressed air pipe, the upper pressurizing cavity 35 and the lower pressurizing cavity 37 are respectively communicated with an air outlet of the compressor 8 through the compressed air pipes arranged on the upper pressurizing cavity 35 and the lower pressurizing cavity 37, the compressor 8 is fixedly arranged right above the lifting mechanism 4, lubricating grease holes are formed in the top and the bottom of the lubricating grease filling cavity 36, lubricating grease pipes are fixedly arranged on the lubricating grease holes, the lubricating grease filling cavity 36 is communicated with a liquid outlet of the lubricating grease pump 5 through the lubricating grease pipes arranged on the lubricating grease filling cavity, a liquid inlet of the lubricating grease pump 5 is communicated with the bottom of the lubricating grease box 51, the lubricating grease pump 5 and the lubricating grease box 51 are respectively fixedly arranged at the top of the power mechanism 2, the rear portion of lubricating grease case 51 is provided with lubricating grease filling opening 52, the inboard of lubricating grease filling chamber 36 is fixed to be provided with detachable helix board, evenly be provided with the helix on the helix board, the gap between each strand on helix and the wire rope corresponds the setting, be provided with detachable rotatory scraper 7 in the scraper chamber 38, rotatory scraper 7 and scrubbing lubricating arrangement 3 rotary fit, the dysmorphism hole that can hold the wire rope has been seted up at rotatory scraper 7's middle part, evenly be fixed with a plurality of scrubbing edges that correspond the gap between each strand on the wire rope in the dysmorphism hole and set up.
An opening and closing motor 39 is arranged in the gear box 34, a power output shaft of the opening and closing motor 39 is in transmission fit with each mechanical arm 33, the opening and closing motor 39 is used for driving the first half sleeve 31 and the second half sleeve 32 to open or close, and an opening and closing signal input end of the opening and closing motor 39 is connected with an opening and closing signal output end of the controller 9.
The rotary scraper 7 comprises two semi-annular scrapers 71 and two angle switches 72 which are mirror symmetry, the two semi-annular scrapers 71 jointly form a scraper with an annular structure, a plurality of decontamination edges which are correspondingly arranged with each strand of steel ropes are fixedly arranged on the inner circumferences of the two semi-annular scrapers 71, the two angle switches 72 are respectively arranged at two connection ports of the two semi-annular scrapers 71, the feeler levers of the two angle switches 72 are in transmission fit with the first half sleeve 31 and the second half sleeve 32, a heating module 73 is arranged between the two semi-annular scrapers 71 and the first half sleeve 31 and the second half sleeve 32, the angle signal output ends of the two angle switches 72 are connected with the limit signal input ends of the controller 9, and the heating signal input ends of the heating module 73 are connected with the heating signal output ends of the controller 9.
The robot further comprises a lifting mechanism 4, the lifting mechanism 4 comprises a lifting motor 41, a worm 42 and a lifting arm 43, the lifting motor 41 is fixedly arranged on a bottom plate on the front side of the vehicle body 1, a worm installation bin 44 is fixedly arranged on the side, close to the vehicle head, of the lifting motor 41, the worm installation bin 44 is of a cuboid structure, an end face bearing 45 is fixedly arranged at the bottom of a top plate of the worm installation bin 44, a worm mounting plate 46 is arranged right below the end face bearing 45, another end face bearing 45 is fixedly arranged at the top of the worm mounting plate 46, the worm 42 is arranged between the two end face bearings 45 in the vertical direction, the top and the bottom of the worm 42 are in rotary fit with the end face bearing 45 on the corresponding side of the worm 42, a lifting gear 47 is fixedly arranged at the bottom of the worm 42, the worm 42 is in transmission fit with the lifting motor 41 through the lifting gear 47, one end of the lifting arm 43 is provided with a spiral hole matched with the worm 42, the worm 42 penetrates through the spiral hole and is in transmission fit with the lifting arm 43, when the worm 42 rotates, the lifting arm 43 is fixedly connected with the lifting box 9 through the other end of the lifting motor according to the lifting rotation direction, and the lifting signal is fixedly connected with the lifting box 34.
Example 2:
example 2 is substantially the same as example 1 except that:
the near-car body side of the gear box 34 is fixedly provided with a sliding rail 12, the front end of a top plate of the car body 1 is fixedly provided with a sliding block 13, the top of the sliding block 13 is fixedly provided with a sliding rail fixing motor 14, the gear box 34 is in sliding fit with the sliding block 13 through a sliding rail 12 arranged on the gear box, the sliding rail fixing motor 14 is in limiting fit with the sliding rail 12 through a clamping jaw arranged on a power output shaft, and a limiting signal input end of the sliding rail fixing motor 14 is connected with a limiting signal output end of the controller 9.
Example 3:
example 3 is substantially the same as example 2 except that:
the robot further comprises a storage battery 16 and a wireless module 15, each electric device in the robot is powered by the storage battery 16, and the wireless signal output end of the wireless module 15 is connected with the line signal input end of the controller 9.
Claims (5)
1. The utility model provides a wire rope scrubbing lubrication integration robot which characterized in that:
the robot includes: the device comprises a vehicle body (1), a power mechanism (2), a decontamination and lubrication device (3), a lifting mechanism (4) and a controller (9); two traveling wheels (11) are respectively arranged on two sides of the vehicle body (1), the power mechanism (2) is fixedly arranged in the vehicle body (1), a power output shaft of the power mechanism (2) is in transmission fit with each traveling wheel (11) through a gear set, the decontamination lubricating device (3) is arranged outside the vehicle body (1),
the dirt removal and lubrication device (3) comprises a brush barrel with a tubular structure, which is formed by a first half sleeve (31) and a second half sleeve (32) which are in mirror symmetry, wherein a steel wire rope passes through the brush barrel and then is in compression fit with the inner wall of the brush barrel, the first half sleeve (31) and the second half sleeve (32) are both in rotary fit with a vehicle body (1) through mechanical arms (33), the side parts of the first half sleeve (31) are communicated with a liquid outlet of a grease pump (5) through grease pipes, the top and the bottom of the first half sleeve (31) and the bottom of the second half sleeve (32) are respectively fixedly provided with a mechanical arm (33), the first half sleeve (31) and the second half sleeve (32) are both in rotary fit with a gear box (34) through the mechanical arms (33) arranged on the mechanical arms, grooves are formed on the inner sides of the first half sleeve (31) and the second half sleeve (32), the first half sleeve (31) and the second half sleeve (32) are jointly formed into grooves, the upper and lower cavities (36) are sequentially filled with grease, the upper cavities (37) and the lower cavities (37) are sequentially filled with grease, the upper cavities (36) and the lower cavities (37) are sequentially filled with the pressurized grease, the upper pressurizing cavity (35), the lubricating grease filling cavity (36), the lower pressurizing cavity (37) and the scraper cavity (38) are sequentially communicated with each other, the side parts of the upper pressurizing cavity (35) and the lower pressurizing cavity (37) are respectively provided with an air inlet, the two air inlets are respectively fixedly provided with a compressed air pipe, the upper pressurizing cavity (35) and the lower pressurizing cavity (37) are respectively communicated with the air outlet of the compressor (8) through the compressed air pipes arranged on the upper pressurizing cavity and the lower pressurizing cavity, the compressor (8) is fixedly arranged right above the lifting mechanism (4), the top and the bottom of the lubricating grease filling cavity (36) are respectively provided with a lubricating grease hole, the lubricating grease holes are fixedly provided with lubricating grease pipes, the lubricating grease filling cavity (36) is communicated with a liquid outlet of the lubricating grease pump (5) through a lubricating grease pipe arranged on the lubricating grease filling cavity, a liquid inlet of the lubricating grease pump (5) is communicated with the bottom of the lubricating grease box (51), the lubricating grease pump (5) and the lubricating grease box (51) are fixedly arranged at the top of the power mechanism (2), the lubricating grease filling opening (52) is arranged at the rear part of the lubricating grease box (51), a detachable spiral line plate is fixedly arranged at the inner side of the lubricating grease filling cavity (36), spiral lines are uniformly arranged on the spiral line plate, gaps between the spiral lines and the strands on the steel wire ropes are correspondingly arranged, a detachable rotary scraper (7) is arranged in the scraper cavity (38), the utility model provides a novel automatic cleaning and lubricating device for the automobile comprises a rotating scraper (7) and a cleaning and lubricating device (3), special-shaped holes capable of containing steel wire ropes are formed in the middle of the rotating scraper (7), a plurality of cleaning edges corresponding to gaps among all strands of steel wire ropes are uniformly fixed in the special-shaped holes, a lifting mechanism (4) comprises a lifting motor (41), a worm (42) and a lifting arm (43), the lifting motor (41) is fixedly arranged on a bottom plate on the front side of an automobile body (1), a worm mounting bin (44) is fixedly arranged on the near head side of the lifting motor (41), the worm mounting bin (44) is of a cuboid structure, an end face bearing (45) is fixedly arranged on the bottom of a top plate of the worm mounting bin (44), another end face bearing (45) is fixedly arranged on the top of the worm mounting plate (46), the worm (42) is arranged between the two end face bearings (45) along the vertical direction, the top and the bottom of the worm (42) are both in rotary fit with the corresponding side of the bottom plate (45), a lifting gear (47) is fixedly arranged on one end face bearing (47) of the worm mounting plate (42), the worm mounting plate (47) is matched with the lifting arm (42) through the lifting and the lifting gear (47), the worm (42) passes through the spiral hole and is in transmission fit with the lifting arm (43), when the worm (42) rotates, the lifting arm (43) lifts on the worm (42) according to the rotation direction, the other end of the lifting arm (43) is fixedly connected with the gear box (34), the lifting signal input end of the lifting motor (41) is connected with the lifting signal output end of the controller (9), and the controller (9) is fixedly arranged in the vehicle body (1); the driving signal input end of the power mechanism (2) is connected with the driving signal output end of the controller (9), and the lifting signal input end of the lifting mechanism (4) is connected with the lifting signal output end of the controller (9);
an opening and closing motor (39) is arranged in the gear box (34), a power output shaft of the opening and closing motor (39) is in transmission fit with each mechanical arm (33), the opening and closing motor (39) is used for driving the first half sleeve (31) and the second half sleeve (32) to open or close, and an opening and closing signal input end of the opening and closing motor (39) is connected with an opening and closing signal output end of the controller (9);
the automobile body side of the gear box (34) is fixedly provided with a sliding rail (12), the front end of the top plate of the automobile body (1) is fixedly provided with a sliding block (13), the top of the sliding block (13) is fixedly provided with a sliding rail fixing motor (14), the gear box (34) is in sliding fit with the sliding block (13) through the sliding rail (12) arranged on the gear box, the sliding rail fixing motor (14) is in limiting fit with the sliding rail (12) through a clamping jaw arranged on a power output shaft, and a limiting signal input end of the sliding rail fixing motor (14) is connected with a limiting signal output end of the controller (9).
2. The steel wire rope decontamination and lubrication integrated robot according to claim 1, wherein:
the robot further comprises a sludge collection tray (6), the sludge collection tray (6) is arranged under the decontamination lubrication device (3), the sludge collection tray (6) comprises a tray (61), a tray wall (62), a steel wire rope tube (63) and a sludge bag installation tube (64), the tray (61) is of a disc-shaped structure with an inclined bottom surface, the tray (61) is fixedly connected with the bottom plate of the vehicle body (1) through a connecting arm (65), the top of the outer circumference of the tray (61) is fixedly provided with the tray wall (62) of a tubular structure, the middle part of the tray (61) is fixedly provided with the steel wire rope tube (63), the steel wire rope tube (63) is of a hollow tubular structure, the steel wire rope tube (63) penetrates through the bottom plate of the tray (61) and then is connected with the tray (61) into a whole, and the sludge bag installation tube (64) is fixedly arranged at the bottom of the bottom plate of the tray (61) and then is connected with the tray (61) into a whole.
3. The steel wire rope decontamination and lubrication integrated robot according to claim 2, wherein:
tray (61), tray wall (62), wire rope pipe (63) and mud bag installation pipe (64) all include two combination portions of mirror symmetry, two combination portions of tray (61) respectively through a linking arm and the bottom plate swivelling fit of automobile body (1), the junction of two combination portions of tray (61) respectively is provided with a bayonet socket, two combination portions of tray (61) are through the bayonet socket interconnect that sets up on it, two combination portions of tray (61), tray wall (62), wire rope pipe (63) and mud bag installation pipe (64) form complete mud together and collect tray (6).
4. A wire rope decontamination lubrication integration robot according to claim 3, wherein:
the rotary scraper (7) comprises two semi-annular scrapers (71) and two angle switches (72) which are in mirror symmetry, the two semi-annular scrapers (71) jointly form a scraper with an annular structure, a plurality of decontamination edges which are arranged corresponding to all strands of ropes on the steel wire rope are fixedly arranged on the inner circumference of the two semi-annular scrapers (71), the two angle switches (72) are respectively arranged at two connecting ports of the two semi-annular scrapers (71), feelers of the two angle switches (72) are in transmission fit with the first semi-sleeve (31) and the second semi-sleeve (32), a heating module (73) is arranged between the two semi-annular scrapers (71) and the first semi-sleeve (31) and the second semi-sleeve (32), and an angle signal output end of the two angle switches (72) is connected with a limit signal input end of the controller (9), and a heating signal input end of the heating module (73) is connected with a heating signal output end of the controller (9).
5. The steel wire rope decontamination and lubrication integrated robot according to claim 4, wherein:
the robot further comprises a storage battery (16) and a wireless module (15), each electric equipment in the robot is powered by the storage battery (16), and the wireless signal output end of the wireless module (15) is connected with the line signal input end of the controller (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210668631.5A CN115156126B (en) | 2022-06-14 | 2022-06-14 | Steel wire rope decontamination and lubrication integrated robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210668631.5A CN115156126B (en) | 2022-06-14 | 2022-06-14 | Steel wire rope decontamination and lubrication integrated robot |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115156126A CN115156126A (en) | 2022-10-11 |
| CN115156126B true CN115156126B (en) | 2023-08-22 |
Family
ID=83485247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210668631.5A Active CN115156126B (en) | 2022-06-14 | 2022-06-14 | Steel wire rope decontamination and lubrication integrated robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115156126B (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011080175A (en) * | 2009-10-09 | 2011-04-21 | Hiroshi Kaneko | Apparatus for coating lubricant on wire rope |
| CN103527909A (en) * | 2013-10-29 | 2014-01-22 | 河北工业大学 | High pressure gas sealed wire rope lubricator |
| KR20150060168A (en) * | 2013-11-26 | 2015-06-03 | 주식회사 케이이엘 | Lubricating system and lubricating method for wire rope of crane |
| CN205026345U (en) * | 2015-08-07 | 2016-02-10 | 广州诺高石油钻采设备有限公司 | Novel wire rope integral type pressure lubrication device |
| CN105465583A (en) * | 2015-12-29 | 2016-04-06 | 中国长江三峡集团公司 | Non-contact type steel wire rope automatic deep lubrication integrated pressure device |
| KR20170101365A (en) * | 2016-02-26 | 2017-09-06 | 수자원기술 주식회사 | Damage Monitering System of Wire Rope of Moving Type and Removing Grease by using Hot-air and Scraper |
| CN107200271A (en) * | 2017-07-15 | 2017-09-26 | 中国海洋石油总公司 | A kind of crane rope is restricted lubrication all-in-one entirely |
| KR20170121685A (en) * | 2017-03-30 | 2017-11-02 | 한국수자원공사 | Cleaning and Damage Monitering Method of Wire Rope of Moving Type with Heating part, Camera and Magnetic Sensor |
| CN113530986A (en) * | 2021-08-27 | 2021-10-22 | 孙光淼 | Lubricating system of tail rope suspension device |
| CN214569929U (en) * | 2020-12-24 | 2021-11-02 | 王加云 | Clean lubricating arrangement of elevator wire rope |
| CN214812917U (en) * | 2021-04-09 | 2021-11-23 | 甘肃省特种设备检验检测研究院 | Cleaning device for crane steel wire rope |
| CN215197893U (en) * | 2021-07-02 | 2021-12-17 | 江苏神猴钢绳开发有限公司 | Uniform oiling mechanism for steel wire rope |
| CN114033958A (en) * | 2022-01-10 | 2022-02-11 | 常州常矿起重机械有限公司 | Lubricating device with self-adjusting function for steel wire rope for crane |
-
2022
- 2022-06-14 CN CN202210668631.5A patent/CN115156126B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011080175A (en) * | 2009-10-09 | 2011-04-21 | Hiroshi Kaneko | Apparatus for coating lubricant on wire rope |
| CN103527909A (en) * | 2013-10-29 | 2014-01-22 | 河北工业大学 | High pressure gas sealed wire rope lubricator |
| KR20150060168A (en) * | 2013-11-26 | 2015-06-03 | 주식회사 케이이엘 | Lubricating system and lubricating method for wire rope of crane |
| CN205026345U (en) * | 2015-08-07 | 2016-02-10 | 广州诺高石油钻采设备有限公司 | Novel wire rope integral type pressure lubrication device |
| CN105465583A (en) * | 2015-12-29 | 2016-04-06 | 中国长江三峡集团公司 | Non-contact type steel wire rope automatic deep lubrication integrated pressure device |
| KR20170101365A (en) * | 2016-02-26 | 2017-09-06 | 수자원기술 주식회사 | Damage Monitering System of Wire Rope of Moving Type and Removing Grease by using Hot-air and Scraper |
| KR20170121685A (en) * | 2017-03-30 | 2017-11-02 | 한국수자원공사 | Cleaning and Damage Monitering Method of Wire Rope of Moving Type with Heating part, Camera and Magnetic Sensor |
| CN107200271A (en) * | 2017-07-15 | 2017-09-26 | 中国海洋石油总公司 | A kind of crane rope is restricted lubrication all-in-one entirely |
| CN214569929U (en) * | 2020-12-24 | 2021-11-02 | 王加云 | Clean lubricating arrangement of elevator wire rope |
| CN214812917U (en) * | 2021-04-09 | 2021-11-23 | 甘肃省特种设备检验检测研究院 | Cleaning device for crane steel wire rope |
| CN215197893U (en) * | 2021-07-02 | 2021-12-17 | 江苏神猴钢绳开发有限公司 | Uniform oiling mechanism for steel wire rope |
| CN113530986A (en) * | 2021-08-27 | 2021-10-22 | 孙光淼 | Lubricating system of tail rope suspension device |
| CN114033958A (en) * | 2022-01-10 | 2022-02-11 | 常州常矿起重机械有限公司 | Lubricating device with self-adjusting function for steel wire rope for crane |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115156126A (en) | 2022-10-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203579369U (en) | Steel tube outer surface derusting grinding device | |
| CN101666072A (en) | Hydraulic self-tipping type road sweeping machine driven by solar energy | |
| CN109129431B (en) | Large-scale coal bunker blockage cleaning robot | |
| CN115156126B (en) | Steel wire rope decontamination and lubrication integrated robot | |
| CN210172956U (en) | Dismounting device for bolt of lower center plate of truck | |
| CN219990962U (en) | Bearing wheel of monorail crane | |
| CN206405862U (en) | A kind of bone wiper steel bar sanding and polishing machine | |
| CN202479904U (en) | Steel pipe internally-grinding machine for thermally-expanded steel pipe | |
| CN107165108A (en) | A kind of solar energy electric sweeping machine | |
| CN212444665U (en) | Mobile rust removing device for ocean platform | |
| CN211965215U (en) | Bearing inner and outer ring cleaning device | |
| CN219972828U (en) | Subway track maintenance device | |
| CN213456204U (en) | Concrete sampler for building safety inspection | |
| CN220183820U (en) | Falling object preventing device for bridge construction crossing existing line | |
| CN117549177B (en) | Automatic grinding device of rail mounted case roof beam template | |
| CN205438081U (en) | Weld grinding rust removing mechanism in behind steel pipe high frequency prewelding | |
| CN215249133U (en) | Bridge type and gantry crane track cleaner | |
| CN219734746U (en) | Portable atmospheric environment monitoring device | |
| CN218285543U (en) | Truss robot for flaw detection of sample rod | |
| CN211498317U (en) | Quick dismounting device for grinding wheel of railway line grinding wagon | |
| CN221078644U (en) | Wire rope detection device that detects a flaw | |
| CN219927685U (en) | Rail detection device for maintenance of railway engineering | |
| CN217045714U (en) | Winch hub repairing device for coal mine | |
| CN220334558U (en) | Intelligent anti-slip device for travelling crane trolley | |
| CN219790116U (en) | Intelligent cleaning device for motor train unit wheel set |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |